The invention relates generally to integrated micro-electro-mechanical systems (MEMS) and integrated chip (IC) systems, and more particularly, to integrating a nanomechanical resonator with a transistor, as well as related methods.
Integration of mechanical and electrical systems on a single chip remains a serious challenge to IC designers and researchers. In particular, the integration of MEMS or nano-electro-mechanical systems (NEMS) with other electronic systems is of great interest to researchers due to the increasing use of mechanical systems with electronic systems. The integration of mechanical systems operating at higher frequencies (i.e., MHz or higher) with electronic systems has been particularly difficult and has posed several problems due to high parasitic losses.
Integrated MEMS and IC system (MEMSIC), as well as related methods, are described herein.
According to one aspect, an integrated circuit is provided. The integrated circuit comprises an electrical circuit and a mechanical resonating structure that has a resonating element including at least one dimension less than 100 microns. The mechanical resonating structure is coupled to the electrical circuit. The mechanical resonating structure and the electrical circuit are integrated on a first substrate.
According to another aspect, an integrated circuit is provided. The integrated circuit comprises an electrical circuit and a mechanical resonating structure that has a resonating element. The mechanical resonating structure is designed to provide an output signal at a frequency of greater than 1 MHz. The mechanical resonating structure is coupled to the electrical circuit. The mechanical resonating structure and the electrical circuit are integrated on a first substrate.
According to another aspect, a device is provided. The device comprises a mechanical resonating structure. The device further comprises a first electric circuit comprising at least one transistor. At least one gate of the at least one transistor is coupled to the mechanical resonating structure. The mechanical resonating structure and the first electric circuit are integrated on a first substrate.
According to another aspect, a device comprises a substrate, a mechanical resonating structure integrated on the substrate, and a transistor integrated on the substrate and having a control terminal coupled to the mechanical resonating structure. In some embodiments, the control terminal of the transistor is directly coupled to the mechanical resonating structure and in some embodiments is configured to be controlled by vibration of the mechanical resonating structure. In some embodiments the control terminal is electrostatically coupled to the mechanical resonating structure, and in some such embodiments is configured to be controlled by vibration of the mechanical resonating structure. In some embodiments, the transistor is a field effect transistor and the control terminal is a gate terminal.
This Summary is not exhaustive of the scope of the present inventions. Moreover, this Summary is not intended to be limiting of the inventions and should not be interpreted in that manner. While certain embodiments have been described and/or outlined in this Summary, it should be understood that the present inventions are not limited to such embodiments, description and/or outline, nor are the claims limited in such a manner. Indeed, many others embodiments, which may be different from and/or similar to, the embodiments presented in this Summary, will be apparent from the description, illustrations and claims, which follow. In addition, although various features, attributes and advantages have been described in this Summary and/or are apparent in light thereof, it should be understood that such features, attributes and advantages are not required whether in one, some or all of the embodiments of the present inventions and, indeed, need not be present in any of the embodiments of the present inventions.
Other aspects, embodiments and features of the invention will become apparent from the following detailed description of the invention when considered in conjunction with the accompanying drawings. All patent applications and patents incorporated herein by reference are incorporated by reference in their entirety. In case of conflict, the present specification, including definitions, will control.
In the drawings, the same reference numbers identify identical or substantially similar elements or acts. The drawings illustrate particular embodiments for the purpose of describing the claimed invention, and are not intended to be exclusive or limiting in any way. The figures are schematic and are not intended to be drawn to scale. For purposes of clarity, not every component is labeled in every figure. Nor is every component of each embodiment of the invention shown where illustration is not necessary to allow those of ordinary skill in the art to understand the invention.
In the course of the detailed description to follow, reference will be made to the attached drawings. These drawings show different aspects of the present inventions and, where appropriate, reference numerals illustrating like structures, components, materials and/or elements in different figures are labeled similarly. It is understood that various combinations of the structures, components, materials and/or elements, other than those specifically shown, are contemplated and are within the scope of the present inventions.
An integrated MEMS and IC system (MEMSIC), as well as related methods, are described herein. According to some embodiments, a mechanical resonating structure is coupled to an electrical circuit or an electrical circuit component (e.g., field-effect transistor). For example, the mechanical resonating structure may be coupled to a control terminal (e.g., a gate) of a transistor. In some such cases, the coupling may be a direct coupling, and in some cases the coupling may be an electrostatic coupling. In some cases, the mechanical resonating structure and electrical circuit may be fabricated on the same substrate (e.g., Silicon (Si) and/or Silicon-on-Insulator (SOD) and may be proximate to one another. By situating the electrical circuit in proximity of the mechanical resonating structure, the MEMSIC can operate with lower parasitic losses, utilize less chip area, and be fabricated at a lower cost. In some cases, the mechanical resonating structure has a dimension less than 100 microns and can output a signal at high frequencies (e.g., greater than 1 MHz or 1 GHz).
According to some embodiments, a mechanical resonating structure can be coupled to a electrical circuit. That is, the mechanical resonating structure and electrical circuit can send signals to and receive signals from one another. In
In some embodiments, a signal generated by the mechanical resonating structure may be converted to an electrical signal and provided to the first electric circuit, using capacitive coupling, piezoelectric techniques, magnetoelectric techniques, magnetomotive techniques or any other suitable technique(s). Similarly, an electrical signal may be converted and provided to the mechanical resonating structure using any suitable technique. In general, the mechanical resonating structure may be coupled to the first electric circuit in any suitable manner. In some cases, the first electric circuit can generate an output based on the mechanical resonating structure's signal. In some embodiments, the first electric circuit can receive a signal from the mechanical resonating structure and can further process or manipulate the resonating structure's signal.
The mechanical resonating structure may be a passive device that produces a signal with desired characteristics using mechanical elements as shall be described further in
In general, a variety of different mechanical resonating structure designs may be used. It should be understood that any suitable designs of the mechanical resonating structure may be used including, in some embodiments, designs with different arrangements of major and minor elements. In some embodiments, at least one of the dimensions is less than 1 micron; in some embodiments, at least one of the dimensions is less than 50 microns; in some embodiments, at least one of the dimensions is less than 100 microns; and in some embodiments, the major element (i.e., the largest of the dimensions) may have a width and/or thickness of less than 100 microns (e.g., between 10 nm and 100 microns). It should be understood that dimensions outside the above-noted ranges may also be suitable. Suitable mechanical resonating structures have been described, for example, in International Publication No. WO 2006/083482 and in U.S. patent application Ser. No. 12/028,327, filed Feb. 8, 2008, which are both incorporated herein by reference in their entireties.
The first electric circuit may be any electrical element with an input and an output. For example, the first electric circuit may include phase-locked loops, charge pumps, filters, amplifiers and transistors. As discussed further in
A calibration circuit may be connected to both the first electric circuit and the mechanical resonating structure, as shown in
Monitoring mechanisms, such as sensors and/or detectors, may be integrated in the calibration circuit to monitor the external and internal conditions (e.g., temperature, heat and humidity) of the IC 100 and/or to monitor signal quality factors (e.g., frequency, phase, noise, amplitude). In general, any suitable monitoring mechanism may be used.
The calibration circuit may include one or more active and/or passive circuit components, either as discrete components, or any other suitable form, as the various aspects of the invention are not limited to any particular implementation of the calibration circuit.
As shown in
The actuation element 302 is the driving mechanism of the mechanical resonating structure. That is, the actuation element is used to drive the resonating element by actuating (i.e., moving) the resonating element to vibrate at a desired frequency. In general, any suitable actuation element and associated excitation technique may be used to drive the resonating element. Examples of suitable actuation elements include micromechanical actuation elements having a dimension of less than 100 microns. In some cases, the actuation element uses a capacitive (i.e., electrostatic) excitation technique to actuate the resonating structure. However, it should be understood that other excitation techniques may be used in certain embodiments such as mechanical, electromagnetic, piezoelectric or thermal.
The detection element 206 detects motion of the resonating element. According to some embodiments, the detection element can use a capacitive (i.e., electrostatic) or a field effect transistor (FET) technique to sense the motion of the resonating element. However, it should be understood that other detection techniques may be used in certain embodiments such as mechanical, electromagnetic, piezoelectric or thermal. In general any suitable detection element structure and associated detection technique may be used.
In some embodiments, the detection element comprises a micromechanical structure. In some embodiments, the detection element may have a structure similar to the actuation element. In some embodiments, the detection element and/or actuation element may be fixed or suspended structures. In some embodiments, the detection element and the actuation element can be the same structure. That is, the device may include a single element that functions as both the actuation element and the detection element.
As illustrated in
In some embodiments, the detection element may be coupled to a transistor in the first electric circuit. In some cases, the detection element may be coupled to a gate of a transistor 308 in the first electric circuit. In such cases, the signal provided by the detection element can control the operability of the transistor. The signal can also be supplied to more than one element in the first electric circuit.
In general, transistor 308 can be any suitable type of transistor. The transistor can be a bipolar junction transistor (e.g., BJT, HBT), a field-effect transistor (e.g., FET, MOSFET, MESFET, IGFET) or an insulated gate bipolar transistor (IGBT). The transistor can be n-channel, p-channel, NPN or PNP, and can be built on any suitable substrate (e.g., silicon (Si), germanium (Ge), SiGe, gallium arsenide (GaAs), Silicon carbide, Silicon dioxide or any type of Silicon-on-insulator (SOI) material). In preferred embodiments, the transistor can be built on Si and/or SOI substrate.
In some embodiments, the transistor is a FET transistor with a source, drain and gate. The transistor can be activated or “turned-on” when a voltage applied at the gate exceeds a threshold voltage of the transistor. The source and drain of the transistor are separated by a channel. The transistor channel has a channel length and a channel width. In some cases, the channel length may have a length ranging from 100 nm to 10 microns. In some cases, the channel length may be less than 500 nm. In some cases, the channel width may have a width ranging from 50 nm to 1 micron.
As a voltage applied to the gate increases beyond the threshold voltage of the transistor, a larger number of electrons may flow in the channel from the source to the drain. This allows charges and/or a current to flow between the source and drain of a transistor. Accordingly, the signal applied to the gate of the transistor can control the operability of the transistor and any other circuits or elements connected to the transistor.
The following example illustrates an exemplary embodiment and should not be considered limiting. The example is provided for illustrative purposes.
This example describes the properties as well as fabrication and testing process for a MEMSIC device.
where xo can be the maximum displacement of the beam, d can be the equilibrium separation between the detection/excitation electrodes and the beam, fo can be the resonant frequency of the beam and ΔQ can be the charge transferred between the beam and the gate per oscillation.
Current i1 can be detected using an electrostatic detection method and a FET detection method. As shown in
where R is the resistor in the feedback loop of the amplifier.
The FET method (also shown in
can then be detected in exactly the same way as for the standard electrostatic method, leading to a voltage:
where gm is the transconductance of the FET, and CG the capacitance between the top gate and the SiNCs. Comparing the detected voltages for the two methods with typical values for fo, gm, and CG leads to:
Thus, in theory, the FET method measurement setup shown in
MEMSIC devices can be fabricated from silicon-on-insulator (SOI) wafers by e-beam lithography and a series of nanomachining techniques. The fabrication process and a cross section of the device as cut through the middle of the SiNCs are illustrated, for example, in
Testing of the beam and FET can be accomplished individually. As elucidated in (3), transconductance gm impacts the effectiveness of the SiNC FET operation.
where CGD and CGS can be the parasitic capacitances between the gate, and drain and source, respectively, and CGD , CGS<<CG. This frequency, which can be intimately related to the gain, also defines the bandwidth of the device, and can easily be improved by orders of magnitude (>1 GHz) by varying the doping of the device layer or the dimensions of the SiNCs.
The nanomechanical beam can also be tested using the electrostatic method described previously, by focusing on the dependence of the resonance amplitude and frequency on bias voltage VB. Typical resonances can exhibit measured amplitudes of ˜100 μV and frequencies ranging from 1-5 MHz. Resonances for several different bias voltages are shown in
Having demonstrated that both the beam and the SiNC FET properly function independently, the beam resonance can be measured via the FET method described previously. The result of this measurement is depicted in
Both problems can be solved by micro-machining a high impedance (108-109Ω) silicon on-chip resistor along with the SiNCs, in between the top gate and the bonding pad, thereby reducing the parasitic capacitance to 10−15 F, and improving the time constant τ=RSiCG10−4 s.
This exemplary example demonstrated the fabrication process and properties of a MEMSIC device. The motion of the mechanical resonating structure can be measured by a room temperature displacement detection technique via the integrated silicon nanochannel field effect transistor. This approach is similar to the conventional MEMS-first concept. The MEMSIC device can be used as an on-chip amplifier for improved motion detection in nanomechanical structures, though for highly sensitive applications such as the quantum measurements larger amplification through the transistor may be required. Under optimal conditions (higher electron mobility, shorter and wider SiNC and higher device layer doping) a device with transconductance
and CG=10−13 F may be possible, which at 1 MHz may result in an estimated gain of three orders of magnitude in voltage in comparison to the standard electrostatic method.
It is understood that the various embodiments shown in the Figures are illustrative representations, and are not necessarily drawn to scale. Reference throughout the specification to “one embodiment” or “an embodiment” or “some embodiments” means that a particular feature, structure, material, or characteristic described in connection with the embodiment(s) is included in at least one embodiment of the present invention, but not necessarily in all embodiments. Consequently, appearances of the phrases “in one embodiment,” “in an embodiment,” or “in some embodiments” in various places throughout the Specification are not necessarily referring to the same embodiment. Furthermore, the particular features, structures, materials, or characteristics can be combined in any suitable manner in one or more embodiments.
Aspects of the methods and systems described herein may be implemented in a variety of component types, e.g., metal-oxide semiconductor field-effect transistor (“MOSFET”) technologies like complementary metal-oxide semiconductor (“CMOS”), bipolar technologies like emitter-coupled logic (“ECL”), polymer technologies (e.g., silicon-conjugated polymer and metal-conjugated polymer-metal structures), mixed analog and digital, etc.
Unless the context clearly requires otherwise, throughout the disclosure, the words “comprise,” “comprising,” and the like are to be construed in an inclusive sense as opposed to an exclusive or exhaustive sense; that is to say, in a sense of “including, but not limited to.” Words using the singular or plural number also include the plural or singular number respectively. Additionally, the words “herein,” “hereunder,” “above,” “below,” and words of similar import refer to this application as a whole and not to any particular portions of this application. When the word “or” is used in reference to a list of two or more items, that word covers all of the following interpretations of the word: any of the items in the list; all of the items in the list; and any combination of the items in the list.
Having thus described several embodiments of this invention, it is to be appreciated that various alterations, modifications, and improvements will readily occur to those skilled in the art. Such alterations, modifications, and improvements are intended to be part of this disclosure, and are intended to be within the spirit and scope of the invention. Accordingly, the foregoing description and drawings are by way of example only.
This application claims priority to U.S. Provisional Application No. 61/110,026, filed Oct. 31, 2008, which is incorporated herein by reference in its entirety.
Number | Date | Country | |
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61110026 | Oct 2008 | US |