Patent Application
20230339161
The present application claims the benefit of the priority of Korean Patent Application No. 10-2021-0031020, filed on Mar. 9, 2021, which is hereby incorporated by reference in its entirety.
The present invention relates to an injection mold.
Injection molding is a process for molding an injection-molded product by injecting, into an injection mold, a material to be injection-molded, which is melted by applying heat.
Many parts of vehicles and electronic products have been manufactured by injection molding, and parts having various exterior designs have been provided by using patterns engraved in an injection mold. A design demanded by exterior parts may be a glossy surface (specular surface), but there has been a gradual increase in selection of micro-embossing patterns in order to give an aesthetical function such as textures, and give surface properties such as scratch and stain resistance. However, there is a phenomenon in which the micro-embossing patterns are not uniformly transferred during the injection molding, depending on the structure of the mold, and the resulting gloss difference leads to the frequent occurrence of a phenomenon in which the exterior surface of the molded article is unevenly reflected. Injection-molded products, on which typical embossing patterns are engraved, are generally applied without post processing such as coating/plating, and concealment by the post processing is impossible. Thus, the aesthetical problem with the surfaces becoming dappled is a serious problem, which needs to be urgently solved.
One aspect of the present invention is to provide an injection mold capable of implementing uniform transfer onto an injection-molded product.
The injection mold according to an embodiment of the present invention is an injection mold for manufacturing an injection-molded product through injection molding, comprising: a transfer mold, which is disposed in front of the injection-molded product and forms a pattern on a front surface of the injection-molded product; and a rear surface mold which is disposed behind the injection-molded product. A rear surface part of the rear surface mold, which faces a rear surface of the injection-molded product, may comprise a heat dissipating metal.
In addition, an injection-molded product according to an embodiment of the present invention may be manufactured by the injection mold according to an embodiment of the present invention.
According to the present invention, the rear surface part of the rear surface mold, which faces the rear surface of the injection-molded product, may be made of the heat dissipating metal to realize the effects of achieving the uniform transfer and preventing the outer appearance of the injection-molded product from being deteriorated when the transfer mold forms the pattern on the front surface of the injection-molded product.
The purpose, specified advantages, and novel features of the present invention will be clarified through following embodiments described with reference to the accompanying drawings. Note that the same or similar components in the drawings are designated by the same reference numerals as far as possible even if they are shown in different drawings. The present invention may be embodied in different forms and should not be construed as limited by the embodiments set forth herein. Moreover, in the following description of the present invention, the detailed descriptions of the related well-known art, which may unnecessarily obscure subject matters of the present invention, will be ruled out.
Injection Mold According to Embodiment
Referring to
In more detail, referring to
In addition, the pattern may be formed on a front surface part 111 of the transfer mold 100, which faces the front surface of the injection-molded product M, so that the pattern is transferred onto the injection-molded product. An embossing pattern may be formed on the front surface part 111 of the transfer mold 100. Here, the front surface part 111 of the transfer mold 100 may be processed by chemical etching to have roughness on a surface thereof.
For example, the embossing pattern, which is formed on the front surface part 111 of the transfer mold 100, may have a roughness Ra of, for example, 50 μm or less. Specifically, for example, the roughness Ra of the embossing pattern, which is formed on the front surface part 111, may be 5.8 μm to 30 μm. More specifically, for example, the roughness Ra of the embossing pattern, which is formed on the front surface part 111, may be 10 μm.
Referring to
Each of the rear surface parts 211 and 221 of the rear surface mold 200, which face the rear surface of the injection-molded product M, may comprise a heat dissipating metal. The heat dissipating metal may be made of a Porcerax material.
Thus, the injection mold 10 according to an embodiment of the present invention, which is configured as above, has an effect of achieving uniform transfer during injection because each of the rear surface parts 211 and 221 of the rear surface mold 200, which face the injection-molded product M, comprises the heat dissipating metal.
Particularly, in the rear surface mold 200 having a split structure, since each of the rear surface parts 211 and 221 is made of the Porcerax material that is a heat dissipating metal, heat exchange may become faster during the injection. Accordingly, the uniform transfer may be performed so that a sense of difference is not accompanied by the injection-molded product M corresponding to a split mold portion.
Referring to
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Accordingly, the second split mold 220 may move upward relative to the first split mold 210 after the injection, and the injection-molded product M may be easily separated from the rear surface mold 200.
Referring to
Referring to
Manufactured was an injection mold comprising a transfer mold, which is disposed in front of an injection-molded product to form a pattern on a front surface of the injection-molded product, and a rear surface mold, which is disposed behind the injection-molded product. In addition, the rear surface mold was formed as a mold in a two-part split type, comprising a first split mold, and a second split mold disposed at a central portion of the first split mold on a plan view.
An embossing pattern was formed on a front surface part of the transfer mold, which faces the front surface of the injection-molded product. A chemical etching process was performed so that the embossing pattern, which is formed on the front surface part of the transfer mold, has a roughness Ra of 10 μm.
A rear surface part of the rear surface mold, which faces a rear surface of the injection-molded product, was made of a Porcerax material that is a heat dissipating metal. The rear surface part of the rear surface mold was processed by surface polishing after the discharging.
In addition, an ASA resin was used as a material to be injected.
An injection mold was manufactured using the same method as Manufacturing Example 1, except that a rear surface part of a rear surface mold is formed without surface treatment, after the discharging.
An injection mold was manufactured using the same method as Manufacturing Example 1, except that a rear surface part of a rear surface mold is not split, and ordinary mold steel (HP4M) is applied thereto.
An injection mold was manufactured using the same method as Manufacturing Example 1, except that ordinary mold steel (HP4M) is applied to a rear surface part of a rear surface mold.
An injection mold was manufactured using the same method as Manufacturing Example 1, except that a Be—Cu metal material is applied to a rear surface part of a rear surface mold.
An injection mold was manufactured using the same method as Manufacturing Example 1, except that a Telfon (PTFE) material is applied to a rear surface part of a rear surface mold.
Samples for evaluating appearances of the injection-molded products, which were manufactured by Manufacturing Examples 1 and 2 and Comparative Examples 1 to 4, were manufactured under the same molding conditions by applying Ls Mtron LGE-II 220N electric molding machine.
All measurements in the experiment results mean appearance surfaces on top surfaces of the micro-embossed patterned injection-molded products. A change in outer appearance of the top surfaces according to split positions of the rear surface according to a degree of embossing pattern transfer may be observed through naked eyes. In order to quantify characteristics of change in outer appearance of injection-molded products, the degree of transfer was evaluated, and a confocal microscope was used to measure a change in roughness Ra at the positions at which the outer appearance is changed, and a thickness of a line on which the change of the roughness Ra continues. The results of measurements are shown in Table 1 below. (Confocal microscope: Keynence VK-X1100)
In the difference in embossing pattern on the split positions of the rear surface, the sense of difference due to the different degree in embossing pattern transfer according to the results observed through the naked eyes may be recognized when the change in roughness Ra is ±0.5 μm (5%) or more and when the thickness in boundary line is 2 mm or more. As shown in Table 1, it may be seen that the sense of difference does not occur in Manufacturing Examples 1 and 2, whereas the sense of difference occurs in Comparative Examples 1 to 4. Thus, it is seen that, when the rear surface part of the rear surface mold, which faces the rear surface of the injection-molded product, is made of a Porcerax material that is a heat dissipating metal, uniform transfer is achieved.
Although the present invention has been described with reference to the limited embodiments, the embodiments are merely intended to specifically describe the present invention, and the present invention is not limited thereto. The present invention may be variously implemented by those of ordinary skill in the art within the technical idea of the present invention.
The specific protective scope of the present invention will become apparent from the appended claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10-2021-0031020 | Mar 2021 | KR | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/KR2022/003202 | 3/7/2022 | WO |
