The present invention relates to a technique for identifying an ink cartridge which supplies ink at an appropriate negative pressure to a recording head which ejects ink droplets in response to print signals.
An ink-jet recording device is usually configured so that an ink-jet recording head for ejecting ink droplets in response to print signals is mounted on a carriage which makes reciprocating motion in a direction of the width of a recording sheet, and so that ink is supplied from an external ink tank to the recording head. In the recording head of a small-size type, an ink storage container such as an ink tank or the like is detachably attached to the carriage. On the other hand, in the recording head of a large-size type, the ink storage container is set on a frame or casing of the recording device, and connected to the recording head through an ink supply tube.
The ink tank mounted on the carriage is usually configured so that a porous member such as sponge or the like is contained in the ink tank and impregnated with ink in order to reduce the change of pressure stemming from waving of ink or the like caused due to the reciprocating motion of the carriage.
Even in the case where the recording head is supplied with ink from a large-capacity ink bag, set on the frame, through the ink supply tube, ink is supplied to the recording head through a sub-tank having a damping function for preventing the change of ink pressure due to the motion of the carriage, in order to prevent the change of ink pressure from being caused by the bending of the tube due to the reciprocating motion of the carriage.
Hence, the former has a problem that the size or weight of the ink tank is increased by the volume of the porous member contained in the ink tank in comparison with the volume of ink capable of being contained in the ink tank. The latter has a problem that the recording device is complicated in structure because a mechanism is required for preventing the change of ink pressure owing to vibration.
Both recording head and ink have been further improved for the purpose of improving print quality, and ink adapted to the recording head is designated by the maker.
On the other hand, because the ink cartridge is formed as a rectangular parallelepiped container from the point of view of the structure, or the like, of the recording device, there is a problem that the ink cartridge adapted to the recording device can be hardly identified and may be selected by mistake.
To solve the problem, protruded portions are formed in an ink cartridge holder of the recording device, and recessed portions are formed in the ink cartridge so as to be adapted to the protruded portions. That is, an ink supply needle passes through an ink supply port only when the protruded portions fit into the recessed portions.
If the weight of the ink cartridge, that is, the capacity thereof is reduced to make high-speed printing possible, there is however a problem that the number of kinds of recessed portions allowed to be formed in the narrow bottom portion of the ink cartridge is limited.
The present invention is based on this problem, and an object of the invention is to provide an ink-jet recording device in which the number of kinds of shapes for judgment of adaptability can be increased by use of a relatively narrow space, and to provide an ink cartridge adapted to the ink-jet recording device.
To achieve the foregoing object, the present invention provide, for example, an ink-jet recording device for supplying ink to a recording head from an ink cartridge provided with an ink supply port, wherein: each of three-dimensional space axes is divided into a plurality of sections to provide a plurality of coordinate points, and identification members protruded in a direction of insertion of the ink cartridge are formed to reach the coordinate points selected in accordance with identification items.
The present invention also provides, for example, an ink cartridge having a container provided with an ink supply port in one of side surfaces of the container and containing ink, and identification fitting portions formed in the one side surface so as to correspond to the identification members of a recording device for receiving the cartridge, wherein: each of three-dimensional space axes containing the one side surface is divided into a plurality of sections to obtain a plurality of coordinate points; and the identification fitting portions are disposed at the coordinate points selected in accordance with identification items so that the identification fitting portions are located to abut on end portions of the identification members.
Because a space is used three-dimensionally so that identification pieces are disposed in the space, the number of combinations is increased.
The present disclosure relates to the subject matter contained in Japanese patent application Nos.:
2001-033074 (filed on Feb. 9, 2001);
2001-147418 (filed on May 17, 2001);
2001-149315 (filed on May 18, 2001);
2001-264896 (filed on Aug. 31, 2001);
2000-321207 (filed on Oct. 20, 2000); and
2000-320319 (filed on Oct. 20, 2000),
which are expressly incorporated herein by reference in their entireties.
FIGS. 19A and 19A′ to FIGS. 19F and 19F′ are perspective views and front views showing the form of the identifiable protruded portions of the identification blocks.
The present invention will be described below in detail on the basis of various exemplary embodiments shown in the drawings.
The differential pressure valve-storing chamber 4 and the filter chamber 5 are separated from each other in a direction of the thickness of the container body 8 by a wall 6. A valve seat 6a (
As shown in
On the other hand, the differential pressure valve-storing chamber 4 connected to the filter chamber 5 by through-holes 6b is communicated with an ink supply port 14 by a flow path 13 which is formed so as to be isolated from the first ink chamber 3. The ink chambers 15 and 16 are disposed so that the differential pressure valve-storing chamber 4 and the filter chamber 5 are put between the ink chambers 15 and 16. Air bubbles contained in ink ascending from the first ink chamber 3 are trapped in the ink chambers 15 and 16.
A wall 20 extends horizontally such that a slight gap is formed between the wall 20 and the outer wall of the container body 8 to define a space or air flow passage 21. The wall 20 is formed in the upper portion of the container body 8. The flow passage (i.e. the space or air flow passage) 21 is communicated with an air-opening port 17 through an air-permeable film 24a and a capillary 22 (
A meandering groove formed in the differential pressure valve-storing chamber (4) side surface of the container body 8 is sealed with an air-impermeable film (
The flow passage 21 is communicated with the first ink chamber 3 through the cylindrical portion 25. An opening 26 is provided above the upper portion of the cylindrical portion 25 and sealed with an air-impermeable film 27 (
In this configuration, the film 27 is elastically deformed by an operating rod which comes in to contact with the same when the ink cartridge 1 is attached to the recording device, so, that the valve is opened. As a result, the first ink chamber 3 is put in communication with the flow passage 21.
As shown in
As shown in
The container body 8 configured as described above is formed into a sealed container by sealing the filter chamber side surface thereof with a cover 36 and by sticking the air-impermeable film 37 onto the differential pressure chamber side surface thereof. In the condition that the ink supply port 14 is sealed with a film which can be broken by insertion of an ink supply needle, an ink injection device is connected to the ink injection ports 33 and 34 in the bottom surface and the sealed container is filled with ink. After the sealed container is filled with ink, the ink injection ports 33 and 34 are sealed with a plug(s) or an air-impermeable film(s). Thus, the sealed container is finished as an ink cartridge 1.
Specifically, the identification pieces 56 are constituted by a plurality of pieces 56-1, 56-2 and 56-3 which are selected to have lengths to reach the lower surfaces of the identification protruded portions 31-1, 31-2, 31-3 and 31-4 formed in the recessed portion 30 of the ink cartridge from the surface of the carriage, that is, to have sizes to prevent collision of the identification pieces 56 with the identification protruded portions 31-1, 31-2, 31-3 and 31-4 which are identification fitting portions, when an adapted ink cartridge is received.
Hence, when the ink cartridge adapted to the carriage (the holder 50) is to be attached to the holder 50, the identification pieces 56 allow the ink cartridge to be fitted to the holder 50. On the contrary, when an incompatible ink cartridge is to be attached to the holder 50, the identification pieces 56 of the carriage (the holder 50) cooperate with the identification protruded portions 31 of the cartridge to prevent the ink supply needle from moving more into the ink supply port 14. In addition, an ink supply needle is not illustrated in
In this embodiment, when the ink cartridge 1 is attached to the ink cartridge holder 50, the front side three surfaces of the ink cartridge 1 and the recessed portion C (
When ink is consumed by the recording head in this condition so that negative pressure acts on the ink supply port 14, the membrane valve 40 receives differential pressure and is separated from the valve seat 6a against the urging force of the coiled spring 42. The ink in the first ink chamber 3 passes through the filter 18 and flows through the through-holes 6b into the differential pressure valve-storing chamber 4. The ink further passes through the through-hole 40b of the membrane valve 40 and flows into the ink supply port 14 via the flow passage 13.
As shown in
When ink is consumed in the aforementioned manner, ink in the first ink chamber 3 located in the lower section is sucked up to the filter chamber 5 located in the upper section, and is then supplied to the ink supply port 14 through the differential pressure valve mechanism.
When ink in the ink cartridges is consumed and the ink cartridge 1 is removed because ink in the ink cartridge is consumed completely or because of exchange with a different kind of ink, the valve member in the cylindrical portion 25 for communication of the first ink chamber 3 with the flow passage 21 loses support by the operating rod of the recording device, so that the valve is closed. Further, the membrane valve 40 is urged to contact the valve seat 6a elastically by the spring 42. Consequently, ink is prevented from being leaked from the ink supply port 14.
In the aforementioned embodiment, identification protrusions are formed to be integrated with the ink cartridge. As shown in
According to this example of an ink cartridge according to the present invention, by preparing the identification blocks 62 having the identification protruded portions 31 different in positions in accordance with kinds of the ink cartridges 1, the container bodies 8 per se can be used commonly for various kinds of ink.
A memory device 77 with electrodes 77a is provided in a recessed portion 72b below the retaining member 75 located on the ink supply port side. A valve-storing chamber 78 is formed below the other retaining member 76. A slit portion 79, extending in the insertion/removal direction of the ink cartridge 71 is formed near the ink supply port 74 and in the center region of the container body 72.
As shown in
Electrodes 206 are disposed in a side wall 205 on the ink supply needle 202 side. A recessed portion 207 for engagement with the protrusion 75a of the retaining member 75 are formed above the electrodes 206. A recessed portion 209 for engagement with the protrusion 76a of the retaining member 76 of the ink cartridge 71 is formed in a side wall 208 opposite to the side wall 205.
In the aforementioned structure employed, when the ink cartridge 71 is inserted with the ink supply port 74 located at the deep side and pushed against the plate spring 203 as shown in
When the ink cartridge 71 is further pushed in against the urging force of the plate spring 203 the protrusion 75a of the retaining member 75 is dropped and fitted into the recessed portion 207 by the total elasticity of the retaining member 75 as shown in
On the other hand, to remove the ink cartridge 71 from the carriage 200 for exchange or the like, when the retaining member 75 is pressed elastically toward the container body 72, the protrusion 75a of the retaining member 75 is separated from the recessed portion 207. Hence, when the ink cartridge 71 is pulled out in this condition, the ink cartridge 71 can be removed without bending force or the like acting on the ink supply needle 202.
A first ink chamber 81 is formed in the lower section region. The upper section is partitioned by a frame 84 such that the wall 80 serves as a bottom surface and that the frame 84 is spaced at a predetermined space, gap or distance from a wall 82 of the container body 72 to define an air communication passage 83. The interior of the frame 84 is divided by a vertical wall 85 having a communication port 85a formed in its bottom portion, so that one region is formed as a second ink chamber 86 and the other region is formed as a third ink chamber 87.
The second ink chamber 86 and the bottom surface 72a of container body 72 are connected to each other by a suction flow passage 88 which has a lower end communicated with the first ink chamber 81, and an upper end communicated with the bottom portion of the second ink chamber 86.
A wall 89 having communication ports 89a and 89b is formed in the lower portion of the suction flow passage 88. An opening 90 for injecting ink from the outside into the container body 72 and an opening 91 communicated with the first ink chamber 81 for discharging air at the time of injection of ink or injecting ink into the interior of the ink cartridge 71 are formed in a region opposite to the lower end of the suction flow passage 88.
The third ink chamber 87 is partitioned by a wall 92 at a predetermined gap from the upper surface 84a of the frame 84 and by walls 94, 96 and 85. A fourth ink chamber 93 is partitioned by walls 94, 96 and 97. A filter chamber 104 is partitioned by the wall 94 continuous to the wall 92 for storing a filter 125 (
The partition wall 96 having the communication port 96a between the walls 80 and 96 is provided in the lower portion of the wall 94. The partition wall 97 having a communication port 97a in the lower portion is provided to define an ink flow passage 98 between the wall 97 and the frame 84. The upper portion of the ink flow passage 98 is communicated with the front surface side of the ink cartridge 71 through the through-hole 99.
The through-hole 99 is separated by a wall 100 continuous to the wall 97 as shown in
As shown in
A narrow groove 106 which meanders so that flow path resistance is made as high as possible, a wide groove 107 around the narrow groove 106, and a rectangular recessed portion 108 in a region opposite to the second ink chamber 86 are formed in the front surface of the container body 72. A frame 109 and ribs 110 are formed in the rectangular recessed portion 108 so as to be located in a position lowered by one step from an opening edge of the recessed portion 108. An air-permeable film having ink repellent property and air permeability is bonded to the frame 109 and the ribs 110 in a stretched state to thereby define an air communication chamber. The narrow groove 106 is communicated with a surface side region of the recessed portion 108 with respect to the air-permeable film. A through-hole 111 is formed in the bottom surface of the recessed portion 108, and communicated with one end of a slender region 113 (
At a leading end of the valve-storing chamber 78 in the insertion direction of the ink cartridge, i.e. at the lower portion of the valve-storing chamber 78 in this embodiment, a window 78a is formed and opened as shown in
In
In the aforementioned configuration, ink passing through the filter 125 passes through the ink flow ports 95a but is blocked by the membrane valve 122. When the pressure of the ink supply port 74 is reduced in this condition, the membrane valve 122 is separated from the valve seat portion 95b against the urging force of the spring 120. Hence, the ink passes through the through-hole 121 and flows into the ink supply port 74 via the flow passage formed by the recessed portion 105.
When the ink pressure of the ink supply port 74 is increased to a predetermined value, the membrane valve 122 is moved by the urging force of the spring 120. Hence, the membrane valve 122 is brought into elastic contact with the valve seat portion 95b, so that a flow of ink is blocked. When the aforementioned operation is repented, ink can be supplied into the ink supply port 74 while the ink pressure is kept at a constant negative pressure value.
The identification block 140 as shown in
The base body of the identification block 140 is formed with a plurality of grooves (for example, three grooves 141, 142 and 143 in this embodiment), each parallel with the insertion direction of the ink cartridge 71 and having a predetermined width in the width direction of ink cartridge 71. Further, an arm 144 for displacing the pressing member 131 is integrally formed in a predetermined position within a specific one of the grooves (within the groove 142 in this embodiment).
An opening portion is widened as indicated by D on the identification piece-entrance side (lower portion in
The arm 144 can be rotated about a rotational fulcrum 144a so as to be located slightly inward. The arm 144 is formed so that the pull-out side, i.e. the upper side in this embodiment, of the arm 144 is protruded obliquely into the entrance path of the operating rod 213 (
With the aforementioned configuration, the position of the arm 144 is kept constant, and the positions of the protruded portions 141a, 142a and 143a are changed within the grooves 141, 142 and 143 respectively as shown in FIGS. 19A and 19A′ through FIGS. 19F and 19F′. Further, the positions of leading ends of the identification pieces 210, 211 and 212 are set correspondingly in accordance with the protruded portions 141a, 142a and 143a of the ink cartridge 71 allowed to be attached. As a result, the ink cartridge 71 storing incompatible ink therein can be prevented from being attached to the carriage 200.
Because the positions of the protruded portions 141a, 142a and 143a can be changed not only in the insertion/removal direction of the ink cartridge 71 but also in the thickness direction of the ink cartridge 71, the protruded portions 141a, 142a and 143a can be arranged three-dimensionally. Accordingly, a lot of kinds of ink can be identified without enlargement of the identification region-forming area. If the depth of each groove 141, 142 and 143 (a length in the thickness direction of the container body 2) is set to be such a size that a plurality of identification pieces 210, 211, 212 can be inserted into each groove, a larger number of kinds of ink can be identified.
That is, a first attachment region 220 which is slightly wider is provided on one side. Second, third and fourth attachment regions 221 to 223 which have the same width are partitioned by ribs 224 to 226 and ribs 227 to 229 at opposite ends so as to be adjacent to the first attachment region 220.
As described above with reference to
Further, electrodes 206 are disposed on a side wall 205 on the ink supply needle 202 side. Recessed portions 207 fitted to the protrusions 75a of the retaining members 75 are formed above the electrodes 206.
In this embodiment, the positioning protruded piece 204 is formed with a side portion 204a extending in parallel with the front surface of the ink cartridge 71 as shown in
A pair of ribs 74a, 74a, each U-shaped in section are formed in the ink cartridge 71 to interpose the ink supply port 74 therebetween as shown in
When the ink cartridge 71 is attached to the carriage 200 configured as described above, the identification pieces 210, 211 and 212 of the carriage 200 enter the grooves 141, 142 and 143 respectively in the identification block 140. Further, the operating rod 213 enters the groove 142. When the ink cartridge 71 is suitable to the attachment region, the ink supply port 74 of the ink cartridge 71 is moved to a position where the ink supply port 74 can be fitted to the ink supply needle 202 in this process, the operating rod 213 presses the arm 144 of the identification block 140 to thereby open the valve member 135 of the air communication valve-storing chamber 78. Hence, the first ink chamber 81 of the ink cartridge 71 is communicated with the air so that ink can be supplied to the recording head as described above.
On the other hand, when an ink cartridge not suitable for the attachment region is attached, any one of the identification protruded portions 141a, 142a and 143a in the grooves 141, 142 and 143 of the identification block 140 collides with any one of the identification pieces 210, 211 and 212 of the carriage 200, to thereby inhibit the movement of the ink cartridge 71 before the ink supply port 74 is fitted to the ink supply needle 202. Hence, the mistaken attachment can be found before the ink supply port 74 is fitted to the ink supply needle 202 and before the operating rod 213 presses the arm 144 of the identification block 140.
The function of the identification block will be described in detail.
Assuming, for example, that three identification piece insertable regions, i.e. three grooves 141, 142 and 143 are prepared as in the case of the identification block 140 shown in FIGS. 19A and 19A′ through FIGS. 19F and 19F′, and that the number of identifiable regions, i.e. the number of coordinate points, in each of the insertable regions, is three as shown in
Incidentally, in Table 1, the reference characters a, b and c designate three identification piece insertable regions (i.e., the grooves 141, 142 and 143 in this embodiment), and the numerical values 1, 2 and 3 designate the relative positions of the identification pieces in the insertion/removal direction of the cartridge (i.e., the coordinate points 1 to 3 in
In the aforementioned embodiment, the arm 144 for displacing the pressing member 131 of the air opening valve is disposed on the frontmost end side in one of the identification piece insertable regions, that is, in the groove 142. Therefore, the coordinate points which can be set in the groove 142 are two. Hence, in this case, 18 patterns can be set for identification as shown in Table 2. That is, in this case, as shown in Table 2, the coordinate point 3 can not be set in the insertable region b.
As to the configuration of each of the identification pieces 210, 211 and 213 for the aforementioned identification block 140, the following three patterns are conceivable as shown in
pattern A in which the relative height H is 1 and the relative length L of the deep side of the groove is 3;
pattern B in which the relative height H is 2 and the relative length L of the deep side of the groove is 2 or pattern B′ in which the relative height H is 2, the relative length L1 of the lower deep side of the groove is 2 and the relative length L2 of the upper deep side of the groove is 1; and
pattern C in which the relative height H is 3 and the relative length L of the deep side of the groove is 1.
Selected one of these patterns A to C is used as each of the identification pieces 210, 211 and 213 to correspond to a respective one of the grooves 141, 142 and 143. This makes it possible to identify 18 different types of cartridges one from the others. With specific reference to
In addition, in case of identification piece patterns as shown in
Further, in each of the identification block grooves 141, 142 and 143, not only the protruded portion (141a in
Similarly, in case where four grooves are provided to the identification block 140, each of the grooves 141, 142 and 143 is set to have a relative length of 4 in the depth direction and a relative height of 4 in the cartridge insertion/removal direction. As to the corresponding identification pieces, as shown in
pattern E in which the relative height H is 1 and the relative length L is 4;
patterns F to F″ in which the relative height H is 2 and the relative length L is 3;
patterns G to G″ in which the relative height H is 3 and the relative length L is 2; and
pattern J in which the relative height H is 4 and the relative length L is 1.
Hence, as described above, by restricting at least the relative height H′ and the relative length (depth) L′ of the groove as shown by cross hatching in
That is, if a number N (N is an integer not smaller than 3) of coordinate points are provided in each of the directions parallel to the insertion direction of the ink cartridge and the depth direction of the ink cartridge, the identification pieces may be preferably formed so that:
the first pattern identification piece has an end portion that reaches the first coordinate point in a coordinate axis direction parallel with the insertion direction of the ink cartridge, and an end portion that reaches the n-th coordinate point in a coordinate axial direction parallel to the depth of the ink cartridge;
the i-th (i is an integer satisfying the relation 2≦i ≦(n−1)) pattern identification piece has an end portion that reaches the i-th coordinate point in the coordinate axis direction parallel with the insertion direction of the ink cartridge, and an end portion that reaches the (n−i+1)-th coordinate point in the coordinate axis direction parallel to the depth of the ink cartridge; and
the n-th pattern identification piece has an end portion that reaches the n-th coordinate point in the coordinate axis direction parallel with the direction of insertion of the ink cartridge, and an end portion that reaches the first coordinate, point in the coordinate axis direction parallel to the depth of the ink cartridge.
Incidentally, the ink cartridge 71′ (
The arrangement center of the ink supply port 74, and the memory device 77′ is set to be located at a constant position W1 from the front surface, i.e. the closed side, of the container body 72′ in the same manner as in other exemplary ink cartridges 71. Because the identification block 140′ (
The retaining member 75′ is located offset to the side of the container body 72′ in the same manner as the offset location of the ink supply port 74′ as shown in
A decorative film 230 may be further bonded to the container body 72, 72′ as shown in
Although in the aforementioned embodiment the identification protruded portions are integrally formed in the identification block, the present invention may be applied also to the case where holes are formed in the identification block and pins are inserted into the holes. For example, holes are arrayed in the height direction in each identification piece insertable groove, and a pin is inserted into a selected one of the holes to extend at least partially across the groove, to thereby constitute the height restricting portion. Of course, holes may be arrayed in the depth direction. Further, a protruded length of each pin may be selected appropriately.
Although in the aforementioned embodiment a plurality of grooves are formed in the identification block so that the identification protruded portions are formed in the grooves, the same effect as described above can be obtained even in the case where the identification block is formed as a block 220 having recessed portions coincident with the external shapes of the identification pieces A, B and C as shown in
If the identification block need not be disposed near the opening/closing valve member, identification pieces constituted by protruded pieces may be provided to the container constituting the ink cartridge, and the identification block may be attached and fixed to a corresponding place of the carriage.
Further, the identification pieces/the identification block and the memory device of the ink cartridge maybe used in combination for identification of the ink cartridge. Between ink cartridges that do not cause attachment error, the ink cartridge may be judged, based on information stored in the memory device, as to whether the ink cartridge is adaptable or not.
Further, the identification fitting portions (the identification protruded portions) need not abut against the identification pieces. That is, a clearance may be set between the fitting portion and the identification piece to such a degree that one identification piece can be discriminated from another identification piece.
Although the aforementioned embodiment uses the differential pressure valve as a negative pressure generating mechanism, the same effect as described above can be obtained even in the case where a porous member such as sponge is impregnated with ink so that negative pressure is kept by the capillary force of the fine pores of the porous member.
The kind of ink or item(s) to be identified includes at least one of an ink color, a type of colorant and a type of solvent.
As described above, in accordance with the present invention, a space is used such that identification limiting portions are disposed three-dimensionally. Hence, the number of combinations for identification purpose is increased, and therefore various kinds of ink cartridges adapted to the recording device can be attached without mistake.
Number | Date | Country | Kind |
---|---|---|---|
P2000-320319 | Oct 2000 | JP | national |
P2000-321207 | Oct 2000 | JP | national |
P2001-033074 | Feb 2001 | JP | national |
P2001-147418 | May 2001 | JP | national |
P2001-149315 | May 2001 | JP | national |
P2001-264896 | Aug 2001 | JP | national |
This application is a continuation of U.S. patent application Ser. No. 10/045,933, entitled Ink Jet Recording Device and Ink Cartridge, filed Oct. 19, 2001 now U.S. Pat. No. 6,722,762, the contents of which are hereby incorporated by reference herein.
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Number | Date | Country | |
---|---|---|---|
20040160481 A1 | Aug 2004 | US |
Number | Date | Country | |
---|---|---|---|
Parent | 10045933 | Oct 2001 | US |
Child | 10778766 | US |