This disclosure relates to an inkjet printing apparatus.
Industrial applications of use of inkjet printers include wide format printers for digital textile and sign graphics developed in early stages, and are further expanding in recent years into a broader range of industrial and technical fields, for example, digital printing and digital decoration required to deal with different demands ranging from mass production to individual production (production by order).
Among the conventional analog-based printing applications, transition to digital printing is going well with, especially, POD (print-on-demand) mostly targeted for individual printing needs. Yet, analog printing is still a mainstream printing technique in industrial fields and products prioritized in image quality and higher resolution and precision for better marketability.
Japanese Patent No. 5280073 describes a technique to decrease air resistance against ink droplets ejected from the head unit 105 through pressure reduction in a space between the head unit 105 and the mounting unit 110 to allow the ink droplets to land at predesignated positions with higher accuracy even when the head unit and the upper surface of the mounting unit are spaced apart with a larger head gap G.
There are issues, however, with the technique described in Japanese Patent No. 5280073. One of the issues is that vapor pressure resulting from components of the ejected ink may only allow the pressure reduction to a limited range. The other issue is that the pressure reduction, if overdone, may finally change properties of the ink. In any industrial and technical fields that demand higher resolution and precision, transition from analog printing to inkjet printing is rather slow, because digital printers for inkjet printing may have the following issues yet to be addressed.
Approximately 2 pL to 3 pL may be the acceptable largest size of ink droplets that can be stably ejected on demand from an inkjet head of any inkjet serial or line printer, because smaller ink droplets are more likely to decelerate under air resistance and are more affected by crosswind generated by the movement of the head, which may cause the ink droplets to land at inaccurate positions mostly in the direction in which the head moves (hereinafter, Y direction).
With more distance between head nozzles and a print medium, ink droplets may more rapidly decelerate. In case the size, initial speed, and ejection angle of ink droplets are inconstant, therefore, the landing positions may become more variable and more inaccurate under the impact from crosswind that increases with higher printing speeds, and a print result may lose desirable sharpness and resolution.
Thus, the wide-gap printing may be conventionally difficult to print high-resolution, sharp, and clear images at high speeds on mediums with such large irregularities and long-pile fabrics.
This disclosure provides an inkjet printing apparatus that may address the issue of the known art that all of high resolution, high printing speed, and large head gap are not feasible in one inkjet printer.
This disclosure provides a plurality of printing modes. One of the printing modes is in charge of high-speed, high-resolution printing of the known art, and the other printing modes are in charge of printing control with a greater head gap and a lower main scanning speed not to lose sharpness of a print result. In one of the other printing modes, an ink droplet flying space between a head unit and a recording medium is supplied with any gas but air, for example, helium gas. By having these printing modes selectively switched to one another, high resolution, high printing speed, and large head gap are all feasible in one inkjet printing apparatus.
Specifically, this disclosure provides the following technical aspects.
Aspect 1: Three printing modes are provided; regular printing mode, high-resolution and wide-gap printing mode, and super wide-gap printing mode.
Aspect 2: These three printing modes are defined as below.
1) Regular printing mode (high-speed printing mode): printing mode in which conventional one-pass scans or multi-pass scans are performed.
2) High-resolution and wide-gap printing mode (low-speed printing mode): printing mode in which a scanning speed of a head that moves relative to a medium (recording medium) is decreased to, for example, one-hundredth or less of an initial ejection speed of ink droplets, or scanning is temporarily suspended at the time of ejection of ink droplets.
2) Super wide-gap printing mode (helium-gas atmosphere printing mode): printing mode in which at least a space between positions of ejection and landing of ink droplets is supplied with helium gas, and the scanning speed of the head that moves relative to the medium is decreased to, for example, one-hundredth or less of the initial ejection speed of ink droplets, or scanning is temporarily suspended at the time of ejection of ink droplets.
This disclosure provides a method in which the three printing modes are selectively set to offer different printing options; high-speed printing, high-resolution and wide-gap printing, and super wide-gap printing, depending on applications of use and purposes.
This disclosure further provides a high-value-added inkjet printing apparatus that may improve printing safety and that may be combined with laser cutting printers that leave no burn mark.
1) An inkjet printing apparatus is provided that includes a mounting unit having a flat shape on which a recording medium is mountable; a head unit that ejects ink droplets to the recording medium; a planar direction driving unit that drives at least one of the head unit ejecting the ink droplets and the mounting unit to move in a planar direction parallel to the mounting unit and that changes a relationship between relative positions of the head unit and the mounting unit in the planar direction; and a height direction driving unit that changes a relationship between relative positions of the head unit and the mounting unit in a height direction perpendicular to the planar direction. The planar direction driving unit has a moving speed changing mechanism that changes a carriage speed between the head unit and the mounting unit in the planar direction. The height direction driving unit has a distance changing mechanism that changes a distance between the head unit and the mounting unit (head gap). The inkjet printing apparatus further includes a controller that controls the carriage speed changed by the moving speed changing mechanism based on the distance changed and set by the distance changing mechanism.
In the printing apparatus according to the aspect 1) provided with the distance changing mechanism to change a relative distance between the head unit and the mounting unit (head gap), recording mediums large in thickness may be used in this printing apparatus through adjustment of the distance between the head unit and the mounting unit. Further, the carriage speed between the head unit and the mounting unit is controlled by the moving speed changing mechanism based on the distance between the head unit and the mounting unit changed and set by the distance changing mechanism. This may allow the speed of a carriage; main scanning speed of the head unit, to be optimized depending on different conditions such as head gap. Thus, a high-quality print result may be obtained.
2) The inkjet printing apparatus further includes a mode storage in which a plurality of printing modes under different conditions are storable. The plurality of printing modes include a first printing mode in which a head gap which is a distance between the head unit and the mounting unit is relatively small, and a second printing mode in which the head gap is greater than in the first printing mode and the carriage speed is lower than in the first printing mode.
In the printing apparatus according to the aspect 2), the distance between the head unit and the mounting unit may be changed to, for example, 3 mm or more in the second printing mode, recording mediums large in thickness, such as textile mediums, may be used as print medium. By slowing down the carriage speed, the printing operation may be less affected by a transverse (Y direction) speed VY which is the carriage speed between the head unit and the recording medium. As a result, a high-quality print result may be obtained.
3) The inkjet printing apparatus according to the aspect 2) further includes a flying resistance changer that changes a flying resistance of ink droplets by reducing pressure in an ink droplet flying space between the head unit and the mounting unit or by replacing air currently filling the flying space with a gas smaller in specific gravity than the air. The flying resistance changer is prompted by the controller to change the flying resistance of ink droplets based on the carriage speed or the distance changed and set by the distance changing mechanism.
A mean molecular weight of air is approximately 29 g/mol, and a mean atomic weight of helium is approximately 4 g/mol. When a concentration of helium gas in the ink droplet flying space is kept at 60 vol. % or more, a gas density in the ink droplet flying space is reduced to about a half of a gas density when air is filling this space. In the printing apparatus according to the aspect 3), therefore, a longitudinal ejection speed Vi increases to a higher speed than the transverse (Y direction) speed VY which is the carriage speed between the head unit and the recording medium. This may diminish adverse impact from the transverse speed VY and allow a high-quality print result to be obtained.
4) The inkjet printing apparatus according to the aspect 3) is further characterized in that the plurality of printing modes further include a third printing mode in which the head gap is greater than in the first printing mode, and the carriage speed remains the same as in the first printing mode. In the third printing mode, the flying resistance changer is controlled by the controller to change the flying resistance of ink droplets.
By reducing pressure in the ink droplet flying space between the head unit and the recording medium or by replacing air currently filling the ink droplet flying space with helium gas, air resistance (gas resistance) effected on ink droplets may be reduced. Then, the longitudinal ejection speed Vi increases to a higher speed than the transverse (Y direction) speed VY, and may accordingly diminish adverse impact from the speed VY. In the printing apparatus according to the aspect 4), therefore, high-speed printing is feasible at the carriage speed; main scanning speed of the head unit, as fast as in the first printing mode, even with a greater head gap than in the first printing mode.
5) The inkjet printing apparatus according to the aspect 3) is further characterized in that, in the second printing mode, the flying resistance changer is controlled by the controller to change the flying resistance of ink droplets.
By reducing pressure in the ink droplet flying space between the head unit and the recording medium or by replacing air currently filling the ink droplet flying space with helium gas, air resistance (gas resistance) effected on ink droplets may be reduced. Then, the longitudinal ejection speed Vi increases to a higher speed than the transverse (Y direction) speed VY, and may accordingly diminish adverse impact from the speed VY. By slowing down the carriage speed; main scanning speed of the head unit, the printing operation may be less affected by the transverse (Y direction) speed VY which is the carriage speed between the head unit and the recording medium. As a result, a high-quality print result may be obtained.
The inkjet printing apparatus characterized as described in the aspects 1) to 5) obtains the following effects.
1) The inkjet printing apparatus operable to optionally select one of the printing modes may be equipped for high-resolution and high-speed printing, wide-gap printing, and super wide-gap printing with even greater head gaps. Such an inkjet printing apparatus may be applicable to a broader range of industrial and technical fields.
2) The inkjet printing apparatus may enable high-resolution printing even with head gaps 10 times greater than in the conventional printers. Print mediums that can be handled by such an inkjet printing apparatus may include three-dimensional objects with many irregularities.
3) The inkjet printing apparatus may be equipped to print clear and sharp images with lines of 30 μm or less in width. With such an inkjet printing apparatus, digital printing may be applicable on a full scale to a broader range of printing-related industrial and technical fields.
Hereinafter, embodiments of this disclosure are described in detail with reference to the accompanying drawings.
Structural features in part of the inkjet printing apparatus similar to the known art are not described herein or illustrated in detail.
Examples of the printing modes are given below as three printing modes.
First Printing Mode
Regular printing mode (high-speed printing mode): printing mode in which conventional one-pass scans or multi-pass scans are performed.
Second Printing Mode
High-resolution and wide-gap printing mode (low-speed printing mode): printing mode in which a scanning speed of a head that moves relative to a medium (recording medium) is decreased to, for example, one-tenth or less or desirably one-hundredth or less of an initial ejection speed VO of ink droplets, or scanning is temporarily suspended at the time of ejection of ink droplets. In this printing mode, a head gap is greater than in the first printing mode.
Third Printing Mode
Super wide-gap printing mode (helium-gas atmosphere printing mode): printing mode in which at least a space between positions of ejection and landing of ink droplets is supplied with helium gas, and the scanning speed of the head that moves relative to the medium is decreased to one-tenth or less or desirably one-hundredth or less of the initial ejection speed VO of ink droplets, or scanning is temporarily suspended at the time of ejection of ink droplets.
The third printing mode may be rephrased that a flying resistance changer is provided that changes a flying resistance of ink droplets by reducing pressure in an ink droplet flying space between a head unit and a mounting unit or by replacing air currently filling the flying space with a gas smaller in specific gravity than the air. The controller prompts the flying resistance changer to change the flying resistance of ink droplets based on a distance changed and set by a distance changing mechanism.
The regular printing mode illustrated in the first printing mode is substantially the same as printing modes typically set and used in the conventional inkjet printers and is not described herein in detail. This printing mode provides a printing speed of 840 mm/sec. under conditions of, for example, a scan frequency of 20 kHz and a nozzle gap of 600 dpi.
During the first printing mode, the controller 20 prompts a planar direction driving unit to set a carriage speed between a head unit 5 and a mounting unit 10 in a planar direction to, for example, a speed higher than one-tenth of the initial ejection speed of ink droplets.
During the second printing mode, the controller 20 prompts the distance changing mechanism to change a distance between the head unit 5 and the mounting unit 10 (head gap G) to, for example, 3 mm or more, and a traverse speed VY of a head that moves relative to a medium is then set to, for example, one-tenth or less or desirably one-hundredth or less of the initial ejection speed VO of ink droplets.
Possibly, a third printing mode may be further provided, in which the head gap is greater than in the first printing mode and a carriage speed remains the same as in the first printing mode.
In a respective one of the printing modes, atmosphere in the ink droplet flying space may be air or may be replaced with a gas smaller in specific gravity than air, for example, helium gas, or pressure in the flying space may be reduced.
In the third printing mode, high-speed printing is feasible by replacing air in the ink droplet flying space with a gas smaller in specific gravity than air, even with the head gap increased to a certain extent.
As for conditions included in the second printing mode, a head gap G may be allowed to increase as compared with the first printing mode by decreasing the traverse speed VY of the head that moves relative to the medium to, for example, one-tenth or less of the initial ejection speed VO of ink droplets, without having to replace air in the ink droplet flying space with any other gas. As a result, a high-quality print result may be obtained with thick textile fabric or the like.
As for conditions included in the third printing mode, when pressure in the ink droplet flying space is reduced or air in this space is replaced with a gas smaller in specific gravity and a carriage speed between the head unit and the mounting unit is decreased, printing may be successful with the head gap of, for example, 20 mm or more (super wide-gap printing mode illustrated in the third printing mode).
Specifically, the inkjet printing apparatus 1 includes a head unit 5 that excels in high resolution with a nozzle pitch of 600 dpi or more, a main scan driving unit 25 that drives the head unit 5 to move in a main scanning direction, a mounting unit 10 disposed so to face the head unit 5 and having an upper surface to be mounted with a recording medium, a distance changing mechanism 30 that changes a relative distance between the head unit 5 and the mounting unit 10 (head gap G), and a controller 20 that prompts the main scan driving unit 25 and the distance changing mechanism 30 to operate as set in the second printing mode.
More specifically, the inkjet printing apparatus 1 includes a flat mounting unit 10 on which a recording medium is mountable; a head unit 5 that ejects ink droplets to a recording medium 40; a planar direction driving unit that drives at least one of the head unit 5 ejecting ink droplets and the mounting unit 10 to move in a planar direction parallel to the mounting unit 10 and that changes a relationship between relative positions of the head unit 5 and the mounting unit 10 in the planar direction (main scan driving unit 25 for Y direction); and a height direction driving unit that changes a relationship between relative positions of the head unit 5 and the mounting unit 10 in a height direction perpendicular to the planar direction. The planar direction driving unit has a moving speed changing mechanism that changes a carriage speed between the head unit and the mounting unit in the planar direction. The height direction driving unit has a distance changing mechanism 30 that changes a distance between the head unit 5 and the mounting unit 10 (head gap G). The inkjet printing apparatus 1 further includes a controller 20 that controls the carriage speed changed by the moving speed changing mechanism based on the distance changed and set by the distance changing mechanism 30.
The head unit 5, being guided by a guide rail 7, performs scans in the main scanning direction (Y direction). A distance between the head unit 5 and an upper surface 15 of mounting unit (head gap G) is changeable in the range of, for example, 3 mm to 20 mm, by the distance changing mechanism 30.
This may be rephrased that the main scan driving unit 25 changes a relationship between relative positions of the head unit 5 and the mounting unit 10 in the main scanning direction.
Two driving units that drive the head unit 5 to move within a plane parallel to the mounting unit 10; main scan driving unit 25, and sub scan driving unit 155 (see
As described earlier, the inkjet printing apparatus 1 further has the gas replacement device 60 to replace air in the ink droplet flying space 17 with helium gas, or the like. The gas replacement device 60 includes an isolation chamber 55 that encapsulates the head unit 5 and the mounting unit 10, and a vacuum pump 65 that suctions air out of the isolation chamber 55. A helium gas tube is coupled to the gas replacement device 60 to introduce helium gas into the isolation chamber 55. The vacuum pump 65 and the helium gas tube respectively have a valve 70A and a valve 70B which are controlled by the controller 20 so as to replace air in the ink droplet flying space 17 with helium gas.
The high-resolution and wide-gap printing mode illustrated in the second printing mode is hereinafter described.
As illustrated in
As is known from
A stepping motor may be used for transport of the head unit 5 to allow VY=0, in which case scans by the head unit 5 may be suspended at the time of ink ejection. In case the high-resolution and wide-gap printing mode illustrated in the printing mode B is limited to low-speed printing, the main scan driving unit, using a combination of a low-speed linear motor and an encoder, decreases the main scanning speed to, for example, one-tenth or less or desirably one-hundredth or less of the initial ejection speed VO of the ink droplets. Specifically, the main scan driving unit decreases the main scanning speed; carriage speed in the main scanning direction between the head unit 5 and the mounting unit 10, to one-tenth or less or desirably one-hundredth or less of the initial ejection speed VO of the ink droplets, or the main scan driving unit sets the main scanning speed to zero.
In the high-resolution and wide-gap printing mode illustrated in the second printing mode, the printing speed is decreased, for example, to approximately one-tenth to one-hundredth of the initial ejection speed. Therefore, the following actions may be effective in this mode.
The head unit 5 may preferably include a high-resolution head that achieves the resolution of a final print result, so that multi-pass printing for higher resolution becomes unnecessary. This may allow high-resolution images to be printed in one to four passes. There are known banding-preventive means available for one-pass to four-pass serial printers, any one of which may be employed to avoid the occurrence of banding.
In the high-resolution and wide-gap printing mode illustrated in the second printing mode, the printing speed is 42 mm/sec., under conditions of, for example, scan frequency of 1 kHz and nozzle gap of 600 dpi.
While the head unit 5 of
The controller 20 includes CPU, RAM, and ROM and in charge of various operational controls. The CPU is a central processing unit that executes various functions by running programs. The RAM is used as a working region and a storage region for the CPU. In the ROM are stored an operation system and programs to be executed by the CPU.
The super wide-gap printing mode illustrated in the third printing mode is hereinafter described. During the super wide-gap printing mode illustrated in the third printing mode, gas in the ink droplet flying space 17 of the isolation chamber 55 is replaced with helium gas by the gas replacement device 60.
The gas replacement device 60 keeps a concentration of helium gas in the ink droplet flying space 17 of the isolation chamber 55 at 60 vol. % or more, or preferably at 90 vol. % or more. Optionally, a helium gas densitometer may be provided in the isolation chamber 55 in order to keep a constant concentration of helium gas in the ink droplet flying space 17. Then, the controller 20 may control a gas concentration in the isolation chamber 55 based on the concentration of helium gas measured by the helium gas densitometer.
The inkjet printing apparatus 1 according to the second embodiment is a line printer in which the head unit 5 is immovably positioned. In this printing apparatus, the mounting unit 10 supporting a lower part of the recording medium 40 is allowed to move on X-Y plane. The head unit 5 excels in resolution with a nozzle pitch of 600 dpi or more.
This printing apparatus having the head unit 5 thus immovably positioned may avoid possible vibration of the head unit 5 performing scans and associated adverse impact. To prevent the relative movement between the head unit 5 and the mounting unit 10 from affecting ink droplets ejected from the head unit 5, the mounting unit 10 may be temporarily halted while the ink droplets ejected are yet to land on the medium or may be moved at a low speed decreased to, for example, one-tenth or less or desirably one-hundredth or less of the initial ejection speed VO of the ink droplets.
In the operation illustrated in
Next, the gas replacement device 60 of the inkjet printing apparatus 1 according to the second embodiment is hereinafter described in detail. The gas replacement device 60 keeps the concentration of helium gas in the ink droplet flying space 17 of the isolation chamber 55 at 60 vol. % or more or preferably at 90 vol. % or more by controlling a vacuum pump 65, a valve 70A for gas suctioning, and a valve 70B coupled to a helium gas tube 72. Optionally, a helium gas densitometer may be provided in the isolation chamber 55 in order to keep a constant concentration of helium gas in the ink droplet flying space 17. Then, the controller 20 may control the gas concentration in the isolation chamber 55 based on the concentration of helium gas measured by the helium gas densitometer.
The inkjet printing apparatus 1, by moving the mounting unit 10, carries out the printing operation in accordance with the super wide-gap printing mode illustrated in the third printing mode. In the super wide-gap printing mode, at least the ink droplet flying space 17 between positions of ejection and landing of ink droplets is supplied with helium gas, and a carriage speed between the head unit 5 and the recording medium 40 is decreased to one-tenth or less or desirably one-hundredth or less of an initial ejection speed VO of ink droplets, or scanning is temporarily suspended (carriage speed of zero) at the time of ejection of ink droplets.
In the third printing mode, the density of helium gas is approximately one-seventh of air. Then, gas resistance against ink droplets before landing is decreased to a half or one-third as compared with air, and ink droplets may be accordingly decelerated to a lesser extent. When the super wide-gap printing mode is set, a head gap that allows for high-resolution and stable printing may be increased to a length approximately twice or three times greater than a length with air. Specifically, high-resolution printing with a head gap greater than, for example, 20 mm is feasible.
By removing oxygen-containing air from the ink droplet flying space 17 and filling this space with helium which is an inactive gas, a high-value-added inkjet printing apparatus is provided that may improve printing safety and that may be combined with laser cutting printers that leave no burn mark.
This disclosure provides a method in which three printing modes including a regular printing mode are selectively used to offer a user different printing options; high-speed printing with narrow head gap, high-resolution and wide-gap printing, and super wide-gap printing, depending on applications of use and purposes.
The inkjet printing apparatus according to this embodiment has a mode storage (not illustrated in the drawings) in which operations in different printing modes are storable. Therefore, this one inkjet printing apparatus alone may be allowed to handle various printing options by selecting a suitable one of the printing modes, for example, suitable for high-speed and high-resolution printing or a recording medium that requires a large head gap.
Typical inkjet printing apparatuses may employ a nozzle pitch of, for example, 150 dpi and achieve a high resolution through multi-pass printing. For example, 600 dpi is feasible in four-pass printing. In case the head unit with ink ejection nozzles performs a scan, the ink droplet landing position may become inaccurate under the impact from the scanning speed in the Y direction. Vibration generated by the scan per se may be another factor leading to failure to obtain a sharp, clear print result. The inkjet printing apparatus 1 according to this embodiment using the high-resolution head unit 5 with a nozzle pitch of 600 dpi or more may effectively prevent sharpness of a print result from degrading due to the scan by employing single-pass printing or a small number of scans or by fixing the position of the head unit 5.
By further providing the distance changing mechanism 30 that changes the relative distance between the head unit 5 and the mounting unit 10 (head gap G), recording mediums 40 large in thickness may be used by adjusting the distance between the head unit 5 and the upper surface 15 of the mounting unit 10 (head gap G).
While the head unit and the mounting unit are moving relative to each other in the main scanning direction, ink droplets ejected are affected by velocity components in the main scanning direction generated by the relative movement. In the inkjet printing apparatus 1 according to this embodiment, the main scan driving unit decreases the main scanning speed to one-tenth or less of the initial ejection speed of ink droplets, or to zero in some cases, in at least one of the printing modes. This may effectively diminish possible disturbance of ink droplets ejected in the main scanning direction (Y direction).
In the inkjet printing apparatus 1 according to this embodiment, the distance between the head unit 5 and the upper surface 15 of the mounting unit (head gap G) may be changed to, for example, 3 mm or more in at least one of the printing modes, therefore, recording mediums 40 large in thickness may be used as print medium.
After air currently filling the ink droplet flying space 17 between the head unit 5 and the recording medium 40 is replaced with helium gas, a force imposed on ink droplets by air resistance (gas resistance) may be decreased to a half or one-third of a force in the case of air. Then, the longitudinal ejection speed Vi may increase to a higher speed than the transverse (Y direction) speed VY; carriage speed between the head unit and the recording medium. This may diminish adverse impact from the speed VY. The inkjet printing apparatus according to this embodiment, therefore, may be allowed to increase the distance between the head unit 5 and the upper surface 15 of the mounting unit (head gap G) without losing desired sharpness of a print result. When the speed VY is further decreased to one-tenth or less of the initial ejection speed of ink droplets, the distance between the head unit 5 and the upper surface 15 of the mounting unit (head gap G) may be effectively further widened to 20 mm or more. This may be rephrased that, in a printing mode in which the following conditions are combined; high-resolution head unit 5 with a nozzle pitch of 600 dpi or more, lower main scanning speed, replacement of the gas in the ink droplet flying space 17 with helium gas, high-resolution inkjet printing leading to a print result that excels in sharpness may be performed even with recording mediums having irregularities and large thicknesses W, for example, textile mediums.
A mean molecular weight of air is approximately 29 g/mol, and a mean atomic weight of helium is approximately 4 g/mol. When the concentration of helium gas in the ink droplet flying space 17 is kept at 60 vol. % or more, a gas density in the ink droplet flying space may be reduced to about a half of a gas density when air is filling this space. In the inkjet printing apparatus 1 according to this embodiment, the longitudinal ejection speed Vi increases to a higher speed than the transverse (Y direction) speed VY, and adverse impact from the transverse speed VY may be accordingly diminished.
The inkjet printing apparatus 1 disclosed herein is not necessarily configured structurally and technically as described in the embodiments, and may be variously modified within the scope of what is described herein.
For example, possible combinations of the printing modes in the inkjet printing apparatus 1 may include a combination of the regular printing mode and either one of the high-resolution and wide-gap printing mode illustrated in the second printing mode and the super wide-gap printing mode illustrated in the third printing mode for certain applications of use.
Types of the recording medium 40 and means for medium transport are not particularly limited. Examples of transport means may include but are not limited to roll-to-roll, flatbed, and sheeting.
Types of the inkjet printing apparatus may include but are not limited to serial printers, flatbed printers, and line head printers.
Materials of the recording medium 40 may be any one selected from paper, plastics, rubbers, leathers, metals, glass, fabrics, building materials, interior materials, three-dimensional objects, and the like.
To maximize functions attainable by the high-resolution and wide-gap printing mode and super wide-gap printing mode, vibration of the printing apparatus is desirably reduced to minimum. In this regard, a printer configured to fix a head and move a print medium mounted on a flatbed is more suitable than a printer with a movable head-mounted carriage, because such a printer may allow a high-resolution print result to be obtained with a wider head gap, without the risk of possible vibration of and wind generated by the moving head.
Means for ink ejection from the head may include but is not limited to piezo and thermal inkjet systems, electrostatic suctioning, and dispensing.
The high-resolution and wide-gap printing mode illustrated in the second printing mode and super wide-gap printing mode illustrated in the third printing mode may offer improved printability with ink droplets of 1 pL or less which conventionally had to be atomized or demanded a smaller head gap in order to avoid inaccuracy of landing positions. Therefore, a super high-resolution print result with line widths of 50 μm or less may be successfully obtained.
Examples of usable ink may include but are not limited to aqueous inks, UV-curable inks, SUV (solvent-diluted UV inks), latex inks, and instantaneous drying inks. Other usable inks may include color inks, colorless inks, white inks, and inks in metallic or fluorescent colors.
It may be suggested to further provide a helium gas collecting mechanism with a membrane filter for recycling of helium gas.
The inkjet printing apparatus 1 according to the embodiments described thus far may be applicable to a broad range of printing applications using, for example, wide format printers for sign display, industrial flatbed printers, and textile printers for outfits such as T-shirts and uniforms. The inkjet printing apparatus 1 may be particularly useful in direct printing with mediums having irregularities.
Number | Date | Country | Kind |
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JP2018-025675 | Feb 2018 | JP | national |
This application is a continuation application of and claims the priority benefit of a prior application Ser. No. 16/273,177, filed on Feb. 12, 2019, now allowed. The prior application claims the priority benefit of Japanese Patent Application No. 2018-025675, filed on Feb. 16, 2018. The entirety of the above-mentioned patent application is hereby incorporated by reference herein and made a part of this specification.
Number | Name | Date | Kind |
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20190255866 | Ohnishi | Aug 2019 | A1 |
Number | Date | Country | |
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20200338914 A1 | Oct 2020 | US |
Number | Date | Country | |
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Parent | 16273177 | Feb 2019 | US |
Child | 16924197 | US |