This application is based upon and claims the benefit of priority from the corresponding Japanese Patent Application No. 2017-030782 filed on Feb. 22, 2017, the entire contents of which are incorporated herein by reference.
The present disclosure relates to an inkjet recording apparatus.
In an inkjet recording apparatus for forming an image by an inkjet system, a second storage part such as a sub ink tank may be provided on an ink supply path from a first storage part such as an ink container to an ejection part such as a recording head. For example, in this type of inkjet recording apparatus, the amount of ink supplied from the first storage part to the second storage part is controlled such that the surface of the ink stored in the second storage part is at a predetermined level lower than an ink ejection port of the ejection part. This allows the water pressure of the ink in the ejection part to be adjusted, so that leakage of the ink from the ink ejection port, and backflow of the ink from the ejection part to the second storage part, are prevented.
An inkjet recording apparatus according to an aspect of the present disclosure includes a first storage part, a second storage part, an ejection part, a first supply path, a regulation part, and a second supply path. The first storage part stores ink. The second storage part is provided higher than the first storage part and stores the ink supplied from the first storage part. The ejection part includes an ejection port from which the ink supplied from the second storage part is ejected. The first supply path connects the first storage part and the second storage part, and has a discharge port which is provided in the second storage part at a level higher than a predetermined specific position and lower than the ejection port. The specific position is set at a lower-limit level of a surface of the ink in the second storage part so as to prevent a backflow of the ink from the ejection port to the second storage part. The regulation part regulates a flow of the ink from the second storage part to the first storage part in the first supply path. The second supply path connects the second storage part and the ejection part and has a supply port which is provided in the second storage part at a level lower than the discharge port.
This Summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description with reference where appropriate to the accompanying drawings. This Summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used to limit the scope of the claimed subject matter. Furthermore, the claimed subject matter is not limited to implementations that solve any or all disadvantages noted in any part of this disclosure.
The following describes an embodiment of the present disclosure with reference to the accompanying drawings for the understanding of the present disclosure. It should be noted that the following embodiment is an example of a specific embodiment of the present disclosure and should not limit the technical scope of the present disclosure.
[Outlined Configuration of Inkjet Recording Apparatus 10]
First, a description is given of an outlined configuration of an inkjet recording apparatus 10 according to an embodiment of the present disclosure, with reference to
The inkjet recording apparatus 10 is a printer that can form an image by an inkjet system. It is noted that the present disclosure is applicable to inkjet recording apparatuses such as a facsimile apparatus, a copier, and a multifunction peripheral that can form an image by an inkjet system.
As shown in
The sheet feed cassette 1 stores sheets that are print targets in the inkjet recording apparatus 10. For example, the sheets stored in the sheet feed cassette 1 are sheet-like materials such as sheets of paper, sheets of coated paper, postcards, envelopes, and OHP sheets.
The sheet feed part 2 supplies sheets stored in the sheet feed cassette 1 one by one to the recording part 3. As shown in
The recording part 3 records an image on a sheet supplied from the sheet feed part 2. As shown in
The line heads 31 to 34 are so-called line-head-type recording heads. That is, the inkjet recording apparatus 10 is a so-called line-head-type inkjet recording apparatus. The line heads 31 to 34 are elongated in a width direction D2 perpendicular to a sheet conveyance direction D1 (see
As shown in
In the present embodiment, in the line head 31, three recording heads 30 are arranged in zigzag along the width direction D2. In addition, in each of the other line heads 32 to 34, as in the line head 31, three recording heads 30 are arranged in zigzag along the width direction D2. It is noted that
The ink container part 4 includes ink containers 41, 42, 43, and 44 that respectively store black, cyan, magenta, and yellow ink. The ink containers 41, 42, 43, and 44 are connected to the line heads 31 to 34 of the same color, via the ink supply parts 7, respectively. Here, each of the ink containers 41 to 44 is an example of the first storage part of the present disclosure.
The conveyance unit 5 is disposed below the line heads 31 to 34. The conveyance unit 5 conveys the sheet in such a state where the sheet faces the facing surfaces 30A of the recording heads 30. As shown in
The stretching roller 52 is coupled with a rotation shaft of a motor (not shown). When the motor is driven and the stretching roller 52 is rotated counterclockwise, the sheet conveyance belt 51 moves rotationally so as to convey the sheet in the conveyance direction D1. As the sheet conveyance belt 51 moves rotationally in such a manner, the sheet supplied from the sheet feed part 2 is conveyed through the recording part 3 toward the sheet discharge part 6. It is noted that the conveyance unit 5 also includes a suction unit (not shown) for sucking air through a lot of through holes formed in the sheet conveyance belt 51 so that the sheet is attracted by the sheet conveyance belt 51. In addition, a pressure roller 56 is provided positioned to face the stretching roller 53 so as to press the conveyed sheet against the sheet conveyance belt 51.
The sheet discharge part 6 is provided downstream of the recording part 3 in the conveyance direction D1. As shown in
The controller 8 includes control equipment such as CPU, ROM, and RAM that are not shown. The CPU is a processor that executes various calculation processes. The ROM is a nonvolatile storage device in which various information such as control programs for causing the CPU to execute various processes are stored in advance. A supply control program is stored in the ROM in advance, wherein the supply control program causes the CPU to execute a supply control process (see the flowchart of
The ink supply parts 7 supply the ink stored in the ink container part 4 respectively to the line heads 31 to 34 of the recording part 3. As shown in
The first supply path 71 is an ink moving passage connecting the ink container 41 and the sub ink tank 73. As shown in
The supply part 72 is configured to supply the ink from the ink container 41 to the sub ink tank 73 via the first supply path 71. For example, as shown in
The sub ink tank 73 stores ink which is supplied thereto from the ink container 41 by the supply part 72. The ink stored in the sub ink tank 73 is supplied to the corresponding recording head 30. As shown in
As shown in
The second supply path 74 is an ink moving passage connecting the sub ink tank 73 and the recording head 30. As shown in
In the inkjet recording apparatus 10, as shown in
In addition, in the inkjet recording apparatus 10, the amount of ink supplied from the ink container 41 to the sub ink tank 73 is controlled so that the surface F2 of the ink in the sub ink tank 73 is not separated from the detection position P1 by more than a predetermined specific distance in the up-down direction D3.
Specifically, when the detection part 732 detects absence of the ink at the detection position P1, the controller 8 drives the supply part 72. For example, the controller 8 drives the supply part 72 for a predetermined specific time period that corresponds to the specific distance.
With the above-described arrangement, the level of the surface F2 of the ink in the sub ink tank 73 is maintained to be within a range between a lower-limit level and an upper-limit level, wherein the lower-limit level is located below the detection position P1 by the specific distance, and the upper-limit level is located above the detection position P1 by the specific distance. As a result, a difference between the distance L1 and a distance X (see
Meanwhile, conventionally, in a case where the sub ink tank 73 is disposed higher than the ink container 41, the first regulation part 723 and the second regulation part 724 may break down, and the ink may flow back from the sub ink tank 73 to the ink container 41. In that case, the surface F2 of the ink in the sub ink tank 73 may fall, the distance X between the ink surface F2 and the ejection port 301A may become large, and the ink may flow back from the recording head 30 to the sub ink tank 73.
On the other hand, in the inkjet recording apparatus 10 according to the embodiment of the present disclosure, as described below, it is possible to prevent a backflow of the ink from the recording head 30 to the sub ink tank 73.
Specifically, in the inkjet recording apparatus 10, an end part 712A and an end part 741A are disposed in the sub ink tank 73 so as to satisfy a predetermined positional relationship, wherein the end part 712A is an end part of the second tube 712 from which the ink supplied from the ink container 41 is discharged, and the end part 741A is an end part of the third tube 741 from which the ink is drawn up so as to be supplied to the recording head 30. Here, the end part 712A of the second tube 712 is an example of the discharge port of the present disclosure. In addition, the end part 741A of the third tube 741 is an example of the supply port of the present disclosure.
More specifically, in the inkjet recording apparatus 10, a distance L2 (see
In addition, in the inkjet recording apparatus 10, the end part 712A of the second tube 712 is provided in the sub ink tank 73 at a level that is higher than a specific position P2 (see
In addition, in the inkjet recording apparatus 10, the end part 741A of the third tube 741 is provided in the sub ink tank 73 at a level lower than the end part 712A of the second tube 712. As a result, in the inkjet recording apparatus 10, even if the ink flows back from the sub ink tank 73 to the ink container 41, it does not happen that the ink surface F2 falls to a level of the end part 741A of the third tube 741. This prevents that the end part 741A of the third tube 741 is positioned above the ink surface F2 and the ink flows back from the recording head 30 to the sub ink tank 73.
Here, in the inkjet recording apparatus 10, as shown in
In addition, the controller 8 notifies an abnormality of the supply part 72 when the detection part 732 does not detect presence of the ink at the detection position P1 even after the specific time period has passed since the driving start of the supply part 72. For example, the controller 8 displays, on an operation/display part (not shown), a message that the supply part 72 is abnormal. This allows the user to take an action to deal with the abnormality, such as requesting a maintenance. It is noted that in a case where the first regulation part 723 and the second regulation part 724 are provided independently of the supply part 72, the controller 8 may notify that either the supply part 72 or a set of the first regulation part 723 and the second regulation part 724 is abnormal, or notify that both of them are abnormal.
[Supply Control Process]
In the following, steps S11, S12, . . . represent numbers assigned to the processing procedures (steps) executed by the controller 8. It is noted that the controller 8 executes the supply control process when the inkjet recording apparatus 10 is powered on, or when the inkjet recording apparatus 10 returns to a normal operation state from a sleep state where some functions of the inkjet recording apparatus 10 stop. In addition, the controller 8 executes the supply control process for each of the ink supply parts 7. In the following description, it is supposed that the supply control process is executed with respect to the ink supply part 7 that corresponds to the ink container 41.
<Step S11>
First, in step S11, the controller 8 determines whether or not the detection part 732 has detected absence of ink at the detection position P1.
Here, upon determining that absence of ink at the detection position P1 has been detected (Yes side at S11), the controller 8 moves the process to step S12. In addition, upon determining that absence of ink at the detection position P1 has not been detected (No side at S11), the controller 8 waits, at step S11, detection of absence of ink at the detection position P1.
<Step S12>
In step S12, the controller 8 starts driving the supply part 72.
<Step S13>
In step S13, the controller 8 determines whether or not the specific time period has passed since the driving start of the supply part 72 in step S12.
Here, upon determining that the specific time period has passed since the driving start of the supply part 72 (Yes side at S13), the controller 8 moves the process to step S131. In addition, upon determining that the specific time period has not passed since the driving start of the supply part 72 (No side at S13), the controller 8 moves the process to step S14.
<Step S14>
In step S14, the controller 8 determines whether or not the detection part 732 has detected presence of ink at the detection position P1.
Here, upon determining that presence of ink at the detection position P1 has been detected (Yes side at S14), the controller 8 moves the process to step S15. In addition, upon determining that presence of ink at the detection position P1 has not been detected (No side at S14), the controller 8 moves the process to step S13, and waits detection of the presence of ink at the detection position P1 until the specific time period passes.
<Step S15>
In step S15, the controller 8 stops driving the supply part 72. Subsequently, the controller 8 moves the process to step S11, and executes the processes of steps S12 to S15 each time the detection part 732 detects absence of ink at the detection position P1.
<Step S131>
On the other hand, when it is determined in step S13 that the specific time period has passed since the driving start of the supply part 72, the controller 8 executes the process of step S131. In step S131, the controller 8 stops driving the supply part 72.
<Step S132>
In step S132, the controller 8 notifies an abnormality of the supply part 72. For example, the controller 8 displays, on the operation/display part, a message that the supply part 72 is abnormal. It is noted that in the supply control process, the process of step S132 may be omitted.
As described above, in the inkjet recording apparatus 10, the end part 712A of the second tube 712 is provided higher than the specific position P2. In addition, the end part 741A of the third tube 741 is provided lower than the end part 712A of the second tube 712. With this configuration, it is possible to prevent the ink from flowing back from the recording head 30 to the sub ink tank 73 even when the first regulation part 723 and the second regulation part 724 break down.
It is to be understood that the embodiments herein are illustrative and not restrictive, since the scope of the disclosure is defined by the appended claims rather than by the description preceding them, and all changes that fall within metes and bounds of the claims, or equivalence of such metes and bounds thereof are therefore intended to be embraced by the claims.
Number | Date | Country | Kind |
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2017-030782 | Feb 2017 | JP | national |
Number | Name | Date | Kind |
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6883905 | Kimura | Apr 2005 | B2 |
7467858 | Lebron | Dec 2008 | B2 |
Number | Date | Country |
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2009101668 | May 2009 | JP |
Number | Date | Country | |
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20180236775 A1 | Aug 2018 | US |