Embodiments described herein generally relate to the field of electronic devices and, more particularly, an integrated inductor with adjustable coupling.
In microelectronic circuits, integrated inductors are utilized to provide functions including on-die power delivery. Air-core inductors (ACIs) are commonly being utilized, and may be built in an electronic package underneath each microprocessor core. In this manner, the conventional inductor is a separate component from the other circuitry of the microelectronic circuit.
Air-core inductors (referring to an inductor that does not depend on ferromagnetic material to provide inductance) present a difficulty in scaling with the reduction in area for microprocessors resulting as microelectronics move to finer process geometries. In particular, the quality factor of the air-core inductor is generally decreasing with each generation of microprocessor. In addition, to minimize eddy current effects, the air-core inductors generally cannot have metallization or conductors such as interconnections located near to them (i.e. above or below the inductor), and as a result the inductors require a large volume.
Integrated inductors that include magnetic materials (which may be referred to herein as magnetic material inductors) can provide an alternative to air-core inductors to mitigate the area scaling trends and help maintain good efficiency at low currents. However, the implementation of magnetic materials for micro integrated inductors introduces certain difficulties. In particular, eddy currents present a significant challenge with conductive magnetic materials, greatly reducing the quality factor for such integrated inductors.
Embodiments described here are illustrated by way of example, and not by way of limitation, in the figures of the accompanying drawings in which like reference numerals refer to similar elements.
Embodiments described herein are generally directed to an integrated inductor with adjustable coupling. In some embodiments, an integrated inductor is provided for implementations that may include power delivery, power amplifiers, or applications that require an inductor with magnetic coupling.
For the purposes of this description:
“Integrated inductor” refers to inductor that is integrated onto a substrate of a microelectronic package or chip. The term “integrated inductor” includes integration on a chip (for example, integration into a system on a chip, or SoC), integration on a package (for example, integration into a system on a package, or SoP), integration into a die that is separate from other circuitry, or other integration into a substrate.
“Eddy current” refers to an electric current in a conductor resulting from induction by a flowing or varying current, wherein eddy currents are in the form of closed loops and tend to flow counter to the flow of electric currents in the interconnections.
“Quality factor” or“Q” of an inductor refers to a measure of the efficiency of the inductor, wherein Q equals a ratio of inductive reactance to resistance at a given frequency.
Coupled integrated inductors and transformer structures using magnetic films may be implemented in microelectronic circuits such as integrated voltage converters. Magnetic material inductors (which may also be referred to as magnetic-core inductors, or MCI) use less volume than inductors without magnetic materials, and therefore will enable scaling to smaller microprocessor elements. However, the challenges faced in implementing conductive magnetic materials in integrated inductors include the generation of eddy currents in the magnetic material and the fact that the magnetic material can reach saturation in operation, causing a drop in the inductance at higher currents. The saturation of the magnetic material is in contrast with an air core inductor that does not include magnetic material, and which cannot saturate.
The difficulties with saturation can be reduced by using a magnetic material that includes an air gap, but with the resulting disadvantage of a reduction in the effective permeability of the magnetic material, μe. Flux density, referring to the magnitude of magnetic flux passing through a unit area, may be determined as follows:
B=μ0×μe×H [1]
Where: B=magnetic flux density (B field)
μe=effective permeability of the magnetic material
μ0=permeability of a vacuum
H=magnetic field
The flux density will decrease with a lower effective permeability μe of the magnetic material. This will result in a reduction in inductance, and the reduction in inductance can only be compensated for by increasing the length of the inductor or the number of winding turns in a solenoid structure.
In implementation, an integrated inductor may be implemented to include a break in the conductive paths of the magnetic material, wherein the breaks in the conductive paths operate to reduce the eddy currents. However, the breaks in the magnetic material results in a reduction in the inductance and corresponding quality factor of the inductor, resulting in losses in operation.
In some embodiments, to address the limitations of a magnetic material structure for an integrated inductor, a coupled transformer structure with magnetic material includes adjustable coupling between portions of the transformer without requiring change in process technology for fabrication of the inductor. In some embodiments, connection of strips of the magnetic material of an integrated inductor may be adjusted by changing the mask design and layout for the device, thereby modifying the coupling factor for the inductor. In some embodiments, the coupling factor may be chosen for a given circuit design while minimizing the eddy currents that create loss. In some embodiments, a process enables a choice of frequency at which the peak quality factor for the inductor occurs, thereby maximizing the efficiency for a voltage converter, power amplifier, or other circuit.
However, the implementation illustrated in
However, the slots 580 are fabricated orthogonal to the direction of the current flowing in the wires, without regard to such parameters as the coupling factor and the complex flows of the eddy currents. As further described below, the implementation of the slots 580, while reducing eddy currents, also serves to significantly reduce the quality factor of the inductor 550.
In some embodiments, an integrated inductor is modified to provide magnetic material structures that can address the complex flows of the eddy currents in the magnetic material, and that can be tuned to better meet the circuit requirements by adjusting one or more characteristics of the inductor. In some embodiments, an apparatus, system, or process is to partially separate the magnetic material located over each microstrip inductor such that the coupling between the magnetic strip sections is higher than a weakly coupled structure (such as illustrated in
The H-gap transformer inductor may include the following:
(1) In some embodiments, a discontinuous gap is implemented between the magnetic films above and below the coupled stripe inductors making up the transformer. In some embodiments, a size of the gap may be adjusted both to select the desired coupling of the inductor and to set the frequency of the peak quality factor for the inductor. In some embodiments, gap adjustment may be implemented by changing a mask design and layout or similar structure for fabrication of the integrated inductor without requiring a change in the materials or process technology for the integrated inductor.
(2) In some embodiments, additional gaps (referred to herein as notches) along an outer periphery of the magnetic material may be implemented to adjust the coupling between the top and bottom magnetic films and to further reduce the eddy currents in the magnetic material.
(3) In some embodiments, the integrated inductor may be implemented such that the conductor is fabricated directly in contact with the bottom magnetic film layer by creating a complete gap between the two sides. This construction eliminates one dielectric layer film. The high resistivity and laminations of the magnetic material minimize the flow of current between the two copper stripes when some magnetic material is used to bridge the magnetic material that is used to form the H-gap structure.
(4) In some embodiments, the adjustable gaps may be designed into transformer structures fabricated into trenches etched into the silicon substrate.
In some embodiments, an adjustable gap architecture may be implemented in inductors or transformers with magnetic materials in, for example, RF circuits, wireless circuits, or power amplifiers, or to integrate a high-frequency DC-DC converter to better control power consumption in high performance or low power devices and circuits. In some embodiments, the implementation of the adjustable gap architecture may be particularly valuable in multicore and graphics microprocessors. However, embodiments are not limited to these implementations, but rather be utilized in any microelectronic circuit.
In some embodiments, the width of the bridges of magnetic material may be set at any width between the unseparated implementation illustrated in
In some embodiments, the partial slots are implemented to include a first slot portion beginning at a point on a first end of a section of magnetic material (in a first direction along the conductors) and a second slot portion beginning at a point on a second, opposite end of the magnetic material (in a second opposite direction along the conductors), with the bridge of magnetic material being between the first slot portion and the second slot portion. In some embodiments, a bridge between the first slot portion and the second slot portion may be any width greater than zero. In some embodiments, a width of a bridge of magnetic material may be within a range of percentages of the full length of the magnetic material. In some embodiments, the bridge located is approximately at a middle of the section of magnetic material between the first end and the second end, or, stated in another way, the first slot portion and the second slot portion are approximately the same length. In some embodiments, a midpoint between the first end and the second end of the magnetic material is included in the bridge. In some embodiments, the partial slots are approximately parallel with the conductors, which may be referred to as being positioned lengthwise in the magnetic material. In some embodiments, each partial slot is located approximately midway between a first conductor and a second conductor. In some embodiments, the partial gap (and thus the bridge of magnetic material) in the top magnetic film and the bottom magnetic film may be different.
However, utilizing an embodiment of an H-gap structure in an inductor will result in a higher amount of inductance than a weakly-coupled structure, thereby better maintaining more of the inductance while improving the quality factor of the inductor.
Further, as shown in
In some embodiments, upon identifying the usage and frequency of operation, the particular inductor specifications are identified, including identifying the gap dimension of an H-gapped inductor 1210. In some embodiments, the inductor specifications may include notches along an outer periphery of the magnetic material such as illustrated in
In some embodiments, the process may further include generating a mask or other structure 1215 for fabrication of the magnetic material for the magnetic core of the integrated inductor. In some embodiments, the mask or other structure includes the design of an H-gap partial separation between portions of the magnetic material of a particular gap size, or, stated in another way, design of bridges in the magnetic material. In some embodiments, the mask or other structure further includes a series of notches in the magnetic material. In this manner, the structure of the integrated inductor for particular specifications may be designed and fabricated without requiring a modification of the fabrication process for the inductor.
In some embodiments, the process continues with the fabrication of the inductor, including the generation of the magnetic material core with the specified H-gap dimension and other features 1220.
In some embodiments, the H-gap integrated inductors may be as illustrated in
In some embodiments, the SoC 1300 may include, but is not limited to, the following:
(a) A central processing unit (CPU) or other processing element 1310 for the processing of data.
(b) A graphics processing unit (GPU) 1320 to create images for output to a display.
(c) Memory 1330, where memory may include random access memory (RAM) or other dynamic storage device or element as a main memory for storing information and instructions to be executed by the CPU 1310 and the GPU 1320. Main memory may include, but is not limited to, dynamic random access memory (DRAM). Memory 1330 may further include a non-volatile memory and a read only memory (ROM) or other static storage device for storing static information and instructions for the CPU 1310 and GPU 1320.
(d) A Northbridge 1340 to handle communications between the CPU and other component of the SoC. In some embodiments, the SoC 1300 may further include a Southbridge 1350 to handle I/O functions.
(e) A transmitter, receiver, or both 1360 for the transmission and reception of data via wired communications. Wireless communication includes, but is not limited to, Wi-Fi, Bluetooth™, near field communication, and other wireless communication standards.
(f) One or more interfaces 1370, including USB (Universal Serial Bus, Firewire, Ethernet, or other interfaces.
In the description above, for the purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the described embodiments. It will be apparent, however, to one skilled in the art that embodiments may be practiced without some of these specific details. In other instances, well-known structures and devices are shown in block diagram form. There may be intermediate structure between illustrated components. The components described or illustrated herein may have additional inputs or outputs that are not illustrated or described.
Various embodiments may include various processes. These processes may be performed by hardware components or may be embodied in computer program or machine-executable instructions, which may be used to cause a general-purpose or special-purpose processor or logic circuits programmed with the instructions to perform the processes. Alternatively, the processes may be performed by a combination of hardware and software.
Portions of various embodiments may be provided as a computer program product, which may include a computer-readable medium having stored thereon computer program instructions, which may be used to program a computer (or other electronic devices) for execution by one or more processors to perform a process according to certain embodiments. The computer-readable medium may include, but is not limited to, magnetic disks, optical disks, read-only memory (ROM), random access memory (RAM), erasable programmable read-only memory (EPROM), electrically-erasable programmable read-only memory (EEPROM), magnetic or optical cards, flash memory, or other type of computer-readable medium suitable for storing electronic instructions. Moreover, embodiments may also be downloaded as a computer program product, wherein the program may be transferred from a remote computer to a requesting computer.
Many of the methods are described in their most basic form, but processes can be added to or deleted from any of the methods and information can be added or subtracted from any of the described messages without departing from the basic scope of the present embodiments. It will be apparent to those skilled in the art that many further modifications and adaptations can be made. The particular embodiments are not provided to limit the concept but to illustrate it. The scope of the embodiments is not to be determined by the specific examples provided above but only by the claims below.
If it is said that an element “A” is coupled to or with element “B,” element A may be directly coupled to element B or be indirectly coupled through, for example, element C. When the specification or claims state that a component, feature, structure, process, or characteristic A “causes” a component, feature, structure, process, or characteristic B, it means that “A” is at least a partial cause of “B” but that there may also be at least one other component, feature, structure, process, or characteristic that assists in causing “B.” If the specification indicates that a component, feature, structure, process, or characteristic “may”, “might”, or “could” be included, that particular component, feature, structure, process, or characteristic is not required to be included. If the specification or claim refers to “a” or “an” element, this does not mean there is only one of the described elements.
An embodiment is an implementation or example. Reference in the specification to “an embodiment,” “one embodiment,” “some embodiments,” or “other embodiments” means that a particular feature, structure, or characteristic described in connection with the embodiments is included in at least some embodiments, but not necessarily all embodiments. The various appearances of “an embodiment,” “one embodiment,” or “some embodiments” are not necessarily all referring to the same embodiments. It should be appreciated that in the foregoing description of exemplary embodiments, various features are sometimes grouped together in a single embodiment, figure, or description thereof for the purpose of streamlining the disclosure and aiding in the understanding of one or more of the various novel aspects. This method of disclosure, however, is not to be interpreted as reflecting an intention that the claimed embodiments requires more features than are expressly recited in each claim. Rather, as the following claims reflect, novel aspects lie in less than all features of a single foregoing disclosed embodiment. Thus, the claims are hereby expressly incorporated into this description, with each claim standing on its own as a separate embodiment.
In some embodiments, an inductor includes a first conductor and a second conductor; one or more strips of magnetic film, including a first strip of magnetic material film, below the first conductor and the second conductor; and one or more strips of magnetic film, including a second strip of magnetic material film, above the first conductor and the second conductor. In some embodiments, at least one of the first strip of magnetic material and the second strip of magnetic material includes a partial slot to partially separate a first section of the strip of magnetic material and a second section of the strip of magnetic material,
In some embodiments, the partial slot includes a first slot portion, a second slot portion, and a bridge of magnetic material between the first slot portion and the second slot portion.
In some embodiments, the partial slot creates a partial lengthwise separation of the strip of magnetic material.
In some embodiments, the first slot portion begins at a first end of the strip of magnetic material and the second slot portion begins at a second, opposite end of the strip of magnetic material.
In some embodiments, the first slot portion and the second slot portion are approximately parallel to the first conductor and the second conductor.
In some embodiments, a width of the bridge may be set to modify magnetic coupling of the inductor.
In some embodiments, setting the width of the bridge includes modification of a mask layout for fabrication of the inductor.
In some embodiments, the width of the bridge is at least 20 percent and no more than 80 percent of a total length of the magnetic material.
In some embodiments, the width of the bridge is no more than 50 percent of a total length of the magnetic material.
In some embodiments, the inductor further includes a plurality of notches in the magnetic material. In some embodiments, the plurality of notches are along an outer periphery of the magnetic material. In some embodiments, the notches are approximately perpendicular to the partial slot.
In some embodiments, the inductor includes two or more strips of magnetic material film below the first conductor and the second conductor or two or more strips of magnetic material film above the first conductor and the second conductor, and wherein each of the two or more of the strips of magnetic material above or below the first conductor and second conductor includes a partial slot to partially separate a first section of the strip of magnetic material and a second section of the strip of magnetic material.
In some embodiments, an apparatus includes a microelectronic circuit and an integrated inductor, the integrated inductor to provide inductance for the microelectronic circuit, the integrated inductor including a first conductor and a second conductor, one or more strips of magnetic film including a first strip of magnetic material film below the first conductor and the second conductor, and one or more strips of magnetic film including a second strip of magnetic material film above the first conductor and the second conductor. In some embodiments, at least one of the first strip of magnetic material and the second strip of magnetic material includes a partial slot to partially separate a first section of the strip of magnetic material and a second section of the strip of magnetic material,
In some embodiments, the partial slot of the integrated inductor includes a first slot portion, a second slot portion, and a bridge of magnetic material between the first slot portion and the second slot portion.
In some embodiments, the partial slot creates a partial lengthwise separation of the strip of magnetic material.
In some embodiments, a width of the bridge may be set to modify magnetic coupling of the integrated inductor.
In some embodiments, setting the width of the bridge includes modification of a mask layout for fabrication of the integrated inductor.
In some embodiments, the integrated inductor is utilized in one of power delivery or power amplification for the apparatus.
In some embodiments, the integrated inductor is integrated within the microelectronic circuit. In some embodiments, the microelectronic circuit is a system on chip (SoC) or system on package (SoP).
In some embodiments, the integrated inductor is integrated in a substrate separate from the microelectronic circuit.
In some embodiments, the integrated inductor further includes a plurality of notches in the magnetic material.
In some embodiments, a method for fabricating an inductor with adjustable coupling includes identifying one or more specifications for an inductor, the inductor including a first conductor and a second conductor, one or more strips of magnetic film including a first strip of magnetic material film below the first conductor and the second conductor, and one or more strips of magnetic film including a second strip of magnetic material film above the first conductor and the second conductor; and generating a mask for the fabrication of the inductor based on the specification of the inductor; and fabricating the inductor using the mask. In some embodiments, the generation of the mask is to adjust a coupling of the magnetic material of the inductor by providing a layout for the inductor that includes a partial slot separating a first section of magnetic material and a second section of magnetic material.
In some embodiments, the partial slot of the inductor includes a first slot portion, a second slot portion, and a bridge of magnetic material between the first slot portion and the second slot portion, and wherein the mask is to establish a width of the bridge of magnetic material.
In some embodiments, establishing the width of the bridge includes establishing the width to be at least 20 percent and no more than 80 percent of a total length of the magnetic material. In some embodiments, establishing the width of the bridge includes establishing the width to be no more than 50 percent of a total length of the magnetic material.
In some embodiments, generating the mask is to further provide the layout for the inductor including a plurality of notches in the magnetic material.
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