This application is based on Japanese Patent Application Nos. 2004-092314, 2004-092315, and 2004-092316 filed on Mar. 26, 2004, the contents of which are incorporated hereinto by reference.
1. Field of the Invention
The present invention relates to an ink-jet printer, in particular, an ink-jet printer capable of accumulating air bubbles generated in ink passages and discharging the air bubbles.
2. Discussion of Related Art
To assure a reduction in the size (the thickness) of an ink-jet printer, there is a demand for a reduction in the size (the thickness) of a carriage of the printer, in other words, there is a demand that the ink-jet printer is constructed in such a way that an ink tank which accommodates ink is not installed on the carriage. To this end, the ink in the ink tank which is installed on a main body of the printer needs to be supplied, via an ink supply tube, to a printing head carried on the carriage.
In the thus constructed ink-jet printer which uses the ink supply tube for supplying the ink from the ink tank to the printing head, the air inevitably permeates through the tube and is consequently dissolved in the ink due to properties or characteristics of the material for constituting the tube. Accordingly, it is needed to provide a bubble accumulating or retaining chamber on the upstream side of the printing head to remove the bubbles.
As a technique to remove the bubbles in the ink-jet printer which uses the ink supply tube, there is known an arrangement as disclosed in JP-A-2000-103084 (
In the arrangement disclosed in JP-A-2000-103084, however, the ink-jet printer inevitably tends to be large-sized and complicated since it is needed to provide a return tube through which the ink is returned from the circulating pump to the ink tank for circulation.
Further, there is known an arrangement as disclosed in JP-A-2002-240310 (
The applicant of this application proposed an air-discharging device 303 shown in
In the proposed air-discharging device 303, the coil spring 305 is inserted at its upper end potion on a supporting protrusion 306 in which an air-inlet 307 is formed. In this arrangement, the air introduced from the air-inlet 307 flows to the outside of the coil spring 305 through adjacent portions of the wire of the same 305, and is consequently discharged through the communication opening 301C.
In the ink-jet printer having the thus constructed air-discharging device 303, in a case where the ink adheres between the O-ring 304 and a seat surface with which the O-ring 304 is in contact when the valve member 302 is in its closed state, the ink exhibits bonding property. In this instance, when the valve member 302 is moved upwards, the rod portion 302b is moved upwards whereas the O-ring 304 sticks to and remains on the seat surface. Because the inside diameter of the O-ring 304 (as the sealing member) is made smaller than the outside diameter of the rod portion 302b as described above, the valve member 302 cannot be placed in its open state, thus making it impossible to discharge the air. If the air is not discharged, the bubbles continue to be accumulated in the bubble accumulating chamber and consequently move to the printing head, disturbing a normal or proper printing operation.
Moreover, the air-discharging device 303 constructed as described above suffers from another problem. When the air is introduced through the air-inlet 307 for being discharged, the coil spring 305 is compressed, so that the pitch of the coil spring 305 is decreased, resulting in an increase in a resistance to the flow of the air passing between adjacent portions of the wire of the coil spring 305. Where the resistance to the flow of the air is increased, the air-purging operation is not performed while confirming whether or not the discharging of the air has been carried out, so that there are generated variations in the discharge amount of the air in every air-purging operation.
It is therefore an object of the present invention to provide an ink-jet printer which assures that the accumulated air can be discharged with high reliability.
The object indicated above may be achieved according to a principle of the present invention, which provides an ink-jet printer, comprising: a printing head for performing printing on a print medium by ejecting ink from nozzles; an ink tank for storing the ink to be supplied to the printing head; an ink passage through which the ink is supplied from the ink tank to the printing head; a buffer tank which stores the ink supplied through the ink passage; and an air-discharging device which discharges an air accumulated in the buffer tank through an air-discharge passage and which includes a valve member operable to open and close a communication opening that is provided in the air-discharge passage a part of which functions as a valve chamber and having: (A) a valve portion which opens and closes the communication opening and which includes a sealing member; and (B) a rod portion connected to the valve portion. The air-discharging device further includes air-discharge-flow assuring means for assuring a discharge flow of the air flowing from the buffer tank through the air-discharge passage.
In the present ink-jet printer constructed as described above, the air-discharge-flow assuring means assures, with high reliability, a discharge flow of the air from the buffer tank through the air-discharge passage. Therefore, the air accumulated in the buffer tank can be discharged, so that the ink-jet printer is capable of performing a reliable printing operation without adverse influence of the air.
In a first preferred form of the present invention, the air-discharge-flow assuring means is realized by a structure that the air-discharging device includes retaining means for retaining the sealing member on the rod portion such that the sealing member is movable together with the rod portion in a direction to open and close the communication opening.
According to the above-described first preferred form of the invention, the retaining means retains the sealing member on the rod portion, so that, when the valve member is operated to open the communication opening provided in the air-discharge passage, the sealing member is moved together with the rod portion as a unitary component in a direction to open the communication opening. Accordingly, when the valve member is placed in its open state, the communication opening is prevented from being kept closed by the sealing member, in other words, the communication opening can be opened with high reliability, permitting the air to be discharged therethrough.
In the above-indicated first preferred form, the valve portion which opens and closes the communication opening and which includes the sealing member comprises not only a valve portion arranged to close the communication opening via the sealing member, but also a valve portion arranged to close the communication opening such that the sealing member engages the peripheral edge of the communication opening. Described more specifically referring to
In a second preferred form of the present invention, the valve portion further includes a valve head connected to the rod portion and backing the sealing member which is held on the rod portion, and the air-discharge-flow assuring means is realized by a structure that the air-discharging device is configured to have at least one clearance between the rod portion and the sealing member, for permitting passing of the air between the valve head and the sealing member when the valve head and the sealing member are separated away from each other.
According to the above-described second preferred form of the invention, the at least one clearance is formed between the rod portion and the sealing member for permitting passing of the air between the valve head and the sealing member when the valve head and the sealing member are separated away from each other, whereby the air (the bubbles) accumulated in the buffer tank can be reliably discharged through the clearance when the air-discharging device is operated to discharge the air.
In a third preferred form of the present invention, the air-discharge passage has an air-inlet through which the air accumulated in the buffer tank is introduced into the valve chamber and an air-outlet from which the air introduced into the valve chamber is flowed out therefrom, one of the air-inlet and the air-outlet being the communication opening. The air-discharging device further includes a spring member which biases the valve portion in a direction to close said one of the air-inlet and the air-outlet. The air-discharge-flow assuring means is realized by a structure that an air-flow path from the air-inlet to the air-outlet is formed radially outwardly of the spring member which is disposed in a radially central portion of the valve chamber.
According to the above-described third preferred form, the air-flow path from the air-inlet to the air-outlet is formed radially outwardly of the spring member that is disposed in the radially central portion of the valve chamber, so that, even when the spring member is in a compressed state, there is caused the discharge flow of the air within the valve chamber from the air-inlet toward the air-outlet, without being influenced by the state of the spring member. Therefore, the present arrangement is effective to prevent the discharge amount of the air from being varied in every air-purging operation.
The above and other objects, features, advantages and technical and industrial significance of the present invention will be better understood by reading the following detailed description of presently preferred embodiments of the invention, when considered in connection with the accompanying drawings, in which:
There will be described in detail preferred embodiments of the present invention by reference to the accompanying drawings.
As shown in
The head holder 12 is slidably supported by a rear guide member 2A and a front guide member 2B which are parallel to each other in a frontward and backward direction of the frame 8 of the printer 100 and which extend in a leftward and rightward direction of the frame 8. The rear guide member 2A has a generally “L”-shape in cross section in a plane perpendicular to a sliding or moving direction of the head holder 12 in which the head holder 12 slides or moves. The front guide member 2B has a horizontal plane extending in the sliding direction. The head holder 12 is connected to a portion of an endless timing belt 4 stretched between a drive pulley 3A and a driven pulley 3B. By driving the drive pulley 3A by a drive motor 5, the head holder 12 is arranged to be reciprocated in the leftward and rightward direction of the frame 8 via the timing belt 4 along the rear and front guide members 2A, 2B. The upper portion of the head holder 12 is covered with a cover 24. Although not specifically shown, a known sheet feeding mechanism is provided to feed the paper sheet P in a direction (indicated by an arrow “A” in
As shown in
As shown in
In the printing head 11, the piezoelectric actuator 19 has an outer contour in its plan view which is smaller than that of the cavity unit 17, so that, when the piezoelectric actuator 19 is superposed or stacked on the upper surface of the cavity unit 17, the peripheral portion of the upper surface of the cavity unit 17 which surrounds the piezoelectric actuator 19 and in a part of which the ink supply holes 18a-18d are formed is exposed on the upper surface of the printing head 11.
On the upper surface of the piezoelectric actuator 19, a flexible flat cable 20 is fixed at its proximal portion for applying a voltage to the piezoelectric actuator 19. The flexible flat cable 20 has a driver IC 21 and is electrically connected to a printed board 22 (
As shown in
The casing 25 in which the buffer tank 14 is formed is constituted by a box-like lower casing member 26 having an upper opening, and an upper casing member 27 which is fixed to the lower casing member 26 so as to close the upper opening of the lower casing member 26. The lower and upper casing members 26, 27 are both formed by injection molding of a synthetic resin material and fluid-tightly fixed to each other by ultrasonic welding, for instance. The thus fixed lower and upper casing members 26, 27 define: ink-tank chambers (not shown) for temporarily accommodating the respective inks of the different colors on the side of the lower casing member 26; and the bove-described bubble accumulating chambers 31a-31d for accumulating the air separated from the inks on the side of the upper casing member 27. Each bubble accumulating chamber 31a-31d may be given by a single space or a plurality of divided spaces. Each of the bubble accumulating chambers 31a-31d communicates at one end thereof with a corresponding one of ink outlets 32a-32d for the respective inks.
The head holder 12 has a bottom plate portion 12a which is generally parallel to the upper surface of the printing head 11. The printing head 11 is bonded to the lower surface of the bottom plate portion 12a with the reinforcement frame member 33 interposed therebetween. The reinforcement frame member 33 will be described. As shown in
The ink outlets 32a-32d are arranged in a row on the lower surface of the lower casing member 26 so as to be open downwardly and located at a height position lower than that of the bottom plate portion 12a of the head holder 12. The cavity unit 17 (the printing head 11) includes, on the upper surface thereof, the plurality of ink supply holes 18a-18d each communicating with one end of a corresponding one of the ink supply channels (manifolds) formed in the inside of the cavity unit 17 for the respective inks of the different colors, such that the ink supply holes 18a-18d correspond respectively to the ink outlets 32a-32d. The ink outlets 32a-32d are held in communication with the respective ink supply holes 18a-18d of the cavity unit 17 (the printing head 11) through respective ink passage holes 33b-33e formed in a row through the reinforcement frame member 33, via an elastic sealing member 34 such as a rubber packing.
The printing head 11 is fixed to the lower side of the head holder 12 with the reinforcement frame member 33 interposed therebetween. As shown in
The reinforcement frame member 33 is formed of a metal such as SUS430 and has a thickness and a rigidity which are larger and higher than those of the cavity unit 17. As described above, the reinforcement frame member 33 has, at its longitudinal end corresponding to the ink supply holes 18a-18d of the cavity unit 17, the four ink passage holes 33b-33e formed therethrough in a row for connecting the ink outlets 32a-32d of the buffer tank 14 and the ink supply holes 18a-18d of the cavity unit 17.
To compensate for a difference in height positions between the lower surface of the printing head 11 and the reinforcement frame member 33 and to protect the printing head 11, a protective cover 51 having a generally U-shape in its plan view is attached to the reinforcement frame member 33 so as to surround the periphery of the printing head 11.
As shown in
On one of opposite ends of the upper casing member 27 of the casing 25 remote from the ink outlets 32a-32d, there is provided a flange-like extended portion 27a which extends therefrom and in which are formed mutually independent four ink-inlet passages 35a-35d respectively for the black ink (BK), the cyan ink (C), the yellow ink (Y), and the magenta ink (M), as shown in
The tube joint 36 has tube-connecting portions 36a-36d communicating with the respective ink passes within the same 36. To each of the tube-connecting portions 36a-36d of the tube joint 36, each of the ink supply tubes 13a-13d is removably connected at one end thereof opposite to the other end communicating with the corresponding ink tank (9a-9d) provided on the main body of the printer 100. The tube joint 36 has an integrally formed holding portion 36e for holding the flexible flat cable 20′ which connects the printed board 22 to the printed board of the main body of the printer 100.
On the upper surface of the upper casing member 27, there are formed mutually independent four upper recessed discharge-passage portions 41a-41d for the respective inks of the four different colors. Each of the upper recessed discharge-passage portions 41a-41d is in the form of a recess and communicates at one end thereof with an upper space of the corresponding bubble accumulating chamber 31a-31d. Each upper recessed discharge-passage portion 41a-41d extends along the upper surface of the upper casing member 27 and communicates at the other end thereof with an upper end of a corresponding one of air-discharge holes 42a-42d formed through the lower casing member 26 and provided for the respective four inks. The upper openings of the upper recessed discharge-passage portions 41a-41d are covered with a flexible film 43.
Referring next to
The four air-discharge holes 42a-42d formed on one side of the lower casing member 26 for the respective four inks extend in the vertical direction of the same 26 and are open at opposite ends thereof. As shown in
The valve member 44 includes a valve portion and a rod portion 44b. The valve portion has a valve head 44a and a ring-like sealing member 44c which is inserted on the rod portion 44b and whose outside diameter is substantially equal to that of the valve head 44a. The rod portion 44b is connected to a lower end of the valve head.
As shown in
The large-diameter valve head 44a is inserted in the large-diameter portion 42A of the air-discharge hole 42d with spacing being left therebetween for permitting the air (gas) to flow therethrough and the rod portion 44b is inserted in the small-diameter portion 42B with spacing being left therebetween for permitting the air (gas) to pass therethrough, so that the valve member 44 is slidably supported within the air-discharge hole 42d in its center axis direction. The upper open end of the small-diameter portion 42B functions as the communication opening 42C which permits the bubble accumulating chamber 31d to communicate with the atmosphere via the upper recessed discharge-passage portion 41d, and the communication opening 42C is opened and closed by the large-diameter valve head 44a via the sealing member 44c. In other words, the bottom surface of the large-diameter portion 42A functions as the valve seat surface 42D, and the sealing member 44c is disposed between the valve seat surface 42D and the valve head 44a.
As shown in
As described above, the valve member 44 (the valve head 44a) is constantly pressed or biased by the coil spring 45 in a downward direction, i.e., in the direction in which the sealing member 44c is held in abutting contact with the valve seat surface 42D. Thus, when the sealing member 44c is pressed and held by and between the valve head 44a and the valve seat surface 42D, the valve member 44 is in its closed state in which the communication opening 42C is closed. (Hereinafter, this state may be referred to simply as “the valve-close state”.) On the other hand, when the rod portion 44b is pushed up by a projecting shaft portion 72a (as a rod-portion-pushing member) of a second cap portion 72 of a maintenance unit 70 as described below in detail and accordingly the sealing member 44c is moved upwards together with the rod portion 44b so as to be separated away from the valve seat surface 42D, the valve member 44 is placed in its open state in which the communication opening 42C is opened. (Hereinafter, this state may be referred to simply as “the valve-open state”.) When the valve member 44 is in its open state, there is formed spacing between the valve seat surface 42D and the sealing member 44c, so that the bubbles in the bubble accumulating chamber 31d can be discharged from the communication opening 42C via the small-diameter portion 42B and a suction pump 74 (which will be described). For placing the valve member 44 in its open state, the rod portion 44b needs to be pushed up by the projecting shaft portion 72a of the maintenance unit 70 as explained above. Accordingly, the lower end portion of the rod portion 44b inserted in the small-diameter portion 42B reaches in the vicinity of the lower open end of the small-diameter portion 42B in the valve-closed state.
As described above, the maintenance unit 70 performs: the cleaning operation for cleaning the surface of the printing head 11 in which the nozzle holes are formed; the restoring treatment in which a selected one or ones of different colors of inks is/are sucked; and the bubble (air) removal treatment for removing the bubbles (the air) accumulated in the buffer tank 14. The maintenance unit 70 includes a first cap portion 71 which is operable to cover the nozzle opening surface of the printing head 11 so as to cover all nozzle holes 16a-16d, and a plurality of second cap portions 72 which are operable to cover the lower end surface of the air-discharging device 15, namely, to respectively cover the lower open ends of the respective small-diameter portions 42B. The first and second cap portions 71, 72 are vertically movably supported by a vertically moving mechanism 73 whose structure is similar to that of a known maintenance unit. When the head holder 12 as the carriage is at its home position where the printing operation is not performed, the first and second cap portions 71, 72 are elevated so as to be held in close contact with the nozzle opening surface of the printing head 11 and the lower end surface of the air-discharging device 15, for covering the openings of the nozzles 16a-16d and the lower open ends of the small-diameter portions 42B. When the carriage is not at its home position, the first and second cap portions 71, 72 are lowered by the vertically moving mechanism 73 so as to be separated away from those surfaces. The first cap portion 71 is connected to the suction pump 74 as in the known maintenance unit, so that thickened or viscosity-increased ink and foreign matter are sucked by actuating the suction pump 74, so as to be removed from the nozzles 16a-16d.
Each second cap portion 72 has the projecting shaft portion 72a projecting upwardly from the main body of the same 72. When the projecting shaft portions 72a of the second cap portion 72a are brought into close contact with lower end surface of the air-discharging device 15, the projecting shaft portions 72a push up the valve members 44 against the biasing force of the coil springs 45, so that the sealing members 44c are separated away from the respective valve seat surfaces (42D), namely, away from the bottom surfaces of the large-diameter portions (42A), whereby the valve members 44 are placed in their open states.
The second cap portions 72 are connected to the suction pump 74 via a common flow passage, and the bubbles (the air) accumulated in the bubble accumulating chambers 31a-31d of the buffer tank 14 can be concurrently sucked and discharged by driving the suction pump 74. In this arrangement, the inks supplied from the respective ink tanks 9a-9d to the printing head 11 via the respective ink supply tubes 13a-13d are temporarily stored in the bubble accumulating chambers 31a-31d provided in the route of flow of each ink, and the bubbles contained in the inks are separated from the inks and floated on the inks. The thus separated bubbles (air) are accumulated at the upper portions of the bubble accumulating chambers 31a-31d, and are consequently sucked and discharged by the suction pump 74 as explained above.
The first cap portion 71 and the second cap portions 72 is/are selectively connected to the suction pump 74 by a selector valve 75. The first and second cap portions 71, 72 are moved by the vertically moving mechanism 73 so as to be concurrently brought into close contact with the nozzle opening surface of the printing head 11 and the lower end surface of the air-discharging device 15. Preferably, the bubbles accumulated at the upper portions of the bubble accumulating chambers 31a-31d are initially discharged via the second cap portions 72, and thereafter the poor-quality inks are discharged form the nozzles 16a-16d via the first cap portion 71. If the bubbles accumulated in the bubble accumulating chambers 31a-31d are intended to be discharged only through the first cap portion 71, it is inevitable that considerably large amounts of inks are discharged. In the present arrangement, however, the discharging of the bubbles and the restoring treatment of the printing head 11 can be carried out while making the amounts of the inks to be discharged small.
The operation of sucking the inks from the nozzles 16a-16d and the operation of discharging the bubbles from the bubble accumulating chambers 31a-31d may be carried out independently of each other. In place of the sucking operation by the suction pump 74, it is possible to suck and remove the viscosity-increased or thickened ink and the foreign matter from the nozzles 16a-16d and discharge the bubbles in the bubble accumulating chambers 31a-31d, by applying positive pressure to the inks in the ink tanks 9a-9d. It is also possible to employ the sucking operation by the suction pump 74 and the application of the positive pressure in combination.
While, in the illustrated first embodiment, the sealing member 44c is simply retained on the rod portion 44b, there may be provided, between the rod portion and the sealing member, rotation preventive means for preventing the rod portion and the sealing member from rotating relative to each other. As the rotation preventive means, it is considered that the cross sectional shape of the rod portion on which the sealing member is inserted is suitably configured. More specifically described, the rotation preventive means is realized by a structure that the rod portion has, at a portion thereof on which the sealing member is inserted, a non-circular shape in cross section, e.g., a rectangular shape in cross section, for preventing the sealing member from easily rotating. Where the sealing member is retained on the rod portion at its recessed retaining portion as explained above, there may be employed, for instance, an arrangement shown in
In the modified embodiment shown in
In the illustrated first embodiment and the modified embodiment thereof, even if the ink adheres between the sealing member 44, 44c′ and the valve seat surface 42D with which the sealing member 44c, 44c′ is held in contact in the valve-closed state, it is avoidable that only the rod portion 44b, 44b′ is moved upwards while the sealing member 44c, 44c′ remains on the valve seat surface 42D. Therefore, the bubbles (the air) in the bubble accumulating chambers 31a-31d can be discharged with high reliability by placing the valve member 44, 44′ of the air-discharging device 15 in the open state. Accordingly, it is possible to avoid that the bubbles (the air) continue to accumulate in the bubble accumulating chambers 31a-31d and consequently move toward the printing head 11 to render proper printing operation impossible.
In the modified embodiment wherein the rotation preventive means is provided between the rod portion and the sealing member, the sealing member is prevented from rotating during operation of the valve member even where the sealing member inserted on the rod portion is annular or even where the sealing member has the central hole whose cross sectional shape is similar to that of the recessed retaining portion of the rod portion. Accordingly, the modified embodiment enjoys the following advantage, for instance: In forming the valve member, there are used a pair of molds which are butted together. Therefore, for forming, in the rod portion, the recessed retaining portion as the retaining means, it is inevitable that convex parting lines remain on the rod portion along parting surfaces of the pair of molds which are butted together. The sealing member may be pressed and concaved by the parting lines during its use and may not be restored to its original shape. Where the sealing member in such a state is rotated, there remain spaces between the sealing member and the rod portion due to the pressed or concaved portions of the sealing member corresponding to the parting lines. In this instance, the sealing member suffers from reduced sealing tightness in spite of biasing by the coil spring. The modified arrangement, however, does not suffer form such spaces which arise from the pressed or concave portions of the sealing member corresponding to the parting lines, because the rotation preventive means is employed. Therefore, it is possible to avoid, with high reliability, a reduction in the sealing tightness given by the sealing member.
In the illustrated embodiments, the valve member 44, 44′ is slidable within the air-discharge passage constituted by including the air-discharge hole 42d, and the sealing member 44c, 44c′ is held in abutting contact with the valve seat surface 42D to close the communication opening 42C while the rod portion 44b, 44b′ is moved together with the sealing member 44c, 44c′ in the direction in which the sealing member 44c, 44c′ is separated away from the valve seat surface 42D to open the communication opening 42D. In this arrangement, the valve member 44, 44′ (the rod portion 44b, 44b′) slides within the air-discharge passage, and the communication opening 42C is closed by the sealing member 44c, 44c′ which is held in abutting contact with the valve seat surface 42D while the communication opening 42C is opened when the rod portion is moved together with the sealing member so as to separated away from the valve seat surface 42D.
In the illustrated embodiments, the retaining means is constituted by the recessed retaining portion 44d, 44d′ as the concave portion provided on the rod portion 44b, 44b′ for retaining the sealing member 44c, 44c′ thereon. In this arrangement, the sealing member 44c, 44c′ is retained on the rod portion 44b, 44b′ such that the sealing member is movable together with the rod portion in the direction to open and close the communication opening 42C, with a simple structure in which the rod portion is formed with the recessed retaining portion 44d, 44d′ as the retaining means for retaining the sealing member. Therefore, it is possible to permit the sealing member to follow the movement of the rod portion with high reliability. The retaining means may be constituted by the concave portion such as a groove or a recess formed in the rod portion as described in the illustrated embodiments or may be constituted by a convex portion such as a protrusion formed on the rod portion on which the sealing member is retained.
In the illustrated embodiments, the valve portion of the valve member 44, 44′ includes the valve head 44a, 44a′ having a diameter larger than that of the rod portion 44b, 44b′ and the sealing member 44c, 44c′ is in contact with the valve head while being retained on the rod portion at its recessed retaining poriton 44d, 44d′. Further, the valve head 44a, 44a′ is opposed to the valve seat surface 42D with the sealing member 44c, 44c′ interposed therebetween. In this arrangement, the sealing member 44c, 44c′ is in contact with the valve head 44a, 44a′ while being retained on the recessed retaining portion 44d, 44d′ and the valve head 44a, 44a′ is opposed to the valve seat surface 42D via the sealing member 44c, 44c′, so that the sealing member exhibits its sealing function with high reliability.
In the modified embodiment, the sealing member 44c′ is the annular member inserted on the rod portion 44b′, and the rotation preventive means is provided between the rod portion 44b′ and the sealing member 44c′ for preventing the rod portion 44b′ and the sealing member 44c′ from rotating relative to each other. In this arrangement, the positional relationship between the contact surface of the sealing member at which the sealing member contacts the valve head and the rod portion and the surfaces of the valve head and the rod portion with which the sealing member is in contact do not change when the communication opening is closed. Accordingly, the communication opening can be opened and closed by the valve portion with high reliability, irrespective of the configuration of the valve head and the rod portion.
As described above, the rotation preventive means is provided by the structure that the rod portion 44b′ has, at a portion thereof on which the sealing member 44c′ is inserted, the non-circular cross sectional shape, such as the rectangular cross sectional shape. This arrangement assures, with the simple structure, that, when the valve member is placed in its open state to open the communication opening, the sealing member is moved together with the rod portion as a unitary component in a direction to open the communication opening, while also assuring that the sealing member can be prevented from rotating.
Where the sealing member is configured to be symmetrical in the direction of thickness or height thereof, the sealing member is assembled onto the rod portion irrespective of the orientation in its thickness direction, so as to avoid inappropriate or erroneous assembling of the sealing member onto the rod portion.
In the illustrated embodiments, the air-discharging device 15 includes the coil spring 45 as the spring member which biases the valve head 44a, 44a′ in the direction in which the sealing member 44c, 44c′ is held in abutting contact with the valve seat surface 42D. In this arrangement, the valve head is biased by the coil spring in the direction in which the sealing member is held in abutting contact with the valve seat surface, so that it is possible to assure increased sealing tightness given by the sealing member.
Referring next to
In this second embodiment, the air-discharging device 115 includes a valve member 144 shown in
Each of the five grooves 144d formed in the rod portion 144b functions as a clearance for permitting passing of the air between the valve head 44a and sealing member 144c when the valve head 44a and the sealing member 144c are separated away form each other. Even if the air-discharge passage which is constituted by including the air-discharge hole 42d is contaminated with the ink and the sealing member 144c sticks to the valve seat surface 42D, the air can be effectively discharged owing to the clearances formed as described above.
During a printing operation, the valve member 144 is constantly pressed by the coil spring 45 in a downward direction and the sealing member 144c is held in abutting contact with the valve head 44a and the valve seat surface (namely, the sealing member 144c is pressed and held by and between the valve head 44a and the valve seat surface 42D). Thus, the valve member 144 is in its closed state (the valve-close state) in which the communication opening 42C is closed, as shown in
On the other hand, when the head holder 12 as the carriage is at its home position where the printing operation is not performed, the rod portion 144b is pushed up by the projecting shaft portion 72a of the second cap portion 72 of the maintenance unit 70 as explained above with respect to the illustrated first embodiment. (The structure and operation of the maintenance unit 70 have been explained in the first embodiment.) In this instance, the sealing member 144c is moved together with the valve head 44a as shown in
In the valve-open state, even if only the rod portion 144b is moved upwards while the sealing member 144c remains on the valve seat surface 42D due to the ink adhering between the sealing member 144c and the valve seat surface 42D with which the sealing member 144c is in contact, for instance, the communication opening 42C is open via the grooves 144d as described above, whereby the air can be discharged. Therefore, the bubbles (the air) do not continue to accumulate in the bubble accumulating chambers 31a-31d and the bubbles (the air) do not move toward the printing head 11, so that the proper printing operation is not disturbed.
In the illustrated second embodiment, the rod portion 144b is formed with the grooves 144d for permitting passing of the air therethrough, so that there are provided the clearances for permitting passing of the air between the valve head 44a and the sealing member 144c when they are separated away from each other. The grooves 144d are not necessarily provided as explained below in a modified embodiment of the second embodiment, as shown in
In the modified embodiment of
In the illustrated first embodiment wherein the outside diameter of the rod portion 144b is made substantially equal to the inside diameter of the sealing member 144c, the rod portion 144b is formed with the grooves 144d as clearances that permit the discharge flow of the air therethrough. In the modified embodiment, the rod portion 144b′ has the outside diameter smaller than the inside diameter of the sealing member 144c′, whereby the annular clearance is provided therebetween for permitting the discharge flow of the air therethrough. Those two arrangements may be combined, in other words, the rod portion whose outside diameter is smaller than the inside diameter of the sealing member may be formed with the grooves. In this instance, the advantages similar to those explained above can be assured and it is possible to reduce a resistance to the flow of the air passing through the air-discharge passage. Moreover, even if the inside of the air-discharge passage is contaminated with the ink flowing from the buffer tank and the sealing member sticks to the valve head 44a, the resistance to the flow of the air passing through the air-discharge passage does not vary to a large extent, so that the intended air-discharging operation can be carried out with high reliability.
In the illustrated second and modified embodiments, the air-discharging device 115 includes the valve seat surface 42D formed around the communication opening 42C, the valve member 144, 144′ is slidable within the air-discharge passage, and the sealing member 144c, 144c′ is held in abutting contact with the valve head 44a and the valve seat surface 42D to close the communication opening 42C while the sealing member is separated away from at least one of the valve head 44a and the valve seat surface 42D to open the communication hole 42C. In this arrangement, the valve member 144, 144′ (the rod portion 144b, 144b′) slides in the air-discharge passage constituted by including the air-discharge hole 42d. The communication opening 42C can be closed by abutting contact of the sealing member 144c, 144c′ with the valve head 44a and the valve seat surface while the communication opening 42C can be opened when the rod portion 144b, 144b′ slides such that the sealing member 144c, 144c′ is separated away from the valve head or the valve seat surface.
In the illustrated second embodiment, the clearances are constituted by the grooves 144d which are formed in the rod portion 144b to permit passing of the air therethrough. In this arrangement, the clearances for permitting passing of the air between the valve head 44a and the sealing member 144c when they are separated away from each other can be easily provided by forming the grooves 144d in the rod portion 144b. A single or a plurality of grooves 144d may be formed, as long as the discharge flow of the air can be assured. The grooves 144d may not extend over the entire axial length of the rod portion 144b.
In the illustrated second embodiment, the rod portion 144b includes the plurality of protruding portions 144f formed on the outer circumferential surface thereof such that the protruding portions extend in directions away from the center axis of the rod portion and are equiangularly spaced apart from each other in the circumferential direction of the rod portion, and each of the plurality of the grooves 144d are formed between adjacent two protruding portions 144f. In this arrangement, the grooves 144d are arranged so as to be equiangularly spaced apart from each other in the circumferential direction of the rod portion 144b, assuring the discharge flow of the air without eccentricity in the circumferential direction.
In the illustrated second embodiment, each of the five grooves 144d extends over the entire axial length of the rod portion 144b, so as to permit the air to flow through the grooves 144d by the sliding movement of the rod portion 144b, irrespective of where the sealing member 144c is located.
In the modified embodiment, the air-discharging device 115 includes: the sealing member 144c′ having an annular shape and inserted on the rod portion 144b′; and the coil spring 45 that biases the valve member 144′ in the sliding direction in which the valve member slides within the air-discharge passage, while the ink-jet printer includes the projecting shaft portion 72a′ as the rod-portion-pushing member which is displaceable in a direction opposite to a direction in which the coil spring biases the valve member. Further, the valve head 44a is constantly biased by the coil spring 45 in a direction in which the sealing member 144c′ is held in abutting contact with the valve seat surface 42D, and the rod portion 144b′ is pressed, at one end thereof which is not connected to the valve head, by the projecting shaft portion 72a′ in the direction against the biasing force of the coil spring to open the communication opening 42C while the rod potion is released from the pressing by the projecting shaft portion to close the communication opening, and the rod portion 144b′ has the diameter which is smaller than the inside diameter of the sealing member 144c′ and which is smaller than the diameter of the projecting shaft portion 72a′.
In the arrangement described above, the coil spring 45 constantly biases the valve head 44a in the direction in which the sealing member 144c′ is held in abutting contact with the valve seat surface 42D in the valve-close state wherein the communication opening 42C is closed. When the rod portion 144b′ is pressed at one end thereof remote from the valve head 44a by the projecting shaft portion 72a′ of the second cap portion 72 of the maintenance unit 70, against the biasing force of the coil spring 45, the communication opening 42C is opened. When the rod portion 144b′ is freed from the pressing by the projecting shaft portion 72a′, on the other hand, the communication opening 42C is closed. Accordingly, the communication opening 42C can be reliably opened and closed. Further, in the arrangement described above, since the outside diameter of the rod portion 144b′ is made smaller than the diameter of the projecting shaft portion 72a′, the rod portion 144b′ can be pushed, with high reliability, at one end thereof remote from the valve head 44a, by the projecting shaft portion 72a′ against the biasing force of the coil spring 45.
Referring next to
In this third embodiment, the air-discharge hole 42d includes an air-inlet 52 and an air-outlet (which is constituted by the communication opening 42C in this embodiment) which are located at the axially opposite ends of the large-diameter portion 42A, as shown in
The air-discharging device 215 includes the valve member 244 shown in
As explained above, the stepped surface 42D around the communication opening 42C which communicates with the atmosphere functions as the valve seat surface, and the sealing member 144c is disposed between the valve seat surface 42D and the valve head 244a. Thus, the communication opening 42C (the air-outlet) is opened and closed by the valve head 244a via the sealing member 144c which is inserted on the rod portion 144b.
Within the large-diameter portion 42A, there is inserted the coil spring 45 as the biasing means for biasing the valve member 244 (the valve head 244a) in a direction to close the communication opening 42C. More specifically described, one end (the upper end) of the coil spring 45 (the spring member) is supported by the supporting protrusion 227b (formed on the upper casing member 27) that is disposed in the radially central portion of the valve chamber such that the coil spring 45 is inserted or fitted thereon, while the other end (the lower end) of the coil spring 45 is inserted or fitted into the upper recess 44aa of the valve head 244a. There are formed a plurality of air-inlets 52 around the supporting protrusion 227b. Namely, the upper end of the coil spring 45 is located between the air-inlets 52 and the supporting protrusion 227b. Thus, there is formed, radially outwardly of the coil spring 45, an air-flow path from the air-inlets 52 to the communication opening 42C (the air-outlet) through which the air is discharged.
For discharging the air by opening the communication opening 42C, in particular, the rod portion 144b is slidably moved and accordingly the coil spring 45 is compressed. Therefore, the air flowing from the air-inlets 52 is not likely to flow into the inside of the coil spring 45 while, on the other hand, there is formed a smooth flow of the air between the inner wall surface (the inner circumferential surface) of the large-diameter portion 42A and the coil spring 45. In other words, the spacing between the inner wall surface of the large-diameter portion 42A and the outer surface of the coil spring 45, which spacing is relatively large in this embodiment, functions as a part of the air-flow path in which the resistance to flow of the air passing therebetween is low. Moreover, as shown in
Because the sealing member 144c is constantly biased by the coil spring 45 in the direction in which the sealing member 144c is held in abutting contact with the valve seat surface 42D, the air-discharging device 215 is in its closed state, in other words, the valve member 244 is in its closed state (valve-close state) to close the communication opening 42C, in a normal state wherein the pressing force by the projecting shaft portion 72a of the maintenance unit 70 explained above does not act on the valve member 244.
As explained above with respect to the illustrated second embodiment, the rod portion 144b includes: the plurality of protruding portions 144f (five protruding portions 144f) which are formed on the outer circumferential surface thereof such that the protruding portions 144f extend in directions away from the center axis of the rod portion 144b and are equiangularly spaced apart from each other in the circumferential direction of the rod portion 144b; and the plurality of grooves 144d (five grooves 144d) each of which is formed between adjacent two protruding portions 144f. Further, in this embodiment, the valve head 244a is provided, on its outer surface, with a plurality of projections 244g which protrude toward the inner wall surface (the inner circumferential surface) of the large-diameter portion 42A and which are equiangularly spaced apart from each other in the circumferential direction of the valve head 244a. The projections 244g of the valve head 244a are configured such that, when the valve member 244 is inclined relative to the axis line of the discharge hole 42d, the valve member 44 is prevented from being largely inclined relative to the axis line of the air-discharge hole 42d owing to contact of the projections 244g with the inner wall surface of the large-diameter portion 42A, thereby assuring a smooth sliding movement of the valve member 244. Moreover, in this embodiment, the diameter of the communication opening 42C is made substantially equal to the outside diameter of the rod portion 144b, as shown in
Accordingly, the outer surface of the valve head 244a cooperates with the inner wall surface of the large-diameter portion 42A to define a part of the air-flow path having a resistance to the flow of the air passing therethrough which does not suffer from eccectricity in the circumferential direction, thereby assuring a smooth discharge flow of the air and reducing the resistance to the discharge flow of the air. In view of the reduction of the resistance to the flow of the air, it is advantageous that each projection 244g formed on the valve head 244a has, in its plan view as seen in the sliding direction of the valve member 244, a circumferential dimension which is made as small as possible. Further, the area of contact between each projection 244g and the inner wall surface of the large-diameter portion may result in a resistance to the sliding movement of the valve member 244 to impede the smooth sliding movement of the same 244. In view of this, each projection 244g preferably extends in the sliding direction of the valve member 244 within a range wherein the smooth sliding movement of the same 244 is not disturbed. This arrangement is effective also in a viewpoint that it is easy to generate an air flow along the axis direction of the valve member 244.
Each of the above-described five grooves 144d formed in the rod portion 144b functions as a clearance (a part of the air-flow path) for permitting, with high reliability, passing of the air between the valve head 244a and the sealing member 144c when they are separated away from each other. Accordingly, even when only the rod portion 144b is moved upwards while the sealing member 144c remains on the valve seat surface 42D due to the bonding property exhibited by the ink that adheres between the sealing member 144c and the valve seat surface 42D with which the sealing member 144c is held in contact in the valve-close state, the air can be discharged through the grooves 144d. As a result, the bubbles (the air) do not continue to be accumulated in the bubble accumulating chambers 31-31d and the bubbles (the air) do not move toward the printing head 11, so that proper or normal printing operation is not disturbed by the bubbles (the air).
Referring next to
The valve-head image S2 is located within the valve-chamber image S1. The spacing image S4 is formed between these two images S1, S2. The inlet images S3 overlap with the spacing image S4 so as to form the air-flow path through which the air to be discharged flows. The valve-chamber image S1 has a circular outer profile, and a plurality of the inlet images S3 (three images S3 in this embodiment) are located in concentric relation with the circular outer profile of the valve-chamber image S1.
For reducing the resistance to flow of the air passing through the air-flow path by obtaining a large cross-sectional area thereof, it is preferable that overlapping portions of the inlet images S3 which overlap with the spacing image S4 have an area larger than that of non-overlapping portions of the inlet images S3 which do not overlap with the spacing image S4. In the present embodiment, overlapping portions of the spacing image S4 which overlap with the inlet images S3 are arranged to have an area larger than that of non-overlapping portions of the spacing image S4 which do not overlap with the inlet images S3. This arrangement is also effective to reduce the resistance to flow of the air passing through the air-flow path.
Further, because the inlet images S3 are arranged to overlap with the spacing image S4, the air-flow path from the air-inlets 52 to the communication opening 42C is constituted by including path portions which extend linearly without being interrupted by any obstacles that disturb the air flow, thereby permitting the air to smoothly flow and contributing to a reduction in the resistance of flow of the air passing therethrough. For assuring the smooth flow of the air, while it is effective to minimize the area of the non-overlapping portions of the inlet-openings S3 which do not overlap with the spacing image S4 as explained above, it is noted that there exist, in the inlet images S3, the non-overlapping portions which do not overlap with the spacing image S4, as shown in
In the air-discharging device 215 of this embodiment, the air-flow path from the air-inlets 52 to the communication opening 42C is formed by including the linearly-extending path portions, and the path portions smoothly extend with no irregularities and steps that disturb the discharge flow of the air. Therefore, the smooth discharge flow of the air and the reduction in the resistance to the discharge flow can be realized more effectively.
In the air-discharging device 215 constructed as described above, in the normal state wherein the printing operation is performed, the valve member 244 is constantly pressed by the coil spring 45 in the downward direction and the communication opening 42C (the air-outlet) is closed with the sealing member 144c held in abutting contact with the valve head 244a and the valve seat surface 42D (i.e. with the sealing member 144c pressed and held by and between the valve head 244a and the valve seat surface 42D). Thus, the valve member 244 is placed in its closed state, as shown in
When the head holder 12 as the carriage is at its home position where the printing operation is not performed, the rod portion 144b is pushed up by the projecting shaft portion 72a of the second cap portion 72 of the maintenance unit 70, so that the coil spring 45 is compressed. In this instance, the sealing member 144c is moved together with the valve head 244a as shown in
In the arrangement described above, the plurality of air-inlets 52 through which the air is introduced into the air-discharge hole (the valve chamber) are formed radially outwardly of the coil spring 45 that is to be compressed in the valve-open state described above, it is avoided that the discharge amount of the air varies in every air-purging operation due to the increased resistance of the flow of the air which results from the compression of the coil spring, as experienced in the conventional arrangement shown in
In this third embodiment, the valve head 244a is arranged to open and close the air-outlet. The valve portion may be arranged to open and close the air-inlet(s).
In the illustrated third embodiment, the valve member 244 is slidalbe within the valve chamber, and the air-discharging device 215 is arranged such that the communication hole 42C (the air-outlet) is opened when the coil spring 45 is compressed. According to this arrangement, the valve member 244 slides in the valve chamber, and the communication hole 42C is closed when the sealing member 144c is held in abutting contact with the valve seat surface 42D while the communication hole 42C is opened when the valve head 244a is removed or separated away from the valve seat surface 42D.
The air-discharging device 215 of the illustrated third embodiment includes: the valve seat surface 42D formed around the communication hole 42C (the air-outlet); the supporting protrusion 227b which is formed to be opposed to the communication hole 42C and by which the coil spring 45 is supported at one end thereof; and the recess 44aa formed in the valve head 244a for accommodating another end of the coil spring 45, and the air-inlets 52 are formed around the supporting protrusion 277b. According to this arrangement wherein the air-inlets 52 are formed around the supporting protrusion 227b by which the coil spring 45 is supported at the above-indicated one end (the upper end) thereof the air-flow path from the air-inlets 52 to the communication hole 42C can be easily formed so as to be located radially outwardly of the coil spring 45 disposed in the radially central portion of the valve chamber.
Further, since the above-indicated one end (the upper end) of the coil spring 45 is located between the supporting protrusion 227b and the air-inlets 52, the openings of the air-inlets 52 are kept open, whereby the air flows into the valve chamber through the entirety of the openings of the air-inlets 52 and is discharged from the communication opening 42C, assuring the smooth discharge flow of the air in every air-purging operation.
In the illustrated third embodiment wherein the (the valve head 244a is arranged to close the communication hole 42C (the air-outlet) via the sealing member 144c which is inserted on the rod portion 144b, the air flowing from the air-inlets 52 to the communication opening 42C can be interrupted, in the valve-close state, by the sealing member 144c with high reliability.
The valve head 244a in the illustrated third embodiment includes on its outer surface the plurality of projections 244g which are equiangularly spaced apart from each other in the circumferential direction of the valve head 244a so as to protrude toward the inner wall surface of the valve chamber. In this arrangement, the projections 244g are brought into contact with the inner wall surface of the valve chamber when the valve member 244 is inclined relative to the axis line of the air-discharge hole 42d during the sliding movement of the valve member 244 in the valve chamber, so as to prevent the valve member 244 from being inclined relative to the axis line of the air-discharge hole 42d to an excessively large extent. Therefore, the smooth sliding movement of the valve member 244 can be assured.
In the illustrated third embodiment, the valve-head image S2 is located within the valve-chamber image S1 while the spacing image S4 is located between those two images S1, S2, and at least a part of each inlet image S3 overlaps with the spacing image S4. This arrangement assures a stable discharge flow of the air at the outside of the coil spring 45, so that the air can flow without suffering from variation in its discharge amount in every air-purging operation.
In the illustrated third embodiment, the overlapping portions of the inlet images S3 which overlap with the spacing image S4 has an area larger than that of the non-overlapping portions of the inlet images S3 which do not overlap the spacing image S4. This arrangement assures a large area of the overlapping portions of the inlet images S3, so that the resistance to the flow of the air passing through the air-flow path is reduced and the smooth discharge flow of the air from the air-inlets 52 to the communication opening 42C is advantageously assured. Therefore, it is possible to prevent the discharge amount of the air from being varied in every air-purging operation.
In the illustrated third embodiment, the overlapping portions of the spacing image S4 which overlap with the inlet images S3 has an area larger than that of the non-overlapping portions of the spacing image S4 which do not overlap with the inlet images S3. This arrangement is advantageous for assuring the smooth discharge flow of the air from the air-inlets 52 to the communication hole 42C owing to the large area of the overlapping portions of the spacing image S4. Therefore, it is possible to prevent the discharge amount of the air from being varied in every air-purging operation.
In the illustrated third embodiment, the valve-chamber image S1 has the circular outer profile, and the plurality of the inlet images S3 are located in concentric relation with the circular outer profile of the valve-chamber image S1. According to this arrangement, the air-inlets 52 can be disposed so as to permit effective discharge flow of the air.
While the preferred embodiments of the present invention have been described above, it is to be understood that the invention is not limited to the details of the illustrated embodiments, but may be embodied with various other changes and modifications, which may occur to those skilled in the art, without departing from the spirit and scope of the invention.
Number | Date | Country | Kind |
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2004-092314 | Mar 2004 | JP | national |
2004-092315 | Mar 2004 | JP | national |
2004-092316 | Mar 2004 | JP | national |