Ink delivery system adapter

Abstract
A large variety of ink delivery systems for an existing ink-Jet printing system are provided. The ink delivery systems include ink reservoirs of varying configuration and size which are capable of accommodating a variety of ink use rates. Each ink delivery system also has an electrical connector and an information storage device which are suitable for the various ink use rates. The information storage device may be a memory device circuit that provides enabling information to the printing system.
Description




TECHNICAL FIELD




This invention relates in general to ink-jet printing systems and, more particularly, to ink-jet printing systems which makes use of an ink supply cartridge that includes a memory device for exchanging information with the ink-jet printing system.




BACKGROUND OF THE DISCLOSURE




One type of prior art ink-jet printing system or printing system has a printhead mounted to a carriage which is moved back and forth over print media, such as paper. As the printhead passes over appropriate locations on the print media, a control system activates the printhead to eject ink drops onto the print media and form desired images and characters. To work properly, such printing systems must have a reliable supply of ink for the printhead.




One category of ink-jet printing system uses an ink supply that is mounted to and moves with the carriage. In some types, the ink supply is replaceable separately from the printhead. In others, the printhead and ink supply together form an integral unit that is replaced as a unit once the ink in the ink supply is depleted.




Another category of printing system, referred to as an “off-axis” printing system, uses ink supplies which are not located on the carriage. One type replenishes the printhead intermittently. The printhead will travel to a stationary reservoir periodically for replenishment. Parent application serial number 09/034,874 to this application, entitled “Ink Delivery Systen Adapter”, describes another printing system wherein the printhead is fluidically coupled to a replaceable ink supply or container via a conduit such as a flexible tube. This allows the printhead to be continuously replenished during a printing operation.




In a parent application to this application, a replaceable off-axis ink supply is described which has a memory device mounted to the housing. When installed into the printing system, an electrical connection between the printing system and the memory device is established. This electrical connection allows for the exchange of information between the printing system electronics and the memory. The memory device stores information which is utilized by the printing system electronics to ensure high print quality. This information is provided to the printing system electronics automatically when the cartridge is mounted to the printing system. The exchange of information assures compatibility of the cartridge with the printing system.




The stored information further prevents the use of the ink supply after it is depleted of ink. Operating a printing system when the reservoir has been depleted of ink can destroy the printhead. The memory devices concerned with this application are updated with data concerning the amount of ink left in the reservoir as it is being used. When a new cartridge is installed, the printing system will read information from the memory device indicative of the reservoir volume. During usage, the printing system estimates ink usage and updates the memory device to indicate how much ink is left in the cartridge. When the ink is substantially depleted, this type of memory device can store data indicative of an out-of-ink condition. When substantially depleted of ink, these cartridges are typically discarded and a new cartridge along with a new memory device is installed.




Previously used ink containers have fixed volumes of deliverable ink that have been provided for printing systems based generally on ink usage rate requirements of a particular user. However, printing systems users have a wide variety of ink usage rates which may change over time. For ink-jet printing system users who require relatively high ink usage rates, ink containers having these volumes require a relatively high ink container replacement rate. This can be especially disruptive for print jobs which are left to run overnight. Extended continuous use of printing systems causes ink containers to run out of ink during a print job. If the printing system does not shut down during an “ink out” condition, the printhead or the printing system itself may be permanently damaged.




For printing system users who require lower volumes of ink, a different set of problems is encountered if the ink volume is too large. The ink may surpass its shelf life prior to being utilized. Larger ink containers are more expensive and bulkier than smaller cartridges and may be cost prohibitive to small volume users. Thus, a need exists for providing adaptive ink supplies for the ink cartridge described in the parent application, so that ink containers having a variety of ink volumes may be utilized. The adaptive ink supplies should be still able to provide to the printing system the benefits of the memory device of the original equipment ink cartridge.




DISCLOSURE OF THE INVENTION




Multiple embodiments of an adaptive ink delivery system for an existing ink-jet printing system are provided. The adaptive ink delivery systems include ink reservoirs of varying configuration and size that are capable of accommodating a variety of ink use rates. Each adaptive ink delivery system also has an electrical connector and an information storage device which are suitable for the various ink use rates. The information storage device may be an emulation circuit that provides enabling information to the printing system regardless of the actual condition of the ink reservoir. The adaptive ink delivery systems allow one to locate the ink reservoir and/or the information storage device remotely from the printing system.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a schematic drawing of a printing system having an original equipment ink delivery system.





FIG. 2

is an isometric view of a printing system utilizing the printing system of FIG.


1


.





FIG. 3

is an end isometric view of an ink container of the printing system of FIG.


1


.





FIG. 4

is a side view of the ink container of FIG.


3


.





FIG. 5

is a partial enlarged proximal end view of the ink container of FIG.


3


.





FIG. 6

is a sectional side view of the ink container of

FIG. 3

taken along the line


6





6


of FIG.


5


.





FIG. 7

is a partial enlarged isometric view of a portion of the printing system of

FIG. 2

, showing the ink container receptacles.





FIG. 8

is an enlarged partial isometric and cut away view of the printing system of

FIG. 2

taken along the line


8





8


of FIG.


7


.





FIG. 9

is an enlarged isometric view of an interface portion of the printing system of FIG.


2


.





FIG. 10A

is a partial sectional view of the interface portion of the printing system which is shown in

FIG. 9

taken along the line


10


A—


10


A of FIG.


9


and showing also a partial sectional view of the ink container installed.





FIG. 10B

is an enlarged view of the printing system of

FIG. 10A

, taken along the line


10


B—


10


B of FIG.


10


A.





FIG. 11A

is a partially exploded isometric view of the ink container of

FIGS. 10A

,


10


B, as shown from the distal end.





FIG. 11B

is a partially exploded isometric view of the ink container of

FIGS. 10A

,


10


B, as shown from the proximal end.





FIG. 12

is a further exploded isometric view of the ink container of

FIGS. 10A

,


10


B.





FIG. 13

is an enlarged side view showing the inductive fluid level sensors for the ink container of

FIGS. 10A

,


10


B, shown detached from the ink container.





FIG. 14

is a sectional view of the ink container of

FIGS. 10A

,


10


B, with the proximal cap removed.





FIG. 15

is a side view of a first embodiment of an adaptive ink delivery system constructed in accordance with this invention.





FIG. 16

is a side view of another embodiment of an adaptive ink delivery system constructed in accordance with this invention





FIG. 17

is a side view of another embodiment of an adaptive ink delivery system constructed in accordance with this invention.





FIG. 18

is a side view of another embodiment of an adaptive ink delivery system constructed accordance with this invention.





FIG. 19

is a side view of another embodiment of an adaptive ink delivery system constructed in accordance with this invention.





FIG. 20

is a side view of another embodiment of an adaptive ink delivery system constructed in accordance with this invention.





FIG. 21

an enlarged proximal end view of an ink container showing another embodiment of the electrical contacts.





FIG. 22

an enlarged sectional view of the ink container of

FIG. 21

shown in alignment with the electrical interconnect portion.











BEST MODE FOR CARRYING OUT THE INVENTION




Although the present invention comprises adapters and methods for altering the volume of ink and the corresponding informational requirements supplied to a printing system, the invention may be more clearly understood with a thorough discussion of the printing system and original equipment ink container.




Referring to

FIG. 1

, a printing system


10


having an ink container


12


, a printhead


14


and a source of pressurized gas, such as a compressor


16


, is shown. Compressor


16


is connected to ink container


12


with a conduit


18


. A marking fluid


19


such as ink is provided by ink container


12


to printhead


14


by a conduit


20


. Ink container


12


includes a fluid reservoir


22


for containing ink


19


, an outer shell


24


, and a chassis


26


. In the preferred embodiment, chassis


26


includes air inlet


28


configured for connection to conduit


18


for pressurizing the outer shell


24


with air. A fluid outlet


30


is also included in the chassis


26


. The fluid outlet


30


is configured for connection to the conduit


20


for providing a connection between the fluid reservoir


22


and fluid conduit


20


.




In the preferred embodiment, the fluid reservoir


22


is formed from a flexible material such that pressurization of outer shell


24


produces a pressurized flow of ink from the fluid reservoir


22


through the conduit


20


to the printhead


14


. The use of a pressurized source of ink in the fluid reservoir


22


allows for a relatively high fluid flow rate from the fluid reservoir


22


to the printhead


14


. The use of high flow rates or high rates of ink delivery to the printhead make it possible for high throughput printing by the printing system


10


.




The ink container


12


also includes a plurality of electrical contacts, as will be discussed in more detail subsequently. The electrical contacts provide electrical connection between the ink container


12


and printing system control electronics or controller


32


. The printing system control electronics


32


control various printing system


10


functions such as, but not limited to, printhead


14


activation to dispense ink and activate pump


16


to pressurize the ink container


12


. Ink container


12


includes an information storage device


34


and ink volume sensing circuitry


36


. In a preferred embodiment, ink volume sensing circuitry


36


includes two circuits


36


as will be described in more detail with respect to

FIGS. 12 and 13

. The information storage device


34


provides information to the printing system control electronics


32


such as ink container


12


volume and ink characteristics. The ink volume sensing circuitry


36


provides signals relating to current ink volume in ink container


12


to the printing system control electronics


32


.





FIG. 2

depicts one embodiment of printing system


10


shown in perspective. Printing system


10


includes a printing frame


38


constructed for containing several ink containers


12


simultaneously. The embodiment shown in

FIG. 2

has four similar ink containers


12


. In this embodiment, each ink container contains a different ink color so that four color printing is available including: cyan, yellow, magenta and black ink. Printing system frame


38


has a control panel


40


for controlling operation of printing system


10


and a media slot


42


from which paper is ejected.




Referring also to

FIG. 1

, as ink


19


in each ink container


12


is exhausted, container


12


is replaced with a new ink container


12


containing a new supply of ink. In addition, ink containers


12


may be removed from the printing system frame


38


for reasons other than an out of ink condition such as changing inks for an application requiring different ink properties or for use on different media. It is important that the replacement ink container


12


form reliable fluidic and electronic connections with the printing system frame


38


so that printing system


10


performs reliably.





FIGS. 3 and 4

depict an original equipment ink container


12


having an outer shell


24


which contains the fluid reservoir


22


(

FIG. 1

) for containing ink


19


. Outer shell


24


has a leading cap


50


secured on a leading end and a trailing cap


52


on secured on a trailing end, relative to a direction of insertion for the ink container


12


into the printing system frame


38


. Leading cap


50


has an aperture


44


on its leading end through which air inlet


28


and fluid outlet


30


from reservoir


22


(

FIG. 1

) protrude. Reservoir chassis


26


has an end or base which abuts leading cap


50


so that air inlet


28


and fluid outlet


30


protrude through aperture


44


. Aperture


44


is surrounded by a wall


45


, placing aperture


44


within a recess. Air inlet


28


and fluid outlet


30


are configured for connection to compressor


16


and printhead


14


, respectively, (

FIG. 1

) once ink container


12


is properly inserted into the printing system frame


38


. Air inlet


28


and fluid outlet


30


will be discussed in more detail subsequently.




Leading cap


50


also has another aperture


46


which is located within the recess defined by a wall


45


. The base or end of chassis


26


is also exposed to aperture


46


. A plurality of flat electrical contact pads


54


are disposed on reservoir chassis


26


and positioned within aperture


46


for providing electrical connection between circuitry associated with the ink container


12


and printing system control electronics


32


. Contact pads


54


are rectangular and located in a straight row. Four of the contact pads


54


are electrically connected to information storage device


34


and four are electrically interconnected to ink volume sensing circuitry


36


as discussed with respect to FIG.


1


. In a preferred embodiment, information storage device


34


is a semiconductor memory device and the ink volume sensing circuitry


36


comprises an inductive sensing device. Wall


45


helps protect information storage device


34


and contact pads


54


from mechanical damage. In addition, wall


45


helps minimize inadvertent finger contact with contact pads


54


. Contact pads


54


will be discussed in more detail with respect to FIG.


5


.




In a preferred embodiment, ink container


12


includes one or more keying and guiding features


58


and


60


disposed on opposite sides of leading cap


50


of container


12


. Keying and guiding features


58


and


60


protrude outward from sides of container


12


to work in conjunction with corresponding keying and guiding features on the printing system frame


38


(

FIG. 2

) to assist in aligning and guiding the ink container


12


during insertion of the ink container


12


into the printing system frame


38


. Keying and guiding features


58


and


60


also provide a keying function to insure that ink containers


12


having proper ink parameters, such as proper color and ink type, are inserted into a given slot printing system frame


38


.




A latch feature


62


is provided on one side of trailing cap


52


. Latch feature


62


works in conjunction with corresponding latching portions on the printing system portion to secure the ink container


12


within the printing system frame


38


so that interconnects such as pressurized air, fluidic and electrical are accomplished in a reliable manner. Latch feature


62


is a molded tang which extends downwardly relative to a gravitational frame of reference. Ink container


12


as shown in

FIG. 4

is positioned for insertion into a printing system frame


38


(

FIG. 2

) along the Z-axis of coordinate system


64


. In this orientation gravitational forces on the ink container


12


are along the Y-axis.





FIG. 5

depicts an enlarged view of electrical contact pads


54


. An upstanding guide member


72


is mounted to chassis


26


adjacent contact pads


54


. Electrical contact pads


54


include two pairs of contact pads


78


, each pair being electrically connected to one of the volume sensing circuits


36


, discussed with respect to FIG.


1


. The four contact pads


80


spaced between each pair of pads


78


are electrically connected to the information storage device


34


. Each pair of volume sensing contact pads


78


is located on an outer side of the row of contact pads


54


. Contact pads


78


are part of a flexible circuit


82


(

FIG. 13

) which is mounted to the chassis


56


by fasteners


84


. The four intermediate contacts


80


located between the pairs of volume sensing contacts


78


are metal conductive layers disposed on a nonconductive substrate


86


such as epoxy and fiberglass. Memory device


34


is also mounted on substrate


86


and is connected by conductive traces (not shown) formed in substrate


86


. Memory device


34


is shown encapsulated by a protective coating such as epoxy. A backside of substrate


86


, opposite contacts


80


, is bonded by adhesive or attached to the chassis


26


by fasteners


84


.




It can be seen from

FIG. 6

that the guide member


72


extends along a Z-axis in coordinate system


64


. Guide member


72


has a pointed, tapered distal end. Guide member


72


provides an important guiding function to insure proper electrical connection is accomplished during the insertion of ink container


12


into the printing system frame


38


.





FIG. 7

depicts one ink container


12


shown secured within an ink container receptacle or receiving slot


88


of receiving station


89


within the printing system frame


38


. Ink container indicia


90


may be positioned proximate each ink container receptacle


88


. The ink container indicia


90


may be a color swatch or text indicating ink color to assist the user in color matching for inserting the ink container


12


in the proper slot


88


within the ink container receiving station


89


. As discussed previously, the keying and guiding features


58


and


60


shown in

FIGS. 3 and 4

prevent ink containers


12


from being installed in the wrong slot


88


. installation of an ink container


12


in the wrong receptacle


88


can result in improper color mixing or the mixing of inks of different ink types each of which can result in poor print quality.




Each receiving slot


88


within the ink container receiving station


89


includes keying and guiding slots


92


and latching portions


94


. Keying and guiding slots


92


cooperate with the keying and guiding feature


60


(

FIG. 3

) to guide ink container


12


into the ink container receiving station


88


. The keying and guiding slot associated with the keying and guiding feature


58


(

FIG. 3

) on ink container


12


is not shown. Each latching portion


94


is configured for engaging the corresponding latch feature


62


on the ink container


12


. The geometries of keying and guiding slots


92


vary from one receptacle


88


to the other to assure that ink containers containing proper colors and ink compositions are only installed in the proper receiving receptacles.





FIG. 8

shows a single ink container receiving slot


88


within the ink container receiving station


89


. Slot


88


includes interconnect portions for interconnecting with the ink container


12


. In the preferred embodiment these interconnect portions include a fluid inlet


98


, and air outlet


96


and an electrical interconnect portion


100


. Each of the interconnects


96


,


98


, and


100


are positioned on a floating platform


102


which is biased by coil springs


101


(

FIG. 10A

) along the Z-axis toward the installed ink container


12


. Fluid inlet


98


and air outlet


96


are configured for connection with the corresponding fluid outlet


30


and air inlet


28


(FIG.


3


), respectively on the ink container


12


. The electrical interconnect


100


is configured for engaging electrical contacts


54


on the ink container


12


.




It is the interaction between the keying and guiding features


58


and


60


associated with the ink container


12


and the corresponding keying and guiding slots


92


associated with the ink container receiving station


89


which guide the ink container


12


during the insertion such that proper interconnection is accomplished between the ink container


12


and the printing system frame


38


. In addition, sidewalls associated with each slot


88


in the ink container receiving station


89


engage outer surfaces of ink container


12


to assist in guiding and aligning ink container


12


during insertion into slot


88


.





FIGS. 9 and 10A

illustrates further details of the floating platform


102


. Platform


102


is spring biased by coil springs


101


in a direction opposite the direction of insertion of the ink container


12


into the ink container receiving slot


88


(FIG.


10


A). Platform


102


is biased towards mechanical restraints (not shown) which limit the motion of platform


102


in each of the X, Y, and Z-axes. Therefore, platform


102


has a limited degree of motion in each of the X, Y, and Z-axes of coordinate system


64


.




Electrical connector


100


is supported by and protrudes from platform


102


. Electrical connector


100


is generally rectangular, having two lateral sides


107


, upper and lower sides, and a distal end


105


. A plurality of resilient, spring-biased electrical contacts


104


protrude from end


105


. Electrical contacts


104


are thin wire-like members which engage corresponding electrical contacts


54


(

FIG. 3

) associated with ink container


12


to electrically connect an electronic portion of ink container


12


with the printing system control electronics


32


(FIG.


1


). Electrical connector


100


has a guide slot


106


on its upper side. Guide slot


106


has opposed converging walls which cooperate to engage guide member


72


(FIGS.


5


and


10


B). Guide member


72


engages guide slot


106


to properly align contacts


104


with contact pads


54


.

FIG. 10B

shows contact pads


54


properly aligned with electrical contacts


104


.




Referring to

FIGS. 9 and 10A

, fluid inlet


98


and air outlet


96


protrude from floating platform


102


. Fluid inlet


98


includes an ink supply sleeve


10


surrounding a hollow needle


108


. Needle


108


has a port near its distal end. A collar


111


sealingly and slidingly engages needle


108


. A spring


113


urges collar


111


toward the distal end, blocking the port. Air outlet


96


includes an air supply sleeve


114


that surrounds a hollow needle


112


.




Referring still to

FIG. 10A

, fluid outlet


30


is an outwardly extending cylindrical member having a septum


122


on its distal end. Septum


122


has a slit for receiving needle


108


. In a preferred embodiment, a check valve comprising a ball


124


and spring


126


are located in fluid outlet


30


to prevent outflow of ink until needle


108


is inserted. Ball


124


seats against septum


122


and is pushed away from septum


122


by needle


108


. Air inlet


28


is also a cylindrical member having a septum


128


with a slit.




When ink container


12


is releasably inserted into receiving slot


88


, keying and guiding features


58


and


60


provide coarse alignment between the ink container and the receiving slot


88


, such that the distal end of fluid outlet


30


can properly engage the distal end of ink supply sleeve


110


and such that the distal end of air inlet


28


can properly engage the distal end of air supply sleeve


114


. Engagemnent forces between the distal end of fluid outlet


30


and the ink supply sleeve


10


and between the distal end of air inlet


28


and the air supply sleeve


114


generate a force that causes the floating platform


102


to move into alignment with respect to ink container


12


such that needle


108


can be received by and hence form a fluid connection with fluid outlet


30


. This alignment of floating platform


102


also allows needle


112


to be received by and form an air connection with air inlet


28


.




When fluid outlet


30


properly engages fluid inlet


98


, the distal end of fluid outlet


30


slides collar


111


from a position wherein it seals the port on hollow needle


108


to a position wherein the port on hollow needle


108


is opened. At the same time, the distal end of fluid outlet


30


receives the hollow needle


108


providing fluid communication between the hollow needle


108


and fluid outlet


30


. It is important that fluid outlet


30


is sized properly with the distal end having a proper diameter such that it can be received in ink supply sleeve


110


and the fluid outlet having sufficient length such that it will properly depress collar


111


and receive the port on the hollow needle to allow fluid flow from fluid outlet


30


to hollow needle


108


.




The fluidic and air connections described above provide an intermediate accuracy of alignment between connector


100


and the plurality of contacts


54


associated with ink container


12


. This intermediate accuracy is adequate for electrical connection along the y-axis depicted by axes


64


in FIG.


9


. However, this coarse aligmnent is not accurate enough along the x-axis. Electrical connector


100


is mounted to floating platform


102


such that it has a degree of movement along the x-direction. A fine alignment along the x-direction is then provided by at least one guiding member associated with ink container


12


that engages the connector


100


. In a preferred embodiment, the at least one guiding member is upstanding member


72


that engages opposed converging walls of electrical connector


100


.




As shown in

FIGS. 11A

,


11


B and


14


, shell


24


is a generally rectangular member with a cylindrical neck


130


on its leading end. Chassis


26


is a circular disk or plug that inserts and seals in neck


130


with the leading side of chassis


26


flush with the rim of neck


130


. Reservoir


22


is a collapsible reservoir such as a collapsible bag that fits within shell


24


. An opening in reservoir


22


is sealingly joined to chassis


26


. Shell


24


is airtight, creating a pressure chamber


132


in the space surrounding reservoir


22


. Air inlet


30


leads to pressure chamber


132


.




Referring to

FIG. 12

, rigid stiffener plates


134


are attached to opposite outer sides of reservoir


22


. The two inductive ink volume sensor coils


36


are formed on opposite legs of flexible circuit


82


. Each of the coils


36


has two leads


138


(

FIG. 13

) connected to one of the pairs of sensor contacts


78


(FIG.


3


). One of the coils


36


is located on one side of reservoir


22


while the other is on the opposite side. When connected to printing system


10


, printing system electronics provide a time varying signal to one of the coils


36


. This induces a voltage in the other coil


36


whose magnitude varies as the separation distance between coils


36


varies. As ink is used, the opposing side wall portions of reservoir


22


collapse together, changing the electromagnetic coupling or mutual inductance of the coil pair. This change in coupling is sensed by controller


32


, which infers an ink level as a result. Additionally, controller


32


also makes a continuity check when ink container


12


is installed by determining if electrical continuity exists between the two contact pads


78


leading to one of the coils


36


.




Each ink container


12


has unique ink container-related aspects that are represented in the form of data provided by information storage device


34


. This data is provided from ink container


12


to printing system


10


via memory device


34


automatically without requiring the user to reconfigure printing system


10


for the particular ink container


12


installed. Memory device


34


has a protected section, a write-once section, and a multiple write/erase section. When the cartridge


12


is first installed in printing system


10


, controller


32


reads ink container information such as the manufacturer identity, part identification, date code of ink supply, system coefficients, service mode and ink supply size. Printing system


10


energizes one of coils


36


and reads an initial receiving coil voltage from the other (receiving) coil


36


. This initial receiving coil voltage from receiving coil


36


is indicative of the full state of ink container


12


. The printing system control electronics then record a parameter onto the protected portion of memory device


34


that is indicative of the initial receiving coil voltage. The printing system control electronics then initiate a write protect feature to assure that the information in the protected portion of memory stays the same.




The write once section is a portion of memory which can be written to by controller


32


only one time. The multiple write/erase section can be written to and erased repeatedly. Both of these sections store information concerning current ink quantity. As will be explained below, the coarse bit information is stored in the write once section and the fine bit data is stored in the multiple write/erase section.




Upon insertion of ink container


12


into printing system


10


, controller


32


reads information from memory device


34


for controlling various printing functions. For example, controller


32


utilizes information from memory device


34


to compute an estimate of remaining ink. If the ink remaining is less than a low ink threshold volume, a message is provided to the user indicating such. Further, when a substantial portion of the ink below the threshold volume is consumed, controller


32


can disable printing system


10


to prevent operation of printhead


14


without a supply of ink. Operating printhead


14


without ink can result in reduction of printhead reliability or catastrophic failure of printhead


14






In operation, controller


32


reads initial volume information from memory device


34


associated with ink container


12


. As ink is used during printing, the ink level is monitored by controller


32


, and memory device


34


is updated to contain information relating to remaining ink in ink container


12


. Controller


32


thereafter monitors the level of deliverable ink in ink container


12


via memory device


34


. In a preferred embodiment, data is transferred between printing system


10


and memory device


34


in serial fashion using a single data line relative to ground.




In a preferred embodiment, the volume information includes the following: (1) initial supply size data in a write protected portion of memory, (2) coarse ink level data stored in write once portion of memory and (3) fine ink level data stored in a write/erase portion of memory. The initial supply size data is indicative of the amount of deliverable ink initially present in ink container


12


.




The coarse ink level data includes a number of write once bits that each correspond to some fraction of the deliverable ink initially present in ink container


12


. In a first preferred embodiment, eight coarse ink level bits each correspond to one-eighth of the deliverable ink initially in ink container


12


. In a second preferred embodiment, to be used in the discussion that follows, seven coarse ink level bits each correspond to one-eighth of the deliverable ink initially present ink container


12


and one coarse ink level bit corresponds to an out-of-ink condition. However, more or less coarse bits can be used, depending on the accuracy desired for a coarse ink level counter.




The fine ink level data is indicative of a fine bit binary number that is proportional to a fraction of one-eighth of the volume of the deliverable ink initially present in ink container


12


. Thus, the entire range of the fine bit binary number is equivalent to one coarse ink level bit as will be explained in more detail below.




Printing system


10


reads the initial supply size data and calculates the amount or volume of deliverable ink initially present in ink container


12


. The drop volume ejected by the printhead


14


is determined by printing system


10


by reading parameters and/or performing calculations. Using the initial volume of deliverable ink in ink container


12


and the estimated drop volume of printhead


14


, the printing system


10


calculates the fraction of the initial deliverable ink volume that each drop represents. This enables the printing system


10


to monitor the fraction of the initial volume of deliverable ink remaining in ink container


12


.




While printing, printing system


10


maintains a drop count equal to the number of ink drops that have been ejected by printhead


14


. After printing system


10


has printed a small amount, typically one page, it converts the drop count to a number of increments or decrements of the fine bit binary number. This conversion utilizes the fact that the entire range of the fine bit binary number corresponds to one eighth of the initial volume of deliverable ink in ink container


12


. Each time the fine bit binary number is fully decremented or incremented, the printing system


10


writes to one of the coarse ink level bits to “latch down” the bit.




Printing system


10


periodically queries the coarse and fine ink level bits to determine the fraction of the initial deliverable ink that is remaining in ink container


12


. Printing system


10


can then provide a “gas gauge” or other indication to a user of printing system


10


that is indicative of the ink level in ink container


12


. In a preferred embodiment, the printing system provides a “low ink warning” when the sixth coarse ink level bit is set. Also in a preferred embodiment, the printing system sets the eight (last) coarse ink level bit when the ink container


12


is substantially depleted of ink. This last coarse ink level bit is referred to as an “ink out” bit. Upon querying the coarse ink level bits, the printing system interprets a “latched down” ink out bit as an “ink out” condition for ink container


12


.




The volume is sensed by the inductive sensor coils


36


(

FIG. 12

) only during a second phase of ink usage. During the first phase, both fine and coarse counters of are used. Ink drops are counted and recorded in the fine counter portion of memory device


34


. Each time the fine counter fully increments or decrements, another coarse counter bit will be set. During the second phase, only the ink level sensor coils


36


are used. The voltage output from the receiving coil


36


and is compared with the voltage level indicated by the parameter recorded on memory device


34


. A parameter indicative voltage output is recorded on the write/erase portion of memory. Each successive reading is compared with the previous reading as an error checking technique to allow detection of coil malfunction.




At the start of the third phase, the fine counter is reset and used in the same manner as during the first phase. When the final coarse counter bit is set, an “ink out” warning will be indicated to the printing system. The three-phase arrangement is provided because inductive sensor coils


36


are sufficiently accurate only in the second phase.




In printing system


10


, the transfer of data between printing system


10


and memory device


34


is in serial fashion on the single data line relative to ground. As explained above, while the ink in ink container


12


is being depleted, memory device


34


stores data that is indicative of its initial and current states. Printing system


10


updates memory device


34


to indicate the volume of ink remaining. When most or substantially all of the deliverable ink has been depleted, printing system


10


alters memory device


34


to allow ink container


12


to provide an “ink out” signal. Printing system


10


may respond by stopping printing with ink container


12


. At that point, the user will insert a new ink container


12


.




Referring to

FIG. 15

, a first embodiment of an adaptive large volume ink supply


141


for replacing ink container


12


is shown. Ink supply


141


comprises a fluid conduit


143


such as a flexible tube that fluidically connects a fluid outlet


145


on one end of conduit


143


to an ink reservoir


146


on the other end of conduit


143


. Conduit


143


allows reservoir


146


to be remotely located from receptacle


88


while fluid outlet


145


is connected to printing system


10


. Locating reservoir


146


remotely from receptacle


88


allows reservoir


146


to be sized larger than the space constraints of receptacle


88


would allow. Fluid outlet


145


functions similarly to fluid outlet


30


discussed with respect to FIG.


12


. In a preferred embodiment, fluid outlet


145


contains a septum


144


and is sized to connect to fluid inlet


98


(FIG.


10


B). Hollow needle


108


pierces septum


144


. The opposite end of conduit


143


is secured to ink reservoir


146


. In the embodiment shown, air pressure from air outlet


96


is not utilized to force ink from reservoir


146


.




Ink supply


141


also comprises an electrical ink supply circuit


147


. Ink supply circuit


147


comprises a flexible electrical cable


149


with an adapter connector


151


on one end. Adapter connector


151


is provided for electrically connecting a signal source


155


to electrical connector


100


of printing system


10


. Adapter connector


151


is configured to closely receive at least two opposite sides of electrical interconnect


100


(see also

FIG. 9

) to retain adapter connector


151


. Adapter connector


151


may have a guide member similar to guide member


72


(

FIGS. 5 and 6

) which engages guide slot


106


(FIG.


9


).




Adapter connector


151


has a plurality of flat contact pads


153


arrayed in a row for engaging electrical contacts


104


of connector


100


. In a preferred embodiment, number and spacing of contact pads


153


are substantially the same as those described with respect to FIG.


5


. Even if inductive volume sensing is not employed, preferably at least one pair of contacts would be positioned similar to contacts


78


in FIG.


5


and electrically connected together to enable controller


32


(

FIG. 1

) to perform a continuity check.




Ink supply circuit


147


is connected to the source of electrical signals


155


for supplying enabling information to printing system


10


. A cable


149


enables electrical signal source


155


to be remote from receptacle


88


while adapter connector


151


is in engagement with contacts


104


of printing system


10


. Alternatively, signal source


155


may be connected to cable


149


with a pluggable connector (not shown).




Electrical signal source


155


may be a memory circuit substantially the same as memory circuit


34


(

FIG. 3

) of the first embodiment. Alternately, signal source


155


may be an emulation device, which is an electronic circuit that functions similar to memory device


34


but may have a substantially different structure. As an emulation device, signal source


155


may exchange substantially the same type of information with printing system


10


(

FIG. 1

) as memory device


34


. For example, as an emulation device, signal source


155


may provide information to controller


32


(

FIG. 1

) regarding the volume of ink, the type of ink and color when connector


151


is connected to electrical connector


100


. These signals may be interpreted by controller


32


to be indicative of the initial ink supply size, the coarse ink level and the fine ink level. Each time the signal indicative of the fine ink level reaches an extreme, the coarse ink level signal may be incremented in signal source


155


in response. Thus an emulation device as signal source


155


may function as a duplicate or near duplicate of memory device


34


. Alternatively, signal source


155


may be a signal-providing circuit that merely enables printing system


10


to operate whenever a new ink supply is provided but does not provide information concerning the volume of ink in reservoir


146


during usage.




In operation, ink supply


141


delivers ink similarly to ink container


12


. The large volume ink reservoir


146


is connected to fluid inlet


98


through conduit


143


and fluid outlet


145


. The seal of fluid outlet


145


is pierced by needle


108


of fluid inlet


98


. Signal source


155


is connected to system connector


100


through ink supply connector


151


and cable


149


. Ink is delivered from the ink reservoir while the remaining volume o* other ink parameters are communicated to printing system


10


through ink supply circuit


147


. Conduit


143


and cable


149


allow reservoir


146


and signal source


155


, respectively, to be located remotely from printing system


10


.




Referring to

FIG. 16

, a second embodiment of an adaptive ink supply


161


for replacing ink container


12


is depicted. Ink supply


161


comprises a housing


163


with a leading end and a trailing end relative to a direction of installation of ink supply


161


into receptacle


88


(FIG.


8


). In this figure, only features that pertain to the invention are shown. Housing


163


is sized to be inserted at least partially into receptacle


88


(FIG.


7


). Housing


163


includes an opening


165


at the leading end for allowing the establishment of fluidic and air connections between ink supply


161


and the printing system


10


. In a preferred embodiment, housing


163


includes keying and aligning features


184


that function similarly to keying and aligning features


58


and


60


discussed with respect to ink container


12


.




A flexible ink reservoir


167


located within a rigid shell


169


is located inside housing


163


. An fluid outlet


171


extending from reservoir


167


engages fluid inlet


98


and receives hollow needle


108


therein in a manner similar to that of fluid outlet


30


discussed with respect to ink container


12


. In a preferred embodiment, a check valve


172


is located between reservoir


167


and fluid outlet


171


and is opened by needle


108


when the needle pierces a seal or septum


170


in fluid outlet


171


. Shell


169


has an air inlet


173


with a septum


174


which connects to air outlet


96


and is pierced by the hollow needle


112


therein for delivering pressurized air from air outlet


96


to the pressure chamber in shell


169


for pressurizing reservoir


167


. Fluid outlet


171


and air inlet


173


protrude through opening


165


in housing


163


. Preferably, a volume sensing circuit comprising inductive coils is also used similar to that shown in FIG.


13


.




In a preferred embodiment, ink supply


161


includes a latching feature


182


that allows ink supply


161


to be secured in receptacle


88


to assure a reliable fluidic, air, and electrical connections between ink supply


161


and printing system


10


. In a preferred embodiment, the latching feature is an ink container latch feature


182


that is attached near the trailing end of shell


169


(as illustrated with respect to

FIG. 16

) or housing


163


. Latch feature


182


is positioned on a lower side of ink supply


161


relative to a gravitational frame of reference. Latch feature


182


is positioned to engage latching portion


94


(discussed with respect to

FIGS. 7 and 8

) associated with receptacle


88


. Latch feature


182


forms an opening for receiving latching portion


94


.




Ink supply


161


also comprises an electrical ink supply circuit


175


. In an exemplary embodiment, ink supply circuit


175


comprises a flexible electrical cable


177


extending from electrical contact pads


179


mounted to a leading end of housing


163


. Although not shown, an alignment device similar to guide member


72


(

FIGS. 5 and 6

) may protrude from the leading end of housing


163


to assure proper alignment between contacts pads


179


and contacts


104


that protrude from connector


100


. The alignment device generates movement of connector


100


in a direction perpendicular to the direction of insertion of ink supply


161


into printing system


10


in a manner similar to alignment feature


72


discussed with respect to ink container


12


. The trailing end of housing


163


is open for allowing shell


169


to slide in and out of housing


163


. Ink supply circuit


175


is provided for electrically coupling a source of signals


181


to electrical connector


100


of printing system


10


.




Ink supply circuitry


175


also has the signal source


181


which may be an electrical memory device or an emulator for supplying enabling information to printing system


10


. In an exemplary embodiment, signal source


181


is mounted to one side of housing


163


. Housing


163


preferably has keying and guiding features


184


for functioning in a similar manner to items


58


and


60


(FIG.


3


).




An alternative embodiment of the system described with respect to

FIG. 16

would include a memory device


34


mounted to housing


163


in a manner similar to that discussed with respect to FIG.


5


.




In operation, ink supply


161


operates similarly to ink container


12


. The ink reservoir


167


is connected to fluid inlet


98


through fluid outlet


171


. Pressure vessel


169


is connected to air outlet


96


through air inlet


173


. Signal source


181


is coupled to system connector


100


through ink supply connector contacts


179


and cable


177


. A continuity check will be made by controller


32


once housing


169


is installed. Preferably this is made through one pair of volume sensing contacts similar to contacts


78


(

FIG. 5

) and at least one inductive coil similar to coil


36


shown in FIG.


13


. Ink is delivered to printing system


10


as pressurized air flows to shell


169


to apply pressure to reservoir


167


. The operating parameters of ink supply


161


may be communicated to printing system


10


as described above for ink supply


141


.




When ink supply


161


is releasably installed into receptacle


88


such that fluid, air, and electrical connections are established between ink supply


161


and printing system


10


, springs


101


are compressed. Springs


101


exert a force on ink supply


161


that is directed opposite to the direction of installation. If necessary, ink supply


161


includes at least one latching feature


184


to that exerts an opposing force directed along the direction of installation.




When ink is depleted from reservoir


167


, there are several options. Reservoir


167


and shell


169


may be removed from housing


163


and replaced by another reservoir and shell. Alternately, reservoir


167


may be refilled. In both cases, if signal source


181


provides volume information, it will need to be updated in some manner so as to not supply erroneous information to printing system controller


32


(FIG.


1


).




A third embodiment of an adaptive ink supply is depicted in FIG.


17


. Ink supply


191


comprises a housing


193


having leading and trailing ends relative to a direction of installation of housing


193


into receptacle


88


. Housing


193


includes a fluid outlet


195


secured to and protruding from the leading end. Housing


193


contains an ink conduit


197


that extends from outlet


195


to an ink reservoir (not shown). In an exemplary embodiment, the reservoir (not shown) is remote from housing


193


similar to reservoir


146


in FIG.


15


. This remote configuration allows the use of ink supplies that would not fit in receptacle


88


. Fluid outlet


195


extends laterally from housing


193


and engages fluid inlet


98


in a manner similar to the function of fluid outlet


30


discussed with respect to ink container


12


. Ink supply


191


has an electrical ink supply circuit


199


which may be similar to circuit


175


discussed with respect to

FIG. 16

, having a plurality of contacts such as flat contact pads


200


on a leading end of housing


193


and connected to a signal source


202


by a plurality of conductive leads.




In a preferred embodiment, ink supply


191


includes a latching feature


196


that allows ink supply


191


to be secured in receptacle


88


to assure a reliable fluidic and electrical connections between ink supply


191


and printing system


10


. Latch feature


196


is positioned to engage latching portion


94


associated with receptacle


88


. Latch feature extends downwardly from a trailing end of housing


193


relative to a gravitational frame of reference. Other means of providing a latch feature are possible, including surfaces on housing


193


that provide a friction fit between housing


193


and the sides of receptacle


88


.




In a preferred embodiment, housing


193


also includes keying and aligning features


198


that are preferably similar to the keying and aligning features


58


and


60


discussed with respect to FIG.


3


. When housing


193


is releasably inserted into receptacle


88


, the keying and aligning features


198


provide coarse alignment between housing


193


and receptacle


88


. This allows fluid outlet


195


to properly engage sleeve


110


associated with fluid inlet


98


to allow needle


108


to properly align to and be received by fluid outlet


195


. The fluidic connection between needle


108


and fluid outlet


195


provides an intermediate level of alignment accuracy between connector


100


and pads


200


. An alignment member such as upstanding member


72


is then used to provide fine alignment between pads


200


and contacts


104


. This coarse, intermediate, and fine alignment scheme is similar to that discussed for ink container


12


with respect to

FIGS. 10A and 10B

.




In operation, when housing


193


is inserted into a receptacle


88


(FIG.


7


), fluid outlet


195


connects to fluid inlet


98


. Signal source


202


in ink supply connector


199


is coupled to system connector


100


through contact pads


200


. In a preferred embodiment, an electrical continuity check is performed as described with respect to FIG.


15


. Ink is delivered to printing system


10


through fluid outlet


195


. Signal source


202


exchanges information with controller


32


(

FIG. 1

) as described above.




When ink supply


191


is releasably installed into receptacle


88


such that fluid and electrical connections are established between ink supply


191


and printing system


10


, springs


101


are compressed. Springs


101


exert a force on ink supply


191


that is directed opposite to the direction of installation. If necessary, ink supply


191


includes at least one latching feature


196


to overcome this force, as discussed earlier.





FIG. 18

depicts a fourth embodiment of the invention. Ink supply


201


has an ink reservoir


203


with a fluid outlet


205


protruding from one end. Volume sensing circuitry such as coils


36


(

FIG. 13

) can also be employed on reservoir


203


. An electrical ink supply circuit


207


is employed which may be the similar to ink supply circuit


147


of ink supply


141


as described with respect to FIG.


15


. Ink supply circuit


207


has an electrical connector


204


which connects to a signal source


211


. In operation, ink is metered from reservoir


203


as signal source


211


electronically exchanges information with controller


32


of printing system


10


(FIG.


1


). Electrical continuity may be checked as described in connection with FIG.


15


. Electrical signal source


211


may be similar to memory device


34


or it may be an emulator that is functionally equivalent to the memory device


34


.




A fifth embodiment of an adaptive ink delivery system is shown in FIG.


19


. Ink supply


211


has an external housing


213


that contains an ink reservoir


215


that has an fluid outlet


216


. Housing


213


has an open trailing end for slidingly receiving reservoir


215


. An electrical ink supply circuit


217


is mounted to housing


213


and may be the same as ink supply circuit


199


, described above in connection with FIG.


17


. Ink supply circuit


217


has contact pads


218


mounted to a leading end of housing


213


and a signal source


219


mounted to the side of housing


213


. Ink supply


211


operates similarly to ink supply


201


as described with respect to FIG.


18


.




An alternative embodiment of the system described with respect to

FIG. 19

would include a memory device


34


mounted to housing


213


in a manner similar to that discussed with respect to FIG.


5


.




When ink supply


211


is releasably installed into receptacle


88


such that fluid and electrical connections are established between ink supply


211


and printing system


10


, springs


101


are compressed. Springs


101


exert a force on ink supply


191


that is directed opposite to the direction of installation. If necessary, ink supply


211


includes at least one latching feature


220


to overcome this force, such as a latch feature located on the trailing end of housing


213


. In a preferred embodiment, ink supply


211


includes keying and aligning features


222


that function similarly to the keying and aligning features


58


and


60


discussed with respect to ink container


12


.





FIG. 20

depicts an ink supply


224


that uses a rigid ink reservoir


226


. Reservoir


226


has a fluid outlet


228


that is configured similar to the fluid outlets previously described for fluidic connection to fluid inlet


98


(FIG.


19


). An ink conduit


230


extends into reservoir


226


and terminates at the bottom with a filter


232


. Filter


232


is preferably of a type that will allow the passage of ink into ink tube


230


, but block air flow into tube


230


. An air inlet


234


is located next to fluid outlet


228


for reception into air outlet


96


(FIG.


19


). Air inlet


234


is connected to an air tube


238


that extends into an upper side of reservoir


226


. A memory or emulator unit and electrical contact pads


242


are located on a leading edge of reservoir


226


. Contact pads


242


are positioned to engage printer electrical connector


100


(FIG.


19


). A guide member (not shown) such as guide member


72


(

FIG. 5

) will be employed.




In a preferred embodiment, ink supply


224


includes latch feature


244


for engaging latch portion


94


associated with printing system


10


. This latch feature would be similar to and function similarly to the latch features


62


described with respect to

FIGS. 3-10

.




In a preferred embodiment, ink supply


224


includes keying and aligning features


246


that would be similar to and function similarly to the keying and aligning features


58


and


60


discussed with respect to

FIGS. 3-10

.




In use, reservoir


226


inserts into receiving slot


88


(FIG.


8


), with fluid outlet


228


engaging fluid inlet


98


, air inlet


234


engaging air outlet


96


, and contact pads


242


engaging electrical connector


100


. Air pressure is delivered from the printer compressor


16


(FIG.


1


). The air pressure is applied to the interior of reservoir


226


above ink


240


. This pressurizes ink


240


that then flows through filter


232


and conduit


230


to the printhead


14


(FIG.


1


).




Each of the foregoing electrical circuits


147


,


161


,


199


,


207


and


217


are preferably provided with an alignment or upstanding guide member similar to guide member


72


(FIGS.


5


and


6


). Guide member


72


is located adjacent to the contact pads of the respective electrical connectors for engaging one of the sides of support member


100


to align the contact pads with those of printing system


10


.




An alternate embodiment for guide member


72


of ink supply connectors


147


,


161


,


199


,


207


and


217


is shown in

FIGS. 21 and 22

. A connector


221


having a row of contact pads


223


for engaging contacts


104


of connector


100


is provided with a pair of spaced-apart alignment members


225


. One alignment member


225


is located adjacent each of the outermost contact pads


223


. Alignment members


225


have inclined surfaces


227


for engaging opposite lateral sides


107


of support member


100


for facilitating the joining of connectors


100


and


221


, and the proper alignment of contacts


223


and


104


.




The invention has several advantages. Some ink delivery systems described, such as those described with respect to

FIGS. 15 and 17

allow for large ink reservoirs that cannot be accommodated in receiving slot


88


. This allows users who require high usage to replace the ink containers less frequently. On the other hand, systems such as those described with respect to

FIGS. 15

,


16


,


18


, and


19


, allow the ink reservoir portion of the ink supply to be replaced separately from the electronic portion. If desired for lower use rates, a plurality of relatively small reservoir portions can be utilized for each electronic portion.




While the invention has been shown or described in only some of its forms, it should be apparent to those skilled in the art that it is not so limited, but is susceptible to various changes without departing from the scope of the invention.



Claims
  • 1. An adaptive ink supply for a printing system for use in lieu of a first ink cartridge, the printing system having a receptacle for receiving the first ink cartridge, the receptacle containing an interconnect platform, a printing system electrical connector which protrudes from the platform, has at least two sides, and has an end containing a plurality of resilient electrical contacts protruding from the end, a controller which exchanges information with a first memory device mounted to the first ink cartridge containing information concerning ink in the first ink cartridge, an ink supply sleeve protruding from the platform and surrounding a hollow needle fluidically connected to a printhead, the adaptive ink supply comprising:an ink reservoir containing a replacement ink; a fluid outlet in fluid communication with the ink reservoir which is sized to be received by the ink supply sleeve and to receive the hollow needle to allow ink to flow from the ink reservoir to the printhead; an adapter connector having a base, a plurality of electrical contact pads mounted to the base and spaced side-by-side for engaging the electrical contacts of the printing system electrical connector, the adapter connector having at least one guide member which engages at least one of the sides of the printing system electrical connector for repositioning the interconnect platform from which the printing system electrical connector protrudes so as to align into engagement the contact pads and the electrical contacts; and a source of signals electrically connected to the contact pads of the adapter connector for exchanging information with the controller.
  • 2. The ink supply of claim 1, wherein the adapter connector comprises a housing which is sized to be inserted at least partially into the receptacle, and wherein the contact pads are mounted to the housing.
  • 3. The ink supply of claim 1, wherein the adapter connector comprises a housing which is sized to be inserted at least partially into the receptacle, the contact pads being mounted to the housing, the housing having an opening adjacent to the contact pads; and whereinthe ink reservoir along with the fluid outlet are slidably inserted into the housing, with the fluid outlet protruding through the opening.
  • 4. The ink supply of claim 1, wherein the adapter connector comprises a housing which is sized to be inserted at least partially into the receptacle, the contact pads being mounted to the housing; whereinthe fluid outlet is secured to the housing; and wherein the ink reservoir is located exterior of the housing and connected to the fluid outlet by a conduit.
  • 5. The ink supply of claim 1 wherein the printing system has an air supply sleeve protruding from the platform and a hollow needle surrounded by the air supply sleeve and leading to an air pressure source, and wherein the ink supply further comprises:an air inlet which is sized to connect to the air supply sleeve, the air inlet having a distal end which is adapted to be received by the air supply sleeve and to receive the hollow needle.
  • 6. The ink supply of claim 1 wherein the printing system has an air supply sleeve protruding from the platform and a hollow needle surrounded by the air supply sleeve and leading to an air pressure source, and wherein the adapter connector further comprises:a housing which is sized to be inserted at least partially into the receptacle, the contact pads being mounted to the housing, the housing having an opening adjacent to the contact pads; a shell surrounding at least a portion of the ink reservoir, defining an air pressure chamber between the shell and the ink reservoir; an air inlet extending from the shell which is sized to be received by the air supply sleeve and is adapted to receive the hollow needle delivering pressurized air from the hollow needle to the pressure chamber for pressurizing the ink reservoir; and wherein the shell, the reservoir, the fluid outlet and the air inlet are removably inserted into the housing, with the fluid outlet and air inlet protruding through the opening.
  • 7. The ink supply of claim 1, further comprising a flexible conduit connected between the ink reservoir and the fluid outlet to allow the ink reservoir to be remotely located from the receptacle while the fluid outlet is connected to the ink supply sleeve.
  • 8. The ink supply of claim 1 wherein one of the sides of the printing system electrical connector has a guide slot; whereinthe contact pads are arranged along a line to define an x-axis direction; the at least one guide member of the adapter connector is positioned to engage the guide slot to provide alignment between the contact pads and the resilient electrical contacts along the x-axis.
  • 9. The ink supply of claim 1 wherein the printing system electrical connector has opposite lateral sides; whereinthe contact pads are located in a row defining two outer contacts on opposite ends of the row; said at least one guide member includes at least one alignment member for engaging one of the opposite lateral sides.
  • 10. The ink supply of claim 1, wherein the source of signals includes information regarding a volume of replacement ink in the ink reservoir.
  • 11. The ink supply of claim 1, wherein the source of signals contains a memory device which has a write portion which is adapted to be updated by the controller to provide an estimate during usage of the quantity of replacement ink in the ink reservoir.
  • 12. The ink supply of claim 1 wherein the source of signals is connected to the contact pads on the adapter connector by a flexible cable to enable the source of signals to be remotely located from the receptacle while the adapter connector is in engagement with the electrical contacts of the printing system.
  • 13. The ink supply of claim 1, further comprising:a flexible conduit connected between the ink reservoir and the fluid outlet to enable the ink reservoir to be remotely located from the receptacle while the fluid outlet is connected to the ink supply sleeve; and a flexible cable between the contact pads on the adapter connector and the source of signals to enable the source of signals to be remotely located from the receptacle while the adapter connector is in engagement with the printing system electrical connector.
  • 14. The ink supply of claim 1, wherein the adapter connector comprises:a housing which is sized to be inserted at least partially into the receptacle, the contact pads being mounted to the housing; wherein the fluid outlet is carried by the housing adjacent to the contact pads; and a flexible cable connects the source of signals to the contact pads to enable the source of signals to be remote from the receptacle while the adapter connector is in engagement with the electrical connector of the printing system.
  • 15. An adaptive ink supply for a printing system for use in lieu of a first ink cartridge, the printing system having a receptacle for receiving the first ink cartridge, the receptacle containing an interconnect platform, a printing system electrical connector which protrudes from the platform, has at least two sides, and has an end containing a plurality of protruding resilient electrical contacts protruding from the end, the electrical contacts including two pairs of volume sensing contacts, a controller which exchanges information with a first memory device mounted to the first ink cartridge concerning ink in the first ink cartridge, an ink supply sleeve protruding from the platform and surrounding a hollow needle fluidically connected to a printhead, the first ink cartridge having a pair of inductive coils for sensing ink quantity therein, each of the inductive coils adapted to be electrically connected to one of the pairs of the volume sensing contacts when the first ink cartridge is installed in the receptacle, the adaptive ink supply comprising:an ink reservoir containing a replacement ink; a fluid outlet in fluid communication with the ink reservoir which is sized to be received by the ink supply sleeve and to receive the hollow needle; an adapter connector having a base and a plurality of electrical contact pads mounted to the base for engaging the electrical contacts of the printing system electrical connector; a source of signals electrically connected to the contact pads of the adapter connector for exchanging information with the controller; and a circuit connecting at least one of the pairs of the volume sensing contacts to each other for enabling a continuity check to be made by the controller once the adapter connector is connected to printing system electrical contacts.
  • 16. The ink supply of claim 15, wherein the adapter connector comprises a housing which is sized to be inserted at least partially into the receptacle, the contact pads being mounted to the housing, the housing having an opening adjacent to the contact pads; and whereinthe ink reservoir along with the fluid outlet are slidably inserted into the housing, with the fluid outlet protruding through the opening.
  • 17. The ink supply of claim 15, wherein the adapter connector comprises a housing which is sized to be inserted at least partially into the receptacle, the contact pads being mounted to the housing; whereinthe fluid outlet is secured to the housing; and wherein the ink reservoir is located exterior of the housing and connected to the fluid outlet by a conduit.
  • 18. The ink supply of claim 15 wherein the printing system has an air supply sleeve protruding from the platform and a hollow needle surrounded by the air supply sleeve and leading to an air pressure source, and wherein the adapter connector further comprises:a housing which is sized to be inserted at least partially into the receptacle, the contact pads being mounted to the housing, the housing having an opening adjacent to the contact pads; a shell surrounding at least a portion of the reservoir, defining an air pressure chamber between the shell and the reservoir; an air inlet extending from the shell which is sized to connect to the air supply sleeve, the air inlet having an end which is adapted to be pierced by the needle in the air supply sleeve for delivering pressurized air from the air supply sleeve to the pressure chamber for pressurizing the ink reservoir; and wherein the shell, the reservoir, the fluid outlet and the air inlet are removably inserted into the housing, with the fluid outlet and air inlet protruding through the opening.
  • 19. The ink supply of claim 15, further comprising a flexible conduit connected between the ink reservoir and the fluid outlet to allow the ink reservoir to be remotely located from the receptacle while the fluid outlet is connected to the ink supply sleeve.
  • 20. The ink supply of claim 15 further comprising at least one guide member which engages at least one of the sides of the printer electrical connector for aligning the contact pads into engagement with the electrical contacts.
  • 21. The ink supply of claim 20 wherein the contact pads are arranged along a line to define an x-axis direction;the at least one guide member of the adapter connector is positioned to engage at least one of the sides of the printer electrical connector to provide alignment between the contact pads and the resilient electrical contacts along the x-axis.
  • 22. The ink supply of claim 15 wherein the source of signals contains a memory device which has a write portion which is adapted to be updated by the controller to provide an estimate during usage of the quantity of replacement ink in the ink reservoir.
  • 23. The ink supply of claim 15 wherein the source of signals is connected to the contact pads on the adapter connector by a flexible cable to enable the source of signals to be remotely located from the receptacle while the adapter connector is in engagement with the electrical contacts of the printing system.
  • 24. A method for adapting an ink supply to a printing system which is configured to utilize a first ink cartridge which has a first memory device containing data concerning ink in the first ink cartridge, the printing system having an interconnect platform containing a fluid inlet with a hollow needle surrounded by a sliding biased sealing collar, a printing system electrical connector which protrudes from the platform, has at least two sides, and has an end containing a plurality of protruding resilient electrical contacts protruding from the end, the electrical contacts including two pairs of volume sensing contacts, a controller which exchanges information with the first memory device concerning ink in the first ink cartridge, the first ink cartridge having a pair of inductive coils for sensing ink quantity therein, each of the inductive coils adapted to be electrically connected to one of the pairs of the volume sensing contacts when the first ink cartridge is installed in the receptacle, the method comprising:(a) providing an adaptive ink supply having an ink reservoir with a fluid outlet, an adapter connector having a plurality of contact pads for engaging the electrical contacts on the electrical connector, and a source of signals which contains electronic information which is readable by the controller to enable the printing system to operate; (b) coupling the fluid outlet of the ink reservoir to the fluid inlet, depressing the sliding collar with an end of the fluid outlet and inserting the hollow needle of the fluid inlet into the fluid outlet to supply ink from the reservoir; (c) engaging the adapter connector to the electrical connector of the printing system so that the contact pads engage the electrical contacts of the printing system electrical connector; (d) electrically connecting the volume sensing contacts of at least one of the pairs to each other; (e) receiving a continuity signal at the plurality of contact pads based upon an electrical continuity check performed at said at least one of the pairs; and (f) providing a proper continuity response.
  • 25. The method of claim 24 wherein:step (a) includes providing the source of signals with a memory which contains information concerning the volume of the ink reservoir and which may be written to; and step (b) includes by using the controller, reading the volume information and writing to the memory with a new estimate of volume during usage.
  • 26. The method of claim 24, further comprising the step of locating the source of signals remotely from the printing system.
  • 27. The method of claim 24, further comprising the step of locating the ink reservoir remotely from the printing system.
  • 28. The method of claim 24, further comprising the steps of locating the source of signals and the ink reservoir remotely from the printing system.
  • 29. An adaptive ink supply for a printing system having a receptacle containing a platform, the receptacle including an electrical connector which protrudes from the platform and has an end containing a plurality of resilient electrical contacts protruding from the end, the receptacle including a fluid inlet that includes a hollow needle surrounded by a sliding sealing collar, the fluid inlet includes an ink supply sleeve that surrounds the sliding collar and the hollow needle, the printing system includes printing system control electronics for controlling printing operations, the ink supply comprising:a housing which is adapted to be at least partially inserted into the receptacle, the housing having a leading end; a fluid reservoir for containing replacement ink; a fluid outlet in fluid communication with the fluid reservoir, the fluid outlet including a distal end member which is sized to be received by the ink supply sleeve, the distal end member is adapted to depress the sliding collar and receive the hollow needle of the fluid inlet for supplying the replacement ink to the printing system; a plurality of electrical contacts mounted to the housing for engaging the electrical contacts of the electrical connector; an information storage device coupled to the contact pads for exchanging information with the printing system control electronics; and a flexible cable which connects the information storage device to the contact pads to enable the information storage device to be located remotely from the receptacle while the contact pads are in engagement with the electrical connector of the printing system.
  • 30. The ink supply of claim 29, wherein:the fluid outlet is secured to the housing; and the ink reservoir is located exterior of the housing and connected to the fluid outlet by a conduit.
  • 31. An adaptive ink supply for a printing system having a controller for controlling printing operations and a receptacle including a spring loaded platform and a latch portion, the spring loaded platform having a fluid outlet and an electrical connector, the connector having a plurality of receptacle contacts, the adaptive ink supply comprising:a housing adapted to be at least partially inserted into the receptacle in a first direction, the housing including a latch feature adapted for engaging the latch portion, the latch feature adapted to receive the latch portion in the first direction; a fluid outlet adapted to engage the fluid inlet; a plurality of container contacts adapted to engage the receptacle contacts; and an ink supply circuit connected to the plurality of container contacts, the ink supply circuit provides signals to the controller indicative of a state of adaptive ink supply; wherein the housing is adapted to depress the spring loaded platform such that the spring loaded platform exerts a force on the housing opposite to the first direction and wherein the latch feature provides a force in the first direction to balance the force of the spring loaded platform.
  • 32. The adaptive ink supply of claim 31, wherein the housing has a trailing end relative to a direction of insertion of the housing into the receptacle, the latch portion is positioned near the trailing end of the housing, the latch portion extends downwardly relative to a gravitational frame of reference.
Parent Case Info

This application is a continuation-in-part of U.S. patent application Ser. No. 09/034,874, “Ink Delivery System Adapter” filed Mar. 4, 1998, now U.S. Pat. No. 6,130,695, which is a continuation-in-part of U.S. patent application Ser. No. 08/785,580, entitled “Apparatus Controlled by Data From Consumable Parts With Incorporated Memory Devices ” filed Jan. 21, 1997, now U.S. Pat. No. 5,812,156. This application is also a continuation-in-part of U.S. patent application Ser. No. 08/871,566, entitled “Replaceable Ink Container Adapted to Form Reliable Fluid, Air, and Electrical Connection to a Printing System ” filed Jun. 4, 1997, now U.S. Pat. No. 6,074,042. Also, this application is related to commonly assigned U.S. patent application 09/034,875, entitled “Electrical Refurbishment for Ink Delivery System ”, filed Mar. 4, 1998, now U.S. Pat. 6,227,638, and to U.S. patent application Ser. No. 09/230,950, entitled “Ink Container Refurbishment System ” filed herewith.

PCT Information
Filing Document Filing Date Country Kind 102e Date 371c Date
PCT/US98/08887 WO 00 8/7/1998 8/7/1998
Publishing Document Publishing Date Country Kind
WO98/55318 12/10/1998 WO A
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Continuation in Parts (3)
Number Date Country
Parent 09/034874 Mar 1998 US
Child 09/125086 US
Parent 08/871566 Jun 1997 US
Child 09/034874 US
Parent 08/785580 Jan 1997 US
Child 08/871566 US