1. Field of the Invention
The present invention relates to surge protecting circuits, and more specifically to transient blocking units suitable, for example, for telecommunications and power applications.
2. Background
Surge protection is an important element to many electrical systems, particularly for telecom, data applications and other sensitive systems such as high frequency coaxial lines. Lightning and other power events can induce sudden electrical surges or transients. Such events can damage or destroy sensitive electrical equipment. Effective systems which protect against such surges are available, but have serious drawbacks in terms of effectiveness, reliability, complexity and reduction in bandwidth.
One form of protection device is known as a polymer PTC or positive temperature coefficient resistor/thermistor. In its normal state, the material in the PTC is in the form of a dense solid, with many carbon particles packed together to form conductive pathways of low resistance. When the material is heated from excessive current, the polymer expands, pulling the carbon chains apart and greatly increasing the resistance. Such devices remain in the tripped or open state until the voltage is removed and the temperature decreases.
Another type of circuit protection is the transient blocking unit, or TBU. Like a PTC, the TBU works to become an effective open circuit in response to excessive line current. TBUs typically have a much faster response time than PTCs. Unlike the PTCs, TBUs are stable, and do not drift or shift in performance after transient events. Typical TBUs do not require a power source and do not limit circuit bandwidth.
The n-channel device 102 is turned off by the voltage drop across the p-channel device 104. This voltage drop, shown as Vgsp, increases as the load current increases. As the n-channel device 102 is biased off, its resistance increases, which in turn increases the voltage drop across its drain and source. The p-channel device 104 then turns off since its gate is connected to the input terminal from where the transient is coming. The device depicted in
The example of
The above example TBUs may not be ideal for high voltage applications, and do not necessarily provide suitable transient protection under high voltage conditions.
A TBU is preferred to have a low series resistance and to have a low voltage drop across its elements. It should be of low cost and small size, and be compatible with high volume manufacturing processes, such as semiconductor fabrication. TBUs are preferably robust and have high reliability and repeatable trip currents, such that there is little or no drift or shift after multiple events. Finally, TBUs are preferably resettable or recover automatically after a surge is experienced.
As mentioned above, TBUs may be integrated to reduce the number of components and size, and simplify the assembly and use of the circuits. For example, we hereby incorporate by reference PCT 00AU2004/00117. The most significant compromise is between resistance, blocking voltage and TBU sensitivity. In order for a TBU to be practically useful it must be capable of blocking practical surge voltages (which are often in excess of 500 volts). In addition, ideally the TBU would have no resistance so it places no load on a circuit it is placed to protect. Unfortunately, high voltage devices of low resistance are expensive to manufacture, especially to the level of accuracy to make a sensitive TBU able to react to very small current.
There are many challenges remaining in this area of technology. For example, combining high voltage, sensitivity, low resistance, low cost and small size in one component remains difficult. Low resistance, high sensitivity and high voltage all require the use of larger devices, while low cost suggests the use of small die sizes. These challenges are magnified when components of different voltage ranges are combined in one die because of the difficulties in optimization.
Further information can be found in various references, including application number PCT/AU03/00175, and PCT/AU03/00848 and U.S. Pat. No. 5,742,463 to inventor Richard Harris, which are hereby incorporated by reference.
Integrated Transient Blocking Unit Compatible with Very High Voltages
The present innovations include a new approach which achieves an efficient integration of the core elements of a TBU while maintaining some discrete elements in order to alleviate some of the compromises necessary in other TBU circuits. In one example embodiment, the present innovations are embodied as a unit for protecting a circuit from high voltage and high current, comprising a core transient blocking unit (aka a current sense portion, preferably comprising a plurality of components that together realize a current sense function) with at least one high voltage device wherein the core transient blocking unit is integrated, and wherein the at least one high voltage device is discrete. Other embodiments, including systems and methods, are described more fully below.
Advantages of various embodiments described herein include one or more of the following, which are categorized broadly as ease and cost of manufacturing; mix and match functionality; and better matching of the devices in order to improve the symmetry of the circuit, particularly in the bi-directional version.
For example, by disconnecting the sensitivity requirements of the TBU from the high voltage devices the core can be efficiently manufactured using suitable processes in a suitable LV (low voltage) fabrication facility (“fab”), while the high voltage devices can be manufactured at a suitable high voltage process fab. Removing all sensitive specifications from the HV devices allows them to be built quickly and with wide tolerance on specific requirements, such as alleviating the need for a low pinch-off voltage. Core performance capability is also able to be mixed and matched for applications with high voltage performance needs. The innovations also provide a low cost core TBU with precise control and repeatability of the trip current.
The disclosed inventions will be described with reference to the accompanying drawings, which show important sample embodiments of the invention and which are incorporated in the specification hereof by reference, wherein:
The numerous innovative teachings of the present application will be described with particular reference to the presently preferred embodiment (by way of example, and not of limitation).
The present innovations include a new approach which achieves an efficient integration of the core elements of a TBU while maintaining partition between elements in order to alleviate some of the compromises necessary in other TBU circuits. For example, in one preferred embodiment, the entire TBU is not integrated in one die. The low-voltage devices of the TBU are integrated to form a low cost core TBU with precise control and repeatability of the trip current for consistent, robust, and reliable over-current protection. The high voltage input and/or output devices (depending on whether the TBU is uni-directional or bi-directional) are separately added, for example, as discrete devices.
Thus, a preferred embodiment of the present inventions separates the over-current and over-voltage protection functions. The core TBU (which is preferably integrated) carries out the over-current protection, so that the devices integrated in the core TBU do not require a high breakdown voltage. Discrete input devices carry out the over-voltage protection. Since the over-current function is carried out by the core-TBU, the high voltage devices do not require a low pinch-off voltage. This relaxes the requirement on the high voltage input and/or output devices.
Since the gate of the p-channel device is connected to the input terminal, the gate breakdown voltage (BVgss, for example) of the p-channel device must be as high as the maximum input voltage. This places limitations on the operating conditions, or on the selection of the p-channel devices. By adding a current source or resistor in the gate lead (for example, see PCT/AU03/00175, referenced above), the need for a high gate breakdown voltage is reduced.
Since the TBU trip trigger current is the turnoff point for the n-channel device, the resistance of the p-channel device is important. Trip current multiplied by the p-channel resistance should, in one example, equal the pinch-off of the n-channel device. The pinch-off voltage of the p-channel device should be higher than that of the n-channel device to ensure reliable trip current. Therefore, the p-channel device is preferably a depletion mode device, either MOSFET or JFET, with a Rdson value based on the desired TBU trip current and a pinch-off voltage higher than that of the n-channel device. The ideal low-cost device for such an application is the PJFET.
The n-channel device is preferably a depletion mode device, with a low pinch-off voltage and a high breakdown voltage. As for the p-channel device, the JFET structure (or SIT for example) is well suited for the application, except for the low pinch-off voltage requirement. JFETS typically have high and more variable pinch-off voltages.
Integration of a TBU means reducing the size and cost of the circuits and systems, and increasing the performance and reliability. In the case of a TBU circuit, full and complete integration would result in the need to combine very high voltage “input devices” with the internal n- and p-channel devices, as described above. Integrating a bi-directional TBU would preclude the use of vertical n-channel MOSFETs since these structures use the N+ substrate as the drain connection, and the bi-directional TBU requires two isolated drains. Lateral devices can achieve very high breakdown voltages, but they require a large active area. Therefore, the present innovations have been developed to address these conflicting needs.
In one example embodiment, the breakdown voltage of the core portion is preferably higher than the maximum pinch-off voltage specified for the depletion mode HV device used as input and/or output. The core voltage can be, in one set of example embodiments, in the range of 3V to 100V, with a preferred range near 40V. The pinch-off voltage of the high voltage devices (again, preferably used as input and/or output for the core) can be 1V to 3V for some commercially available SiNMOS depletion mode devices, and can be 5V to 40V for some SiNMOS devices optimized for protection applications. Other types of devices can range even higher, such as Silicon Carbide Vertical JFET devices. These ranges are not intended to limit the scope of the present innovations, but are provided only to give numeric estimates of some examples.
The breakdown voltages of the HV devices can be in the 100V to 1400V range, for example, with silicon, and can range even higher (e.g., 600V to 5 kV) for some devices, such as silicon carbide devices.
This example embodiment depicts two n-channel depletion mode devices 502, 504 as the input and output of the integrated core TBU 516. A p-channel depletion mode device 504 is connected by the gate lead to (in this bi-directional example) two sets of diode, resistor, or some combination thereof 508, 510. This integrated core TBU performs over-current protection, but not over-voltage protection. Two n-channel high voltage depletion mode devices complete the protection circuit by adding over-voltage protection.
Thus, in this example embodiment, the maximum voltage of the TBU circuit is enhanced by adding the high voltage n-channel depletion mode devices at the input (uni- or bidirectional) and output (bidirectional only). The maximum gate voltage applied to the p-channel device is reduced by the blocking action of the high voltage n-channel depletion mode devices.
The breakdown voltage is a function of the maximum pinch-off voltage of the HV input devices. Typical pinch-off of high voltage NJFET or NSIT device is in the 15-20 volt range, and the breakdown voltage of the NMOS device within the core should therefore be in the 35-40 volt range.
Trigger current is the pinch-of voltage of the NMOS device divided by the on resistance of the PJFET device, as described below with respect to
This results in relaxed requirements for the HV devices. Particularly they no longer require low pinch-off voltage since this function is in the low voltage core TBU circuit. This has the effect of minimizing overall cost and makes for a flexible protection circuit. The core TBU circuit can be used with any high voltage input devices (since the HV devices are not integrated in preferred embodiments). Any type of input/output devices can be used, such as JFET, SIT, or MOSFETs. Further, any material can be used, such as Si or SiC. Finally, the performance of the HV devices is not compromised.
The present innovations can be implemented using a variety of semiconductor processing options. For example,
Multiple cells can be used for lower resistance and higher current levels.
The fully integrated bi-directional TBU of the present inventions can be achieved, for example, by using either a single NMOS approach or a dual NMOS approach (or alternately using PMOS devices, though such embodiments are less preferred). The dual NMOS approach as the benefit of relaxed HV transistor requirements. The dual NMOS approach also has the drawback of higher potential resistance since there are more devices in the signal path.
If the MV NMOS has the similar pinch-off voltage as the LV NMOS device and lower than that of the PJFET 1610, the zener/avalanche diode 1612 in the gate connection of the MV device ensures that the internal portion of the core TBU (LV NMOSFETs and PJFETs) turns off first, as shown in
According to one embodiment, the present innovations are described as a method of making a surge protecting unit, comprising the steps of: fabricating a circuit having a plurality of low and/or medium voltage devices in an integrated circuit, the circuit having an input and an output; connecting at least one high voltage device to at least one of the input and output of the circuit; wherein the at least one high voltage device is partitioned from the circuit.
According to one embodiment, the present innovations are described as a surge protection system, comprising: a circuit having a plurality of low and/or medium voltage devices in an integrated circuit, the circuit having an input and an output; at least one high voltage device to at least one of the input and output of the circuit; wherein the at least one high voltage device is partitioned from the circuit.
According to one embodiment, the present innovations are described as a surge protection system, comprising: a protection circuit which provides over-current protection; at least one input device connected to the protection circuit, the at least one input device providing over-voltage protection; wherein the at least one input device is separated from the circuit.
According to one embodiment, the present innovations are described as a surge protection system, comprising: a circuit having a plurality of low and/or medium voltage devices in an integrated circuit, the circuit having an input and an output; at least one high voltage device operably connected to at least one of the input and output of the circuit; wherein the at least one high voltage device is partitioned from the circuit and made from a different semiconductor substrate than the core circuit.
According to one embodiment, the present innovations are described as a surge protection system, comprising: a protection circuit which provides over-current protection; at least one high voltage input device connected to the protection circuit, the at least one high voltage input device providing over-voltage protection; at least one gate voltage enhancement circuit in series with a gate of the high voltage input device; wherein the high voltage device is separated from the core.
None of the description in the present application should be read as implying that any particular element, step, or function is an essential element which must be included in the claim scope: THE SCOPE OF PATENTED SUBJECT MATTER IS DEFINED ONLY BY THE ALLOWED CLAIMS. Moreover, none of these claims are intended to invoke paragraph six of 35 USC section 112 unless the exact words “means for” are followed by a participle.
Modifications and Variations
As will be recognized by those skilled in the art, the innovative concepts described in the present application can be modified and varied over a tremendous range of applications, and accordingly the scope of patented subject matter is not limited by any of the specific exemplary teachings given.
For example, the present innovations can be implemented, consistent and within the scope of the concepts disclosed herein, using integrated HV devices on a bonded wafer, for example, using isolation techniques such as trenching between the devices for isolation.
Further, these innovative concepts are not intended to be limited to the specific examples and implementations disclosed herein, but are intended to include all equivalent implementations, such as (but not limited to) using different types of depletion mode devices (known or unknown at this time) or other devices to replace the example devices used to describe preferred embodiments of the present innovations. This includes, for example, changing the core in some minor way, such as by adding diodes (or replacing such devices with similar devices, such as current sources) or other devices.
Further, the present innovations are highly applicable to semiconductor materials other than the example of silicon given herein. For example, silicon carbide or GaN are idea for the medium or high voltage FET devices, as the concepts herein described are compatible with wide ranges of pinch-off voltages and the use of different substrates for components.
None of the description in the present application should be read as implying that any particular element, step, or function is an essential element which must be included in the claim scope: THE SCOPE OF PATENTED SUBJECT MATTER IS DEFINED ONLY BY THE ALLOWED CLAIMS. Moreover, none of these claims are intended to invoke paragraph six of 35 USC section 112 unless the exact words “means for” are followed by a participle. Moreover, the claims filed with this application are intended to be as comprehensive as possible: EVERY novel and nonobvious disclosed invention is intended to be covered, and NO subject matter is being intentionally abandoned, disclaimed, or dedicated.
This application claims priority from U.S. provisional Application 60/626,369 filed Nov. 9, 2004, which is hereby incorporated by reference.
Number | Date | Country | |
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60626369 | Nov 2004 | US |