The present invention relates to an infrared cut filter and a solid-state imaging device having the infrared cut filter.
In a video camera, a digital still camera, a cellular phone with a camera function, or the like, a charge coupled device (CCD) or a complementary metal oxide semiconductor (CMOS) which is a solid-state imaging device for a color image is used. These solid-state imaging devices use a silicon photodiode having sensitivity to an infrared ray in a light receiving section thereof. Therefore, visibility correction is required and an infrared cut filter is used in many cases.
As an infrared cut filter, there is an infrared cut filter having an infrared reflection film formed on a surface of a transparent base such as glass. The infrared reflection film is required to have a high visible light transmittance, and from such a viewpoint, a dielectric multi-layer film in which high refractive index material layers and low refractive index material layers are laminated is used as an infrared reflection film (see JP2005-338395A).
JP2012-103340A discloses an infrared cut filter having an infrared absorbing agent-containing resin layer on at least one side of a glass substrate.
However, the infrared cut filter of JP2005-338395A has a problem in that it has different optical characteristics with respect to vertical incident light and oblique incident light, and the view angle is easily reduced.
In addition, as a result of the examination of the infrared cut filter disclosed in JP2012-103340A, it has been found that defects are easily generated in the infrared cut filter.
Accordingly, an object of the invention is to provide an infrared cut filter that has a wide view angle and excellent infrared shieldability and in which the generation of defects is suppressed, and a solid-state imaging device.
The inventors have conducted various examinations in order to achieve the object, and as a result, have found that the object can be achieved with the following configurations, and completed the invention. The invention provides the followings.
<1> An infrared cut filter comprising: a transparent base; an infrared absorbing film that contains an infrared absorbing agent; and a dielectric multi-layer film, in which the infrared absorbing film has a maximum absorption wavelength in a wavelength region of 600 nm or greater, and a ratio B/A of, to absorbance A at the maximum absorption wavelength before the infrared absorbing film is dipped in at least one organic solvent selected from propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, methyl 3-methoxypropionate, ethyl lactate, acetone, and ethanol, absorbance B at the wavelength at which the absorbance A is measured after the infrared absorbing film is dipped in the organic solvent for 2 minutes at 25° C. is 0.9 or greater.
<2> The infrared cut filter according to <1>, in which the infrared absorbing film includes a resin.
<3> The infrared cut filter according to <1> or <2>, in which the infrared absorbing film includes a three-dimensional crosslinked material.
<4> The infrared cut filter according to <3>, in which the three-dimensional crosslinked material is formed by curing a polymerizable compound having two or more polymerizable groups.
<5> The infrared cut filter according to any one of <1> to <4>, in which the infrared absorbing agent is a compound having a maximum absorption wavelength in a wavelength region of 675 to 900 nm.
<6> The infrared cut filter according to any one of <1> to <5>, in which the infrared absorbing agent includes an organic coloring agent.
<7> The infrared cut filter according to any one of <1> to <6>, in which the infrared absorbing agent contains at least one selected from a cyanine compound, a pyrrolopyrrole compound, a squarylium compound, a phthalocyanine compound, and a naphthalocyanine compound.
<8> The infrared cut filter according to any one of <1> to <7>, in which the infrared absorbing agent is at least one selected from compounds represented by Formulae 1 to 3,
in Formula 1, A1 and A2 each independently represent an aryl group, a heteroaryl group, or a group represented by Formula 1-A,
in Formula 1-A, Z1A represents a non-metallic atomic group necessary for forming a nitrogen-containing heterocyclic ring, R2A represents an alkyl group, an alkenyl group, or an aralkyl group, d represents 0 or 1, and the wavy line represents a bond,
in Formula 2, R1a and R1b each independently represent an alkyl group, an aryl group, or a heteroaryl group,
R2 to R5 each independently represent a hydrogen atom or a substituent, and each of R2 and R3, and R4 and R5 may be bonded to form a ring,
R6 and R7 each independently represent a hydrogen atom, an alkyl group, an aryl group, a heteroaryl group, —BRARB, or a metal atom, and RA and RB each independently represent a hydrogen atom or a substituent, and
R6 may be bonded to R1a or R3 by a covalent bond or a coordination bond, and R7 may be bonded to R1b or R5 by a covalent bond or a coordination bond,
in Formula 3, Z1 and Z2 each independently represent a non-metallic atomic group necessary for forming a five-membered or six-membered nitrogen-containing heterocyclic ring that may be condensed,
R101 and R102 each independently represent an alkyl group, an alkenyl group, an alkynyl group, an aralkyl group, or an aryl group,
L1 represents a methine chain composed of an odd number of methines,
a and b each independently represent 0 or 1,
in a case where a is 0, a carbon atom and a nitrogen atom are bonded by a double bond, and in a case where b is 0, a carbon atom and a nitrogen atom are bonded by a single bond, and
in a case where a site represented by Cy in the formula is a cationic portion, X1 represents an anion, and c represents the number necessary for keeping a balance of electric charges, in a case where a site represented by Cy in the formula is an anionic portion, X1 represents a cation, and c represents the number necessary for keeping a balance of electric charges, and in a case where the electric charge of a site represented by Cy in the formula is neutralized in the molecule, c is zero.
<9> The infrared cut filter according to any one of <1> to <8>, in which the infrared absorbing agent is a compound that is dissolved in an amount of 1 mass % or greater in water at 25° C.
<10> The infrared cut filter according to any one of <1> to <9>, in which the infrared absorbing film includes gelatin.
<11> The infrared cut filter according to any one of <1> to <10>, in which the infrared absorbing film is provided on both sides of the transparent base.
<12> The infrared cut filter according to any one of <1> to <11>, in which the infrared absorbing film is provided between the transparent base and the dielectric multi-layer film, and the infrared absorbing film and the dielectric multi-layer film are in contact with each other.
<13> A solid-state imaging device comprising: the infrared cut filter according to any one of <1> to <12>.
According to the invention, it is possible to provide an infrared cut filter that has a wide view angle and excellent infrared shieldability and in which the generation of defects is suppressed. In addition, it is possible to provide a solid-state imaging device.
Hereinafter, the contents of the invention will be described in detail.
In this specification, the expression “to” is used to mean that numerical values before and after the expression are included as a lower limit value and an upper limit value.
In the description of a group (atomic group) in this specification, a denotation without substitution and unsubstitution includes a group (atomic group) with a substituent, together with a group (atomic group) without a substituent. For example, an “alkyl group” includes not only an alkyl group (unsubstituted alkyl group) without a substituent but also an alkyl group (substituted alkyl group) with a substituent.
In this specification, “(meth)acrylate” represents acrylate and methacrylate, “(meth)acryl” represents acryl and methacryl, and “(meth)acryloyl” represents acryloyl and methacryloyl.
In this specification, a monomer refers to a compound that is distinguished from an oligomer and a polymer and has a weight average molecular weight of 2,000 or less.
In this specification, a polymerizable compound refers to a compound having a polymerizable functional group, and may be a monomer or a polymer. A polymerizable functional group refers to a group involved in a polymerization reaction.
A weight average molecular weight and a number average molecular weight of a compound used in the invention can be measured by gel permeation chromatography (GPC), and are defined as values in terms of polystyrene measured by GPC.
In this specification, an infrared ray refers to light with a maximum absorption wavelength region of 700 to 2,500 nm (electromagnetic wave).
In this specification, a total solid content refers to a total mass of components except for a solvent from the entire content of a composition. In the invention, a solid content is a solid content at 25° C.
<Infrared Cut Filter>
An infrared cut filter according to the invention has a transparent base, an infrared absorbing film containing an infrared absorbing agent, and a dielectric multi-layer film.
The infrared absorbing film has a maximum absorption wavelength in a wavelength region of 600 nm or greater.
A ratio B/A of, to absorbance A at the maximum absorption wavelength before the infrared absorbing film is dipped in at least one organic solvent selected from propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, methyl 3-methoxypropionate, ethyl lactate, acetone, and ethanol,
absorbance B at the wavelength at which the absorbance A is measured after the infrared absorbing film is dipped in the organic solvent for 2 minutes at 25° C. is 0.9 or greater.
In a case where the infrared cut filter according to the invention has an infrared absorbing film containing an infrared absorbing agent and a dielectric multi-layer film, it is possible to obtain an infrared cut filter having a wide view angle and excellent infrared shieldability. In addition, in a case where the absorbance ratio B/A of the infrared absorbing film is 0.9 or greater, it is possible to suppress the generation of defects caused by washing with the organic solvent.
In the invention, the absorbance A is absorbance at the maximum absorption wavelength of the infrared absorbing film before dipping in the organic solvent.
In the infrared cut filter according to the invention, the transmittance of light with a wavelength of 420 to 550 nm measured in a direction perpendicular to the infrared cut filter is preferably 80% or greater, more preferably 90% or greater, and even more preferably 95% or greater. In addition, the transmittance of light with a wavelength of 700 nm measured in the direction perpendicular to the infrared cut filter is preferably 5% or less, more preferably 1% or less, and even more preferably 0.5% or less. In addition, the average of the transmittance of light with a wavelength of 700 to 1,000 nm measured in the direction perpendicular to the infrared cut filter is preferably less than 5%, more preferably less than 3%, and even more preferably less than 1%.
In addition, in the infrared cut filter according to the invention, the wavelength at which the transmittance of a slope caused by a reduction in the spectral transmittance in a region ranging from visible to near-infrared, measured in the direction perpendicular to the infrared cut filter, is 50% is preferably in a range of 600 to 700 nm, more preferably in a range of 610 to 660 nm, and even more preferably in a range of 620 to 650 nm. In addition, the difference in wavelength at which the transmittance is 50% between a case where the transmittance is measured in the direction perpendicular to the infrared cut filter (angle: 0 degrees) and a case where the transmittance is measured at an angle of 40 degrees is preferably less than 30 nm, more preferably less than 10 nm, and even more preferably less than 5 nm.
Hereinafter, the infrared cut filter according to the invention will be described in detail.
<<Transparent Base>>
The infrared cut filter according to the invention has a transparent base.
The transparent base is not particularly limited as long as it is formed of a material that can transmit at least visible light. Examples thereof include glass, crystal, and a resin. Examples of the glass include soda lime glass, borosilicate glass, alkali free glass, and silica glass. Examples of the crystal include crystal, lithium niobate, and sapphire. Examples of the resin include polyester resins such as polyethylene terephthalate and polybutylene terephthalate, polyolefin resins such as polyethylene, polypropylene, and an ethylene-vinyl acetate copolymer, norbornene resins, acrylic resins such as polyacrylate and polymethyl methacrylate, urethane resins, vinyl chloride resins, fluorine resins, polycarbonate resins, polyvinyl butyral resins, and polyvinyl alcohol resins.
In the invention, the transparent base preferably contains copper.
The thickness of the transparent base is preferably 0.05 to 1.0 mm. The lower limit is preferably not less than 0.05 mm, and more preferably not less than 0.1 mm. The upper limit is preferably not greater than 0.3 mm, and more preferably not greater than 0.2 mm.
In the transparent base, the transmittance of light with a wavelength of 420 to 550 nm measured in a direction perpendicular to the transparent base is preferably 80% or greater, more preferably 90% or greater, and even more preferably 95% or greater.
<<Infrared Absorbing Film>>
The infrared cut filter according to the invention has an infrared absorbing film containing an infrared absorbing agent. The infrared absorbing film may be formed on one or both sides of the transparent base. From the viewpoint of warping suppression, the infrared absorbing film is preferably formed on both sides of the transparent base.
The infrared absorbing film may be in direct contact with the transparent base, or a dielectric multi-layer film may be interposed between the infrared absorbing film and the transparent base. That is, in the infrared cut filter according to the invention, as shown in
In the invention, the infrared absorbing film preferably has a maximum absorption wavelength in a wavelength region of 600 nm or greater, and more preferably has a maximum absorption wavelength in a wavelength region of 700 to 900 nm.
In the infrared absorbing film, the transmittance of light with a wavelength of 700 nm measured in a direction perpendicular to the infrared absorbing film is preferably 10% or less, more preferably 5% or less, and even more preferably 1% or less. The transmittance of light with a wavelength of 800 nm measured in a direction perpendicular to the infrared absorbing film is preferably 10% or less, more preferably 5% or less, and even more preferably 1% or less.
A ratio B/A of, to absorbance A at the maximum absorption wavelength before the infrared absorbing film is dipped in at least one organic solvent selected from propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, methyl 3-methoxypropionate, ethyl lactate, acetone, and ethanol, absorbance B at the wavelength at which the absorbance A is measured after the infrared absorbing film is dipped in the organic solvent for 2 minutes at 25° C. is preferably 0.9 or greater.
The absorbance ratio B/A is preferably a value related to two or more organic solvents selected from propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, methyl 3-methoxypropionate, ethyl lactate, acetone, and ethanol, and more preferably a value related to the respective organic solvents, propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, methyl 3-methoxypropionate, ethyl lactate, acetone, and ethanol.
The absorbance ratio B/A is more preferably 0.9 to 1.0, and even more preferably 0.95 to 1.0.
The content of the infrared absorbing agent is preferably 1 to 80 mass % with respect to the mass of the infrared absorbing film. The lower limit is preferably not less than 5 mass %, and more preferably not less than 10 mass %. The upper limit is preferably not greater than 60 mass %, and more preferably not greater than 50 mass %.
The infrared absorbing film can be formed using an infrared absorbing composition containing an infrared absorbing agent. Hereinafter, the infrared absorbing composition will be described.
<<<Infrared Absorbing Composition>>>
<<<<Infrared Absorbing Agent>>>>
The infrared absorbing film contains an infrared absorbing agent.
In the invention, the infrared absorbing agent means a compound having absorption in an infrared wavelength region (preferably wavelength 650 to 1,300 nm).
The infrared absorbing agent is preferably a compound having a maximum absorption wavelength in a wavelength region of 675 to 900 nm.
In the invention, the infrared absorbing agent is preferably an organic coloring agent. In the invention, the organic coloring agent means a coloring agent formed of an organic compound.
In addition, the infrared absorbing agent is preferably at least one selected from a cyanine compound, a pyrrolopyrrole compound, a squarylium compound, a phthalocyanine compound, and a naphthalocyanine compound.
In addition, in the invention, the infrared absorbing agent is preferably a compound that is dissolved in an amount of 1 mass % or greater in water at 25° C., and more preferably a compound that is dissolved in an amount of 10 mass % or greater in water at 25° C. Using such a compound, solvent resistance is improved.
Regarding the pyrrolopyrrole compound, paragraphs 0049 to 0062 of JP2010-222557A can be referred to, and the contents thereof are incorporated into this specification. Regarding the cyanine compound and the squarylium compound, paragraphs 0022 to 0063 of WO2014/088063A, paragraphs 0053 to 0118 of WO2014/030628A, paragraphs 0028 to 0074 of JP2014-59550A, paragraphs 0013 to 0091 of WO2012/169447A, paragraphs 0019 to 0033 of JP2015-176046A, paragraphs 0053 to 0099 of JP2014-63144A, paragraphs 0085 to 0150 of JP2014-52431A, paragraphs 0076 to 0124 of JP2014-44301, paragraphs 0045 to 0078 of JP2012-8532A, paragraphs 0027 to 0067 of JP2015-172102A, paragraphs 0029 to 0067 of JP2015-172004A, paragraphs 0029 to 0085 of JP2015-40895A, paragraphs 0022 to 0036 of JP2014-126642A, paragraphs 0011 to 0017 of JP2014-148567A, paragraphs 0010 to 0025 of JP2015-157893A, paragraphs 0013 to 0026 of JP2014-095007A, paragraphs 0013 to 0047 of JP2014-80487A, and paragraphs 0007 to 0028 of JP2013-227403A can be referred to, and the contents thereof are incorporated into this specification.
In the invention, the infrared absorbing agent is preferably at least one selected from compounds represented by Formulae 1 to 3.
In Formula 1, A1 and A2 each independently represent an aryl group, a heteroaryl group, or a group represented by Formula 1-A;
In Formula 1-A, Z1A represents a non-metallic atomic group necessary for forming a nitrogen-containing heterocyclic ring. R2A represents an alkyl group, an alkenyl group, or an aralkyl group. d represents 0 or 1. The wavy line represents a bond.
In Formula 2, R1a and R1b each independently represent an alkyl group, an aryl group, or a heteroaryl group.
R2 to R5 each independently represent a hydrogen atom or a substituent. Each of R2 and R3, and R4 and R5 may be bonded to form a ring.
R6 and R7 each independently represent a hydrogen atom, an alkyl group, an aryl group, a heteroaryl group, —BRARB, or a metal atom. RA and RB each independently represent a hydrogen atom or a substituent.
R6 may be bonded to R1a or R3 by a covalent bond or a coordination bond. R7 may be bonded to R1b or R5 by a covalent bond or a coordination bond.
In Formula 3, Z1 and Z2 each independently represent a non-metallic atomic group necessary for forming a five-membered or six-membered nitrogen-containing heterocyclic ring that may be condensed.
R101 and R102 each independently represent an alkyl group, an alkenyl group, an alkynyl group, an aralkyl group, or an aryl group.
L1 represents a methine chain composed of an odd number of methines.
a and b each independently represent 0 or 1.
In a case where a is 0, a carbon atom and a nitrogen atom are bonded by a double bond, and in a case where b is 0, a carbon atom and a nitrogen atom are bonded by a single bond.
In a case where a site represented by Cy in the formula is a cationic portion, X1 represents an anion, and c represents the number necessary for keeping a balance of electric charges. In a case where a site represented by Cy in the formula is an anionic portion, X1 represents a cation, and c represents the number necessary for keeping a balance of electric charges. In a case where the electric charge of a site represented by Cy in the formula is neutralized in the molecule, c is zero.
<<<<Compound Represented by Formula 1 (Squarylium Compound)>>>>
In Formula 1, A1 and A2 each independently represent an aryl group, a heteroaryl group, or a group represented by Formula 1-A.
The number of carbon atoms of the aryl group represented by A1 and A2 is preferably 6 to 48, more preferably 6 to 24, and particularly preferably 6 to 12. Specific examples thereof include a phenyl group and a naphthyl group.
The heteroaryl group represented by A1 and A2 is preferably a five-membered ring or a six-membered ring. The heteroaryl group is preferably monocyclic or fused, more preferably monocyclic or fused with a fused number of 2 to 8, even more preferably monocyclic or fused with a fused number of 2 to 4, and particularly preferably monocyclic or fused with a fused number of 2 or 3. Examples of the hetero atom included in the heterocyclic group include a nitrogen atom, an oxygen atom, and a sulfur atom, and a nitrogen atom and a sulfur atom are preferable. The number of hetero atoms is preferably 1 to 3, and more preferably 1 or 2. Specific examples of the heteroaryl group include a heteroaryl group derived from a monocyclic or polycyclic aromatic ring such as a five-membered ring or a six-membered ring, containing at least one of a nitrogen atom, an oxygen atom, or a sulfur atom.
The aryl group and the heteroaryl group may have a substituent. In a case where the aryl group and the heteroaryl group have two or more substituents, the plural substituents may be the same or different.
Examples of the substituent include a halogen atom, a cyano group, a nitro group, an alkyl group, an alkenyl group, an alkynyl group, an aryl group, a heteroaryl group, an aralkyl group, —OR10, —COR11, —COOR12, —OCOR13, —NR14R15, —NHCOR16, —CONR17R18, —NHCONR19R20, —NHCOOR21, —SR22, —SO2R23, —SO2OR24, —NHSO2R25, and —SO2NR26R27. R16 to R27 each independently represent a hydrogen atom, an alkyl group, an alkenyl group, an alkynyl group, an aryl group, a heteroaryl group, or an aralkyl group. In a case where R12 in —COOR12 is a hydrogen atom (that is, a carboxyl group), the hydrogen atom may be dissociated or the group may be in a state of salt. In a case where R24 in —SO2OR24 is a hydrogen atom (that is, a sulfo group), the hydrogen atom may be dissociated or the group may be in a state of salt.
Examples of the halogen atom include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom.
The number of carbon atoms of the alkyl group is preferably 1 to 20, more preferably 1 to 15, and even more preferably 1 to 8. The alkyl group may be linear, branched, or cyclic, and is preferably linear or branched.
The number of carbon atoms of the alkenyl group is preferably 2 to 20, more preferably 2 to 12, and particularly preferably 2 to 8. The alkenyl group may be linear, branched, or cyclic, and is preferably linear or branched.
The number of carbon atoms of the alkynyl group is preferably 2 to 40, more preferably 2 to 30, and particularly preferably 2 to 25. The alkynyl group may be linear, branched, or cyclic, and is preferably linear or branched.
The number of carbon atoms of the aryl group is preferably 6 to 30, more preferably 6 to 20, and even more preferably 6 to 12.
The alkyl portion of the aralkyl group is the same as the alkyl group. The aryl portion of the aralkyl group is the same as the aryl group. The number of carbon atoms of the aralkyl group is preferably 7 to 40, more preferably 7 to 30, and even more preferably 7 to 25.
The heteroaryl group is preferably monocyclic or fused, more preferably monocyclic or fused with a fused number of 2 to 8, and even more preferably monocyclic or fused with a fused number of 2 to 4. The number of hetero atoms constituting the ring of the heteroaryl group is preferably 1 to 3. As the hetero atom constituting the ring of the heteroaryl group, a nitrogen atom, an oxygen atom, or a sulfur atom is preferable. The heteroaryl group is preferably a five-membered ring or a six-membered ring. The number of carbon atoms constituting the ring of the heteroaryl group is preferably 3 to 30, more preferably 3 to 18, and even more preferably 3 to 12.
The alkyl group, the alkenyl group, the alkynyl group, the aralkyl group, the aryl group, and the heteroaryl group may have a substituent or may be unsubstituted. Examples of the substituent are as described above.
Next, the group represented by Formula 1-A, represented by A1 and A2, will be described.
In Formula 1-A, R2A represents an alkyl group, an alkenyl group, or an aralkyl group, and is preferably an alkyl group.
The number of carbon atoms of the alkyl group is preferably 1 to 30, more preferably 1 to 20, even more preferably 1 to 12, and particularly preferably 2 to 8.
The number of carbon atoms of the alkenyl group is preferably 2 to 30, more preferably 2 to 20, and even more preferably 2 to 12.
The alkyl group and the alkenyl group may be linear, branched, or cyclic, and are preferably linear or branched.
The number of carbon atoms of the aralkyl group is preferably 7 to 30, and more preferably 7 to 20.
In Formula 1-A, the nitrogen-containing heterocyclic ring formed by Z1A is preferably a five-membered ring or a six-membered ring. The nitrogen-containing heterocyclic ring is preferably monocyclic or fused, more preferably monocyclic or fused with a fused number of 2 to 8, even more preferably monocyclic or fused with a fused number of 2 to 4, and still more preferably fused with a fused number of 2 or 3. The nitrogen-containing heterocyclic ring may include a sulfur atom other than a nitrogen atom. In addition, the nitrogen-containing heterocyclic ring may have a substituent. Examples of the substituent include the above-described substituent. For example, a halogen atom, an alkyl group, a hydroxyl group, an amino group, and an acylamino group are preferable, and a halogen atom and an alkyl group are more preferable. As the halogen atom, a chlorine atom is preferable. The number of carbon atoms of the alkyl group is preferably 1 to 30, more preferably 1 to 20, and even more preferably 1 to 12. The alkyl group is preferably linear or branched.
The compound represented by Formula 1 is preferably a compound represented by Formula 1-1.
In Formula 1-1, a ring A and a ring B each independently represent an aromatic ring.
XA and XB each independently represent a substituent.
GA and GB each independently represent a substituent.
kA represents an integer of 0 to nA, and kB represents an integer of 0 to nB.
nA represents a maximum integer in which substitution with the ring A is possible, and nB represents a maximum integer in which substitution with the ring B is possible.
Each of XA and GA, and XB and GB may be bonded to form a ring. In a case where there are plural GA's and GB's, each of GA's and GB's may be bonded to form a ring.
In Formula 1-1, GA and GB each independently represent a substituent.
Examples of the substituent include a halogen atom, a cyano group, a nitro group, an alkyl group, an alkenyl group, an alkynyl group, an aryl group, a heteroaryl group, an aralkyl group, an alkoxy group, an aryloxy group, a heteroaryloxy group, an alkylthio group, an arylthio group, a heteroarylthio group, —NRa1Ra2, —CORa3, —COORa4, —OCORa5, —NHCORa6, an, —CONRa7Ra8, —NHCONRa9Ra10, NHCOORa11, —SO2Ra12, —SO2ORa13, —NHSO2Ra14, and SO2NRa15Ra16. Ra1 to Ra16 each independently represent a hydrogen atom, an alkyl group, an alkenyl group, an alkynyl group, an aryl group, or a heteroaryl group.
Examples of the halogen atom include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom.
The number of carbon atoms of the alkyl group is preferably 1 to 20, more preferably 1 to 15, and even more preferably 1 to 8. The alkyl group may be linear, branched, or cyclic, and is preferably linear or branched.
Examples of the alkyl group of the alkoxy group and the alkylthio group are as described above, and its preferable ranges are also similar.
The number of carbon atoms of the alkenyl group is preferably 2 to 20, more preferably 2 to 12, and even more preferably 2 to 8. The alkenyl group may be linear, branched, or cyclic, and is preferably linear or branched.
The number of carbon atoms of the alkynyl group is preferably 2 to 40, more preferably 2 to 30, and even more preferably 2 to 25. The alkynyl group may be linear, branched, or cyclic, and is preferably linear or branched.
The number of carbon atoms of the aryl group is preferably 6 to 30, more preferably 6 to 20, and even more preferably 6 to 12.
Examples of the aryl group of the aryloxy group and the arylthio group are as described above, and its preferable ranges are also similar.
The alkyl portion of the aralkyl group is the same as the alkyl group. The aryl portion of the aralkyl group is the same as the aryl group. The number of carbon atoms of the aralkyl group is preferably 7 to 40, more preferably 7 to 30, and even more preferably 7 to 25.
The heteroaryl group is preferably monocyclic or fused, more preferably monocyclic or fused with a fused number of 2 to 8, and even more preferably monocyclic or fused with a fused number of 2 to 4. The number of hetero atoms constituting the ring of the heteroaryl group is preferably 1 to 3. As the hetero atom constituting the ring of the heteroaryl group, a nitrogen atom, an oxygen atom, or a sulfur atom is preferable. The heteroaryl group is preferably a five-membered ring or a six-membered ring. The number of carbon atoms constituting the ring of the heteroaryl group is preferably 3 to 30, more preferably 3 to 18, and even more preferably 3 to 12.
Examples of the heteroaryl group of the heteroaryloxy group and the hetero arylthio group are as described above, and its preferable ranges are also similar.
In Formula 1-1, GA and GB each independently represent a substituent. The substituent is preferably a group having active hydrogen, more preferably —OH, —SH, —COOH, —SO3H, —NRG1RG2, —NHCORG1, —CONRG1RG2, —NHCONRG1RG2, —NHCOORG1, —NHSO2RG1, —B(OH)2, or —PO(OH)2, even more preferably —OH, —SH, or —NRG1RG2, and still more preferably —NRG1RG2.
RG1 and RG2 each independently represent a hydrogen atom or a substituent. Examples of the substituent include an alkyl group, an alkenyl group, an alkynyl group, an aryl group, and a heteroaryl group. Details of the alkyl group, the alkenyl group, the alkynyl group, the aryl group, and the heteroaryl group are synonymous with the ranges in the description of GA and GB.
In Formula 1-1, the ring A and the ring B each independently represent an aromatic ring.
The aromatic ring may be monocyclic or fused. The aromatic ring may be an aromatic hydrocarbon ring or an aromatic heterocyclic ring.
Specific examples of the aromatic ring include a benzene ring, a naphthalene ring, a pentalene ring, an indene ring, an azulene ring, a heptalene ring, an indecene ring, a perylene ring, a pentacene ring, an acenaphthene ring, a phenanthrene ring, an anthracene ring, a naphthacene ring, a chrysene ring, a triphenylene ring, a fluorene ring, a biphenyl ring, a pyrrole ring, a furan ring, a thiophene ring, an imidazole ring, an oxazole ring, a thiazole ring, a pyridine ring, a pyrazine ring, a pyrimidine ring, a pyridazine ring, an indolizine ring, an indole ring, a benzofuran ring, a benzothiophene ring, an isobenzofuran ring, a quinolidine ring, a quinoline ring, a phthalazine ring, a naphthylidine ring, a quinoxaline ring, a quinoxazoline ring, an isoquinoline ring, a carbazole ring, a phenanthridine ring, an acridine ring, a phenanthroline ring, a thianthrene ring, a chromene ring, a xanthene ring, a phenoxathiine ring, a phenothiazine ring, and a phenazine ring. A benzene ring or a naphthalene ring is preferable, and a naphthalene ring is more preferable.
The aromatic ring may be unsubstituted or may have a substituent. Examples of the substituent include the substituents in the description of GA and GB.
In Formula 1-1, each of XA and GA, and XB and GB may be bonded to form a ring. In a case where there are plural GA's and GB's, each of GA's and GB's may be bonded to form a ring.
The ring is preferably a five-membered ring or a six-membered ring. The ring may be monocyclic or polycyclic.
In a case where XA and GA, XB and GB, GA's, or GB's are bonded to form a ring, these may be directly bonded to form a ring, or may be bonded via a divalent linking group selected from the group consisting of an alkylene group, —CO—, —O—, —NH—, —BR—, and combinations thereof to form a ring. XA and GA, XB and GB, GA's, or GB's are preferably bonded via —BR— to form a ring.
R represents a hydrogen atom or a substituent.
In Formula 1-1, kA represents an integer of 0 to nA, kB represents an integer of 0 to nB, nA represents a maximum integer in which substitution with the ring A is possible, and nB represents a maximum integer in which substitution with the ring B is possible.
kA and kB each independently are preferably 0 to 4, more preferably 0 to 2, and even more preferably 0 or 1.
The compound represented by Formula 1 is preferably a compound represented by Formula 1-2. This compound has excellent heat resistance.
In the formula, R1 and R2 each independently represent an alkyl group, an alkenyl group, an aryl group, a heteroaryl group, or a group represented by Formula (W).
R3 and R4 each independently represent a hydrogen atom or an alkyl group.
X1 and X2 each independently represent an oxygen atom or —N(R5)—.
R5 represents a hydrogen atom, an alkyl group, an aryl group, or a heteroaryl group.
Y1 to Y4 each independently represent a substituent. Each of Y1 and Y2, and Y3 and Y4 may be bonded to form a ring.
In a case where there are plural Y1's, Y2's, Y3's, and Y4's, each of Y1's, Y2's, Y3's, and Y4's may be bonded to form a ring.
p and s each independently represent an integer of 0 to 3.
q and r each independently represent an integer of 0 to 2.
—S1-L1-T1 (W)
In Formula (W), S1 represents a single bond, an arylene group, or a heteroarylene group.
L1 represents an alkylene group, an alkenylene group, an alkynylene group, —O—, —S—, —NRL1—, —CO—, —COO—, —OCO—, —CONRL1—, —NRL1CO—, —SO2—, —ORL2—, or a group composed of a combination thereof. RL1 represents a hydrogen atom or an alkyl group. RL2 represents an alkylene group.
T1 represents an alkyl group, a cyano group, a hydroxyl group, a formyl group, a carboxyl group, an amino group, a thiol group, a sulfo group, a phosphoryl group, a boryl group, a vinyl group, an ethynyl group, an aryl group, a heteroaryl group, a trialkylsilyl group, or a trialkoxysilyl group.
In Formula 1-2, R1 and R2 each independently represent an alkyl group, an alkenyl group, an aryl group, a heteroaryl group, or a group represented by Formula (W). At least one of R1 or R2 preferably represents a group represented by Formula (W).
In Formula 1-2, R1 and R2 may be the same or may be different groups. It is more preferable that R1 and R2 are the same groups.
The number of carbon atoms of the alkyl group represented by R1 and R2 is preferably 1 to 40. The lower limit is more preferably not less than 3, even more preferably not less than 5, still more preferably not less than 10, and particularly preferably not less than 13. The upper limit is more preferably not greater than 35, and even more preferably not greater than 30. The alkyl group may be linear, branched, or cyclic. The alkyl group is preferably linear or branched, and particularly preferably branched. The number of branches of a branched alkyl group is, for example, preferably 2 to 10, and more preferably 2 to 8. Satisfactory solvent solubility is obtained in a case where the number of branches is within the above-described range.
The number of carbon atoms of the alkenyl group represented by R1 and R2 is preferably 2 to 40. The lower limit is, for example, more preferably not less than 3, even more preferably not less than 5, still more preferably not less than 8, and particularly preferably not less than 10. The upper limit is more preferably not greater than 35, and even more preferably not greater than 30. The alkenyl group is preferably linear or branched, and particularly preferably branched. The number of branches of a branched alkenyl group is preferably 2 to 10, and more preferably 2 to 8. Satisfactory solvent solubility is obtained in a case where the number of branches is within the above-described range.
The number of carbon atoms of the aryl group represented by R1 and R2 is preferably 6 to 30, more preferably 6 to 20, and even more preferably 6 to 12.
The heteroaryl group represented by R1 and R2 may be monocyclic or polycyclic. The number of hetero atoms constituting the ring of the heteroaryl group is preferably 1 to 3. As the hetero atom constituting the ring of the heteroaryl group, a nitrogen atom, an oxygen atom, or a sulfur atom is preferable. The number of carbon atoms constituting the ring of the heteroaryl group is preferably 3 to 30, more preferably 3 to 18, and even more preferably 3 to 12.
(Group Represented by Formula (W))
Next, the group represented by Formula (W) will be described.
In Formula (W), S1 represents a single bond, an arylene group, or a heteroarylene group. From the viewpoint of stability of bonding to a boron atom, an arylene group or a heteroarylene group is preferable, and an arylene group is more preferable.
The arylene group may be monocyclic or polycyclic, and is preferably monocyclic. The number of carbon atoms of the arylene group is preferably 6 to 20, and more preferably 6 to 12.
The heteroaryl group may be monocyclic or polycyclic, and is preferably monocyclic. The number of hetero atoms constituting the ring of the heteroaryl group is preferably 1 to 3. As the hetero atom constituting the ring of the heteroaryl group, a nitrogen atom, an oxygen atom, a sulfur atom, or a selenium atom is preferable. The number of carbon atoms constituting the ring of the heteroaryl group is preferably 3 to 30, more preferably 3 to 18, and even more preferably 3 to 12.
Specific examples of the arylene group or the heteroarylene group represented by S1 include the following structures.
In the formulae, a wavy line portion represents a bonding position of Formula 1-2 to a boron atom. * represents a bonding position to L1. R′ represents a substituent. RN represents a hydrogen atom or an alkyl group. m represents an integer of 0 or more.
Examples of the substituent represented by R′ include the substituents in the description of GA and GB in Formula 1-1.
The number of carbon atoms of the alkyl group represented by RN is preferably 1 to 20, more preferably 1 to 10, even more preferably 1 to 4, and particularly preferably 1 or 2. The alkyl group may be linear or branched.
m represents an integer of 0 or more. The upper limit of m is the maximum number of substitutions of each group. m is preferably 0.
In Formula (W), L1 represents an alkylene group, an alkenylene group, an alkynylene group, —O—, —S—, —NRL1—, —CO—, —COO—, —OCO—, —CONRL1—, —NRL1CO—, —SO2—, —ORL2—, or a group composed of a combination thereof. RL1 represents a hydrogen atom or an alkyl group, and RL2 represents an alkylene group.
In Formula (W), is preferably an alkylene group, an alkenylene group, an alkynylene group, —O—, —S—, —NRL1—, —COO—, —OCO—, —CONRL1—, —SO2—, —ORL2—, or a group composed of a combination thereof. From the viewpoint of flexibility and solvent solubility, L′ is more preferably an alkylene group, an alkenylene group, —O—, —ORL2—, or a group composed of a combination thereof, even more preferably an alkylene group, an alkenylene group, —O—, or —ORL2—, and particularly preferably an alkylene group, —O—, or —ORL2—.
The number of carbon atoms of the alkylene group represented by L1 is preferably 1 to 40. The lower limit is more preferably not less than 3, even more preferably not less than 5, still more preferably not less than 10, and particularly preferably not less than 13. The upper limit is more preferably not greater than 35, and even more preferably not greater than 30. The alkylene group may be linear, branched, or cyclic. The alkylene group is preferably linear or branched, and particularly preferably branched. The number of branches of a branched alkylene group is, for example, preferably 2 to 10, and more preferably 2 to 8. Satisfactory solvent solubility is obtained in a case where the number of branches is within the above-described range.
The number of carbon atoms of the alkenylene group or the alkynylene group represented by L1 is preferably 2 to 40. The lower limit is, for example, more preferably not less than 3, even more preferably not less than 5, still more preferably not less than 8, and particularly preferably not less than 10. The upper limit is more preferably not greater than 35, and even more preferably not greater than 30. The alkenylene group and the alkynylene group may be linear or branched. The alkenylene group and the alkynylene group are preferably linear or branched, and particularly preferably branched. The number of branches of a branched alkenylene group or alkynylene group is preferably 2 to 10, and more preferably 2 to 8. Satisfactory solvent solubility is obtained in a case where the number of branches is within the above-described range.
RL1 represents a hydrogen atom or an alkyl group, and is preferably a hydrogen atom. The number of carbon atoms of the alkyl group is preferably 1 to 20, more preferably 1 to 10, even more preferably 1 to 4, and particularly preferably 1 or 2. The alkyl group may be linear or branched.
RL2 represents an alkylene group. The alkylene group represented by RL2 is synonymous with the alkylene group in the description of L1, and its preferable ranges are also similar.
In Formula (W), T1 represents an alkyl group, a cyano group, a hydroxyl group, a formyl group, a carboxyl group, an amino group, a thiol group, a sulfo group, a phosphoryl group, a boryl group, a vinyl group, an ethynyl group, an aryl group, a heteroaryl group, a trialkylsilyl group, or a trialkoxysilyl group.
The number of carbon atoms of the alkyl group, the alkyl group of the trialkylsilyl group, and the alkyl group of the trialkoxysilyl group is preferably 1 to 40. The lower limit is more preferably not less than 3, even more preferably not less than 5, still more preferably not less than 10, and particularly preferably not less than 13. The upper limit is more preferably not greater than 35, and even more preferably not greater than 30. The alkyl group may be linear, branched, or cyclic, and is preferably linear or branched.
The aryl group and the heteroaryl group are synonymous with the aryl group and the heteroaryl group in the description of R1 and R2, and their preferable ranges are also similar.
In Formula (W), in a case where S1 is a single bond, L1 is an alkylene group, and T1 is an alkyl group, the total number of carbon atoms included in L1 and T1 is preferably not less than 13, and from the viewpoint of solvent solubility, more preferably not less than 21. The upper limit is, for example, preferably not greater than 40, and more preferably not greater than 35.
In a case where S1 is an arylene group, the total number of carbon atoms included in L1 and T1 is preferably not less than 5. From the viewpoint of solvent solubility, the total number of carbon atoms included in L1 and T1 is more preferably not less than 9, and even more preferably not less than 10. The upper limit is, for example, preferably not greater than 40, and more preferably not greater than 35.
A preferable aspect of Formula (W) is a combination in which S1 is an arylene group or a heteroarylene group, L1 is an alkylene group, an alkenylene group, an alkynylene group, —O—, —S—, —NRL1—, —COO—, —OCO—, —CONRL1—, —SO2—, —ORL2—, or a group composed of a combination thereof, and T1 is an alkyl group or a trialkylsilyl group. S1 is more preferably an arylene group. L1 is more preferably an alkylene group, an alkenylene group, —O—, —OR12—, or a group composed of a combination thereof, even more preferably an alkylene group, an alkenylene group, —O—, or —ORL2—, and particularly preferably an alkylene group, —O— or —ORL2—. T1 is more preferably an alkyl group.
In Formula (W), the -L1-T1 portion preferably includes a branched alkyl structure. Specifically, the -L1-T1 portion is particularly preferably a branched alkyl group or a branched alkoxy group. The number of branches of the -L1-T1 portion is preferably 2 to 10, and more preferably 2 to 8. The number of carbon atoms of the -L1-T1 portion is preferably not less than 5, more preferably not less than 9, and even more preferably not less than 10. The upper limit is, for example, preferably not greater than 40, and more preferably not greater than 35.
In Formula (W), the -L1-T1 portion preferably includes asymmetric carbon. According to this aspect, a compound represented by Formula 1-2 may include a plurality of optical isomers, and as a result, the solvent solubility of the compound can be further improved. The number of asymmetric carbon atoms is preferably not less than 1. The upper limit of the number of asymmetric carbon atoms is not particularly limited, but preferably not greater than 4.
Specific examples of the group represented by Formula (W) are as follows. In the following formulae, A is a bond of Formula (1) to a boron atom. In the following structural formulae, * represents asymmetric carbon, and a wave-like bond represents a racemic body.
In Formula 1-2, R3 and R4 each independently represent a hydrogen atom or an alkyl group. R3 and R4 may be the same or may be different groups. It is more preferable that R3 and R4 are the same groups.
The number of carbon atoms of the alkyl group represented by R3 and R4 is preferably 1 to 20, more preferably 1 to 10, even more preferably 1 to 4, and particularly preferably 1 or 2. The alkyl group may be linear or branched. Specific examples thereof include a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, and an isobutyl group.
R3 and R4 each independently are preferably a hydrogen atom, a methyl group, or an ethyl group, more preferably a hydrogen atom or a methyl group, and particularly preferably a hydrogen atom.
In Formula 1-2, X1 and X2 each independently represent an oxygen atom (—O—) or —N(R5)—. X1 and X2 may be the same or different, and are preferably the same.
R5 represents a hydrogen atom, an alkyl group, an aryl group, or a heteroaryl group.
R5 is preferably a hydrogen atom, an alkyl group, or an aryl group. The alkyl group, the aryl group, and the heteroaryl group represented by R5 may be unsubstituted or may have a substituent. Examples of the substituent include the substituents in the description of GA and GB in Formula 1-1.
The number of carbon atoms of the alkyl group is preferably 1 to 20, more preferably 1 to 10, even more preferably 1 to 4, and particularly preferably 1 or 2. The alkyl group may be linear or branched.
The number of carbon atoms of the aryl group is preferably 6 to 20, and more preferably 6 to 12.
The heteroaryl group may be monocyclic or polycyclic. The number of hetero atoms constituting the ring of the heteroaryl group is preferably 1 to 3. As the hetero atom constituting the ring of the heteroaryl group, a nitrogen atom, an oxygen atom, or a sulfur atom is preferable. The number of carbon atoms constituting the ring of the heteroaryl group is preferably 3 to 30, more preferably 3 to 18, and even more preferably 3 to 12.
X1 and X2 each independently are preferably an oxygen atom, or represented by any one of the following formulae.
In the formulae, R5a represents an alkyl group. R6 to R8 each independently represent a substituent. a represents an integer of 0 to 5. b and c each represent an integer of 0 to 7. * represents a bond.
Examples of the substituent represented by R6 to R8 include the substituents in the description of GA and GB in Formula 1-1.
In Formula 1-2, Y1 to Y4 each independently represent a substituent.
Examples of the substituent include the substituents in the description of GA and GB in Formula 1-1.
In Formula 1-2, each of Y1 and Y2, and Y3 and Y4 may be bonded to form a ring. For example, Y1 and Y2 may be bonded and may form, for example, a tricyclic ring such as an acenaphthen ring or an acenaphthylene ring together with a naphthalene ring connected to Y1 and Y2.
In a case where there are plural Y1's, Y2's, Y3's, and Y4's, each of Y1's, Y2's, Y3's, and Y4's may be bonded to form a ring structure. For example, in a case where there are plural Y1's, Y1's may be bonded and may form, for example, a tricyclic ring such as an anthracene ring or a phenanthrene ring together with a naphthalene ring connected to Y1 and Y2. In a case where Y1's are bonded to form a ring structure, the number of each of Y2 to Y4, that are substituents other than Y1, may not be more than one. In addition, Y2 to Y4 may not exist. These are also the same as in a case where Y2's, Y3's, or Y4's are bonded to each other to form a ring structure.
p and s each independently represent an integer of 0 to 3, preferably 0 or 1, and particularly preferably 0.
q and r each independently represent an integer of 0 to 2, preferably 0 or 1, and particularly preferably 0.
In Formula 1-2, a cation is non-localized as below.
Examples of the squarylium compound represented by Formula 1 include the following compounds. The examples further include the compounds described in paragraphs 0044 to 0049 of JP2011-208101A, and the contents thereof are incorporated into this specification.
In the following specific examples, a wave-like bond in the following formulae represents a racemic body.
<<<Compound Represented by Formula 2 (Pyrrolopyrrole Compound)>>>>
In Formula 2, R1a and R1b each independently represent an alkyl group, an aryl group, or a heteroaryl group. R1a and R1b each independently are preferably an aryl group or a heteroaryl group, and more preferably an aryl group.
The number of carbon atoms of the alkyl group represented by R1a and R1b is preferably 1 to 40, more preferably 1 to 30, and particularly preferably 1 to 25. The alkyl group may be linear, branched, or cyclic. The alkyl group is preferably linear or branched, and particularly preferably branched.
The number of carbon atoms of the aryl group represented by R1a and R1b is preferably 6 to 30, more preferably 6 to 20, and even more preferably 6 to 12. The aryl group is preferably phenyl.
The heteroaryl group represented by R1a and R1b is preferably monocyclic or fused, more preferably monocyclic or fused with a fused number of 2 to 8, and even more preferably monocyclic or fused with a fused number of 2 to 4. The number of hetero atoms constituting the ring of the heteroaryl group is preferably 1 to 3. As the hetero atom constituting the ring of the heteroaryl group, a nitrogen atom, an oxygen atom, or a sulfur atom is preferable. The number of carbon atoms constituting the heteroaryl group is preferably 3 to 30, more preferably 3 to 18, even more preferably 3 to 12, and particularly preferably 3 to 10. The heteroaryl group is preferably a five-membered ring or a six-membered ring.
The above-described aryl group and heteroaryl group may have a substituent or may be unsubstituted. From the viewpoint of improving solubility to a solvent, the aryl group and the heteroaryl group preferably have a substituent.
Examples of the substituent include a hydrocarbon group that may include an oxygen atom, an amino group, an acylamino group, a sulfonylamino group, a sulfamoyl group, a carbamoyl group, an alkylthio group, an alkylsulfonyl group, a sulfinyl group, an ureido group, a phosphoric acid amide group, a mercapto group, a sulfo group, a carboxyl group, a nitro group, a hydroxamic acid group, a sulfino group, a hydrazino group, an imino group, a silyl group, a hydroxyl group, a halogen atom, and a cyano group.
Examples of the halogen atom include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom.
Examples of the hydrocarbon group include an alkyl group, an alkenyl group, and an aryl group.
The number of carbon atoms of the alkyl group is preferably 1 to 40. The lower limit is more preferably not less than 3, even more preferably not less than 5, still more preferably not less than 8, and particularly preferably not less than 10. The upper limit is more preferably not greater than 35, and even more preferably not greater than 30. The alkyl group may be linear, branched, or cyclic. The alkyl group is preferably linear or branched, and particularly preferably branched. The number of carbon atoms of a branched alkyl group is preferably 3 to 40. The lower limit is, for example, more preferably not less than 5, even more preferably not less than 8, and still more preferably not less than 10. The upper limit is more preferably not greater than 35, and even more preferably not greater than 30. The number of branches of a branched alkyl group is, for example, preferably 2 to 10, and more preferably 2 to 8. Satisfactory solvent solubility is obtained in a case where the number of branches is within the above-described range.
The number of carbon atoms of the alkenyl group is preferably 2 to 40. The lower limit is, for example, more preferably not less than 3, even more preferably not less than 5, still more preferably not less than 8, and particularly preferably not less than 10. The upper limit is more preferably not greater than 35, and even more preferably not greater than 30. The alkenyl group may be linear, branched, or cyclic. The alkenyl group is preferably linear or branched, and particularly preferably branched. The number of carbon atoms of a branched alkenyl group is preferably 3 to 40. The lower limit is, for example, more preferably not less than 5, even more preferably not less than 8, and still more preferably not less than 10. The upper limit is more preferably not greater than 35, and even more preferably not greater than 30. The number of branches of a branched alkenyl group is preferably 2 to 10, and more preferably 2 to 8. Satisfactory solvent solubility is obtained in a case where the number of branches is within the above-described range.
The number of carbon atoms of the aryl group is preferably 6 to 30, more preferably 6 to 20, and even more preferably 6 to 12.
Examples of the hydrocarbon group including an oxygen atom include a group represented by -L-Rx1.
L represents —O—, —CO—, —COO—, —OCO—, —(ORx2)m—, or —(Rx2O)m—. Rx1 represents an alkyl group, an alkenyl group, or an aryl group. Rx2 represents an alkylene group or an arylene group. m represents an integer of 2 or more. m Rx2's may be the same or different.
L is preferably —O—, —(ORx2)m—, or —(Rx2O)m—, and more preferably —O—.
The alkyl group, the alkenyl group, and the aryl group represented by Rx1 are synonymous those in the above description, and their preferable ranges are also similar. Rx1 is preferably an alkyl group or an alkenyl group, and more preferably an alkyl group.
The number of carbon atoms of the alkylene group represented by Rx2 is preferably 1 to 20, more preferably 1 to 10, and even more preferably 1 to 5. The alkylene group may be linear, branched, or cyclic, and is preferably linear or branched. The number of carbon atoms of the arylene group represented by Rx2 is preferably 6 to 20, and more preferably 6 to 12. Rx2 is preferably an alkylene group.
m represents an integer of 2 or more. m is preferably 2 to 20, and more preferably 2 to 10.
The substituent that the aryl group and the heteroaryl group may have is preferably a group having a branched alkyl structure. According to this aspect, solvent solubility is further improved. In addition, the substituent is preferably a hydrocarbon group that may include an oxygen atom, and more preferably a hydrocarbon group including an oxygen atom. The hydrocarbon group including an oxygen atom is preferably a group represented by —O—Rx1. Rx1 is preferably an alkyl group or an alkenyl group, more preferably an alkyl group, and particularly preferably a branched alkyl group. That is, the substituent is more preferably an alkoxy group, and particularly preferably a branched alkoxy group. In a case where the substituent is an alkoxy group, it is possible to obtain an infrared absorbing agent having excellent heat resistance and light resistance. In addition, in a case where the substituent is a branched alkoxy group, satisfactory solvent solubility is obtained.
The number of carbon atoms of the alkoxy group is preferably 1 to 40. The lower limit is, for example, more preferably not less than 3, even more preferably not less than 5, still more preferably not less than 8, and particularly preferably not less than 10. The upper limit is more preferably not greater than 35, and even more preferably not greater than 30. The alkoxy group may be linear, branched, or cyclic. The alkoxy group is preferably linear or branched, and particularly preferably branched. The number of carbon atoms of a branched alkoxy group is preferably 3 to 40. The lower limit is, for example, more preferably not less than 5, even more preferably not less than 8, and still more preferably not less than 10. The upper limit is more preferably not greater than 35, and even more preferably not greater than 30. The number of branches of a branched alkoxy group is preferably 2 to 10, and more preferably 2 to 8.
R2 to R5 each independently represent a hydrogen atom or a substituent. Examples of the substituent include an alkyl group, an alkenyl group, an alkynyl group, an aryl group, a heteroaryl group, an amino group (including an alkylamino group, an arylamino group, and a heterocyclic amino group), an alkoxy group, an aryloxy group, a heteroaryloxy group, an acyl group, an alkylcarbonyl group, an arylcarbonyl group, an alkoxycarbonyl group, an aryloxycarbonyl group, an acyloxy group, an acylamino group, an alkoxycarbonylamino group, an aryloxycarbonylamino group, a sulfonylamino group, a sulfamoyl group, a carbamoyl group, an alkylthio group, an arylthio group, a heteroarylthio group, an alkylsulfonyl group, an arylsulfonyl group, a sulfinyl group, an ureido group, a phosphoric acid amide group, a hydroxyl group, a mercapto group, a halogen atom, a cyano group, a sulfo group, a carboxyl group, a nitro group, a hydroxamic acid group, a sulfino group, a hydrazino group, an imino group, and a silyl group.
Any one of R2 and R3 and any one of R4 and R5 are preferably electron-withdrawing groups.
A substituent having a positive Hammett sigma para value (σp value) acts as an electron-withdrawing group.
In the invention, a substituent having a Hammett up value of 0.2 or greater can be exemplified as an electron-withdrawing group. The σp value is preferably 0.25 or greater, more preferably 0.3 or greater, and even more preferably 0.35 or greater. The upper limit is not particularly limited, but preferably not greater than 0.80.
Specific examples of the electron-withdrawing group include a cyano group (σp value=0.66), a carboxyl group (—COOH: σp value=0.45), an alkoxycarbonyl group (for example, —COOMe: σp value=0.45), an aryloxycarbonyl group (for example, —COOPh: σp value=0.44), a carbamoyl group (—CONH2: σp value=0.36), an alkylcarbonyl group (for example, —COMe: σp value=0.50), an arylcarbonyl group (for example, —COPh: σp value=0.43), an alkylsulfonyl group (for example, —SO2Me: σp value=0.72), and an arylsulfonyl group (for example, —SO2Ph: σp value=0.68). A cyano group is particularly preferable. Here, Me represents a methyl group and Ph represents a phenyl group.
Regarding the Hammett op value, paragraphs 0024 and 0025 of JP2009-263614A can be referred to, and the contents thereof are incorporated into this specification.
Any one of R2 and R3 and any one of R4 and R5 are preferably heteroaryl groups.
The heteroaryl group is preferably monocyclic or fused, more preferably monocyclic or fused with a fused number of 2 to 8, and even more preferably monocyclic or fused with a fused number of 2 to 4. The number of hetero atoms constituting the heteroaryl group is preferably 1 to 3. As the hetero atom constituting the heteroaryl group, a nitrogen atom, an oxygen atom, or a sulfur atom is preferable. The heteroaryl group preferably has one or more nitrogen atoms. The number of carbon atoms constituting the heteroaryl group is preferably 3 to 30, more preferably 3 to 18, even more preferably 3 to 12, and particularly preferably 3 to 10. The heteroaryl group is preferably a five-membered ring or a six-membered ring. Specific examples of the heteroaryl group include an imidazolyl group, a pyridyl group, a pyrazyl group, a pyrimidyl group, a pyridazyl group, a triazile group, a quinolyl group, a quinoxalyl group, an isoquinolyl group, an indolenyl group, a furyl group, a thienyl group, a benzoxazolyl group, a benzimidazolyl group, a benzothiazolyl group, a naphthothiazolyl group, a m-carbazolyl group, an azepinyl group, and a benzo-condensed or naphtho-condensed group of these groups.
The heteroaryl group may have a substituent or may be unsubstituted. Examples of the substituent include the above-described substituents represented by R2 to R5. A halogen atom, an alkyl group, an alkoxy group, or an aryl group is preferable.
As the halogen atom, a fluorine atom, a chlorine atom, a bromine atom, or an iodine atom is preferable, and a chlorine atom is particularly preferable.
The number of carbon atoms of the alkyl group or the alkoxy group is preferably 1 to 40, more preferably 1 to 30, and particularly preferably 1 to 25. The alkyl group and the alkoxy group are preferably linear or branched, and particularly preferably linear.
The number of carbon atoms of the aryl group is preferably 6 to 30, more preferably 6 to 20, and even more preferably 6 to 12.
In Formula 2, each of R2 and R3, and R4 and R5 may be bonded to form a ring. In a case where each of R2 and R3, and R4 and R5 are bonded to form a ring, a five- to seven-membered ring (preferably five- or six-membered ring) is preferably formed that is used as an acidic nucleus in a merocyanine dye. Specific examples thereof include the structures described in paragraph 0026 of JP2010-222557A, and the contents thereof are incorporated into this specification.
The ring that is formed by bonding of R2 and R3, or R4 and R5 is preferably 1,3-dicarbonyl nucleus, a pyrazolinone nucleus, a 2,4,6-triketohexahydropyrimidine nucleus (including a thioketone form), a 2-thio-2,4-thiazolidinedione nucleus, a 2-thio-2,4-oxazolidinedione nucleus, a 2-thio-2,5-thiazolidinedione nucleus, a 2,4-thiazolidinedione nucleus, a 2,4-imidazolidinedione nucleus, a 2-thio-2,4-imidazolidinedione nucleus, a 2-imidazolin-5-one nucleus, a 3,5-pyrazolidinedione nucleus, a benzothiophen-3-one nucleus, or an indanone nucleus; and more preferably a 1,3-dicarbonyl nucleus, a 2,4,6-triketohexahydropyrimidine nucleus (including a thioketone form), a 3,5-pyrazolidinedione nucleus, a benzothiophen-3-one nucleus or an indanone nucleus.
R6 and R7 each independently represent a hydrogen atom, an alkyl group, an aryl group, a heteroaryl group, —BRARB, or a metal atom, and —BRARB is preferable.
The number of carbon atoms of the alkyl group represented by R6 and R7 is preferably 1 to 40, more preferably 1 to 30, and particularly preferably 1 to 25. The alkyl group may be linear, branched, or cyclic. The alkyl group is preferably linear or branched, and particularly preferably linear. The alkyl group may be unsubstituted or may have a substituent. Examples of the substituent include the above-described substituents represented by R2 to R5.
The number of carbon atoms of the aryl group represented by R6 and R7 is preferably 6 to 30, more preferably 6 to 20, and even more preferably 6 to 12. The aryl group may be unsubstituted or may have a substituent. Examples of the substituent include the above-described substituents represented by R2 to R5.
The heteroaryl group represented by R6 and R7 is preferably monocyclic or fused, and more preferably monocyclic. The number of hetero atoms constituting the ring of the heteroaryl group is preferably 1 to 3. As the hetero atom constituting the ring of the heteroaryl group, a nitrogen atom, an oxygen atom, or a sulfur atom is preferable. The number of carbon atoms constituting the ring of the heteroaryl group is preferably 3 to 30, more preferably 3 to 18, even more preferably 3 to 12, and particularly preferably 3 to 5. The heteroaryl group is preferably a five-membered ring or a six-membered ring. The heteroaryl group may be unsubstituted or may have a substituent. Examples of the substituent include the above-described substituents represented by R2 to R5.
The metal atom represented by R6 and R7 is preferably a magnesium, aluminum, calcium, barium, zinc, tint, vanadium, iron, cobalt, nickel, copper, palladium, iridium, or platinum atom, and particularly preferably an aluminum, zinc, vanadium, iron, copper, palladium, iridium, or platinum atom.
In a group represented by —BRARB, RA and RB each independently represent a hydrogen atom or a substituent.
Examples of the substituent represented by RA and RB include the above-described substituents represented by R2 to R5. A halogen atom, an alkyl group, an alkoxy group, an aryl group, and a heteroaryl group are preferable.
As the halogen atom, a fluorine atom, a chlorine atom, a bromine atom, or an iodine atom is preferable, and a fluorine atom is particularly preferable.
The number of carbon atoms of the alkyl group or the alkoxy group is preferably 1 to 40, more preferably 1 to 30, and particularly preferably 1 to 25. The alkyl group and the alkoxy group are preferably linear or branched, and particularly preferably linear. The alkyl group and the alkoxy group may have a substituent or may be unsubstituted. Examples of the substituent include an aryl group, a heteroaryl group, and a halogen atom.
The number of carbon atoms of the aryl group is preferably 6 to 20, and more preferably 6 to 12. The aryl group may have a substituent or may be unsubstituted. Examples of the substituent include an alkyl group, an alkoxy group, and a halogen atom.
The heteroaryl group may be monocyclic or polycyclic. The number of hetero atoms constituting the heteroaryl group is preferably 1 to 3. As the hetero atom constituting the heteroaryl group, a nitrogen atom, an oxygen atom, or a sulfur atom is preferable. The number of carbon atoms constituting the heteroaryl group is preferably 3 to 30, more preferably 3 to 18, even more preferably 3 to 12, and particularly preferably 3 to 5. The heteroaryl group is preferably a five-membered ring or a six-membered ring. The heteroaryl group may have a substituent or may be unsubstituted. Examples of the substituent include an alkyl group, an alkoxy group, and a halogen atom.
In Formula 2, R6 may be bonded to R1a or R3 by a covalent bond or a coordination bond. R7 may be bonded to R1b or R5 by a covalent bond or a coordination bond.
Examples of the pyrrolopyrrole compound represented by Formula 2 include the following compounds. The examples further include the compounds D-1 to D-162 described in paragraphs 0049 to 0062 of JP2010-222557A, and the contents thereof are incorporated into this specification. In the following formulae, Ph represents a phenyl group.
<<<<Compound Represented by Formula 3 (Cyanine Compound)>>>>
In Formula 3, Z1 and Z2 each independently represent a non-metallic atomic group necessary for forming a five-membered or six-membered nitrogen-containing heterocyclic ring that may be condensed.
Another heterocyclic ring, aromatic ring, or aliphatic ring may be condensed with the nitrogen-containing heterocyclic ring. The nitrogen-containing heterocyclic ring is preferably a five-membered ring, and a structure in which a benzene ring or a naphthalene ring is condensed with a five-membered nitrogen-containing heterocyclic ring is more preferable. Specific examples of the nitrogen-containing heterocyclic ring include an oxazole ring, an isoxazole ring, a benzoxazole ring, a naphthxazole ring, an oxazolocarbazole ring, an oxazolodibenzofuran ring, a thiazole ring, a benzothiazole ring, a naphthothiazole ring, an indolenine ring, a benzoindolenine ring, an imidazole ring, a benzimidazole ring, a naphthoimidazole ring, a quinoline ring, a pyridine ring, a pyrrolopyridine ring, a pyrrolo-pyrrole ring, an indolizine ring, an imidazoquinoxaline ring, and a quinoxaline ring. A quinoline ring, an indolenine ring, a benzoindolenine ring, a benzoxazole ring, a benzothiazole ring, and a benzimidazole ring are preferable, and an indolenine ring, a benzothiazole ring, and a benzimidazole ring are particularly preferable.
The nitrogen-containing heterocyclic ring and the ring condensed therewith may have a substituent. Examples of the substituent include a halogen atom, a cyano group, a nitro group, an alkyl group, an alkenyl group, an alkynyl group, an aralkyl group, an aryl group, a heteroaryl group, —ORc1, —CORc2, —COORc3, —OCORc4, —NRc5Rc6, —NHCORc7, —CONRc8Rc9, —NHCONRc10Rc11, —NHCOORc12, —SRc13, —SO2Rc14, —SO2ORc14, —NHSO2Rc16, and —SO2NRc17Rc18. Rc1 to Rc18 each independently represent a hydrogen atom, an alkyl group, an alkenyl group, an alkynyl group, an aryl group, or a heteroaryl group. In a case where Rc3 in —COORc3 is a hydrogen atom (that is, a carboxyl group), the hydrogen atom may be dissociated or the group may be in a state of salt. In a case where Rc15 in —SO2ORc15 is a hydrogen atom (that is, a sulfo group), the hydrogen atom may be dissociated or the group may be in a state of salt.
Examples of the halogen atom include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom.
The number of carbon atoms of the alkyl group is preferably 1 to 20, more preferably 1 to 12, and particularly preferably 1 to 8. The alkyl group may be linear, branched, or cyclic. The alkyl group may be unsubstituted or may have a substituent. Examples of the substituent include a halogen atom, a hydroxyl group, a carboxyl group, a sulfo group, an alkoxy group, and an amino group. A carboxyl group and a sulfo group are preferable, and a sulfo group is particularly preferable. A hydrogen atom in a carboxyl group and a sulfo group may be dissociated, or the carboxyl group and the sulfo group may be in a state of salt.
The number of carbon atoms of the alkenyl group is preferably 2 to 20, more preferably 2 to 12, and particularly preferably 2 to 8. The alkenyl group may be linear, branched, or cyclic. The alkenyl group may be unsubstituted or may have a substituent. Examples of the substituent include the above-described substituents that the alkyl group may have, and their preferable ranges are also similar.
The number of carbon atoms of the alkynyl group is preferably 2 to 20, more preferably 2 to 12, and particularly preferably 2 to 8. The alkynyl group may be linear, branched, or cyclic. The alkynyl group may be unsubstituted or may have a substituent. Examples of the substituent include the above-described substituents that the alkyl group may have, and their preferable ranges are also similar.
The number of carbon atoms of the aryl group is preferably 6 to 25, more preferably 6 to 15, and most preferably 6 to 10. The aryl group may be unsubstituted or may have a substituent. Examples of the substituent include the above-described substituents that the alkyl group may have, and their preferable ranges are also similar.
The alkyl portion of the aralkyl group is the same as the alkyl group. The aryl portion of the aralkyl group is the same as the aryl group. The number of carbon atoms of the aralkyl group is preferably 7 to 40, more preferably 7 to 30, and even more preferably 7 to 25.
The heteroaryl group is preferably monocyclic or fused, more preferably monocyclic or fused with a fused number of 2 to 8, and even more preferably monocyclic or fused with a fused number of 2 to 4. The number of hetero atoms constituting the ring of the heteroaryl group is preferably 1 to 3. As the hetero atom constituting the ring of the heteroaryl group, a nitrogen atom, an oxygen atom, or a sulfur atom is preferable. The heteroaryl group is preferably a five-membered ring or a six-membered ring. The number of carbon atoms constituting the ring of the heteroaryl group is preferably 3 to 30, more preferably 3 to 18, and even more preferably 3 to 12. The heteroaryl group may be unsubstituted or may have a substituent. Examples of the substituent include the above-described substituents that the alkyl group may have, and their preferable ranges are also similar.
In Formula 3, R101 and R102 each independently represent an alkyl group, an alkenyl group, an alkynyl group, an aralkyl group, or an aryl group. Examples of each of the alkyl group, the alkenyl group, the alkynyl group, the aralkyl group, and the aryl group include those in the description of the substituent, and their preferable ranges are also similar. The alkyl group, the alkenyl group, the alkynyl group, the aralkyl group, and the aryl group may have a substituent or may be unsubstituted. Examples of the substituent include a halogen atom, a hydroxyl group, a carboxyl group, a sulfo group, an alkoxy group, and an amino group. A carboxyl group and a sulfo group are preferable, and a sulfo group is particularly preferable. A hydrogen atom in a carboxyl group and a sulfo group may be dissociated, or the carboxyl group and the sulfo group may be in a state of salt.
In Formula 3, L1 represents a methine chain composed of an odd number of methines. L1 is preferably a methine chain composed of three, five, or seven methine groups.
The methine group may have a substituent. The methine group having a substituent is preferably a central methin group (at a meso position). Specific examples of the substituent include a substituent that the nitrogen-containing heterocyclic ring of Z1 or Z2 may have and a group represented by Formula (a). In addition, two substituents of the methine chain may be bonded to form a five- or six-membered ring.
In Formula (a), * represents a bond to a methine chain, and A1 represents an oxygen atom or a sulfur atom.
In Formula 3, a and b each independently represent 0 or 1. In a case where a is 0, a carbon atom and a nitrogen atom are bonded by a double bond, and in a case where b is 0, a carbon atom and a nitrogen atom are bonded by a single bond. It is preferable that both a and b are 0. In a case where both a and b are 0, Formula 3 is represented as follows.
In Formula 3, in a case where a site represented by Cy in the formula is a cationic portion, X1 represents an anion, and c represents the number necessary for keeping a balance of electric charges. Examples of the anion include halide ions (Cl−, Br−, and I−), p-toluenesulfonic acid ions, ethyl sulfate ions, PF6−, BF4−, B(C6F5)4−, B(C6H3-3,5-(CF2)2)4−, ClO4−, tris(halogenoalkylsulfonyl)methide anions (for example, (CF3SO2)3C−), di(halogenoalkylsulfonyl)imide anions (for example, (CF3SO2)2N−), tetracyanoborate anions, and anions represented by Formula A. In addition, as tris(halogenoalkylsulfonyl)methide anions, the anions described in paragraph 0024 of JP2008-88426A can also be used.
M1 represents a transition metal. n represents an integer of 1 or 2. RA1 to RA8 each independently represent a hydrogen atom or a substituent.
Examples of the transition metal include Cu, Co, Ni, Fe, Pd, Pt, Ti, V, Zn, Ru, Rh, and Zr. Cu, Co, Ni, Fe, Pd, and Pt are preferable, and Cu and Ni are more preferable.
Examples of the substituent include a halogen atom, a cyano group, a nitro group, an alkyl group, an alkenyl group, an alkynyl group, an aralkyl group, an aryl group, a heteroaryl group, —OR201, —COR202, —COOR203, —OCOR204, —NR205R206, —NHCOR207, —CONR208R209, —NHCONR210R211, —NHCOOR212, —SR213, —SO2R214, —SO2OR215, —NHSO2R216, and —SO2NR217R218. R201 to R218 each independently represent a hydrogen atom, an alkyl group, an alkenyl group, an alkynyl group, an aryl group, or a heteroaryl group. In a case where R203 in —COOR203 is a hydrogen atom (that is, a carboxyl group), the hydrogen atom may be dissociated or the group may be in a state of salt. In a case where R215 in —SO2OR215 is a hydrogen atom (that is, a sulfo group), the hydrogen atom may be dissociated or the group may be in a state of salt. Examples of each of the alkyl group, the alkenyl group, the alkynyl group, the aralkyl group, the aryl group, and the heteroaryl group include those in the description of the substituent, and their preferable ranges are also similar.
Regarding details of Formula A, paragraphs 0030 to 0050 of JP2015-40895A can be referred to, and the contents thereof are incorporated into this specification.
In Formula 3, in a case where a site represented by Cy in the formula is an anionic portion, X1 represents a cation, and c represents the number necessary for keeping a balance of electric charges. Examples of the cation include alkali metal ions (Li+, Na+, K+, and the like), alkaline earth metal ions (Mg2+, Ca2+, Ba2+, Sr2+, and the like), transition metal ions (Ag+, Fe2+, Co2+, Ni2+, Cu2+, Zn2+, and the like), other metal ions (Al3+ and the like), ammonium ions, triethylammonium ions, tributylammonum ions, pyridinium ions, tetrabutylammonium ions, guanidinium ions, tetramethylguanidinium ions, and diazabicycloundecenium. As the cation, Na+, K+, Mg2+, Ca2+, Zn2+, or diazabicycloundecenium is preferable.
In Formula 3, in a case where the electric charge of a site represented by Cy in the formula is neutralized in the molecule, X1 does not exist. That is, c is 0.
The compound represented by Formula 3 is preferably a compound represented by the following formula (3-1) or (3-2). This compound has excellent heat resistance.
In Formulae (3-1) and (3-2), R1A, R2A, R1B, and R2B each independently represent an alkyl group, an alkenyl group, an alkynyl group, an aralkyl group, or an aryl group.
L1A and L1B each independently represent a methine chain composed of an odd number of methines.
Y1 and Y2 each independently represent —S—, —O—, —NRX1—, or —CRX2RX3—.
RX1, RX2, and RX3 each independently represent a hydrogen atom or an alkyl group.
V1A, V2A, V1B, and V2B each independently represent a halogen atom, a cyano group, a nitro group, an alkyl group, an alkenyl group, an alkynyl group, an aralkyl group, an aryl group, a heteroaryl group, —ORc1, —CORc2, —COORc3, —OCORc4, —NRc5Rc6, —NHCORc7, —CONRc8Rc9, —NHCONRc10Rc11, —NHCOORc12, —SRc13, —SO2Rc14, —SO2ORc15, —NHSO2Rc16, or —SO2NRc17Rc18. V1A, V2A, V1B, and V2B may form a fused ring.
Rc1 to Rc18 each independently represent a hydrogen atom, an alkyl group, an alkenyl group, an alkynyl group, an aryl group, or a heteroaryl group.
In a case where Rc3 in —COORc3 or Rc15 in —SO2Rc15 is a hydrogen atom, the hydrogen atom may be dissociated or the group may be in a state of salt.
m1 and m2 each independently represent 0, 1, 2, 3, or 4.
In a case where a site represented by Cy in the formula is a cationic portion, X1 represents an anion, and c represents the number necessary for keeping a balance of electric charges.
In a case where a site represented by Cy in the formula is an anionic portion, X1 represents a cation, and c represents the number necessary for keeping a balance of electric charges.
In a case where the electric charge of a site represented by Cy in the formula is neutralized in the molecule, c is 0.
The groups represented by R1A, R2A, R1B, and R2B are synonymous with the alkyl group, the alkenyl group, the alkynyl group, the aralkyl group, and the aryl group in the description of R101 and R102 in Formula 3, and their preferable ranges are also similar. These groups may be unsubstituted or may have a substituent. Examples of the substituent include a halogen atom, a hydroxyl group, a carboxyl group, a sulfo group, an alkoxy group, and an amino group. A carboxyl group and a sulfo group are preferable, and a sulfo group is particularly preferable. A hydrogen atom in a carboxyl group and a sulfo group may be dissociated, or the carboxyl group and the sulfo group may be in a state of salt.
In a case where each of R1A, R2A, R1B, and R2B represents an alkyl group, these are preferably linear alkyl groups.
Y1 and Y2 each independently represent —S—, —O—, —NRX1—, or —CRX2RX3—, and —NRX1— is preferable.
RX1, RX2, and RX3 each independently represent a hydrogen atom or an alkyl group, and an alkyl group is preferable. The number of carbon atoms of the alkyl group is preferably 1 to 10, more preferably 1 to 5, and particularly preferably 1 to 3. The alkyl group may be linear, branched, or cyclic. The alkyl group is preferably linear or branched, and particularly preferably linear. As the alkyl group, a methyl group or an ethyl group is particularly preferable.
L1A and L1B are synonymous with L1 in Formula 3, and their preferable ranges are also similar.
The groups represented by V1A, V2A, V1B, and V2B are synonymous with the ranges in the description of the substituent that the nitrogen-containing heterocyclic ring of Z1 or Z2 in Formula 3 may have, and their preferable ranges are also similar.
m1 and m2 each independently represent 0, 1, 2, 3, or 4, and 0 to 2 are preferable.
The anion and the cation represented by X1 are synonymous with the ranges in the description of X1 in Formula 3, and their preferable ranges are also similar.
Examples of the compound represented by Formula 3 include the following compounds. The examples further include the compounds described in paragraphs 0044 and 0045 of JP2009-108267A, and the contents thereof are incorporated into this specification. In the following tables, Me represents a methyl group, Et represents an ethyl group, Bu represents a butyl group, Bn represents a benzyl group, Ph represents a phenyl group, PRS represents C3H6SO3−, and BUS represents C4H9SO3−.
The compound represented by Formula 3 can be easily synthesized with reference to “Heterocyclic Compounds-Cyanine Dyes and Related Compounds” written by F. M. Harmer, John Wiley & Sons, New York, London, published in 1964, “Heterocyclic Compounds-Special topics in heterocyclic chemistry” written by D. M. Sturmer, Chapter 18, Section 14, pages 482 to 515, John Wiley & Sons, New York, London, published in 1977, “Rodd's Chemistry of Carbon Compounds” 2nd. Ed. vol. IV, part B, published in 1977, chapter 15, pages 369 to 422, Elsevier Science Publishing Company Inc., New York, JP1994-313939A (JP-H06-313939A), JP1993-88293A (JP-H05-88293A), and the like.
<<<<Resin, Gelatin, Polymerizable Compound, and Compound Having Alkoxysilyl Group>>>>
The infrared absorbing composition preferably contains at least one selected from a resin, gelatin, a polymerizable compound, and a compound having an alkoxysilyl group, and particularly preferably contains at least one selected from gelatin and a polymerizable compound. According to this aspect, an infrared absorbing film having excellent heat resistance and solvent resistance is easily manufactured. In addition, in a case where a polymerizable compound is used, the polymerizable compound is preferably used in combination with a photopolymerization initiator.
(Resin)
Examples of the resin include a (meth)acrylic resin, an epoxy resin, an ene-thiol resin, a polycarbonate resin, a polyether resin, a polyarylate resin, a polysulfone resin, a polyethersulfone resin, a polyphenylene resin, a polyarylene ether phosphine oxide resin, a polyimide resin, a polyamide-imide resin, a polyolefin resin, a cyclic olefin resin, and a polyester resin. These resins may be used singly, or as a mixture of two or more types thereof.
The weight average molecular weight (Mw) of the resin is preferably 2,000 to 2,000,000. The upper limit is preferably not greater than 1,000,000, and more preferably not greater than 500,000. The lower limit is preferably not less than 3,000, and more preferably not less than 5,000.
In a case of an epoxy resin, the weight average molecular weight (Mw) of the epoxy resin is preferably not less than 100, and more preferably 200 to 2,000,000. The upper limit is preferably not greater than 1,000,000, and more preferably not greater than 500,000. The lower limit is preferably not less than 100, more preferably not less than 200, even more preferably not less than 2,000, and particularly preferably not less than 5,000.
Regarding the resin, a 5% thermal mass-reduction temperature increased at 20° C./min from 25° C. is preferably 200° C. or higher, and more preferably 260° C. or higher.
Examples of the (meth)acrylic resin include a polymer including a structural unit derived from a (meth)acrylic acid and/or its esters. Specific examples thereof include a polymer obtained by polymerizing at least one selected from a (meth)acrylic acid, (meth)acrylic acid esters, (meth)acrylamide, and (meth)acrylonitrile.
Examples of the polyester resin include polymers obtained by the reaction between polyols (for example, ethylene glycol, propylene glycol, glycerin, and trimethylolpropane) and polybasic acids (for example, aromatic dicarboxylic acids such as a terephthalic acid, an isophthalic acid, and a naphthalene dicarboxylic acid, aromatic dicarboxylic acids in which a hydrogen atom of these aromatic rings is substituted with a methyl group, an ethyl group, a phenyl group, or the like, aliphatic dicarboxylic acids having 2 to 20 carbon atoms such as an adipic acid, a sebacic acid, and a dodecanedicarboxylic acid, and alicyclic dicarboxylic acids such as a cyclohexane dicarboxylic acid), and polymers (for example, polycaprolactone) obtained by ring-opening polymerization of circular ester compounds such as a caprolactone monomer.
Examples of the epoxy resin include epoxy resins that are glycidyl etherified products of phenolic compounds, epoxy resins that are glycidyl etherified products of various novolac resins, alicyclic epoxy resins, aliphatic epoxy resins, heterocyclic epoxy resins, glycidyl ester-based epoxy resins, glycidyl amine-based epoxy resins, epoxy resins obtained by glycidylating halogenated phenols, condensates of silicon compounds having an epoxy group and other silicon compounds, and copolymers of polymerizable unsaturated compounds having an epoxy group and other polymerizable unsaturated compounds.
Examples of the epoxy resins that are glycidyl etherified products of phenolic compounds include 2-[4-(2,3-epoxypropoxy)phenyl]-2-[4-[1,1-bis[4-(2,3-hydroxy)phenyl]ethyl]phenyl]propane, bisphenol A, bisphenol F, bisphenol S, 4,4′-biphenol, tetramethyl bisphenol A, dimethyl bisphenol A, tetramethyl bisphenol F, dimethyl bisphenol F, tetramethyl bisphenol S, dimethyl bisphenol S, tetramethyl-4,4′-bisphenol, dimethyl-4,4′-biphenol, 1-(4-hydroxyphenyl)-2-[4-(1,1-bis-(4-hydroxyphenyl)ethyl)phenyl]propane, 2,2′-methylene-bis(4-methyl-6-tert-butylphenol), 4,4′-butylidene-bis(3-methyl-6-tert-butylphenol), trishydroxyphenylmethan, resorcinol, hydroquinone, pyrogallol, phloroglucinol, phenols having a diisopropylidene skeleton; phenols having a fluorene skeleton such as 1,1-di-4-hydroxyphenyl fluorene; and epoxy resins that are glycidyl etherified products of polyphenol compounds such as phenolated polybutadiene.
Examples of the epoxy resins that are glycidyl etherified products of novolac resins include novolac resins containing various phenols as a raw material such as phenol, cresols, ethylphenols, butylphenols, octylphenols, bisphenols such as bisphenol A, bisphenol F, and bisphenol S, and naphthols, xylylene skeleton-containing phenol novolac resins, dicyclopentadiene skeleton-containing phenol novolac resins, biphenyl skeleton-containing phenol novolac resins, and glycidyl etherified products of various novolac resins such as fluorene skeleton-containing phenol novolac resins.
Examples of the alicyclic epoxy resins include alicyclic epoxy resins having an alicyclic skeleton such as 3,4-epoxycyclohexylmethyl-(3,4-epoxy)cyclohexylcarboxylate and bis(3,4-epoxycyclohexylmethyl)adipate.
Examples of the aliphatic epoxy resins include glycidyl ethers of polyols such as 1,4-butanediol, 1,6-hexanediol, polyethylene glycol, and pentaerythritol.
Examples of the heterocyclic epoxy resins include heterocyclic epoxy resins having a heterocyclic ring such as an isocyanuric ring and a hydantoin ring.
Examples of the glycidyl ester-based epoxy resins include epoxy resins consisting of carboxylic acid esters such as diglycidyl hexahydrophthalate.
Examples of the glycidyl amine-based epoxy resins include epoxy resins obtained by glycidylating amines such as aniline and toluidine.
Examples of the epoxy resins obtained by glycidylating halogenated phenols include epoxy resins obtained by glycidylating halogenated phenols such as brominated bisphenol A, brominated bisphenol F, brominated bisphenol S, brominated phenol novolac, brominated cresol novolac, chlorinated bisphenol S, and chlorinated bisphenol A.
Examples of the copolymers of polymerizable unsaturated compounds having an epoxy group and other polymerizable unsaturated compounds include MARPROOF G-0150M, G-0105SA, G-0130SP, G-0250SP, G-1005S, G-1005SA, G-1010S, G-2050M, G-01100, and G-01758. Examples of the polymerizable unsaturated compounds having an epoxy group include glycidyl acrylate, glycidyl methacrylate, and 4-vinyl-1-cyclohexene-1,2-epoxide. Preferable examples of the copolymers of other polymerizable unsaturated compounds include methyl (meth)acrylate, benzyl (meth)acrylate, cyclohexyl (meth)acrylate, styrene, and vinylcyclohexane. Methyl (meth)acrylate, benzyl (meth)acrylate, and styrene are particularly preferable.
The epoxy equivalent of the epoxy resin is preferably 310 to 3,300 g/eq, more preferably 310 to 1,700 g/eq, and even more preferably 310 to 1,000 g/eq. The epoxy resin may be may be used singly, or as a mixture of two or more types thereof.
A commercially available epoxy resin can also be used. Examples of the commercially available products are as follows.
Examples of the bisphenol A epoxy resins include JER 827, JER 828, JER 834, JER 1001, JER 1002, JER 1003, JER 1055, JER 1007, JER 1009, JER 1010 (all manufactured by Mitsubishi Chemical Corporation), EPICLON 860, EPICLON 1050, EPICLON 1051, and EPICLON 1055 (all manufactured by DIC Corporation).
Examples of the bisphenol F epoxy resins include JER 806, JER 807, JER 4004, JER 4005, JER 4007, JER 4010 (all manufactured by Mitsubishi Chemical Corporation), EPICLON 830, EPICLON 835 (all manufactured by DIC Corporation), LCE-21, and RE-602S (all manufactured by Nippon Kayaku Co., Ltd.).
Examples of the phenol novolac epoxy resins include JER 152, JER 154, JER 157S70, JER 157S65 (all manufactured by Mitsubishi Chemical Corporation), EPICLON N-740, EPICLON N-770, and EPICLON N-775 (all manufactured by DIC Corporation).
Examples of the cresol novolac epoxy resins include EPICLON N-660, EPICLON N-665, EPICLON N-670, EPICLON N-673, EPICLON N-680, EPICLON N-690, EPICLON N-695 (all manufactured by DIC Corporation), and EOCN-1020 (all manufactured by Nippon Kayaku Co., Ltd.).
Examples of the aliphatic epoxy resins include ADEKA RESIN EP-4080S, ADEKA RESIN EP-4085S, ADEKA RESIN EP-4088S (all manufactured by ADEKA Corporation), CELLOXIDE 2021P, CELLOXIDE 2081, CELLOXIDE 2083, CELLOXIDE 2085, EHPE3150, EPOLEAD PB 3600, EPOLEAD PB 4700 (all manufactured by DAICEL Corporation), DENACOL EX-212L, EX-214L, EX-216L, EX-321L, and EX-850L (all manufactured by Nagase ChemteX Corporation).
ADEKA RESIN EP-4000S, ADEKA RESIN EP-4003S, ADEKA RESIN EP-4010S, ADEKA RESIN EP-4011S (all manufactured by ADEKA Corporation), NC-2000, NC-3000, NC-7300, XD-1000, EPPN-501, EPPN-502 (all manufactured by ADEKA Corporation), and JER 1031S (manufactured by Mitsubishi Chemical Corporation) are also included.
The resin may have an acid group. Examples of the acid group include a carboxyl group, a phosphate group, a sulfonate group, and a phenolic hydroxyl group. These acid groups may be used singly, or two or more types thereof may be used.
As the resin having an acid group, a polymer having a carboxyl group on a side chain is preferable, and examples thereof include a methacrylic acid copolymer, an acrylic acid copolymer, an itaconic acid copolymer, a crotonic acid copolymer, a maleic acid copolymer, a partially esterified maleic acid copolymer, alkali-soluble phenolic resins such as a novolac resin, acid cellulose derivatives having a carboxyl group on a side chain, and polymers having a hydroxyl group with an acid anhydride added thereto. Particularly, copolymers of a (meth)acrylic acid with other monomers copolymerizable with the (meth)acrylic acid are preferable. Examples of other monomers copolymerizable with a (meth)acrylic acid include alkyl (meth)acrylate, aryl (meth)acrylate, and a vinyl compound. Examples of the alkyl (meth)acrylate and the aryl (meth)acrylate include methyl (meth)acrylate, ethyl (meth)acrylate, propyl (meth)acrylate, butyl (meth)acrylate, isobutyl (meth)acrylate, pentyl (meth)acrylate, hexyl (meth)acrylate, octyl (meth)acrylate, phenyl (meth)acrylate, benzyl (meth)acrylate, tolyl (meth)acrylate, naphthyl (meth)acrylate, and cyclohexyl (meth)acrylate. Examples of the vinyl compound include styrene, α-methylstyrene, vinyl toluene, glycidyl methacrylate, acrylonitrile, vinyl acetate, N-vinylpyrrolidone, tetrahydrofurfuryl methacrylate, polystyrene macromonomer, and polymethyl methacrylate macromonomer. Examples of other monomers further include N-phenylmaleimide and N-cyclohexylmaleimide as an N-substituted maleimide monomer described in JP1998-300922A (JP-H10-300922A). These other monomers copolymerizable with a (meth)acrylic acid may be used singly, or two or more types thereof may be used.
As the resin having an acid group, benzyl (meth)acrylate/(meth)acrylic acid copolymers, benzyl (meth)acrylate/(meth)acrylic acid/2-hydroxyethyl (meth)acrylate copolymers, and multicomponent copolymers consisting of benzyl (meth)acrylate/(meth)acrylic acid/other monomers can be preferably used. In addition, 2-hydroxypropyl (meth)acrylate/polystyrene macromonomer/benzyl methacrylate/methacrylic acid copolymers, 2-hydroxy-3-phenoxypropyl acrylate/polymethyl methacrylate macromonomer/benzyl methacrylate/methacrylic acid copolymers, 2-hydroxyethyl methacrylate/polystyrene macromonomer/methyl methacrylate/methacrylic acid copolymers, 2-hydroxyethyl methacrylate/polystyrene macromonomer/benzyl methacrylate/methacrylic acid copolymers, and the like that are obtained by copolymerizing a 2-hydroxyethyl (meth)acrylate as described in JP1995-140654A (JP-H7-140654A) can also be preferably used.
The resin having an acid group preferably includes a polymer (a) obtained by polymerizing a monomer component including a compound represented by Formula (ED1) and/or a compound represented by Formula (ED2) (hereinafter, these compounds may be referred to as “ether dimer”).
In Formula (ED1), R1 and R2 each independently represent a hydrocarbon group having 1 to 25 carbon atoms that may have a hydrogen atom or a substituent.
In Formula (ED2), R represents a hydrogen atom or an organic group having 1 to 30 carbon atoms. Regarding specific examples of Formula (ED2), the description in JP2010-168539A can be referred to.
In Formula (ED1), the hydrocarbon group having 1 to 25 carbon atoms that may have a substituent, represented by R1 and R2, is not particularly limited, and examples thereof include linear or branched alkyl groups such as methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, tert-butyl, tert-amyl, stearyl, lauryl, and 2-ethylhexyl; aryl groups such as phenyl; alicyclic groups such as cyclohexyl, tert-butylcyclohexyl, dicyclopentadienyl, tricyclodecanyl, isobornyl, adamantyl, and 2-methyl-2-adamantyl; alkyl groups substituted with alkoxy such as 1-methoxyethyl and 1-ethoxyethyl; and alkyl groups substituted with an aryl group such as benzyl. Among these, particularly, a substituent of a primary or secondary carbon that hardly separates due to an acid or heat, such as methyl, ethyl, cyclohexyl, or benzyl, is preferable in view of heat resistance.
Regarding specific examples of the ether dimer, for example, paragraph 0317 of JP2013-29760A can be referred to, and the contents thereof are incorporated into this specification. The ether dimer may be used singly, or two or more types thereof may be used.
The resin having an acid group may include a repeating unit derived from a compound represented by Formula (X).
In Formula (X), R1 represents a hydrogen atom or a methyl group. R2 represents an alkylene group having 2 to 10 carbon atoms. R3 represents a hydrogen atom or an alkyl group having 1 to 20 carbon atoms that may include a benzene ring. n represents an integer of 1 to 15.
In Formula (X), the number of carbon atoms of the alkylene group of R2 is preferably 2 or 3. The number of carbon atoms of the alkyl group of R3 is 1 to 20, and is preferably 1 to 10. The alkyl group of R3 may include a benzene ring. Examples of the alkyl group represented by R3 that includes a benzene ring include a benzyl group and a 2-phenyl(iso)propyl group.
Specific examples of the resin having an acid group include the following structures.
Regarding the resin having an acid group, the description in paragraphs 0558 to 0571 of JP2012-208494A ([0685] to [0700] of US2012/0235099A corresponding thereto) and the description in paragraphs 0076 to 0099 of JP2012-198408A can be referred to, and the contents thereof are incorporated into this specification.
The acid value of the resin having an acid group is preferably 30 to 200 mgKOH/g. The lower limit is preferably not less than 50 mgKOH/g, and more preferably not less than 70 mgKOH/g. The upper limit is preferably not greater than 150 mgKOH/g, and more preferably not greater than 120 mgKOH/g.
In addition, the resin may have a polymerizable group. In a case where the resin has a polymerizable group, it is possible to form a hard film.
Examples of the polymerizable group include a (meth)allyl group and a (meth)acryloyl group. Examples of the resin containing a polymerizable group include DIANAL NR series (manufactured by Mitsubishi Rayon Co., Ltd.), Photomer 6173 (COOH-containing polyurethane acrylic oligomer, manufactured by Diamond Shamrock Co., Ltd.), VISCOAT R-264, KS RESIST 106 (all manufactured by OSAKA ORGANIC CHEMICAL INDUSTRY LTD.), CYCLOMER P series (for example, ACA230AA), PLACCEL CF 200 series (all manufactured by Daicel Chemical Industries, Ltd.), Ebecryl 3800 (manufactured by Daicel-UCB Co., Ltd.), and ACRYCURE RD-F8 (manufactured by NIPPON SHOKUBAI CO., LTD.). The above-described epoxy resins are also included.
The resin is preferably a resin having a repeating unit represented by any one of Formulae (A3-1) to (A3-7).
In the formulae, R5 represents a hydrogen atom or an alkyl group. L4 to L7 each independently represent a single bond or a divalent linking group. R10 to R13 each independently represent an alkyl group or an aryl group. R14 and R15 each independently represent a hydrogen atom or a substituent.
R5 represents a hydrogen atom or an alkyl group. The number of carbon atoms of the alkyl group is preferably 1 to 5, more preferably 1 to 3, and particularly preferably 1. R5 is preferably a hydrogen atom or a methyl group.
L4 to L7 each independently represent a single bond or a divalent linking group. Examples of the divalent linking group include an alkylene group, an arylene group, —O—, —S—, —CO—, —COO—, —OCO—, —SO2—, —NR10— (R10 represents a hydrogen atom or an alkyl group, and is preferably a hydrogen atom), and groups consisting of combinations thereof, and an alkylene group and a group composed of a combination of at least one of an arylene group and an alkylene group and —O— are preferable. The number of carbon atoms of the alkylene group is preferably 1 to 30, more preferably 1 to 15, and even more preferably 1 to 10. The alkylene group may have a substituent, but is preferably unsubstituted. The alkylene group may be linear, branched, or cyclic. In addition, a cyclic alkylene group may be monocyclic or polycyclic. The number of carbon atoms of the arylene group is preferably 6 to 18, more preferably 6 to 14, and even more preferably 6 to 10.
The alkyl group represented by R10 may be linear, branched, or cyclic, and is preferably cyclic. The alkyl group may have the above-described substituent, or may be unsubstituted. The number of carbon atoms of the alkyl group is preferably 1 to 30, more preferably 1 to 20, and even more preferably 1 to 10. The number of carbon atoms of the aryl group represented by R10 is preferably 6 to 18, more preferably 6 to 12, and even more preferably 6. R10 is preferably a cyclic alkyl group or aryl group.
The alkyl group represented by R11 and R12 may be linear, branched, or cyclic, and is preferably linear or branched. The alkyl group may have the above-described substituent, or may be unsubstituted. The number of carbon atoms of the alkyl group is preferably 1 to 12, more preferably 1 to 6, and even more preferably 1 to 4. The number of carbon atoms of the aryl group represented by R11 and R12 is preferably 6 to 18, more preferably 6 to 12, and even more preferably 6. R11 and R12 are preferably linear or branched alkyl groups.
The alkyl group represented by R13 may be linear, branched, or cyclic, and is preferably linear or branched. The alkyl group may have the above-described substituent, or may be unsubstituted. The number of carbon atoms of the alkyl group is preferably 1 to 12, more preferably 1 to 6, and even more preferably 1 to 4. The number of carbon atoms of the aryl group represented by R13 is preferably 6 to 18, more preferably 6 to 12, and even more preferably 6. R13 is preferably a linear or branched alkyl group or aryl group.
Examples of the substituent represented by R14 and R15 include the groups in the description of Formula 1. Among these, at least one of R14 or R15 preferably represents a cyano group or —COORa. Ra represents a hydrogen atom or a substituent, and examples thereof include the above-described substituents. For example, an alkyl group or an aryl group is preferable.
Examples of commercially available products of the resin having a repeating unit represented by (A3-7) include ARTON F4520 (manufactured by JSR Corporation).
In the infrared absorbing composition, the content of the resin is preferably 1 to 80 mass % with respect to the total solid content of the infrared absorbing composition. The lower limit is preferably not less than 5 mass %, and more preferably not less than 10 mass %. The upper limit is preferably not greater than 60 mass %, and more preferably not greater than 50 mass %.
(Gelatin)
The infrared absorbing composition may contain gelatin. In a case where gelatin is contained, an infrared absorbing film having excellent heat resistance is easily formed. The detailed mechanism thereof is not clear, but the reason for this is presumed to be that aggregates are easily formed by the infrared absorbing agent and the gelatin. Particularly, in a case where a cyanine compound is used as the infrared absorbing agent, an infrared absorbing film having excellent heat resistance is easily formed.
In the invention, gelatin is classified into acid-treated gelatin and alkali-treated gelatin (a lime treatment or the like) depending on the synthesis method, and both types of gelatin can be preferably used. The molecular weight of the gelatin is preferably 10,000 to 1,000,000. In addition, denatured gelatin that has been denaturation-treated using an amino group or a carboxyl group in gelatin can also be used (for example, phthalated gelatin or the like). As the gelatin, inert gelatin (for example, Nitta Gelatin 750), phthalated gelatin (for example, Nitta Gelatin 801), and the like can be used.
In order to increase water resistance and mechanical strength of the infrared absorbing film, gelatin is preferably cured using various compounds (curing agent). A conventionally known curing agent can be used, and examples thereof include aldehyde-based compounds such as formaldehyde and glutaraldehyde, the compounds having reactive halogen as described in U.S. Pat. No. 3,288,775A and the like, the compounds having a reactive, ethylenically unsaturated bond as described in U.S. Pat. No. 3,642,486A, JP1974-13563B (JP-S49-13563B), and the like, the aziridine-based compounds as described in U.S. Pat. No. 3,017,280A and the like, the epoxy-based compounds as described in U.S. Pat. No. 3,091,537A and the like, halogen-carboxylaldehydes such as a mucochloric acid, dioxanes such as dihydroxydioxane and dichlorodioxane, and inorganic hardeners such as chrome alum and zirconium sulfate. In addition, 1,3-divinylsulfonyl-2-propanol can also be used.
In the infrared absorbing composition, the content of the gelatin is preferably 1 to 99 mass % with respect to the total solid content of the infrared absorbing composition. The lower limit is preferably not less than 10 mass %, and more preferably not less than 20 mass %. The upper limit is preferably not greater than 95 mass %, and more preferably not greater than 90 mass %.
(Polymerizable Compound)
The infrared absorbing composition preferably contains a polymerizable compound. Examples of the polymerizable compound include a compound having a group having an ethylenically unsaturated bond, a cyclic ether (epoxy or oxetane) group, a methylol group, or the like, and a compound having an ethylenically unsaturated bond is preferable. Examples of the group having an ethylenically unsaturated bond include a vinyl group, a (meth)allyl group, and a (meth)acryloyl group.
The polymerizable compound may be monofunctional or polyfunctional, and is preferably polyfunctional (a polymerizable compound having two or more polymerizable groups). In a case where a polyfunctional compound is included, an infrared absorbing film having a three-dimensional crosslinked material can be formed. In a case where the infrared absorbing film has a three-dimensional crosslinked material, heat resistance and solvent resistance can be improved. The number of functional groups of the polymerizable compound is not particularly limited, but the compound is preferably bi- to octa-functional, and more preferably tri- to hexa-functional.
The polymerizable compound may have any chemical form such as a monomer, a prepolymer, an oligomer, or a mixture or polymer thereof. The polymerizable compound is preferably a monomer.
The polymerizable compound is preferably a tri- to pentadeca-functional (meth)acrylate compound, and more preferably a tri- to hexa-functional (meth)acrylate compound.
The molecular weight of the polymerizable compound is preferably less than 2,000, more preferably not less than 100 and less than 2,000, and even more preferably not less than 200 and less than 2,000.
The polymerizable compound is preferably a compound including a group having an ethylenically unsaturated bond.
Regarding examples of the compound including a group having an ethylenically unsaturated bond, the description in paragraphs 0033 and 0034 of JP2013-253224A can be referred to, and the contents thereof are incorporated into this specification.
Specific preferable examples thereof include ethyleneoxy-modified pentaerythritol tetraacrylate (as a commercially available product, NK ester ATM-35E; manufactured by Shin-Nakamura Chemical Co., Ltd.), dipentaerythritol triacrylate (as a commercially available product, KAYARAD D-330; manufactured by Nippon Kayaku Co., Ltd.), dipentaerythritol tetraacrylate (as a commercially available product, KAYARAD D-320; manufactured by Nippon Kayaku Co., Ltd.), dipentaerythritol penta(meth)acrylate (as a commercially available product, KAYARAD D-310; manufactured by Nippon Kayaku Co., Ltd.), dipentaerythritol hexa(meth)acrylate (as commercially available products, KAYARAD DPHA; manufactured by Nippon Kayaku Co., Ltd., A-DPH-12E; manufactured by Shin-Nakamura Chemical Co., Ltd.), and structures in which these (meth)acryloyl groups are bonded via an ethylene glycol residue or a propylene glycol residue. In addition, oligomer types thereof can also be used.
In addition, the description of the polymerizable compound in paragraphs 0034 to 0038 of JP2013-253224A can be referred to, and the contents thereof are incorporated into this specification.
In addition, the polymerizable monomers described in paragraph 0477 of JP2012-208494A ([0585] of US2012/0235099A corresponding thereto) are also included, and the contents thereof are incorporated into this specification.
In addition, diglycerine ethyleneoxide (EO)-modified (meth)acrylate (as a commercially available product, M-460; manufactured by Toagosei Co., Ltd.) is preferable. Pentaerythritol tetraacrylate (manufactured by Shin-Nakamura Chemical Co., Ltd., A-TMMT) and 1,6-hexanediol diacrylate (manufactured by Nippon Kayaku Co., Ltd., KAYARAD HDDA) are also preferable. Oligomer types thereof can also be used. Examples thereof include RP-1040 (manufactured by Nippon Kayaku Co., Ltd.).
The compound including a group having an ethylenically unsaturated bond may further have an acid group such as a carboxyl group, a sulfonate group, and a phosphate group.
Examples of the compound having an acid group include an ester of an aliphatic polyhydroxy compound with an unsaturated carboxylic acid. A polyfunctional monomer allowed to have an acid group by reacting a non-aromatic carboxylic acid anhydride with an unreacted hydroxyl group of an aliphatic polyhydroxy compound is preferable. Particularly preferably, an aliphatic polyhydroxy compound is pentaerythritol and/or dipentaerythritol. Examples of commercially available products thereof include M-305, M-510, and M-520 of ARONIX series, as polybasic acid-modified acrylic oligomers manufactured by Toagosei Co., Ltd.
The acid value of the compound having an acid group is preferably 0.1 to 40 mgKOH/g. The lower limit is preferably not less than 5 mgKOH/g. The upper limit is preferably not greater than 30 mgKOH/g.
It is also preferable that the polymerizable compound is a compound having a caprolactone structure.
Regarding the compound having a caprolactone structure, the description in paragraphs 0042 to 0045 of JP2013-253224A can be referred to, and the contents thereof are incorporated into this specification.
Examples of commercially available products thereof include SR-494 that is a tetra-functional acrylate having four ethyleneoxy chains manufactured by Sartomer Inc., DPCA-60 that is a hexa-functional acrylate having six pentyleneoxy chains manufactured by Nippon Kayaku Co., Ltd., and TPA-330 that is a tri-functional acrylate having three isobutyleneoxy chains.
In addition, as the polymerizable compound, a polymerizable compound having a fluorine atom (fluorine-containing polymerizable compound) can be used. It is more preferable that the fluorine-containing polymerizable compound is a (meth)acrylate polymer having a fluorine atom.
The fluorine-containing polymerizable compound preferably has at least one selected from the group consisting of an alkylene group substituted with a fluorine atom, an alkyl group substituted with a fluorine atom, and an aryl group substituted with a fluorine atom.
The alkylene group substituted with a fluorine atom is preferably a linear, branched, or cyclic alkylene group in which at least one hydrogen atom is substituted with a fluorine atom.
The alkyl group substituted with a fluorine atom is preferably a linear, branched, or cyclic alkyl group in which at least one hydrogen atom is substituted with a fluorine atom.
The number of carbon atoms in the alkylene group substituted with a fluorine atom or in the alkyl group substituted with a fluorine atom is preferably 1 to 20, more preferably 1 to 10, and even more preferably 1 to 5.
Regarding the aryl group substituted with a fluorine atom, it is preferable that the aryl group is directly substituted with a fluorine atom, or substituted with a trifluoromethyl group.
The alkylene group substituted with a fluorine atom, the alkyl group substituted with a fluorine atom, and the aryl group substituted with a fluorine atom may further have a substituent other than a fluorine atom.
Regarding examples of the alkyl group substituted with a fluorine atom and examples of the aryl group substituted with a fluorine atom, for example, paragraphs 0266 to 0272 of JP2011-100089A can be referred to, and the contents thereof are incorporated into this specification.
The fluorine-containing polymerizable compound preferably includes a group X in which an alkylene group substituted with a fluorine atom and an oxygen atom are connected (group represented by Formula (X) (repeating unit)), and more preferably includes a perfluoroalkylene ether group.
-(LA-O)— Formula (X)
LA represents an alkylene group substituted with a fluorine atom. The number of carbon atoms in the alkylene group is preferably 1 to 20, more preferably 1 to 10, and even more preferably 1 to 5. The alkylene group substituted with a fluorine atom may include an oxygen atom.
The alkylene group substituted with a fluorine atom may be linear or branched.
The perfluoroalkylene ether group is a group in which LA is a perfluoroalkylene group. The perfluoroalkylene group is a group in which all hydrogen atoms in an alkylene group are substituted with fluorine atoms.
The group represented by Formula (X) (repeating unit) may be repeatedly connected, and the number of repeating units is not particularly limited, but preferably 1 to 50, and more preferably 1 to 20 in view of more excellent effects of the invention.
Namely, a group represented by Formula (X-1) is preferable.
-(LA-O)r— Formula (X-1)
In Formula (X-1), LA is as described above. r represents the number of repeating units, and its preferable range is as described above.
In a plurality of groups -(LA-O)—, LA's may be the same or different.
In a case where the fluorine-containing polymerizable compound is a monomer, the number of at least one type of group selected from the group consisting of a fluorine atom, a silicon atom, a linear alkyl group having 8 or more carbon atoms, and a branched alkyl group having 3 or more carbon atoms in one molecule is preferably 1 to 20, and more preferably 3 to 15.
In a case where the fluorine-containing polymerizable compound is a polymer, the polymer preferably has at least one of a repeating unit represented by Formula (B1), a repeating unit represented by Formula (B2), or a repeating unit represented by Formula (B3).
In Formulae (B1) to (B3), R1 to R11 each independently represent a hydrogen atom, an alkyl group, or a halogen atom. L1 to L4 each independently represent a single bond or a divalent linking group. X1 represents a (meth)acryloyloxy group, an epoxy group, or an oxetanyl group. X2 represents an alkyl group substituted with a fluorine atom or an aryl group substituted with a fluorine atom. X3 represents a repeating unit represented by Formula (X-1).
In Formulae (B1) to (B3), R1 to R11 each independently are preferably a hydrogen atom or an alkyl group. In a case where R1 to R11 represent alkyl groups, an alkyl group having 1 to 3 carbon atoms is preferable. In a case where R1 to R11 represent halogen atoms, a fluorine atom is preferable.
In a case where L1 to L4 represent divalent linking groups in Formulae (B1) to (B3), examples of the divalent linking group include an alkylene group in which a halogen atom may be substituted, an arylene group in which a halogen atom may be substituted, —NR12—, —CONR12—, —CO—, —CO2—, SO2NR12—, —O—, —S—, —SO2—, and combinations thereof. Among these, at least one selected from the group consisting of an alkylene group having 2 to 10 carbon atoms in which a halogen atom may be substituted and an arylene group having 6 to 12 carbon atoms in which a halogen atom may be substituted, or a group composed of a combination of these groups with at least one group selected from the group consisting of —NR12—, —CONR12—, —CO—, —CO2—, SO2NR12—, —O—, —S—, and SO2— is preferable, and an alkylene group having 2 to 10 carbon atoms in which a halogen atom may be substituted, —CO2—, —O—, —CO—, —CONR12—, or a group composed of a combination of these groups is more preferable. Here, R12 represents a hydrogen atom or a methyl group.
The content of the repeating unit represented by Formula (B1) is preferably 30 to 95 mol %, and more preferably 45 to 90 mol % with respect to all the repeating units in the fluorine-containing polymerizable compound. The content of the repeating unit represented by Formula (B1) is preferably 30 mol % or greater, and more preferably 45 mol % or greater with respect to all the repeating units in the fluorine-containing polymerizable compound.
The total content of the repeating unit represented by Formula (B2) and the repeating unit represented by Formula (B3) is preferably 5 to 70 mol %, and more preferably 10 to 60 mol % with respect to all the repeating units in the fluorine-containing polymerizable compound. The total content of the repeating unit represented by Formula (B2) and the repeating unit represented by Formula (B3) is preferably 5 mol % or greater, and more preferably 10 mol % or greater with respect to all the repeating units in the fluorine-containing polymerizable compound.
In a case where the repeating unit represented by Formula (B2) is not included, but the repeating unit represented by Formula (B3) is included, it is preferable that the content of the repeating unit represented by Formula (B2) is 0 mol %, and the content of the repeating unit represented by Formula (B3) is within the above-described range.
The fluorine-containing polymerizable compound may have a different repeating unit other than the repeating units represented by Formulae (B1) to (B3). The content of the different repeating unit is preferably 10 mol % or less, and more preferably 1 mol % or less with respect to all the repeating units in the fluorine-containing polymerizable compound.
In a case where the fluorine-containing polymerizable compound is a polymer, the weight average molecular weight (Mw: in terms of polystyrene) thereof is preferably 5,000 to 100,000, and more preferably 7,000 to 50,000. In a case where a curable compound A is a polymer, the weight average molecular weight thereof is preferably 5,000 or greater, and more preferably 7,000 or greater.
In a case where the fluorine-containing polymerizable compound is a polymer, the dispersion degree (weight average molecular weight/number average molecular weight) is preferably 1.80 to 3.00, and more preferably 2.00 to 2.90.
Gel permeation chromatography (GPC) is based on a method using HLC-8020 GPC (manufactured by Tosoh Corporation), TSKgel SuperHZM-H, TSKgel SuperHZ4000, and TSKgel SuperHZ2000 (manufactured by Tosoh Corporation, 4.6 mm ID×15 cm) as columns, and tetrahydrofuran (THF) as an eluent.
As a commercially available product of the fluorine-containing polymerizable compound, for example, MEGAFAC RS-72-K, MEGAFAC RS-75, MEGAFAC RS-76-E, MEGAFAC RS-76-NS, MEGAFAC RS-77, or the like manufactured by DIC Corporation can be used.
The content of the polymerizable compound is preferably 1 to 50 mass % with respect to the total solid content of the infrared absorbing composition. The lower limit is preferably not less than 2 mass %, and more preferably not less than 3 mass %. The upper limit is preferably not greater than 40 mass %, and more preferably not greater than 30 mass %.
(Compound Having Alkoxysilyl Group)
The infrared absorbing composition may contain a compound having an alkoxysilyl group. The number of carbon atoms of the alkoxy group in the alkoxysilyl group is preferably 1 to 5, more preferably 1 to 3, and particularly preferably 1 or 2. The compound having an alkoxysilyl group preferably has two or more alkoxysilyl groups, and more preferably has two or three alkoxysilyl groups in one molecule. Specific examples of the compound having an alkoxysilyl group include methyltrimethoxysilane, dimethyldimethoxysilane, phenyltrimethoxysilane, methyltriethoxysilane, dimethyldiethoxysilane, phenyltriethoxysilane, n-propyltrimethoxysilane, n-propyltriethoxysilane, hexyltrimethoxysilane, hexyltriethoxysilane, octyltriethoxysilane, decyltrimethoxysilane, 1,6 bis(trimethoxysilyl)hexane, trifluoropropyltrimethoxysilane, hex amethyldisilazane, vinyltrimethoxysilane, vinyltriethoxysilane, 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, 3-glycidoxypropylmethyldimethoxysilane, 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, 3-glycidoxypropyltriethoxysilane, p-styryltrimethoxysilane, 3-methacryloxypropylmethyldimethoxysilane, 3-methacryloxypropyltrimethoxysilane, 3-methacryloxypropylmethyldiethoxysilane, 3-methacryloxypropyltriethoxysilane, 3-acryloxypropyltrimethoxysilane, N-2-(aminoethyl)-3-aminopropylmethyldimethoxysilane, N-2-(aminoethyl)-3-aminopropyltrimethoxysilane, 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 3-triethoxysilyl-N-(1,3-dimethyl-butylidene)propylamine, N-phenyl-3-aminopropyltrimethoxysilane, hydrochloride of N-(vinylbenzyl)-2-amino ethyl-3-aminopropyltrimethoxysilane, tris-(trimethoxysilylpropyl)isocyanurate, 3-ureidopropyltriethoxysilane, 3-mercaptopropylmethyldimethoxysilane, 3-mercaptopropyltrimethoxysilane, bis(triethoxysilylpropyl)tetrasulfide, and 3-isocyanatepropyltriethoxysilane. Other than the above compounds, an alkoxy oligomer can be used. The following compound can also be used.
Examples of commercially available products thereof include KBM-13, KBM-22, KBM-103, KBE-13, KBE-22, KBE-103, KBM-3033, KBE-3033, KBM-3063, KBM-3066, KBM-3086, KBE-3063, KBE-3083, KBM-3103, KBM-7103, SZ-31, KPN-3504, KBM-1003, KBE-1003, KBM-303, KBM-402, KBM-403, KBE-402, KBE-403, KBM-1403, KBM-502, KBM-503, KBE-502, KBE-503, KBM-5103, KBM-602, KBM-603, KBM-903, KBE-903, KBE-9103, KBM-573, KBM-575, KBM-9659, KBE-585, KBM-802, KBM-803, KBE-846, KBE-9007, X-40-1053, X-41-1059A, X-41-1056, X-41-1805, X-41-1818, X-41-1810, X-40-2651, X-40-2655A, KR-513, KC-89S, KR-500, X-40-9225, X-40-9246, X-40-9250, KR-401N, X-40-9227, X-40-9247, KR-510, KR-9218, KR-213, X-40-2308, and X-40-9238, manufactured by Shin-Etsu Chemical Co., Ltd.
In addition, as the compound having an alkoxysilyl group, a polymer having an alkoxysilyl group on a side chain can also be used.
The content of the compound having an alkoxysilyl group is preferably 1 to 50 mass % with respect to the total solid content of the infrared absorbing composition. The lower limit is preferably not less than 2 mass %, and more preferably not less than 3 mass %. The upper limit is preferably not greater than 40 mass %, and more preferably not greater than 30 mass %.
<<Photopolymerization Initiator>>
The infrared absorbing composition may contain a photopolymerization initiator.
The content of the photopolymerization initiator is preferably 0.01 to 30 mass % with respect to the total solid content of the infrared absorbing composition. The lower limit is preferably not less than 0.1 mass %, and more preferably not less than 0.5 mass %. The upper limit is preferably not greater than 20 mass %, and more preferably not greater than 15 mass %.
The photopolymerization initiator may be used singly, or two or more types thereof may be used. In a case where two or more types are used, the total amount thereof is preferably within the above-described range.
The photopolymerization initiator is not particularly limited as long as it has properties of initiating polymerization of a curable compound by light, whereby it can be appropriately selected according to the purpose. In a case where polymerization is initiated by light, a photopolymerization initiator having photosensitivity to light rays from an ultraviolet region to a visible region is preferable.
The photopolymerization initiator is preferably a compound having at least an aromatic group, and examples thereof include an acylphosphine compound, an acetophenone-based compound, an α-aminoketone compound, a benzophenone-based compound, a benzoin ether-based compound, a ketal derivative compound, a thioxanthone compound, an oxime compound, a hexaarylbiimidazole compound, a trihalomethyl compound, an azo compound, an organic peroxide, an onium salt compound such as a diazonium compound, an iodonium compound, a sulfonium compound, an azinium compound, a benzoin ether-based compound, a ketal derivative compound, and a metallocene compound, an organic boron salt compound, a disulfone compound, and a thiol compound.
Regarding the photopolymerization initiator, the description in paragraphs 0217 to 0228 of JP2013-253224A and the description in JP2016-21012A can be referred to, and the contents thereof are incorporated into this specification.
As the oxime compound, IRGACURE-OXE01 (manufactured by BASF SE), IRGACURE-OXE02 (manufactured by BASF SE), TR-PBG-304 (manufactured by Changzhou Tronly New Electronic Materials CO., LTD.), and ADEKA ARKLS NCI-930 (manufactured by ADEKA Corporation), and the like, that are commercially available products, can be used.
As the acetophenone-based compound, IRGACURE-907, IRGACURE-369, and IRGACURE-379 (trade name: all manufactured by BASF SE), that are commercially available products, can be used. As the acylphosphine compound, IRGACURE-819 and DAROCUR-TPO (trade name: all manufactured by BASF SE), that are commercially available products, can be used.
According to the invention, as the oxime compound, an oxime compound having a fluorine atom can also be used. Specific examples of the oxime compound having a fluorine atom include the compounds described in JP2010-262028A, the compounds 24 and 36 to 40 described in JP2014-500852A, and the compound (C-3) described in JP2013-164471A. The contents thereof are incorporated into this specification.
According to the invention, as the oxime compound, an oxime compound having a nitro group can be used. The oxime compound having a nitro group is preferably a dimer. Specific examples of the oxime compound having a nitro group include the compounds described in paragraphs 0031 to 0047 of JP2013-114249A and paragraphs 0008 to 0012 and 0070 to 0079 of JP2014-137466A, the compounds described in paragraphs 0007 to 0025 of JP4223071B, and ADEKA ARKLS NCI-831 (manufactured by ADEKA Corporation).
<<Solvent>>
The infrared absorbing composition may contain a solvent. The solvent is not particularly limited, and can be appropriately selected according to the purpose as long as respective components of the infrared absorbing composition can be evenly dissolved or dispersed. For example, water or an organic solvent can be used, and an organic solvent is preferable.
Preferable examples of the organic solvent include alcohols (for example, methanol), ketones, esters, aromatic hydrocarbons, halogenated hydrocarbons, dimethylformamide, dimethylacetamide, dimethylsulfoxide, and sulfolane. These may be used singly, or two or more types thereof may be used in combination. In a case where two or more types of solvents are used in combination, a mixed solution formed of two or more selected from methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, ethyl cellosolve acetate, ethyl lactate, diethylene glycol dimethyl ether, butyl acetate, methyl 3-methoxypropionate, 2-heptanone, cyclohexanone, ethyl carbitol acetate, butyl carbitol acetate, ethylene glycol monobutyl ether acetate, propylene glycol monomethyl ether, and propylene glycol monomethyl ether acetate is preferable.
Specific examples of the alcohols, the aromatic hydrocarbons, and the halogenated hydrocarbons include those described in paragraph 0136 of JP2012-194534A, and the contents thereof are incorporated into this specification. In addition, specific examples of the esters, the ketones, and the ethers include those described in paragraph 0497 of JP2012-208494A ([0609] of US2012/0235099A corresponding thereto), and further include n-amyl acetate, ethyl propionate, dimethyl phthalate, ethyl benzoate, methyl sulfate, acetone, methyl isobutyl ketone, diethyl ether, and ethylene glycol monobutyl ether acetate.
Aromatic hydrocarbons (benzene, toluene, xylene, ethylbenzene, and the like) as a solvent may be preferably reduced due to environmental reasons (for example, the amount of aromatic hydrocarbon may be 50 massppm or less, 10 massppm or less, or 1 massppm or less with respect to the total amount of the organic solvent).
In the invention, a solvent with a small metal content is preferably used, and the metal content of the solvent is, for example, preferably 10 massppb or less. If necessary, a solvent at a massppt level may be used, and such a high-purity solvent is provided by, for example, Toyo Gosei Co., Ltd (The Chemical Daily, Nov. 13, 2015).
Examples of the method of removing impurities such as metal from the solvent include distillation (molecular distillation, thin film distillation, and the like) and filtration using a filter. Regarding a hole diameter of a filter in the filtration using the filter, the pore size is preferably 10 nm or less, more preferably 5 nm or less, and even more preferably 3 nm or less. Regarding a material of the filter, a filter made of polytetrafluoroethylene, polyethylene, or nylon is preferable.
The solvent may contain an isomer (compound having the same number of atoms, but different structure). Only one type of isomer may be contained, or two or more types of isomers may be contained.
The amount of the solvent in the infrared absorbing composition is preferably set such that a solid content becomes 10 to 90 mass %. The lower limit is preferably not less than 20 mass %. The upper limit is preferably not greater than 80 mass %.
<<Surfactant>>
The infrared absorbing composition may contain a surfactant. The surfactant may be used singly, or two or more types thereof may be used in combination. The content of the surfactant is preferably 0.0001 to 5 mass % with respect to the total solid content of the infrared absorbing composition. The lower limit is preferably not less than 0.005 mass %, and more preferably not less than 0.01 mass %. The upper limit is preferably not greater than 2 mass %, and more preferably not greater than 1 mass %.
As the surfactant, various surfactants such as a fluorine-based surfactant, a nonionic surfactant, a cationic surfactant, an anionic surfactant, and a silicone-based surfactant can be used. The infrared absorbing composition preferably contains at least one of a fluorine-based surfactant or a silicone-based surfactant. The interface tension between a coating surface and a coating liquid is lowered, and wettability to the coating surface is thus improved. Therefore, liquid characteristics (particularly, fluidity) of the composition is improved, and uniformity of a coating thickness and liquid saving properties are further improved. As a result, even in a case where a film having a small thickness of approximately several micrometers is formed with a small amount of a liquid, a film having a uniform thickness with little thickness unevenness can be formed.
The fluorine content of the fluorine-based surfactant is preferably 3 to 40 mass %. The lower limit is preferably not less than 5 mass %, and more preferably not less than 7 mass %. The upper limit is preferably not greater than 30 mass %, and more preferably not greater than 25 mass %. A fluorine-based surfactant having a fluorine content within the above-described range is effective in view of uniformity of a thickness of a coating film and liquid saving properties, and satisfactory solubility is obtained.
Specific examples of the fluorine-based surfactant include the surfactants described in paragraphs 0060 to 0064 of JP2014-41318A (paragraphs 0060 to 0064 of WO2014/17669A corresponding thereto) and the surfactants described in paragraphs 0117 to 0132 of JP2011-132503A, and the contents thereof are incorporated into this specification. Examples of commercially available products of the fluorine-based surfactant include MEGAFAC F-171, MEGAFAC F-172, MEGAFAC F-173, MEGAFAC F-176, MEGAFAC F-177, MEGAFAC F-141, MEGAFAC F-142, MEGAFAC F-143, MEGAFAC F-144, MEGAFAC R30, MEGAFAC F-437, MEGAFAC F-475, MEGAFAC F-479, MEGAFAC F-482, MEGAFAC F-554, MEGAFAC F-780, (all manufactured by DIC Corporation), FLUORAD FC430, FLUORAD FC431, FLUORAD FC171 (all manufactured by Sumitomo 3M Limited.), SURFLON S-382, SURFLON SC-101, SURFLON SC-103, SURFLON SC-104, SURFLON SC-105, SURFLON SC-1068, SURFLON SC-381, SURFLON SC-383, SURFLON S393, SURFLON KH-40 (all manufactured by Asahi Glass Co., Ltd.), PolyFox PF636, PF656, PF6320, PF6520, and PF7002 (manufactured by OMNOVA Solutions Inc.).
The following compound is also exemplified as the fluorine-based surfactant that is used in the invention.
The weight average molecular weight of the above compound is, for example, 14,000.
Specific examples of the nonionic surfactant include the nonionic surfactants described in paragraph 0553 of JP2012-208494A ([0679] of US2012/0235099A corresponding thereto), and the contents thereof are incorporated into this specification.
Specific examples of the cationic surfactant include the cationic surfactants described in paragraph 0554 of JP2012-208494A ([0680] of US2012/0235099A corresponding thereto), and the contents thereof are incorporated into this specification.
Specific examples of the anionic surfactant include W004, W005, and W017 (manufactured by Yusho Co., Ltd.).
Examples of the silicone-based surfactant include the silicone-based surfactants described in paragraph 0556 of JP2012-208494A ([0682] of US2012/0235099A corresponding thereto), and the contents thereof are incorporated into this specification.
<<Polymerization Inhibitor>>
The infrared absorbing composition may contain a polymerization inhibitor. Examples of the polymerization inhibitor include phenolic hydroxyl group-containing compounds, N-oxide compounds, piperidine-1-oxyl free radical compounds, pyrrolidine-1-oxyl free radical compounds, N-nitrosophenyl hydroxylamines, diazonium compounds, cationic dyes, sulfide group-containing compounds, nitro group-containing compounds, phosphorus-based compounds, lactone-based compounds, and transition metal compounds (FeCl3, CuCl2, and the like). These compounds may be composite compounds in which the number of structures showing a polymerization inhibition function, such as phenol skeletons or phosphorus-containing skeletons, is more than one. For example, the compounds described in JP1998-46035A (JP-H10-46035A) can also be preferably used. Specific example of the polymerization inhibitor include hydroquinone, p-methoxyphenol, di-tert-butyl-p-cresol, pyrogallol, tert-butylcatechol, benzoquinone, 4,4′-thiobis(3-methyl-6-tert-butylphenol), 2,2′-methylenebis(4-methyl-6-t-butylphenol), and N-nitrosophenylhydroxyamine cerous salt, and p-methoxyphenol is preferable.
The content of the polymerization inhibitor is preferably 0.01 to 5 mass % with respect to the total solid content of the infrared absorbing composition.
<<Ultraviolet Absorbing Agent>>
The infrared absorbing composition may contain an ultraviolet absorbing agent.
A known compound can be used as the ultraviolet absorbing agent. Examples of commercially available products thereof include UV503 (Daito Chemical Co., Ltd.). In addition, as the ultraviolet absorbing agent, an aminodiene-based, salicylate-based, benzophenone-based, benzotriazole-based, acrylonitrile-based, or triazine-based ultraviolet absorbing agent can be used. Specific examples thereof include the compounds described in JP2013-68814A. As benzotriazole-based ultraviolet absorbing agents, MYUA series manufactured by MIYOSHI OIL & FAT Co., LTD. (The Chemical Daily, Feb. 1, 2016) can be used.
The content of the ultraviolet absorbing agent is preferably 0.01 to 10 mass %, and more preferably 0.01 to 5 mass % with respect to the total solid content of the infrared absorbing composition.
<<Epoxy Resin Curing Agent>>
In a case where the infrared absorbing composition includes an epoxy resin, an epoxy resin curing agent is preferably further included. Examples of the epoxy resin curing agent include amine-based compounds, acid anhydride-based compounds, amide-based compounds, phenolic compounds, and polycarboxylic acids. From the viewpoint of heat resistance and transparency of a cured product, polycarboxylic acids are preferable, and compounds having two or more carboxylic anhydride groups in the molecule are most preferable.
Specific examples of the acid anhydrides include acid anhydrides such as phthalic anhydride, trimellitic anhydride, pyromellitic anhydride, maleic anhydride, tetrahydrophthalic anhydride, methyltetrahydrophthalic anhydride, methylnadic anhydride, nadic anhydride, hexahydrophthalic anhydride, methylhexahydrophthalic anhydride, glutaric anhydride, 2,4-diethylglutaric anhydride, 3,3-dimethylglutaric anhydride, butanetetracarboxylic anhydride, bicyclo[2,2,1]heptane-2,3-dicarboxylic anhydride, methylbicyclo[2,2,1]heptane-2,3-dicarboxylic anhydride, and cyclohexane-1,3,4-tricarboxylic acid-3,4-anhydride. Particularly, methyltetrahydrophthalic anhydride, methylnadic anhydride, nadic anhydride, hexahydrophthalic anhydride, methylhexahydrophthalic anhydride, 2,4-diethylglutaric anhydride, butanetetracarboxylic anhydride, bicyclo[2,2,1]heptane-2,3-dicarboxylic anhydride, methylbicyclo[2,2,1]heptane-2,3-dicarboxylic anhydride, cyclohexane-1,3,4-tricarboxylic acid-3,4-anhydride, and the like are preferable from the viewpoint of light resistance, transparency, and workability.
A polycarboxylic acid is a compound having at least two carboxyl groups. There are no particular limitations regarding a case where the following compounds have a geometric isomer or an optical isomer. The polycarboxylic acid is preferably a bi- to hexa-functional carboxylic acid. For example, alkyltricarboxylic acids such as 1,2,3,4-butanetetracarboxylic acid, 1,2,3-propanetricarboxylic acid, 1,3,5-pentatricarboxylic acid, and citric acid; aliphatic cyclic polycarboxylic acids such as phthalic acid, hexahydrophthalic acid, methylhexahydrophthalic acid, tetrahydrophthalic acid, methyltetrahydrophthalic acid, cyclohexanetricarboxylic acid, nadic acid, and methylnadic acid; dimer acids that are multimers of unsaturated fatty acids such as linolenic acid and oleic acid and reduced products thereof; and linear alkyl diacids such as malic acid are preferable, hexane diacid, pentane diacid, heptane diacid, octane diacid, nonane diacid, and decane diacid are more preferable, and butane diacid is particularly preferable from the viewpoint of heat resistance and transparency of a cured product.
The content of the epoxy resin curing agent is preferably 0.01 to 20 parts by mass, more preferably 0.01 to 10 parts by mass, and even more preferably 0.1 to 6.0 parts by mass with respect to 100 parts by mass of the epoxy resin.
<<Other Components>>
The infrared absorbing composition may further contain, for example, a dispersing agent, a sensitizer, a crosslinking agent, a curing accelerator, a filler, a thermal curing accelerator, a thermal polymerization inhibitor, a plasticizer, an adhesion promoter, and other auxiliary agents (for example, conductive particles, a filler, an antifoaming agent, a flame retardant, a leveling agent, a peeling promoter, an antioxidant, a fragrance material, a surface tension adjuster, and a chain transfer agent).
Regarding these components, for example, the description in paragraphs 0183 to 0228 of JP2012-003225A ([0237] to [0309] of US2013/0034812A corresponding thereto), paragraphs 0101 to 0104 and 0107 to 0109 of JP2008-250074A, paragraphs 0159 to 0184 of JP2013-195480A, and the like can be referred to, and the contents thereof are incorporated into this specification.
<Method of Preparing Infrared Absorbing Composition>
The infrared absorbing composition can be prepared by mixing the above-described components.
For the purpose of removing foreign substances, reducing defects, or the like, the infrared absorbing composition is preferably filtrated with a filter. The filter can be used without particular limitation, as long as it has been used for the filtration use. Examples thereof include filters made of a fluorine resin such as polytetrafluoroethylene (PTFE), a polyamide-based resin such as nylon-6 or nylon-6,6, or a polyolefin resin (with high density and ultrahigh molecular weight) such as polyethylene or polypropylene (PP). Among these materials, polypropylene (including high-density polypropylene) is preferable.
The hole diameter of the filter is preferably 0.01 to 7.0 μm, more preferably 0.01 to 2.5 μm, and even more preferably about 0.01 to 1.5 μm. In a case where the hole diameter of the filter is within the above-described range, it is possible to securely remove fine foreign substances.
When the filter is used, a different filter may be combined therewith. In this case, the filtering in a first filter may be performed once, or twice or more times. In a case where the filtering is performed twice or more times by combining a different filter, the hole diameters of a second filter or thereafter are preferably larger than a hole diameter of a first filter. In addition, a first filter having a different hole diameter within the above-described range may be combined. Regarding the hole diameters herein, nominal values of filter manufacturers can be referred to. A commercially available filter can be selected from various filters provided by, for example, Nihon Pall Ltd., Toyo Roshi Kaisha, Ltd., Entegris Japan Co., Ltd. (formerly, Mykrolis Corporation), or Kitz Microfilter Corporation.
As a second filter, a filter formed with the same material as the above-described first filter can be used. The hole diameter of the second filter is preferably 0.5 to 7.0 μm, more preferably 2.5 to 7.0 μm, and even more preferably 4.5 to 6.0 μm. In a case where the hole diameter of the filter is within the above-described range, it is possible to remove foreign substances while leaving component particles contained in the composition mixture.
For example, after filtering in the first filter, other components may be added and second filtering may be then performed.
The viscosity of the infrared absorbing composition is preferably in a range of 1 to 3,000 mPa·s in a case where, for example, the infrared absorbing film is formed by coating. The lower limit is preferably not less than 10 mPa·s, and more preferably not less than 100 mPa·s. The upper limit is preferably not greater than 2,000 mPa·s, and more preferably not greater than 1,500 mPa·s.
<Method of Forming Infrared Absorbing Film>
The infrared absorbing film can be formed by: applying the above-described infrared absorbing composition to a transparent base or a dielectric multi-layer film; and drying the composition. The film thickness can be appropriately selected according to the purpose.
Examples of the method of applying an infrared absorbing composition include a dropwise addition method (drop cast); a slit coating method; a spraying method; a roll coating method; a rotation coating method (spin coating); a cast coating method; a slit-and-spin method; a pre-wetting method (for example, method described in JP2009-145395A); various printing methods such as flexographic printing, screen printing, gravure printing, reverse offset printing, and metal mask printing; a transfer method using a die or the like; and a nanoimprint method.
The drying conditions vary depending on the respective components, type of the solvent, use ratio, and the like. For example, the drying is performed at a temperature of 60° C. to 150° C. for about 30 seconds to 15 minutes.
The method of forming an infrared absorbing film may include other steps. Other steps are not particularly limited, and can be appropriately selected according to the purpose. Examples thereof include a pre-heating step (pre-baking step), a curing treatment step, and a post-heating step (post-baking step).
<<Pre-Heating Step and Post-Heating Step>>
The heating temperature in the pre-heating step and the post-heating step is generally 80° C. to 200° C., and preferably 90° C. to 150° C. The heating time in the pre-heating step and the post-heating step is generally 30 seconds to 240 second, and preferably 60 seconds to 180 seconds.
<<Curing Treatment Step>>
The curing treatment step is a step of performing a curing treatment on the formed film if necessary. In a case where this treatment is performed, the mechanical strength of the infrared absorbing film is improved. In a case where an infrared absorbing composition containing a polymerizable compound is used, it is preferable to perform the curing treatment step.
The curing treatment step is not particularly limited, and can be appropriately selected according to the purpose. Preferable examples thereof include an entire surface exposure treatment and an entire surface heating treatment. Here, in the invention, the expression “exposure” includes not only irradiation of light having various wavelengths, but also irradiation of radiation such as electron rays and X-rays.
The exposure is preferably performed by radiation irradiation, and as the radiation that can be used in the exposure, particularly, electron rays, KrF, ArF, ultraviolet rays such as g-rays, h-rays, and i-rays, and visible light are preferably used.
Examples of the exposure method include stepper exposure and exposure using a high-pressure mercury lamp.
The exposure amount is preferably 5 to 3,000 mJ/cm2, more preferably 10 to 2,000 mJ/cm2, and particularly preferably 50 to 1,000 mJ/cm2. The oxygen concentration during exposure can be appropriately selected. The exposure may be performed under the atmosphere, or under a low oxygen atmosphere with an oxygen concentration of 19 vol % or less (for example, 15 vol % or less, preferably 5 vol % or less, and more preferably substantially oxygen-free). In addition, the exposure may be performed under a high oxygen atmosphere with an oxygen concentration of greater than 21 vol % (for example, 22 vol % or greater, preferably 30 vol % or greater, and more preferably 50 vol % or greater). The exposure illuminance can be appropriately selected, and can be generally selected in a range of 1,000 W/m2 to 100,000 W/m2 (for example, 5,000 W/m2 or greater, preferably 15,000 W/m2 or greater, and more preferably 35,000 W/m2 or greater). Regarding the oxygen concentration and the exposure illuminance, appropriate conditions may be combined. For example, 10 vol % of an oxygen concentration and 10,000 W/m2 of illuminance can be set, or 35 vol % of an oxygen concentration and 20,000 W/m2 of illuminance can be set.
Examples of the entire surface exposure treatment include a method of exposing an entire surface of the formed film. In a case where the infrared absorbing composition contains a polymerizable compound, the entire surface exposure promotes the curing of polymerization components in the film, and thus the curing of the film further proceeds, and solvent resistance and heat resistance of the infrared absorbing film are improved.
The device that performs the entire surface exposure is not particularly limited, and can be appropriately selected according to the purpose. Preferable examples thereof include a UV exposure machine such as an ultrahigh-pressure mercury lamp.
Examples of the method for the entire surface heating treatment include a method of heating the entire surface of the formed film. Through the entire surface heating, solvent resistance and heat resistance of the infrared absorbing film are improved.
The heating temperature in the entire surface heating is preferably 120° C. to 250° C., and more preferably 160° C. to 220° C. In a case where the heating temperature is not lower than 120° C., film hardness is improved by the heating treatment, and in a case where the heating temperature is not higher than 250° C., decomposition of the film components can be suppressed.
In the entire surface heating, the heating time is preferably 3 minutes to 180 minutes, and more preferably 5 minutes to 120 minutes.
The device that performs the entire surface heating is not particularly limited, and can be appropriately selected among known devices according to the purpose. Examples thereof include a dry oven, a hot plate, and an infrared (IR) heater.
<<Dielectric Multi-Layer Film>>
The infrared cut filter according to the invention has a dielectric multi-layer film. In a case where a dielectric multi-layer film is provided, an infrared cut filter having a wide view angle and excellent infrared shieldability can be obtained.
In the invention, the dielectric multi-layer film may be provided on one side or both sides of a transparent base. In a case where the dielectric multi-layer film is provided on one side, manufacturing cost is reduced and manufacturing easiness is improved. In a case where the dielectric multi-layer film is provided on both sides, an infrared cut filter that has high strength and hardly warps can be obtained. The dielectric multi-layer film may be or may not be in contact with the transparent base. That is, the dielectric multi-layer film may be formed on the surface of the transparent base or the surface of the infrared absorbing film.
It is preferable that the infrared cut filter according to the invention has an infrared absorbing film between the transparent base and the dielectric multi-layer film, and the infrared absorbing film and the dielectric multi-layer film are in contact with each other. By virtue of such a configuration, the infrared absorbing film is shielded from oxygen and moisture by the dielectric multi-layer film, and thus light resistance and moisture resistance of the infrared cut filter are improved. Furthermore, an infrared cut filter having a wide view angle and excellent infrared shieldability can be easily obtained.
In the invention, the dielectric multi-layer film is a film that shields infrared rays using a light interference effect. That is, the dielectric multi-layer film means a film having properties of reflecting infrared rays. Specifically, the dielectric multi-layer film is a film formed by alternately laminating two or more dielectric layers having different refractive indices (high refractive index material layer and low refractive index material layer).
A film that shields infrared rays by absorbing the infrared rays (infrared absorbing agent-containing film) corresponds to an infrared absorbing film, and is different from the dielectric multi-layer film.
As a material of the dielectric multi-layer film, for example, ceramics can be used. In order to form an infrared cut filter using a light interference effect, two or more types of ceramics having different refractive indices are preferably used. As the dielectric multi-layer film, specifically, a configuration formed by alternately laminating a high refractive index material layer and a low refractive index material layer can be preferably used.
A material having a refractive index of 1.7 or greater can be used as a material constituting the high refractive index material layer, and in general, a material having a refractive index of 1.7 to 2.5 is selected. Examples of this material include materials containing titanium oxide, zirconium oxide, tantalum pentoxide, niobium pentoxide, lanthanum oxide, yttrium oxide, zinc oxide, zinc sulfide or indium oxide as a main component, and a small amount of titanium oxide, tin oxide, and/or cerium oxide.
A material having a refractive index of 1.6 or less can be used as a material constituting the low refractive index material layer, and in general, a material having a refractive index of 1.2 to 1.6 is selected. Examples of this material include silica, alumina, lanthanum fluoride, magnesium fluoride, and sodium aluminum hexafluoride.
The method of forming the dielectric multi-layer film is not particularly limited. Examples thereof include a method including: forming a dielectric multi-layer film in which a high refractive index material layer and a low refractive index material layer are alternately laminated via a chemical vapor deposition (CVD) method, a sputtering method, a vacuum deposition method, or the like; and adhering the obtained dielectric multi-layer film to a transparent base and/or an infrared absorbing film using an adhesive, and a method including alternately laminating a high refractive index material layer and a low refractive index material layer on a surface of a transparent base and/or an infrared absorbing film via a CVD method, a sputtering method, a vacuum deposition method, or the like to form a dielectric multi-layer film.
Thicknesses of the high refractive index material layer and the low refractive index material layer are preferably 0.1λ to 0.5λ of the infrared wavelength λ (nm) to be shielded. In a case where the thicknesses are within the above-described range, shielding and transmittance of specific wavelengths are easily controlled.
The number of the layers in the dielectric multi-layer film is preferably 2 to 100, more preferably 2 to 60, and even more preferably 2 to 40. In a case where the dielectric multi-layer film is provided on both sides of the transparent base and/or the infrared absorbing film, the total number of the layers on both sides is preferably within the above-described range.
In a case where the substrate warps when the dielectric multi-layer film is deposited, the dielectric multi-layer film may be deposited on both sides of the substrate, or a method can be carried out in which a surface of the substrate on which the dielectric multi-layer film is deposited is subjected to irradiation with radiation such as ultraviolet light in order to solve the warping problem. In cases where radiation irradiation is performed, the irradiation may be performed while the dielectric multi-layer film is deposited, or the irradiation may be performed separately after the deposition.
The infrared cut filter according to the invention may further have an ultraviolet absorbing film. In a case where an ultraviolet absorbing film is provided, an infrared cut filter having excellent ultraviolet shieldability can be obtained. Examples of the ultraviolet absorbing agent contained in the ultraviolet absorbing film include the materials in the description of the infrared absorbing composition.
<Layer Configuration of Infrared Cut Filter>
The infrared cut filter according to the invention may have a layer configuration having a transparent base, an infrared absorbing agent-containing infrared absorbing film, and a dielectric multi-layer film. Examples thereof include structures shown in
Examples of the layer configuration of the infrared cut filter according to the invention are as follows. In the following examples, a transparent base is represented by Layer A, an infrared absorbing agent-containing infrared absorbing film is represented by Layer B, and a dielectric multi-layer film is represented by Layer C.
Among the following layer configurations, (4), (6), and (8) to (10) having a layer configuration in which Layer B is provided on both sides of Layer A are preferable. Among these, (4) is preferable.
(1) Layer A/Layer B/Layer C
(2) Layer A/Layer C/Layer B
(3) Layer C/Layer A/Layer B
(4) Layer B/Layer A/Layer B/Layer C
(5) Layer C/Layer A/Layer B/Layer C
(6) Layer B/Layer A/Layer C/Layer B
(7) Layer C/Layer A/Layer C/Layer B
(8) Layer C/Layer B/Layer A/Layer B/Layer C
(9) Layer C/Layer B/Layer A/Layer C/Layer B
(10) Layer B/Layer C/Layer A/Layer C/Layer B
<Use of Infrared Cut Filter>
The infrared cut filter according to the invention is used for lenses (camera lenses for digital cameras, cellular phones, vehicle-mounted cameras, and the like, and optical lenses such as f-θ lenses and pickup lenses) having a function of absorbing or cutting infrared rays, optical filters for a semiconductor light receiving element, and the like. The infrared cut filter is also useful as a noise cut filter for a CCD camera and a filter for a CMOS image sensor. In addition, the infrared cut filter can also be preferably used for organic electroluminescence (organic EL) elements, solar cell elements, and the like. In addition, the infrared cut filter can also be used as a heat ray shielding filter.
<Solid-State Imaging Device>
A solid-state imaging device according to the invention includes the infrared cut filter according to the invention. Regarding details of the solid-state imaging device including the infrared cut filter, the description in paragraphs 0106 and 0107 of JP2015-044188A and the description in paragraphs 0010 to 0012 of JP2014-132333A can be referred to, and the contents thereof are incorporated into this specification.
Hereinafter, the invention will be described in further detail with reference to examples. Materials, amounts, ratios, process details, process orders, and the like provided in the following examples can be appropriately changed without departing from the gist of the invention. Accordingly, ranges of the invention are not limited to the following specific examples. Unless otherwise noted, “%” and “part” are based on mass. In addition, in the following description, propylene glycol monomethyl ether acetate will be referred to as PGMEA. In the following formulae, Me represents a methyl group, and Ph represents a phenyl group.
<Production of Glass Substrate with Dielectric Multi-Layer Film>
On one side of a glass substrate, 21 TiO2 films, that were high refractive index material layers, and 21 SiO2 films, that were low refractive index material layers, were alternately laminated to form a dielectric multi-layer film (total 42 layers of the TiO2 films and the SiO2 films, total film thickness: 4,300.82 nm), whereby a glass substrate with a dielectric multi-layer film was produced.
The thicknesses of the respective films in the dielectric multi-layer film are shown in the following table. In the following table, the numbers in the left columns correspond to a lamination order. No. 1 is on the glass substrate side and No. 42 is an outermost surface. That is, the layers were laminated in order from No. 1 on the glass substrate to form the dielectric multi-layer film.
<Preparation of Infrared Absorbing Composition>
(Infrared Absorbing Composition 1)
8.04 parts by mass of the following resin A, 0.1 parts by mass of the following compound SQ-23, 0.07 parts by mass of KAYARAD DPHA (manufactured by Nippon Kayaku Co., Ltd.) as a polymerizable compound, 0.265 parts by mass of MEGAFAC RS-72-K (manufactured by DIC Corporation), 0.38 parts by mass of the following compound as a photopolymerization initiator, and 82.51 parts by mass of PGMEA as a solvent were mixed and stirred. Then, the mixture was filtrated with a nylon filter having a hole diameter of 0.5 μm (manufactured by Nihon Pall Ltd.), and thus an infrared absorbing composition was prepared.
Resin A: The Following Compound (Mw: 41,000)
Compound SQ-23: The Following Structure
Photopolymerization Initiator: The Following Structure
(Infrared Absorbing Composition 2)
An infrared absorbing composition 2 was prepared in the same manner as in the case of the infrared absorbing composition 1, except that the following compound A-52 was used in place of the compound SQ-23.
(Infrared Absorbing Composition 3)
0.5 parts by mass of the following compound C-15 was dissolved in 69.5 parts by mass of ion exchange water, 30.0 parts by mass of a 10 mass % aqueous solution of gelatin was further added thereto, and 0.3 parts by mass of 1,3-divinylsulfonyl-2-propanol was further added thereto as a hardener and stirred. Thus, an infrared absorbing composition 3 was prepared.
(Infrared Absorbing Composition 4)
An infrared absorbing composition 4 was prepared in the same manner as in the case of the infrared absorbing composition 3, except that the following compound 31 was used in place of the compound C-15.
(Infrared Absorbing Composition 5)
An infrared absorbing composition 5 was prepared in the same manner as in the case of the infrared absorbing composition 1, except that a compound 101 was used in place of the compound SQ-23.
(Infrared Absorbing Composition 6)
An infrared absorbing composition 6 was prepared in the same manner as in the case of the infrared absorbing composition 1, except that the following compound 102 was used in place of the compound SQ-23.
(Infrared Absorbing Composition 7)
An infrared absorbing composition 7 was prepared in the same manner as in the case of the infrared absorbing composition 1, except that the following compound 103 was used in place of the compound SQ-23.
(Infrared Absorbing Composition 8)
An infrared absorbing composition 8 was prepared in the same manner as in the case of the infrared absorbing composition 1, except that the following compound 104 was used in place of the compound SQ-23.
(Infrared Absorbing Composition 9)
An infrared absorbing composition 9 was prepared in the same manner as in the case of the infrared absorbing composition 1, except that the following compound 105 was used in place of the compound SQ-23.
(Infrared Absorbing Composition 10)
An infrared absorbing composition 10 was prepared in the same manner as in the case of the infrared absorbing composition 1, except that the following compound 106 was used in place of the compound SQ-23.
(Infrared Absorbing Composition 11)
An infrared absorbing composition 11 was prepared in the same manner as in the case of the infrared absorbing composition 1, except that the following compound 108 was used in place of the compound SQ-23.
(Infrared Absorbing Composition 12)
An infrared absorbing composition 12 was prepared in the same manner as in the case of the infrared absorbing composition 1, except that the following compound 109 was used in place of the compound SQ-23.
(Infrared Absorbing Composition 13)
An infrared absorbing composition 13 was prepared in the same manner as in the case of the infrared absorbing composition 1, except that the following compound 110 was used in place of the compound SQ-23.
(Infrared Absorbing Composition 14)
An infrared absorbing composition 14 was prepared in the same manner as in the case of the infrared absorbing composition 1, except that the following compound 111 was used in place of the compound SQ-23.
(Infrared Absorbing Composition 15)
An infrared absorbing composition 15 was prepared in the same manner as in the case of the infrared absorbing composition 1, except that the following compound 112 was used in place of the compound SQ-23.
(Infrared Absorbing Composition 16)
An infrared absorbing composition 16 was prepared in the same manner as in the case of the infrared absorbing composition 3, except that the following compound 113 was used in place of the compound C-15.
(Infrared Absorbing Composition 17)
An infrared absorbing composition 17 was prepared in the same manner as in the case of the infrared absorbing composition 1, except that the following compound 114 was used in place of the compound SQ-23.
(Infrared Absorbing Composition 18)
An infrared absorbing composition 18 was prepared in the same manner as in the case of the infrared absorbing composition 1, except that the following compound 115 was used in place of the compound SQ-23.
(Infrared Absorbing Composition 19)
An infrared absorbing composition 19 was prepared in the same manner as in the case of the infrared absorbing composition 1, except that the following compound 116 was used in place of the compound SQ-23.
(Infrared Absorbing Composition 20)
An infrared absorbing composition 20 was prepared in the same manner as in the case of the infrared absorbing composition 1, except that the following compound 117 was used in place of the compound SQ-23.
(Infrared Absorbing Composition 21)
An infrared absorbing composition 21 was prepared in the same manner as in the case of the infrared absorbing composition 1, except that the following compound 118 was used in place of the compound SQ-23.
(Infrared Absorbing Composition 22)
An infrared absorbing composition 22 was prepared in the same manner as in the case of the infrared absorbing composition 1, except that ARTON F4520 (manufactured by JSR Corporation) was used in place of the resin A.
(Infrared Absorbing Composition 23)
An infrared absorbing composition 23 was prepared in the same manner as in the case of the infrared absorbing composition 1, except that the amount of the resin A was reduced to 7.24 parts by mass and 0.80 parts by mass of a compound having an alkoxysilyl group (KBM-3066, manufactured by Shin-Etsu Chemical Co., Ltd.) was added.
(Infrared Absorbing Composition 24)
An infrared absorbing composition 24 was prepared in the same manner as in the case of the infrared absorbing composition 1, except that the amount of the resin A was reduced to 7.24 parts by mass and 0.80 parts by mass of a compound having an alkoxysilyl group (KBM-9659, manufactured by Shin-Etsu Chemical Co., Ltd.) was added.
(Infrared Absorbing Composition 25)
An infrared absorbing composition 25 was prepared in the same manner as in the case of the infrared absorbing composition 1, except that the amount of the resin A was reduced to 7.24 parts by mass and 0.80 parts by mass of methacryloxypropyltrimethoxysilane was added.
(Infrared Absorbing Composition 26)
An infrared absorbing composition 26 was prepared in the same manner as in the case of the infrared absorbing composition 1, except that ARTON F4520 (manufactured by JSR Corporation) was used in place of the resin A and a compound 106 was used in place of the compound SQ-23.
(Infrared Absorbing Composition 27)
50.0 parts by mass of a glycidyl methacrylate skeleton random polymer (manufactured by NOF Corporation, MARPROOF G-0150M, weight average molecular weight: 10,000) as an epoxy resin and 100 parts by mass of methyl ethyl ketone were added and stirred for 2 hours at 20° C. to 35° C. to be dissolved. Next, as an infrared absorbing agent, 0.500 parts by mass of a compound 119 (maximum absorption wavelength in chloroform=831 nm, see JP2008-88426A) and 0.250 parts by mass of a compound 120 (maximum absorption wavelength in chloroform=758 nm, see JP2008-88426A) were added and stirred at 20° C. to 35° C. to be a uniform mixture. As an epoxy resin curing agent, 0.500 parts by mass of a butane diacid (1 part by mass with respect to 100 parts by mass of an epoxy resin) was further added and stirred for 1 hour at 20° C. to 35° C. to prepare an infrared absorbing composition 27.
Each infrared absorbing composition prepared in the above description was coated on a surface (one side) of the dielectric multi-layer film of the glass substrate with a dielectric multi-layer film using a spin coater (manufactured by MIKASA CO., LTD) to form a coating film. Pre-heating (pre-baking) was performed at 100° C. for 120 seconds, and then using an i-ray stepper, entire surface exposure was performed at 1,000 mJ/cm2. Next, post-heating (post-baking) was performed at 220° C. for 300 seconds to form an infrared absorbing layer having a film thickness of 0.8 μm, and an infrared cut filter was obtained.
The infrared absorbing composition 27 was coated on a surface (one side) of the dielectric multi-layer film of the glass substrate with a dielectric multi-layer film using a spin coater (manufactured by MIKASA CO., LTD) to form a coating film. After pre-heating (pre-baking) was performed at 80° C. for 10 minutes, thermal curing was performed for 3 hours at 150° C. to form an infrared absorbing film, and an infrared cut filter was obtained.
Each infrared absorbing composition was coated on a surface (one side) of the glass substrate in the same manner as in Examples 1 to 26 to form an infrared absorbing film having a film thickness of 0.8 Next, on a surface of the infrared absorbing film, 21 TiO2 films, that were high refractive index material layers, and 21 SiO2 films, that were low refractive index material layers, were alternately laminated to form a dielectric multi-layer film (total 42 layers of the TiO2 films and the SiO2 films, total film thickness: 4,300.82 nm), whereby an infrared cut filter was obtained. The thicknesses of the respective films in the dielectric multi-layer film are as shown in the above table.
On a surface (one side) of the glass substrate, the infrared absorbing composition 27 was coated using a spin coater (manufactured by MIKASA CO., LTD) to form a coating film. After pre-heating (pre-baking) was performed at 80° C. for 10 minutes, thermal curing was performed for 3 hours at 150° C. to form an infrared absorbing film. Next, on a surface of the infrared absorbing film, 21 TiO2 films, that were high refractive index material layers, and 21 SiO2 films, that were low refractive index material layers, were alternately laminated to form a dielectric multi-layer film (total 42 layers of the TiO2 films and the SiO2 films, total film thickness: 4,300.82 nm), whereby an infrared cut filter was obtained. The thicknesses of the respective films in the dielectric multi-layer film are as shown in the above table.
The glass substrate with a dielectric multi-layer film was used as an infrared cut filter.
<Ratio B/A>
The infrared absorbing film was dipped for 2 minutes at 25° C. in each of propylene glycol monomethyl ether (PGME), propylene glycol monomethyl ether acetate (PGMEA), methyl 3-methoxypropionate (MMP), ethyl lactate (EL), acetone, and ethanol, and a ratio of, to absorbance A at the maximum absorption wavelength before the infrared absorbing film was dipped in each organic solvent, absorbance B at the wavelength at which the absorbance A was measured after the infrared absorbing film was dipped in each organic solvent for 2 minutes at 25° C. was measured and evaluated based on the following standards. In Comparative Example 1, the evaluation is performed with the glass substrate with a dielectric multi-layer film.
<Light Resistance>
50,000 lux irradiation was performed for 20 hours on the infrared cut filter using a xenon lamp, and then chromatic aberration ΔEab before and after a light resistance test was measured. A filter with smaller ΔEab exhibits higher light resistance.
ΔEab is a value that is obtained from the following chromatic aberration formula based on the CIE1976 (L*, a*, b*) color coordinate system (edited by The Color Science Association of Japan, Handbook of Color Science (1985) p. 266).
ΔEab={(ΔL*)2+(Δa*)2+(Δ*)2}1/2
<<Determination Standards>>
<Heat Resistance>
The infrared cut filter was heated for 30 minutes at 260° C. using a hot plate, and then chromatic aberration ΔEab before and after a heat resistance test was measured using a colorimeter MCPD-1000 (manufactured by OTSUKA ELECTRONICS Co., Ltd.) to perform the evaluation according to the following standards. A filter with smaller ΔEab exhibits higher heat resistance.
<<Determination Standards>>
<Infrared Shieldability>
Average transmittance at 700 to 1,000 nm measured in a direction perpendicular to the surface of the infrared cut filter was evaluated according to the following standards.
5: Less than 1%
4: Not less than 1% and less than 3%
3: Not less than 3% and less than 5%
2: Not less than 5% and less than 10%
1: Not less than 10%
<View Angle Dependency>
The incidence angle was changed to be perpendicular (0 degree), and also changed to 40 degrees with respect to the surface of the infrared cut filter to evaluate, according to the following standards, the quantity of shift of the wavelength at which the transmittance of the slope caused by a reduction in the spectral transmittance in a wavelength region of 600 nm or greater ranging from visible to near-infrared became 50%.
5: Less than 5 nm
4: Not less than 5 nm and less than 10 nm
3: Not less than 10 nm and less than 20 nm
2: Not less than 20 nm and less than 30 nm
1: Not less than 30 nm
From the above results, the examples were excellent in infrared shieldability and view angle dependency. In addition, B/A was 0.9 or greater in the infrared absorbing film. The infrared absorbing film had no defects even after dipped in each organic solvent.
The same effects are obtained even in a case where “KAYARAD DPHA” is changed to the same amount of ethyleneoxy-denatured pentaerythritol tetraacrylate (NK ester ATM-35E; manufactured by Shin-Nakamura Chemical Co., Ltd.), dipentaerythritol triacrylate (KAYARAD D-330; manufactured by Nippon Kayaku Co., Ltd.), dipentaerythritol tetraacrylate (KAYARAD D-320; manufactured by Nippon Kayaku Co., Ltd.), or dipentaerythritol penta(meth)acrylate (KAYARAD D-310; manufactured by Nippon Kayaku Co., Ltd.) in the infrared absorbing composition 1.
The same effects are obtained even in a case where the resin A is changed to the same amount of the following resin in the infrared absorbing composition 1.
The same effects are obtained even in a case where the surfactant in the description of the infrared absorbing composition in this specification is further added in a range of 0.0001 to 5 mass % with respect to the total solid content of the infrared absorbing composition in the infrared absorbing composition 1.
The same effects are obtained even in a case where PGMEA is substituted with the solvent in the description of the infrared absorbing composition in this specification in the infrared absorbing composition 1.
Number | Date | Country | Kind |
---|---|---|---|
2015-072579 | Mar 2015 | JP | national |
2016-031864 | Feb 2016 | JP | national |
This application is a Continuation of PCT International Application No. PCT/JP2016/059812 filed on Mar. 28, 2016, which claims priority under 35 U.S.C §119(a) to Japanese Patent Application No. 2015-072579 filed on Mar. 31, 2015 and Japanese Patent Application No. 2016-031864 filed on Feb. 23, 2016. Each of the above application(s) is hereby expressly incorporated by reference, in its entirety, into the present application.
Number | Date | Country | |
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Parent | PCT/JP2016/059812 | Mar 2016 | US |
Child | 15717004 | US |