The present application claims priority under 35 U.S.C. § 119 to Japanese Patent Application No. 2017-157933, filed on Aug. 18, 2017. The contents of this application are incorporated herein by reference in their entirety.
The present disclosure relates to an inkjet recording apparatus and a recording head position adjustment method.
An inkjet recording apparatus includes a plurality of head units. Each head unit includes a plurality of lineheads. Overlap of the head units in a width direction of a recording medium is adjusted by moving the head units in the width direction.
An inkjet recording apparatus according to an aspect of the present disclosure includes a plurality of recording heads and a head base. The recording heads eject ink on to a recording medium. The head base supports the recording heads. One recording head among the recording heads is selected as a reference head. The recording heads other than the reference head among the plurality of recording heads are arranged such that longitudinal directions of the recording heads other than the reference head are parallel to a longitudinal direction of the reference head. The head base is arranged such that the longitudinal direction of the reference head is orthogonal to a conveyance direction of the recording medium.
A recording head position adjustment method for implementation by an inkjet recording apparatus according to an aspect of the present embodiment includes selecting, primarily arranging, and secondarily arranging. The inkjet recording apparatus includes a plurality of recording heads and a head base. The recording heads eject ink on to a recording medium. The head base supports the recording heads. In the selecting, one recording head among the recording heads is selected as a reference head. In the primarily arranging, the recording heads other than the reference head among the plurality of recording heads are arranged such that longitudinal directions of the recording heads other than the reference head are parallel to a longitudinal direction of the reference head. In the secondarily arranging, the head base is arranged such that the longitudinal direction of the reference head is orthogonal to a conveyance direction of the recording medium.
An embodiment of the present disclosure will be described as follows with reference to the drawings (
First, an inkjet recording apparatus 100 according to the present embodiment will be described with reference to
As illustrated in
The feeding section 2 is in a lower (negative direction of the Z axis) inner portion of the casing 1. The feeding section 2 includes a paper feed cassette 21, a sheet feed roller 22, and a guide plate 23. The paper feed cassette 21 houses paper P and is freely attachable to and detachable from the casing 1. The feeding section 2 feeds the paper P to the paper conveyance section 4. The paper P is equivalent to an example of a “recording medium”.
The paper conveyance section 4 is located to one side (negative direction of the X axis) of the image forming section 3. The paper conveyance section 4 includes a paper conveyance path 41, a first conveyance roller pair 42, a second conveyance roller pair 43, and a registration roller pair 44. The registration roller pair 44 sends the paper P to the image forming section 3 at a timing of image formation.
The image forming section 3 is above (positive direction of the Z axis) the feeding section 2. The image forming section 3 forms an image on the paper P. The image forming section 3 includes a head section 200, a conveyor belt 32, and a conveyance guide 36. The head section 200 includes a recording head 34 and a head base 35. The recording head 34 includes a first recording head 341, a second recording head 342, a third recording head 343, and a fourth recording head 344. The first to fourth recording heads 341 to 344 are equivalent to an example of a “plurality of recording heads”.
A yellow ink Ky is housed in the first recording head 341. Yellow is equivalent to an example of a “first color”. A black ink Kk is housed in the second recording head 342. Black is equivalent to an example of a “second color”. A cyan ink Kc is housed in the third recording head 343. Cyan is equivalent to an example of a “third color”. A magenta ink Km is housed in the fourth recording head 344. Magenta is equivalent to an example of a “fourth color”.
The head base 35 supports the first to fourth recording heads 341 to 344. The head base 35 is flatly plate-shaped. The head base 35 is arranged parallel to an X-Y plane.
The conveyor belt 32 conveys the paper P fed from the registration roller pair 44 in a conveyance direction D1 of the paper P. The conveyance direction D1 of the paper P coincides with a positive direction of the X axis. The conveyance guide 36 is located to the other side (positive direction of the X axis in
The ejection section 5 is located downstream in the conveyance direction D1 (positive direction of the X axis) of the paper P relative to the image forming section 3. The ejection section 5 includes an ejection roller pair 51 and an exit tray 52. The ejection roller pair 51 ejects the paper P out of the casing 1 through the exit port 11. The paper P ejected by the ejection roller pair 51 is placed on the exit tray 52.
Next, a configuration of the head section 200 will be described with reference to
The segment recording heads 341f, 341c, and 341r are arranged in a direction (Y axial direction) orthogonal to the conveyance direction D1 of the paper P. Specifically, the segment recording head 341f is located on a negative side of the head base 35 in the Y axial direction, the segment recording head 341c is located at the center of the head base 35 in the Y axial direction, and the segment recording head 341r is located on a positive side of the head base 35 in the Y axial direction.
The second recording head 342 includes a segment recording head 342f, a segment recording head 342c, and a segment recording head 342r. The segment recording heads 342f, 342c, and 342r are equivalent to an example of a “plurality of segment recording heads”.
The segment recording heads 342f, 342c, and 342r are arranged in the direction (Y axial direction) orthogonal to the conveyance direction D1 of the paper P. Specifically, the segment recording head 342f is located on the negative side of the head base 35 in the Y axial direction, the segment recording head 342c is located at the center of the head base 35 in the Y axial direction, and the segment recording head 342r is located on the positive side of the head base 35 in the Y axial direction.
The third recording head 343 includes a segment recording head 343f, a segment recording head 343c, and a segment recording head 343r. The segment recording heads 343f, 343c, and 343r are equivalent to an example of a “plurality of segment recording heads”.
The segment recording heads 343f, 343c, and 343r are arranged in the direction (Y axial direction) orthogonal to the conveyance direction D1 of the paper P. Specifically, the segment recording head 343f is located on the negative side of the head base 35 in the Y axial direction, the segment recording head 343c is located at the center of the head base 35 in the Y axial direction, and the segment recording head 343r is located on the positive side of the head base 35 in the Y axial direction.
The fourth recording head 344 includes a segment recording head 344f, a segment recording head 344c, and a segment recording head 344r. The segment recording heads 344f, 344c, and 344r are equivalent to an example of a “plurality of segment recording heads”.
The segment recording heads 344f, 344c, and 344r are arranged in the direction (Y axial direction) orthogonal to the conveyance direction D1 of the paper P. Specifically, the segment recording head 344f is located on the negative side of the head base 35 in the Y axial direction, the segment recording head 344c is located at the center of the head base 35 in the Y axial direction, and the segment recording head 344r is located on the positive side of the head base 35 in the Y axial direction.
The head section 200 further includes first adjusting members 6. The first adjusting members 6 adjust a longitudinal direction of each of the 12 segment recording heads 34αβ (α=1, 2, 3, 4, β=r, c, f). A first adjusting member 6 is disposed on each of the 12 segment recording heads 34αβ. Each of the first adjusting members 6 has a first support member 61 and a first fixing structure 62. The first adjusting members 6 will be described in detail with reference to
The head section 200 further includes a second adjusting member 7. The second adjusting member 7 adjusts a position of the head base 35 relative to the casing 1. The second adjusting member 7 has a second support member 71 and a second fixing structure 72. The second adjusting member 7 will be described in detail with reference to
Next, a position adjustment method for the recording head 34 will be described with reference to
As illustrated in
Next, in Step S103, the 11 segment recording heads other than the reference head 34A among the 12 segment recording heads 34αβ (α=1, 2, 3, 4, β=r, c, f) are arranged such that longitudinal directions of the 11 segment recording heads other than the reference head 34A are parallel to a longitudinal direction of the reference head 34A. Specifically, the longitudinal directions of the 11 segment recording heads other than the reference head 34A are adjusted so as to be parallel to the longitudinal direction of the reference head 34A using the first adjusting members 6. The 11 segment recording heads other than the reference head 34A are then fixed to the head base 35 using the first adjusting members 6.
Next, in Step S105, ink is ejected from at least one segment recording head among the 12 segment recording heads 34αβ (α=1, 2, 3, 4, β=r, c, f) to form a specific image M on the paper P. For example, ink is ejected from the reference head 34A to form the specific image M on the paper P. The specific image M will be described in detail with reference to
Next, in Step S107, the head base 35 is arranged so that the longitudinal direction of the reference head 34A is orthogonal to the conveyance direction D1 of the paper P, and the position adjustment of the recording head 34 ends. Specifically, the position of the head base 35 is adjusted such that the longitudinal direction of the reference head 34A is orthogonal to the conveyance direction D1 of the paper P based on the specific image M using the second adjusting member 7. The head base 35 is then fixed to the casing 1 using the second adjusting member 7.
Step S101 is equivalent to an example of a “selecting”. Step S103 is equivalent to an example of “primarily arranging”. Step S105 is equivalent to an example of a “forming”. Step S107 is equivalent to an example of “secondarily arranging”.
According to the embodiment of the present disclosure described above with reference to
Note that according to the embodiment of the present disclosure, the segment recording head 342c is selected as the reference head 34A, but the present disclosure is not limited hereto. Any one of the 12 segment recording heads 34αβ (α=1, 2, 3, 4, β=r, c, f) may be selected as the reference head 34A.
A segment recording head located at an approximate center of the head base 35 in the Y axial direction and the X axial direction is preferably selected as the reference head 34A. Due to the selection of the reference head 34A in this way, a maximum distance between the reference head 34A and the 11 segment recording heads other than the reference head 34A can be shortened. Accordingly, the longitudinal directions of the 11 segment recording heads other than the reference head 34A can be easily adjusted so as to be parallel to the longitudinal direction of the reference head 34A.
Next, a configuration of each first adjusting member 6 will be described with reference to
Because the 12 segment recording heads 34αβ (α=1, 2, 3, 4, β=r, c, f) illustrated in
As illustrated in
The first fixing structure 62 is configured such that a position of the other end of the segment recording head 344c in the longitudinal direction thereof (negative end in the Y axial direction) is adjustable in a direction D2. Specifically, the direction D2 indicates a pivot direction of the other end of the segment recording head 344c in the longitudinal direction thereof when the segment recording head 344c pivots around the rotary shaft 611. The first fixing structure 62 fixes the other end of the segment recording head 344c in the longitudinal direction thereof to the head base 35.
The contacting member 625 is fixed to the other end of the segment recording head 344c in the longitudinal direction thereof (negative end in the Y axial direction). The contacting member 625 is also urged in a direction F1 (positive direction of the X axis). The plate-shaped member 626 is fixed to the head base 35.
As illustrated in
The supporting member 622 is plate-shaped and arranged along a Y-Z plane. Specifically, the supporting member 622 is fixed to the plate-shaped member 626. That is, the supporting member 622 is fixed to the head base 35 through the plate-shaped member 626. The supporting member 622 also slidably supports one end (positive end in the X axial direction) of the lifting member 623.
The lifting member 623 has a screw hole with the adjusting member 621 screwed therein, and ascends and descends in a direction D4 (Z axial direction) according to the rotation of the adjusting member 621. The one end (positive end in the X axial direction) of the lifting member 623 slides on one surface (negative side surface in the X axial direction) of the supporting member 622. The other end (negative end in the X axial direction) of the lifting member 623 slides on one surface (positive side surface in the X axial direction) of the moving member 624.
The moving member 624 is located between the lifting member 623 and the contacting member 625, and moves in a direction D5 (X axial direction) according to the ascending and descending of the lifting member 623. Specifically, the moving member 624 moves in the negative direction of the X axis as the lifting member 623 descends. The moving member 624 also moves in the positive direction of the X axis as the lifting member 623 ascends.
Next, operation of the first fixing structure 62 will be described. The lifting member 623 moves in the negative direction of the Z axis as the user rotates the adjusting member 621 in a specific direction (clockwise, for example). The moving member 624 then moves in the negative direction of the X axis according to the movement of the lifting member 623 in the negative direction of the Z axis because the one surface (positive side surface in the X axial direction) of the moving member 624 is slanted in the positive direction of the X axial direction toward the negative direction of the Z axis (diagonally to the lower left). The contacting member 625 then moves in the negative direction of the X axis, and the other end of the segment recording head 344c in the longitudinal direction thereof moves in the negative direction of the X axis.
The lifting member 623 moves in the positive direction of the Z axis as the user rotates the adjusting member 621 counterclockwise. The moving member 624 then moves in the positive direction of the X axis according to the movement of the lifting member 623 in the positive direction of the Z axis. The contacting member 625 then moves in the positive direction of the X axis, and the other end of the segment recording head 344c in the longitudinal direction thereof moves in the positive direction of the X axis.
The adjusting member 621, the supporting member 622, the lifting member 623, and the moving member 624 are integrally fixed to the head base 35 through the plate-shaped member 626 when the adjusting member 621 does not rotate. The contacting member 625 is urged in the direction F1 (positive direction of the X axis). Therefore, the contacting member 625 is fixed in a state of contact with the moving member 624. Accordingly, the first fixing structure 62 fixes the other end of the segment recording head 344c in the longitudinal direction thereof to the head base 35.
According to the embodiment of the present disclosure as described above with reference to
The contacting member 625 is fixed in a state of contact with the moving member 624 by stopping rotation of the adjusting member 621. Accordingly, the first fixing structure 62 can fix the other end of the segment recording head 344c in the longitudinal direction thereof.
Note that according to the embodiment of the present disclosure, the first support member 61 is located on the one end of the segment recording head 344c in the longitudinal direction thereof (positive end in the Y axial direction), and the first fixing structure 62 is located on the other end of the segment recording head 344c in the longitudinal direction thereof (negative end in the Y axial direction). However, the present disclosure is not limited hereto. The first support member 61 may be located on the other end of the segment recording head 344c in the longitudinal direction thereof, and the first fixing structure 62 may be located on the one end of the segment recording head 344c in the longitudinal direction thereof.
Next, a configuration of the second adjusting member 7 will be described with reference to
The side plate 12r has a plate shape and is arranged parallel to the X-Z plane on a positive side of the casing 1 in the Y axial direction. The side plate 12r supports one end of the head base 35 (positive end in the Y axial direction).
The side plate 12f has a plate shape and is arranged parallel to the X-Z plane on a negative side of the casing 1 in the Y axial direction. The side plate 12f supports the other end of the head base 35 (negative end in the Y axial direction).
The second adjusting member 7 has the second support member 71 and the second fixing structure 72. The second fixing structure 72 is equivalent to an example of a “second fixing member”.
The second support member 71 is located between the head base 35 and the side plate 12r. The second support member 71 supports the head base 35 such that the head base 35 is pivotable relative to the side plate 12r. Specifically, the second support member 71 includes a substantially cylindrical rotary shaft 711. The rotary shaft 711 is arranged parallel to the Z axial direction on the side plate 12r. The head base 35 is supported by the side plate 12r so as to be pivotable around the rotary shaft 711.
The second fixing structure 72 is configured such that the other end of the head base 35 (negative end in the Y axial direction) is adjustable in a direction D3. The direction D3 indicates a direction in which the other end of the head base 35 pivots when the head base 35 pivots around the rotary shaft 711. The second fixing structure 72 fixes the other end of the head base 35 to the side plate 12f.
The first plate-shaped member 720 is plate-shaped and is fixed to the side plate 12f. The first plate-shaped member 720 is arranged parallel to the X-Z plane.
The adjusting member 721 is cylindrical and has teeth (cylindrical worm) on the outer circumference thereof. A center axis of the adjusting member 721 is arranged in the Y axial direction. A user rotates the adjusting member 721 when adjusting the position of the other end (negative end in the Y axial direction) of the head base 35.
The moving member 722 is cylindrical and has teeth helically arranged on an outer circumferential surface thereof. A center axis of the moving member 722 is arranged in the X axial direction. The moving member 722 and the adjusting member 721 are configured as so-called “worm gears”. That is, the moving member 722 moves in a direction D6 (X axial direction) as the adjusting member 721 rotates.
The second plate-shaped member 723 is plate-shaped and integrated with the locking member 724. The second plate-shaped member 723 is fixed to a surface of the other end (negative end in the Y axial direction) of the head base 35 and arranged in the X axial direction. One end (negative end in the X axial direction) of the second plate-shaped member 723 is in contact with the moving member 722. The other end (positive end in the X axial direction) of the second plate-shaped member 723 is urged in a direction F2 (negative direction of the X axis).
The locking member 724 is cylindrical and is fixed to the other end of the head base 35. Specifically, the other end (negative end in the Y axial direction) of the head base 35 has a round hole extending in the Y axial direction. The locking member 724 is inserted into the hole in the other end of the head base 35 and is fixed to the head base 35. That is, the second plate-shaped member 723 and the locking member 724 are integrated with the head base 35.
Next, operation of the second fixing structure 72 will be described. The moving member 722 moves in the positive direction of the X axis as the user rotates the adjusting member 721 in a specific direction (clockwise, for example). The second plate-shaped member 723 and the locking member 724 then move in the positive direction of the X axis and the other end of the head base 35 moves in the positive direction of the X axis according to the movement of the moving member 722 in the positive direction of the X axis.
The moving member 722 moves in the negative direction of the X axis as the user rotates the adjusting member 721 counterclockwise. The second plate-shaped member 723 and the locking member 724 move in the negative direction of the X axis according to the movement of the moving member 722 in the negative direction of the X axis because the second plate-shaped member 723 is urged in the direction F2 (negative direction of the X axis). The other end (negative end in the Y axial direction) of the head base 35 then moves in the negative direction of the X axis.
The adjusting member 721 and the moving member 722 are integrally fixed to the side plate 12f through the first plate-shaped member 720 when the adjusting member 721 is not rotated. The second plate-shaped member 723 is urged in the direction F2 (negative direction of the X axis). Therefore, the second plate-shaped member 723 is fixed in a state of contact with the moving member 722. Accordingly, the second fixing structure 72 fixes the other end (negative end in the Y axial direction) of the head base 35 to the side plate 12f.
According to the embodiment of the present disclosure as described above with reference to
The second plate-shaped member 723 is fixed in a state of contact with the moving member 722 by stopping the rotation of the adjusting member 721. Accordingly, the second fixing structure 72 can fix the other end of the head base 35 to the side plate 12f.
Note that according to the embodiment of the present disclosure, the second support member 71 is located on the one end (positive end in the Y axial direction) of the head base 35, and the second fixing structure 72 is located on the other end (negative end in the Y axial direction) of the head base 35. However, the present disclosure is not limited hereto. The second support member 71 may be located on the other end of the head base 35, and the second fixing structure 72 may be located on the one end of the head base 35.
Next, a position adjustment method for the head base 35 will be described in detail with reference to
The first image M1 extends in a direction parallel to the conveyance direction D1 of the paper P. Specifically, the first image M1 is a linear image extending in a direction parallel to the conveyance direction D1 of the paper P. The second image M2 is a linear image parallel to the longitudinal direction of the reference head 34A. An angle θ indicates an angle between the first image M1 and the second image M2.
As described above with reference to
Specifically, the first image M1 is parallel to the conveyance direction D1 of the paper P. The second image M2 is parallel to the longitudinal direction of the reference head 34A. For example, the user moves the other end of the head base 35 in the positive direction of the X axis by rotating the adjusting member 721 (refer to
For another example, the user moves the other end of the head base 35 in the negative direction of the X axis by rotating the adjusting member 721 counterclockwise when the angle θ is obtuse. Thus, the angle θ can be decreased. In this way, the user can adjust the position of the other end (negative end in the Y axial direction) of the head base 35 such that the angle θ is a right angle by rotating the adjusting member 721.
According to the embodiment of the present disclosure as described above with reference to
The embodiment of the present disclosure has been described above with reference to the drawings. However, the present disclosure is not limited to the above-mentioned embodiment and may be implemented in various manners within a scope not departing from the gist thereof (as below in (1) to (2), for example). The drawings are schematic illustrations that emphasize elements of configuration in order to facilitate understanding thereof. Properties of the elements of configuration illustrated in the drawings, such as thickness, length, and number thereof, may differ from actual properties thereof in order to facilitate preparation of the drawings. Properties of the elements of configuration illustrated in the above-mentioned embodiment such as shape and size are one example, not particularly limited, and may be variously altered within a scope not substantially departing from the effects of the present disclosure.
(1) According to the present embodiment as described with reference to
(2) According to the present embodiment as described with reference to
Number | Date | Country | Kind |
---|---|---|---|
2017-157933 | Aug 2017 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
8419160 | Mantell | Apr 2013 | B2 |
9156267 | Tanda | Oct 2015 | B2 |
20050156963 | Song | Jul 2005 | A1 |
20100182371 | Tomoguchi | Jul 2010 | A1 |
20150116422 | Tanda | Apr 2015 | A1 |
Number | Date | Country |
---|---|---|
104589797 | Aug 2016 | CN |
2003-127352 | May 2003 | JP |
Entry |
---|
Office Action mailed by the State Intellectual Property Office of the People's Republic of China dated Dec. 26, 2019, which corresponds to Chinese Patent Application No. 201810894111.X and is related to U.S. Appl. No. 16/058,434. |
Number | Date | Country | |
---|---|---|---|
20190054737 A1 | Feb 2019 | US |