The present disclosure details novel MEMS optical circuit switches.
The emergence of data-intensive cloud computing, high-performance computing (HPC), artificial intelligence (AI) and machine learning (ML) systems has led an explosive growth of data traffics in data center networks. Conventional electrical packet switches which support optical networks in present data centers are facing increasing challenges in energy consumption as the required data rate, which is the speed of data transmission, continues to increase. Optical circuit switches require significantly lower power than typical electrical switches and, thus, can solve some of these energy challenges by offering for certain uses/applications unlimited bandwidth that is agnostic to the data rate.
Silicon photonics leveraging advanced CMOS foundry manufacturing is a viable technology platform to demonstrate large-scale optical switches. Silicon photonic devices typically employ waveguides formed in a thin silicon-on-insulator (SOI) layer, where a myriad of photonic components are routed by the waveguides to provide a complex functionality. Integrated optical switches implemented on silicon photonics platform, or “silicon photonic switches”, offer high-density integration and low-cost manufacturing.
Micro-electromechanical systems (MEMS) waveguide couplers are used in silicon photonic devices to couple selected bus waveguides to another. These MEMS waveguide couplers typically use electrostatic actuators that use the electric force between two capacitor plates to pull them together, and therefore adjust the position of the waveguide coupler. However, electrostatic actuators can suffer from pull-in instability which limits their travel ranges and reliability.
There is a need in the art for improved MEMS waveguide couplers.
A photonic integrated circuit (PIC) device is provided, comprising: a substrate; one or more rows of horizontal waveguides disposed on a first layer of the substrate; one or more columns of vertical waveguides disposed on a second layer of the substrate; one or more fiber couplers configured to couple external light to the one or more rows of horizontal waveguides or columns of vertical waveguides; and a matrix of photonic switches arranged at intersections between the one or more rows of horizontal waveguides and the one or more rows of vertical waveguides, the photonic switches including piezoelectric actuators that are selectively actuated to transfer light from the first and second horizontal waveguides for a selected row of horizontal waveguides to first and second vertical waveguides of an intersecting column of vertical waveguides.
In some aspects, each photonic switch comprises a coupler waveguide, wherein the piezoelectric actuators are disposed on the coupler waveguide.
In other aspects, the piezoelectric actuators are disposed on a first surface of the coupler waveguide.
In one aspect, the piezoelectric actuators are disposed on first and second surfaces of the coupler waveguide.
In some aspects, the coupler waveguide comprises a silicon material.
In additional aspects, application of voltage to the piezoelectric actuators induces an internal mechanical strain in the piezoelectric actuators to bend the coupler waveguide.
In some aspects, the photonic switches each comprise an OFF state in which the coupler waveguide is maintained at a distance away from the one or more rows of horizontal waveguides or vertical waveguides such that light propagating in the one or more rows of horizontal waveguides or vertical waveguides is not affected by the coupler waveguides.
In other aspects, the photonic switches each comprise an OFF state in which ends of the coupler waveguides are moved towards the one or more rows of horizontal waveguides or vertical waveguides to optically couple the one or more rows of horizontal waveguides or vertical waveguides to the coupler waveguides.
In one aspect, the PIC is fabricated on a silicon-on-insulator (SOI) substrate.
In other aspects, the one or more rows of horizontal waveguides and one or more rows of vertical waveguides are disposed on first and second layers of the SOI substrate.
In some aspects, the matrix of photonic switches are fabricated on a third layer of the SOI substrate.
In one aspect, the third layer is above the first and second layers.
In additional aspects, the one or more rows of horizontal waveguides and one or more rows of vertical waveguides are disposed on a first substrate, and the matrix of photonic switches are fabricated on a second substrate.
In another aspect, the PIC includes complementary metal-oxide-semiconductor (CMOS) driver circuits disposed on the second substrate and configured to control actuation of the matrix of photonic switches.
A photonic integrated circuit (PIC) device is also provided, comprising: a substrate; one or more rows of horizontal waveguides disposed on a first layer of the substrate, each row of horizontal waveguides comprising a first horizontal waveguide and a second horizontal waveguide; one or more columns of vertical waveguides disposed on a second layer of the substrate, each column of vertical waveguides comprising a first vertical waveguide and a second vertical waveguide; one or more fiber couplers configured to couple external light to the one or more rows of horizontal waveguides or columns of vertical waveguides; an input polarization splitter rotator (PSR) coupled to each of the one or more fiber couplers, each input PSR being configured to split the coupled light into the first and second horizontal waveguides in each of the one or more rows of horizontal waveguides or into the first and second vertical waveguides in each of the one or more columns of vertical waveguides; and a matrix of photonic switches arranged at intersections between the one or more rows of horizontal waveguides and the one or more rows of vertical waveguides, the photonic switches including piezoelectric actuators that are selectively actuated to transfer light from the first and second horizontal waveguides for a given row of horizontal waveguides to first and second vertical waveguides of an intersecting column of vertical waveguides.
In some aspects, each photonic switch comprises a coupler waveguide, wherein the piezoelectric actuators are disposed on the coupler waveguide.
In other aspects, the piezoelectric actuators are disposed on a first surface of the coupler waveguide.
In one aspect, the piezoelectric actuators are disposed on first and second surfaces of the coupler waveguide.
In some aspects, the coupler waveguide comprises a silicon material.
In additional aspects, application of voltage to the piezoelectric actuators induces an internal mechanical strain in the piezoelectric actuators to bend the coupler waveguide.
In some aspects, the photonic switches each comprise an OFF state in which the coupler waveguide is maintained at a distance away from the one or more rows of horizontal waveguides or vertical waveguides such that light propagating in the one or more rows of horizontal waveguides or vertical waveguides is not affected by the coupler waveguides.
In other aspects, the photonic switches each comprise an OFF state in which ends of the coupler waveguides are moved towards the one or more rows of horizontal waveguides or vertical waveguides to optically couple the one or more rows of horizontal waveguides or vertical waveguides to the coupler waveguides.
In one aspect, the PIC is fabricated on a silicon-on-insulator (SOI) substrate.
In other aspects, the one or more rows of horizontal waveguides and one or more rows of vertical waveguides are disposed on first and second layers of the SOI substrate.
In some aspects, the matrix of photonic switches are fabricated on a third layer of the SOI substrate.
In one aspect, the third layer is above the first and second layers.
In additional aspects, the one or more rows of horizontal waveguides and one or more rows of vertical waveguides are disposed on a first substrate, and the matrix of photonic switches are fabricated on a second substrate.
In another aspect, the PIC includes complementary metal-oxide-semiconductor (CMOS) driver circuits disposed on the second substrate and configured to control actuation of the matrix of photonic switches.
In another aspect, the PIC includes an output PSR coupled to each of the one or more columns of vertical waveguides, each output PSR being configured to combine the light from the first and second vertical waveguides into a single output waveguide.
In some aspects, the PIC includes one or more output polarization-insensitive couplers coupled to each output waveguide.
In another aspect, the input PSRs are configured to split the input light into two orthogonal polarizations in two separate waveguides and rotate a polarization of one of the two separate waveguides to achieve the same polarization in the two separate waveguides.
In additional aspects, the polarization-diverse photonic switches are micro-electro-mechanical-system (MEMS) switches.
The novel features of the invention are set forth with particularity in the claims that follow. A better understanding of the features and advantages of the present invention will be obtained by reference to the following detailed description that sets forth illustrative embodiments, in which the principles of the invention are utilized, and the accompanying drawings of which:
This disclosure provide systems and methods that include integrated micro-electromechanical systems (MEMS) optical switches with piezoelectric MEMS actuators. This disclosure provides novel silicon photonics chips or photonic integrated circuits (PICs) that include systems and methods for light coupling between optical fibers and silicon photonics chips (for example, MEMS optical switch chips). Generally, the PICS of the present disclosure are configured to detect, generate, transport, and/or process light. The PICS of the present disclosure can be applied or used in a wide variety of fields including but not limited to fiber-optic communication, photonic computing, and beam steering including light detection and ranging (LiDAR).
Each port is connected to a corresponding bus waveguide. In each switch unit cell 104, a coupler waveguide with piezoelectric MEMS actuators is located on each cross point of the bus waveguides. Note that the bus waveguides 102(a) and 102(b) may not physically cross each other but are in different planes or substrate layers as better shown in, for example,
In one embodiment, the coupler waveguide ends are tapered (as shown in
The MEMS OCS with piezoelectric MEMS actuators of the present disclosure may be fabricated by a single-wafer or a two-wafer process.
In
Each port of the OCS is connected to a pair of corresponding bus waveguides (502a/502b) via a polarization splitter-rotator (PSR) 512. In contrast to the waveguides discussed above, in which, for example, each waveguide 102a/102b/202a/202b/302/402 comprised a single waveguide, the waveguides 502a/502b of the present embodiment each include a pair of waveguides. In each switch unit cell 504, a pair of coupler waveguides with piezoelectric MEMS actuators is located on each cross point of the bus waveguide pairs. As noted in connection with the discussion of
In one embodiment, when light is coupled into the OCS 500, the PSR 512 splits the input light into TE and TM polarization components. The TE polarization component of light is sent into one bus waveguide (labeled “polarization 1” in
In one embodiment, the coupler waveguide ends are tapered (as shown in
The polarization diverse MEMS OCS with piezoelectric MEMS actuators of the present disclosure may be fabricated by a single-wafer or a two-wafer process.
In
In any of the piezoelectric MEMS actuator embodiments described herein, a layer (or two layers) of piezoelectric material can be deposited on one side (or both sides) of the structural material of the coupler waveguide (for example, silicon). When a voltage is applied to the piezoelectric material, an internal mechanical strain in the piezoelectric material will be generated from the electric field, therefore bending the actuator and the coupler waveguide or coupler waveguide end. Two-directional actuation can be achieved by depositing piezoelectric materials on both sides of the structural material of the coupler waveguide, or by pre-biasing a single-side piezoelectric actuator.
In “OFF” state of the MEMS actuator, the coupler waveguide is kept enough distance away from the bus waveguides, so that light propagating in the bus waveguides is not affected by the coupler waveguide. In “ON” state of the MEMS actuator, the two ends of the coupler waveguide are moved toward the bus waveguide layers by the piezoelectric MEMS actuators, so that light propagating in one of the two bus waveguides is optically coupled into the coupler waveguide and then optically coupled into the other bus waveguide.
By selectively turning on some of the MEMS actuators, a one-to-one optical connection map between the port set “A” and “B” can be established, and the connection configuration can be changed as desired by controlling the ON and OFF states of the MEMS actuators.
Piezoelectric MEMS actuators have advantages over other actuators in the art, including low actuation voltage, low power consumption, large actuation and restoring forces, large displacement, and two-directional actuation.
As for additional details pertinent to the present invention, materials and manufacturing techniques may be employed as within the level of those with skill in the relevant art. The same may hold true with respect to method-based aspects of the invention in terms of additional acts commonly or logically employed. Also, it is contemplated that any optional feature of the inventive variations described may be set forth and claimed independently, or in combination with any one or more of the features described herein. Likewise, reference to a singular item, includes the possibility that there are plural of the same items present. More specifically, as used herein and in the appended claims, the singular forms “a,” “and,” “said,” and “the” include plural referents unless the context clearly dictates otherwise. It is further noted that the claims may be drafted to exclude any optional element. As such, this statement is intended to serve as antecedent basis for use of such exclusive terminology as “solely,” “only” and the like in connection with the recitation of claim elements, or use of a “negative” limitation. Unless defined otherwise herein, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The breadth of the present invention is not to be limited by the subject specification, but rather only by the plain meaning of the claim terms employed.
This patent application claims priority to U.S. provisional patent application No. 63/516,822, titled “INTEGRATED MEMS OPTICAL SWITCH WITH PIEZOELECTRIC MEMS ACTUATORS,” and filed on Jul. 31, 2023, which is herein incorporated by reference in its entirety.
| Number | Date | Country | |
|---|---|---|---|
| Parent | 63516822 | Jul 2023 | US |
| Child | 18791052 | US |