Patent Application
20110222126
The present invention relates to an inkjet printer for performing printing in an inkjet manner and an inkjet printing method.
In order to prevent an image, which is printed on a print medium such as a paper, from wear and fading, providing a clear protective layer on the image is conventionally performed. Recently, giving glossiness to a surface of printed material is performed by applying clear ink on a printed image in an overlaying manner.
On the other hand, forming a hologram or a code image (so-called a watermark) on a printed material is performed in order to improve security such as prevention of forgery of printed material. For example, in an electrophotographic printer, a technique of forming a transparent image on a print medium with clear toner (so-called security toner) is known.
In a card printer, disclosed in Japanese Patent Application Laid-Open No. 11-268457, for making an ID card or the like, two overcoat units each of which transfers an overcoat film with thermocompression onto a plastic card where an image, texts or the like has been transferred are provided. After an overcoat film including a hologram is transferred onto the whole surface of the plastic card by one overcoat unit, a protective overcoat film is transferred onto the plastic card by the other overcoat unit.
In the card printer in Japanese Patent Application Laid-Open No. 11-268457, since two-time film transfer process is required and operation of overcoating for the plastic card is complicated, there is a limit to increase production efficiency. In addition, since the plurality of overcoat units are required, the structure of the card printer is also complicated. Furthermore, waste material such as a supporting film to support the overcoat film before transfer is generated after transfer of film.
The present invention is intended for an inkjet printer. It is an object of the present invention to achieve improvement of wear resistance and improvement of security of a colored image on a print medium while reducing manufacturing cost of the apparatus. It is also an object of the present invention to achieve property modification of print medium and improvement of security of a colored image on the print medium while reducing manufacturing cost of the apparatus.
The inkjet printer comprises: an ejection mechanism for ejecting fine droplets of clear ink from a plurality of outlets; a moving mechanism for moving a print medium relative to the ejection mechanism; and a print controller which controls the ejection mechanism and the moving mechanism, to coat a colored image on the print medium with the clear ink and to form a code image on the print medium with the clear ink. It is therefore possible to achieve improvement of wear resistance and improvement of security of the colored image on the print medium while reducing manufacturing cost of the apparatus.
According to a preferred embodiment of the present invention, the print medium is sheet-like or thin plate-like, and the code image is formed on a blank area around the colored image on a main surface of the print medium. More preferably, forming the code image with the clear ink is performed in parallel with coating the colored image with the clear ink by the print controller. Still more preferably, the ejection mechanism passes each position on the print medium once by one-time relative movement of the print medium, to complete forming the code image with the clear ink and coating the colored image with the clear ink.
According to another preferred embodiment of the present invention, the code image is formed on the colored image.
According to still another embodiment of the present invention, the print medium is sheet-like or thin plate-like, and the colored image is formed on one main surface of the print medium and the code image is formed on the other main surface of the print medium.
According to another aspect of the present invention, the inkjet printer comprises: an ejection mechanism for ejecting fine droplets of clear ink from a plurality of outlets; a moving mechanism for moving a print medium relative to the ejection mechanism; and a print controller which controls the ejection mechanism and the moving mechanism to modify a surface of the print medium, to be printed with a colored image, by uniformly ejecting the clear ink onto the print medium, and to form a code image on the print medium with the clear ink. It is therefore possible to achieve property modification of the print medium and improvement of security of the colored image on the print medium while reducing manufacturing cost of the apparatus.
According to a preferred embodiment of the present invention, the print medium is sheet-like or thin plate-like, and on a main surface of the print medium on which a colored image print area to be printed with the colored image is set, the code image is formed on a blank area around the colored image print area. More preferably, forming the code image with the clear ink is performed in parallel with modifying the surface of the print medium with the clear ink by the print controller. Still more preferably, the ejection mechanism passes each position on the print medium once by one-time relative movement of the print medium, to complete forming the code image with the clear ink and modifying the surface of the print medium with the clear ink.
According to another preferred embodiment of the present invention, the print medium is sheet-like or thin plate-like, and the colored image is to be formed on one main surface of the print medium and the code image is formed on the other main surface of the print medium.
In the inkjet printer, the clear ink may be ultraviolet visible ink. There also may be a case the inkjet printer further comprises another ejection mechanism for ejecting fine droplets of colored ink from a plurality of outlets; wherein the another ejection mechanism is controlled together with the moving mechanism by the print controller, to form the colored image on the print medium.
The present invention is also intended for an inkjet printing method.
These and other objects, features, aspects and advantages of the present invention will become more apparent from the following detailed description of the present invention when taken in conjunction with the accompanying drawings.
As shown in
The moving mechanism 2 has a plurality of stages 21 each of which is for holding one sheet-like print medium 9 (in the present embodiment, the print paper) by suction, a loop-like guide 22 for guiding the plurality of stages 21, and a belt driving mechanism (not shown) for moving a belt inside the guide 22 in a counterclockwise direction in
The ejection part 3 has five ejection mechanisms 31a to 31d, 32 each of which is for ejecting fine droplets of ink from a plurality of outlets, and the ejection mechanisms 31a to 31d, 32 are arranged in the Y direction in
In the inkjet printer 1, with respect to the X direction orthogonal to the moving direction (the Y direction) of the print medium 9, each ejection mechanism 31a to 31d, 32 in the ejection part 3 is provided across the entire width of the print medium 9 (i.e., across the entire length in the X direction), and the ejection mechanism 31a to 31d, 32 passes each position on the print medium 9 once by one-time relative movement of the print medium 9 toward the (+Y) direction, to complete printing for the print medium 9. In other words, printing without shuttle movement of the print medium 9 in the X direction (so-called one-pass printing) is performed in the inkjet printer 1.
A computer 7 is connected to the inkjet printer 1, and original image data and threshold matrices (also called as SPM (Screen Pattern Memory) data) for formation of halftone screen are sent from the computer 7 to the print controller 4 in the inkjet printer 1. The original image data includes data of grayscale colored image to be formed on a colored image print area 92 which is set on a main surface 91 (hereinafter, referred to as the “first main surface 91”) on the (+Z) side of the print medium 9 shown in
In halftoning of the original image (i.e., in generation of halftone image representing the original image), as shown in
Conceptually, each repeat area 71 of the original image 70 and the threshold matrix 710 are superposed and a gray level of each pixel in the repeat area 71 is compared with a correspondent threshold value in the threshold matrix 710, to thereby determine whether or not formation should be performed (i.e., whether or not a droplet of ink should be ejected) on the position of the pixel on the print medium 9 which is a halftone recording medium. Thus, if gray levels in the original image 70 are uniform, the formation is performed on the pixels of addresses where threshold values less than the gray levels are set in the threshold matrix 710 and uniform halftone dots are generated in broad perspective. Actually, since the original image 70 has gradation (i.e., portions having various gray levels), the state of halftone dots varies in the repeat area 71 in accordance with the gradation in the original image 70.
Subsequently, the print medium 9 shown in
In Step S13, each dot of the colored image is coated with a dot of clear ink having the same size. In a highlight part of the colored image, the dots of the colored image may be coated with dots of the clear ink having larger size than the dots of the colored image. Therefore, if a landing position of the clear ink (i.e., the position where a droplet of the clear ink is applied) is slightly off from a dot of the colored image, the dot of the colored image is certainly coated with the clear ink. In a tint part of the colored image, there may be a case where the tint part is uniformly coated with the clear ink over the whole surface with no space, and ejection of the clear ink is controlled so that a total area of dots of the clear ink which is applied onto the tint part becomes a predetermined percent of an area of the tint part (the percent is a predetermined percent more than 0% and less than 100%, for example 50%), to apply the clear ink onto the tint part uniformly. Since the total area of dots of the clear ink is made less than the area of the tint part, drying of the colored ink in the tint part is promoted.
In the inkjet printer 1, since the ejection mechanism 32 is controlled on the basis of not only the first halftone image data but also the second halftone image data, the clear ink is ejected toward the blank area 93 on the first main surface 91 of the print medium 9 (in the present embodiment, toward a portion of the blank area 93 lying on the (+X) side or (−X) side of the colored image print area 92) in parallel with coating the colored image with the clear ink in Step S13, to thereby form the code image on the blank area 93 with the clear ink (Step S14). Therefore, on the first main surface 91 of the print medium 9 where the colored image is formed, the coating of the colored image and forming of the code image for the blank area 93 around the colored image (i.e., formation of the code image performed with avoiding the colored image) are performed in parallel, with the identical clear ink ejected from the one ejection mechanism 32.
And the ejection mechanisms 31a to 31d, 32 pass each position on the print medium 9 once by one-time relative movement of the print medium 9 to the ejection part 3 in the (+Y) direction, to complete forming the colored image with the colored ink, coating the colored image with the clear ink and forming the code image with the clear ink. After that, the print medium 9 is withdrawn by the elimination part 52. In the print medium 9 where printing by the inkjet printer 1 is completed, the colored image on the colored image print area 92 is coated with the clear ink and wear resistance of the colored image is improved. In addition, since the code image is formed, strict copying or forging of the print medium 9 printed with the colored image (i.e., strict copying or forging of the colored image and the code image) becomes difficult. As the result, the original print medium 9 is easily distinguished from a copy of the print medium 9 or the like, and security of the colored image on the print medium 9 is improved. In the inkjet printer 1, the above-mentioned printing is sequentially performed for a plurality of print media 9 (the same applies to the following other embodiments).
As described above, in the inkjet printer 1, on the first main surface 91 of the print medium 9 where the colored image is formed, the coating of the colored image and the forming of the code image are performed with the same clear ink ejected from the one ejection mechanism 32. Therefore, structure of the inkjet printer 1 is simplified, and improvement of wear resistance and improvement of security of the colored image can be achieved while reducing manufacturing cost of the apparatus. In addition, printing cost for the print medium 9 can be reduced.
In the inkjet printer 1, since the ultraviolet visible ink is utilized as the clear ink, readout of the code image on the print medium 9 can be easily performed with use of relatively inexpensive and easy-to-use black light or the like, and without using an expensive instrument, equipment or the like. Furthermore, since the code image is made grayscale, inability to detect the code image due to a short ejection amount of the clear ink or exposure of the code image under normal illumination due to an excessive ejection amount of the clear ink is prevented and forming code information with high accuracy is achieved.
In the inkjet printer 1, since the code image is formed with avoiding the colored image, outlets used for the forming of the code image are made different from outlets used for the coating of the colored image in the ejection mechanism 32. Therefore, ejection control of the clear ink from the outlets in the ejection mechanism 32 which are used for the coating of the colored image is performed on the basis of only the first halftone image data, and ejection control of the clear ink from the outlets which are used for the forming of the code image is performed on the basis of only the second halftone image data. As the result, control of the ejection mechanism 32 is simplified. In addition, since the code image is formed on the blank area 93 around the colored image, the coating of the colored image and the forming of the code image can be easily performed in parallel. As the result, the printing for the print medium 9 can be performed quickly.
As above, in the inkjet printer 1, since coating the colored image and forming the code image with the clear ink are performed by one-pass printing, structure of the moving mechanism 2 for moving the print medium 9 relative to the ejection part 3 can be simplified and the printing for the print medium 9 can be performed more quickly.
In the meantime, if forming the colored image for the print medium 9 is performed in an apparatus different from the inkjet printer 1, it is necessary to perform adjustment of relative position between the colored image on the print medium 9 and the ejection mechanism 32 by scanning the colored image with a scanner or the like before ejection of the clear ink for the print medium 9 in the inkjet printer 1. Correspondingly, in the inkjet printer 1 in accordance with the present embodiment, the moving mechanism 2 used for the coating of the colored image and the forming of the code image is controlled together with the ejection mechanisms 31a to 31d of the ejection part 3 by the print controller 4, to perform forming the colored image on the print medium 9. Therefore, adjustment of relative position between the colored image and the ejection mechanism 32 as described above is made unnecessary, and the coating of the colored image and the forming of the code image are simplified. Furthermore, since the forming of the colored image is performed by the same inkjet method as that for the coating of the colored image and the forming of the code image, structure of the ejection part 3 can be simplified. In addition to that, since the forming of the colored image is performed almost in parallel with the coating of the colored image and the forming of the code image (in more detail, while preceding them slightly, almost in parallel with them), the printing for the print medium 9 is performed more quickly.
In the above embodiment, it is described that the code image is formed on the blank area 93 around the colored image on the first main surface 91 of the print medium 9 shown in
Therefore, the colored image print area 92 where the colored image is formed is coated with the clear ink over the whole surface, and heights of portions, corresponding to the code image, in the coating layer of the clear ink are made higher than that of the surround. As above, since the code image is formed on the colored image, visual recognition of the code image can be made more difficult in the state where ambient light is irradiated. The code image may be formed on both the colored image and the blank area 93.
Next, discussion will be made on an inkjet printer in accordance with a second embodiment of the present invention.
The print medium 9 where the forming of the colored image and the coating of the colored image are completed moves in a counterclockwise direction in
After that, since the belt inside the guide 22 further moves, the print medium 9 moves in the counterclockwise direction to lie at the lower side of the ejection part 3 and a second main surface 94 (see
In the print medium 9, wear resistance of the colored image is improved by coating the colored image with the clear ink, and security of the colored image on the print medium 9 is improved by forming the code image in a similar fashion to the first embodiment. In the inkjet printer 1a, the coating of the colored image and the forming of the code image are performed with the same clear ink ejected from the one ejection mechanism 32 in a similar fashion to the inkjet printer 1. Therefore, improvement of wear resistance and improvement of security of the colored image can be achieved while reducing manufacturing cost of the apparatus without complicating structure of the inkjet printer 1a. In addition, printing cost for the print medium 9 can be reduced.
In the inkjet printer 1a, the code image is formed on the second main surface 94 which is different from the first main surface 91 on which the colored image is formed. Thus, when controlling ejection of the clear ink from the ejection mechanism 32, it becomes unnecessary to merge the first halftone image data with the second halftone image data. Consequently, control of the ejection mechanism 32 is simplified.
In the inkjet printer 1a, there may be a case where forming the code image for the second main surface 94 is first performed, and then forming the colored image and coating the colored image for the first main surface 91 are performed. In addition to forming the code image on the second main surface 94, forming code image may be performed on the blank area 93 of the first main surface 91 or on the colored image.
Next, discussion will be made on an inkjet printer in accordance with a third embodiment of the present invention.
In the inkjet printer 1b, the clear ink is uniformly ejected on the print medium 9 before forming of the colored image, and therefore modifying a surface of the print medium 9 to be printed with the colored image is performed (so-called undercoating is performed). Hereinafter, discussion will be made on an operation flow of printing by the inkjet printer 1b with reference to
Subsequently, the print medium 9 is supplied from the supply part 51 onto a stage 21 to be held thereon, and the moving mechanism 2 and the ejection mechanism 32 in the ejection part 3 are controlled by print controller 4. Therefore, the clear ink is uniformly ejected from outlets, which are opposed to the colored image print area 92 (see
In the inkjet printer 1b, since the moving mechanism 2 and the ejection mechanisms 31a to 31d of the ejection part 3 are controlled by the print controller 4, the colored ink is ejected toward portions of the colored image print area 92 (i.e., the colored image print area 92 after the surface modification) having passed under the ejection mechanism 32, to perform forming of the colored image (Step S34). In the inkjet printer 1b, modifying the surface and forming the code image (Step S32, S33), and forming the colored image (Step S34) are sequentially performed on each portion of the print medium 9 in the Y direction, and therefore for the whole print medium 9, modifying the surface and forming the code image (Step S32, S33), and forming the colored image (Step S34) are performed in almost parallel.
In the inkjet printer 1b, the ejection mechanisms 32, 31a to 31d pass each position on the print medium 9 once by one-time relative movement of the print medium 9 to the ejection part 3 toward the (+Y) direction, to complete the surface modification of the print medium 9 with the clear ink, the forming of the code image with the clear ink and the forming of the colored image with the colored ink. After that, the print medium 9 is withdrawn by the elimination part 52.
In the print medium 9 where printing by the inkjet printer 1b is completed, since the surface modification with the clear ink is performed on the colored image print area 92 before forming the colored image, the surface of the colored image print area 92 becomes the suitable condition for the colored ink used for the forming of the colored image. As the result, forming high accuracy and high quality colored image on the colored image print area 92 is achieved. In addition, since the code image is formed on the print medium 9, copying or forging of the print medium 9 printed with the colored image becomes difficult and security of the colored image on the print medium 9 is increased.
In the inkjet printer 1b, the surface modification of the print medium 9 and the forming of the code image are performed with the same clear ink ejected from the one ejection mechanism 32. Therefore, the surface modification of the print medium 9, the forming of high accuracy and high quality colored image by the modification, and improvement of security of the colored image on the print medium 9 can be achieved while reducing manufacturing cost of the apparatus without complicating structure of the inkjet printer 1b. In addition, printing cost for the print medium 9 can be reduced.
As described above, in the inkjet printer 1b, the code image is formed on the blank area 93 around the colored image, the surface modification of the print medium 9 can be easily performed in parallel with the forming of the code image. Therefore, the printing for the print medium 9 can be performed quickly. In the inkjet printer 1b, the surface modification with the clear ink may be also performed on the blank area 93. In this case, for example, ejection amounts of the clear ink from a group of outlets, which is opposed to the blank area 93, in the ejection mechanism 32 are set at a predetermined amount so as to uniformly eject the clear ink on the blank area 93, and furthermore, control to increase the ejection amount of the clear ink from an outlet, which corresponds to each dot of the code image, by approximately 20% to 30% of the above predetermined amount is performed by the print controller 4 on the basis of the second halftone image data.
In the inkjet printer 1b, since the ultraviolet visible ink is utilized as the clear ink, readout of the code image on the print medium 9 can be easily performed in the same manner as the first embodiment. In addition, since the code image is made grayscale, forming code information with high accuracy is achieved.
In the meantime, if forming the colored image for the print medium 9 is performed in an apparatus different from the inkjet printer 1b, it is necessary to obtain positional information of the colored image print area 92 on the print medium 9 and to adjust relative position between the ejection mechanism in the apparatus used for forming the colored image and the colored image print area 92 before the forming of the colored image. Correspondingly, in the inkjet printer 1b in accordance with the present embodiment, the moving mechanism 2 used for the surface modification of the print medium 9 and the forming of the code image is controlled together with the ejection mechanisms 31a to 31d in the ejection part 3 by the print controller 4, to perform the forming of the colored image on the print medium 9. Therefore, adjustment of relative position between the colored image print area 92 and the ejection mechanism in the apparatus used for forming the colored image as described above is made unnecessary, and the forming of the colored image is simplified. Furthermore, since the forming of the colored image is performed by the same inkjet method as that for the surface modification of the print medium 9 and the forming of the code image, structure of the ejection part 3 can be simplified. In addition to that, since the forming of the colored image is performed almost in parallel with the surface modification of the print medium 9 and the forming of the code image, the printing for the print medium 9 is performed more quickly.
Next, discussion will be made on an inkjet printer in accordance with a fourth embodiment of the present invention.
As shown in
The print medium 9 where the surface modification and the forming of the colored image are completed reaches at the reversal mechanism 24 without being withdrawn by the elimination part 52, and it is reversed by the reversal mechanism 24 (Step S44). After that, the print medium 9 moves to the lower side of the ejection part 3 and the moving mechanism 2 and the ejection mechanism 32 are controlled by the print controller 4 to perform forming of the code image on the second main surface 94 of the print medium 9 (Step S45). The print medium 9 where the forming of the code image is completed is withdrawn by the elimination part 52.
In the inkjet printer 1c, the surface modification of the print medium 9 and the forming of the code image are performed with the same clear ink ejected from the one ejection mechanism 32. Therefore, the surface modification of the print medium 9 and the forming of high accuracy and high quality colored image by the modification, and improvement of security of the colored image on the print medium 9 can be achieved while reducing manufacturing cost of the apparatus without complicating structure of the inkjet printer 1c in a similar fashion to the third embodiment. In addition, printing cost for the print medium 9 can be reduced. Furthermore, control of the ejection mechanism 32 is simplified since the code image is formed on the second main surface 94.
Next, discussion will be made on an inkjet printer in accordance with a fifth embodiment of the present invention.
In the printer system 100, the colored image is printed on the colored image print area 92 (see
In the inkjet printer 1d of the printer system 100, on the first main surface 91 of the print medium 9 where the colored image has been formed, the coating of the colored image and the forming of the code image are performed with the same clear ink ejected from the one ejection mechanism 32 in a similar fashion to the first embodiment. Therefore, improvement of wear resistance and improvement of security of the colored image can be achieved while reducing manufacturing cost of the apparatus without complicating structure of the inkjet printer 1d.
In the printer system 100, if print information of the colored image in the offset printing apparatus 101 (i.e., the information indicating dot positions of the colored ink) and information indicating a position of the blank area 93 on the print medium 9 are obtained in advance, the scanner 102 may be omitted. Also another printing apparatus such as an electrophotographic printer may be provided as substitute for the offset printing apparatus 101.
In the inkjet printer 1d, if the whole area of the colored image print area 92 is uniformly coated with the clear ink or the like, approximate positions of the colored image print area 92 and the blank area 93 have only to be detectable. Thus, as long as a guide for performing alignment of the print medium 9 by contacting edges of the print medium 9 or the like is provided in each stage 21 of the inkjet printer 1d, the scanner 102 can be omitted from the printer system 100.
Though the preferred embodiments of the present invention have been discussed above, the present invention is not limited to the above-discussed preferred embodiments, but allows various variations.
In the inkjet printers in accordance with the third and fourth embodiments, there may be a case where an ejection mechanism for ejecting the clear ink is provided also at the (+Y) side of the ejection mechanism 31d in the ejection part 3 and coating the colored image with the clear ink is performed as appropriate.
The inkjet printers in accordance with the first to fourth embodiments may be utilized as a monochrome printer by omitting the ejection mechanism 31b to 31d from the ejection part 3. The code image may be formed by not multi-level dots (i.e., dots having a plurality of sizes) of the clear ink but one sized dots.
In the inkjet printers in accordance with the above-discussed embodiments, there may be a case where a width of each ejection head in the ejection part 3 in the X direction is made less than the width of the print medium 9 in the X direction, shuttle movement of the ejection part 3 in the X direction and movement of the print medium 9 toward the (+Y) direction are performed in parallel, and therefore printing for the print medium 9 is performed. The moving mechanism 2 do not always have to be a mechanism for moving the print medium 9, for example, it may be a mechanism for moving the ejection part 3 (i.e., the ejection mechanisms 31a to 31d, 32) to move the print medium 9 relative to the ejection part 3.
In the above-discussed inkjet printers, for example, printing may be performed for a web which is continuous paper. In the inkjet printer, printing is not necessarily performed on the sheet-like print medium 9 such as paper or film, and printing may be performed on print media in various forms such as a thin plate-like print medium or others.
While the invention has been shown and described in detail, the foregoing description is in all aspects illustrative and not restrictive. It is therefore understood that numerous modifications and variations can be devised without departing from the scope of the invention.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2009-067668 | Mar 2009 | JP | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/JP2010/053503 | 3/4/2010 | WO | 00 | 5/10/2011 |
