Patent Grant
9115860
This application is a U.S. national phase filing under 35 U.S.C. §371 of PCT Application No. PCT/JP2012/052576, filed Jan. 31, 2012, and which in turn claims priority under 35 U.S.C. §119 to Japanese Patent Application No. JP2011-031188, filed Feb. 16, 2011, the entireties of which are incorporated by reference herein.
The present invention relates to an interior lamp for a vehicle to be attached to a partition plate (such as a ceiling plate or the interior plate of a door) for partitioning a vehicle room.
<Interior Lamp for Vehicle Described in PTL (Patent Literature) 1>
The switch structure for controlling the turning-on/off of an interior lamp for a vehicle has been known. According to the structure, the turning-on/off of the switch is performed by pushing the pushing portion of a switch knob attached to a switch panel so as to be rotatable freely to thereby pushdown a tact switch mounted on a wiring board.
The interior lamp for a vehicle described in PT 1 has a problem that it is difficult to arrange the switch and a circuit board to which light sources etc. are mounted and also the configuration of the switch is complicated.
This invention is made in view of the aforesaid circumstance and an object of this invention is to provide an interior lamp for a vehicle which can secure suitable illumination within the vehicle room, assemble respective components easily, reduce the number of the components and hence is excellent in cost performance.
In order to attain the aforesaid object, the interior lamp for a vehicle according to this invention has the following features (1) to (5).
(1) An interior lamp for a vehicle, comprising:
a design portion;
a function portion;
a lens which is attached to the design portion;
a circuit board which is attached to the function portion;
a light source which is mounted on the circuit board so as to be close to the lens;
a plurality of terminals which are mounted on a side portion of the circuit board so as to be extended down from the side portion of the circuit board;
a connector which is disposed on a side portion of the function portion;
a plurality of connector terminals which are provided on the connector; and
a switch which has a switch knob and a switch body,
wherein the switch knob is attached to a side portion of the design portion so as to be driven freely;
wherein the switch body is attached to the side portion of the function portion so as to be driven freely; and
wherein the switch knob and the switch body are operated in an interlocked manner to perform electrical connection between the terminals and the connector terminals selectively so as to perform a tuning on or off of the light source.
(2) The interior lamp according to (1), wherein the switch body and the connector are integrally formed, and the switch knob, the switch body and the connector are operated in an interlocked manner.
(3) The interior lamp according to (1), wherein a plurality of contacts are provided on a bottom portion of the switch body to electrically connect the terminals and the connector terminals via the contacts.
(4) The interior lamp according to any one of (1) to (3), wherein the switch knob is attached to the design portion so as to be rotatable freely, and the switch body is attached to the function portion so as to be rotatable freely.
(5) The interior lamp according to any one of (1) to (3), wherein the switch knob is attached to the design portion so as to be movable freely in a horizontal direction, and the switch body is attached to the function portion so as to be movable freely in the horizontal direction.
According to the configuration recited in (1), each of the lens and the switch knob is disposed on the design portion, and each of the switch body, the circuit board mounting the light source thereon and the connector is disposed on the function portion, so that the assembling procedure can be quite facilitated. Further, the switch knob, the switch body, the terminals and the connector terminals are disposed at the side portion of the circuit board so as to be separated from the engaging or fixing position of the circuit board, the light source mounted on the circuit board can be made close to the lens, whereby the excellent interior illumination can be secured.
According to the configuration recited in (2), since the switch body and the connector are integrally formed, the number of the components can be reduced and the cost can be lowered.
According to the configuration recited in (3), since the switching of the switch is performed via the contacts, each of the number of the terminals fixed to the circuit board and the number of the connector terminals fixed to the connector can be selected freely.
According to the configuration recited in (4), the switch can be switched smoothly by the rotating operation.
According to the configuration recited in (5), the switch can be switched smoothly by the moving operation in the horizontal direction.
According to this invention, each of the lens and the switch knob is disposed on the design portion, and each of the circuit board mounting the light source thereon, the switch body and the connector is disposed on the function portion, whereby the entire configuration can be simplified and the improvement of the operability can be realized. Further, since the switch and the electric coupling components incidental thereto are disposed at the side portion of the circuit board so as not to influence on the engaging and fixing procedure of the circuit board, the light source and the lens can be disposed with excellent arrangement relation and so suitable illumination can be secured. Furthermore, since the terminals fixed to the circuit board are used as elements performing a part of the switching function, the interior lamp for a vehicle having the reduced number of the components and excellent in the cost performance can be provided without requiring a switch on the market.
Hereinafter, preferable embodiments of an interior lamp for a vehicle according to this invention will be explained in detail with reference to drawings.
<Configuration of First Embodiment>
The interior lamp 10 for a vehicle according to the first embodiment of this invention will be explained based on
The interior lamp 10 for a vehicle of this embodiment is attached to a partition plate (such as a ceiling plate or the interior plate of a door: not shown) for partitioning the room of a vehicle and is briefly configured by a design portion 20 of an almost rectangular shape and a function portion 30 of an almost rectangular shape which is engaged with and fixed to the design portion 20. A lens 21 is attached to the center portion of the design portion 20 and the switch knob 41 of a switch 40 is attached to the side portion of the design portion 20 so as to be driven freely (hereinafter, referred as rotatable freely in the first and second embodiments).
A circuit board 31 is assembled at the center portion of the function portion 30. A first connector 42 of a female type formed as a unit or in an integrated manner with the function portion 30 is provided at the one end of the function portion 30. A switch body 43 is attached so as to be rotatable freely at the side portion of the function portion 30 between the first connector 42 and the lens 21. Further, the first connector 42 is fit with a second connector 42S of a male type which is inserted from the tip end of the first connector 42.
In the first embodiment, the switch 40 is configured by the switch knob 41 and the switch body 43. A pair of contacts 44S, 44T, each formed in a U-shape in a manner that the both ends thereof are bent in a perpendicular direction, and are attached to the bottom portion of the switch body 43. The first contact 44S is formed to have a narrow width, whilst the second contact 44T is formed to have a width larger than that of the first contact 44S.
A plurality of light sources 32 (LED, EL etc.) are attached near the center of the circuit board 31. A pair of L-shaped terminals 33S, 33T, each of which is electrically connected to a circuit (not shown) mounted on the circuit board 31 and extends downward (hangs down), are fixed to the end portion of the circuit board 31. The first terminal 33S and the second terminal 33T are electrically connected to the first contact 44S and the second contact 44T, respectively.
Each of symbols 50S, 50T, 51S depicts an L-shaped connector terminal which engages with and is fixed to the first connector 42 and has a tip end bent downward. A symbol 50S depicts a first connector terminal, 50T depicts a second connector terminal and 51S depicts a third connector terminal. The first connector terminal 50S and the third connector terminal 51S are electrically connected to the first contact 44S selectively, and the second connector terminal 50T is electrically connected to the second contact 44T.
The switch 40 according to the first embodiment of this invention is a kind of switch called a seesaw switch or a rocker switch. This switch controls the lighting of the light sources 32 by pushing the one end or the other end of the surface of the switch knob 41 (see a curved arrow in
<Assembling of Respective Constitutional Components>
Next, the assembling states of the respective constitutional components will be explained based on exploded perspective views shown in
The lens 21 is inserted into an opening portion 21A formed at the design portion 20 from the upper portion thereof and engaged with and fixed to the design portion 20. The switch knob 41 is inserted into a through hole 22 formed at the design portion 20 from the upper portion thereof. Then, the projection portion 22A of the through hole 22 engages so as to be rotatable freely with a supporting portion 41A provided at the side portion of the switch knob 41, whereby the switch knob 41 is assembled within the through hole 22.
On the other hand, the circuit board 31, to which the light sources 32 and the terminals 33S, 33T are fixed in advance, is engaged with and fixed to the function portion 30. In this case, the tip end of each of the terminals 33S, 33T penetrates through the function portion 30 and is placed in a state of being protruded on the rear surface of the function portion 30. The switch body 43 is inserted from the rear surface of the function portion 30 into an insertion hole 35 of an almost square shape formed at the side portion of the function portion 30 and is assembled within the insertion hole 35 in a manner that a projection portion 35A provided at the top portion of the insertion hole 35 engages so as to be rotatable freely with a rotation hole 43A formed near the head portion of the switch body 43. Further, the connector terminals 50S, 50T, 51S are engaged and fixed within a plurality of grooves 36 formed near the function portion 30 side of the first connector 42, respectively.
The design portion 20 and the function portion 30, to which the aforesaid respective components are attached, are assembled to thereby constitute the interior lamp 10 according to this embodiment.
<Interlocking of a Switch Knob and a Switch Body>
The interlocking of the switch knob 41 and the switch body 43 will be explained based on
When the switch knob 41 is attached to the design portion 20 so as to be rotatable freely, the switch knob 41 is placed in a state of being rotatable clockwise and counterclockwise around the projection portion 22A (see
When the switch body 43 is attached to the function portion 30 so as to be rotatable freely, the switch body 43 is placed in a state of being rotatable clockwise and counterclockwise around the rotation hole 43A (see
When the design portion 20 and the function portion 30 are assembled, the tip ends of a plurality of projection portions 41B of the switch knob 41 protruding toward the bottom surface thereof abut against the flat portions 43B of the switch body 43 extending in the left and right directions from the upper portion thereof. Thus, since the projection portion 22A and the rotation hole 43A act as a common rotation center, the switch knob 41 and the switch body 43 are interlocked to thereby rotate the switch 40 in the left and right directions (see
The left and right directions are defined merely in order to explain the invention. That is, the directions perpendicular to the direction along the rotation shaft (the center of the projection portion 22A or the rotation hole 43A) are defined as the left and right directions and this definition is also used in the following explanation.
<Electrical Connection in a Switch and Arrangement of a Circuit Board>
The explanation will be made with reference to
When the design portion 20 and the function portion 30 are assembled, the first terminal 33S fixed to the side surface of the circuit board 31 and extended down therefrom is made contact with the one end of the first contact 44S attached to the bottom portion of the switch body 43, and the first connector terminal 50S engaged with and fixed to the first connector 42 is made contact with the other end of the first contact 44S. Accordingly, the first terminal 33S, the first contact 44S and the first connector terminal 50S are placed in an electrically connection state (see
This electrical connection will be explained in detail with reference to
A first terminal main body 33L, which is bent in the downward direction (elevational direction in the figure) perpendicular to the engaging/fixing direction of the circuit board 31 from the vicinity of the end portion of the circuit board 31, is provided at the first terminal 33S which is fixed to the circuit board 31 and electrically coupled to the circuit mounted on the circuit board 31. Also, rising portions 43L, 43M bent upward in the vertical direction are provided at the both ends of the first contact 44S, respectively. Further, a first connector terminal man body 50M bent downward in the vertical direction is provided at the first connector terminal 50S.
The first terminal main body 33L and the rising portion 43L are abutted to form an electrically connection state therebetween. Further, the first connector terminal man body 50M and the rising portion 43M are abutted to form an electrically connection state therebetween. In the concrete mode of this invention, a location where the circuit board 31 and the second connector 42S are electrically coupled locates beneath the position where the circuit board 31 is engaged and fixed. Also, the location where the contacts 44S, 44T fixed to the bottom portion of the switch body 43, which rotates in accordance with the switching of the switch 40, are moved locates beneath the position where the circuit board is engaged and fixed.
Next, the arrangement of the circuit board will be explained based on
The arrangement relation of the electrically connection state means that the movement of the switch 40 does not influence on the arrangement of the circuit board 31. To be concrete, since the electrical connection to the switch is performed only as to the first terminal main body 33L of the first terminal 33S which is extended down from the circuit board 31 engaged with and fixed to the function portion 30 and is in a still state, the movement of the switch 40 is independent from the engaging/fixing of the circuit board 31.
As a result, since the circuit board 31 can be selectively disposed at an optimum position with respect to the lens 21, the light sources 32 can be disposed at positions optically excellent as to the lens 21. In other words, since the circuit board 31 mounting the light sources 32 thereon can be engaged and fixed at the almost center portion of the function portion 30 in relation to the suitable arrangement with lens 21, the arrangement of the circuit board is not influenced by the movement of the switch 40 disposed at the side portion of the function portion 30.
Further, in recent years, according the requirement of the energy saving, the incandescent lamps having been known as general light sources have become difficult to be used and it has became necessary to use LEDs etc as light sources. In particular, such the tendency is remarkable as to the light sources for a vehicle. LEDs are also used as the light sources 32 in the interior lamp 10 of this invention. Since the LED is a light source having a flat shape, it is necessary to dose the surface of a lens (for example, a convex lens) to the light source at the time of the optical design using LEDs. In this point of view, the illumination into the room from the interior lamp 10 for a vehicle is made suitable by closely disposing the lens 21 and the light sources 32 in the embodiment.
<Technical Concept of the Switch in this Invention>
In the embodiment of this invention, the switch 40 is defined as being configured by the switch knob 41 and the switch body 43. In general, a usual switch is a device for electrically opening/closing an electrical circuit (Japanese dictionary “Koujien” published by Iwanami Shoten, Publishers.) and is configured by integrating a lever for switching the circuit and electrical connecting components for electrically opening/closing the electrical circuit. When considering in this point of view, it will be understood that the configuration shown in
That is, although it is necessary to provide electrical connecting components between the circuit board 31 and the power supply, the embodiment of this invention is excellent in an idea that the terminals 33S, 33T each extended down from the side portion of the circuit board 31 are used as the electrical connecting components. Further, another idea that the connector terminals 50S, 50T, 51S each engaged and fixed on the first connector 42 side are also used as a part of the electrical connecting components is a can't-miss matter. The aforesaid ideas led to this invention reduces the number of the components and improves the facility of the assembling procedure in the embodiment of this invention, to thereby provide the interior lamp 10 excellent in the cost performance.
Although the explanation is made as to the first terminal 33S, the first contact 44S and the first connector terminal 50S as the electrical connecting components, the others of the electrical connecting components are in the similar electrical connecting state and the detailed explanation thereof will be made clear based on
<Movement and Electrical Connection of the Switch>
The explanation will be made based on
The lighting state of the light sources 32, that is, the turned-on state of the switch 40 will be explained with reference to
The first terminal 33S contacts with the first contact 44S, and the second terminal 33T contacts with the second contact 44T (see
The first contact 44S contacts with the first connector terminal 50S, and the second contact 44T contacts with the second connector terminal 50T (see
Thus, in the turned-on state of the switch 40, the first terminal 33S, the first contact 44S and the first connector terminal 50S are electrically coupled, and the second terminal 33T, the second contact 44T and the second connector terminal 50T are electrically coupled.
The non-lighting state of the light sources 32, that is, the turned-off state of the switch 40 will be explained with reference to
The first terminal 33S contacts with the first contact 44S and the second terminal 33T contacts with the second contact 44T (see
The first contact 44S contacts with the third connector terminal 51S and the second contact 44T contacts with the second connector terminal 50T (see
Thus, in the turned-off state of the switch 40, the first terminal 33S, the first contact 44S and the third connector terminal 51S are electrically coupled, and the second terminal 33T, the second contact 44T and the second connector terminal 50T are electrically coupled. Further, since each of the contacts 44S and 44T moves in synchronous with the rotation of the switch 40, each of these contacts is electrically coupled in a slightly slanted state.
Further, since the first contact 44S is formed to have the narrow width which is almost same as the width in the transverse direction of each of the first connector terminal 50S and the third connector terminal 51S, the first contact 44S can be selectively coupled electrically to the first connector terminal 50S or the third connector terminal 51S in accordance with the movement of the first contact.
The interior lamp 10 for a vehicle according to the second embodiment of this invention will be explained based on
In the second embodiment, the first connector 42 is formed in an integrated manner (including a state of being formed as a unit) at the lower portion of the switch body 43 interlocked with the switch knob 41. In other words, the switch 40 is configured by the switch knob 41, the switch body 43 and the first connector 42. The connector terminals 50S, 50T, 51S are engaged with and fixed to the first connector 42 from the rear portion side of the first connector 42. Further, the first terminal 33S is formed to have a narrow width, whilst the second terminal 33T is formed to have a width larger than that of the first terminal 33S.
This embodiment is same as the first embodiment in that the interior lamp 10 for a vehicle is configured by the design portion 20 and the function portion 30, the lens 21 is engaged with and fixed to the design portion 20, the switch knob 41 is assembled to the design portion 20 so as to be rotatable freely, and the circuit board 31 is engaged with and fixed to the function portion 30.
<Assembling and Electrical Connection in the Second Embodiment>
The assembling and the electrical connection of the second embodiment according to this invention will be explained based on
The switch body 43 integrally formed with the first connector 42 is inserted into the insertion hole 35 of the almost square shape formed at the side portion of the function portion 30 and is assembled within the insertion hole 35 in a manner that the projection portion 35A provided at the top portion of the insertion hole 35 engages with the rotation hole 43A formed near the head portion of the switch body 43 so as to be rotatable freely (see
When the design portion 20 and the function portion 30 are assembled, the tip ends of the projection portions 41B of the switch knob 41 protruding toward the bottom surface thereof abut against the flat portions 43B extending in the left and right directions from the upper portion of the switch body 43. Since the rotation hole 43A (or the projection portion 22A) acts as a rotation center, the switch knob 41, the switch body 43 and the first connector 42 are interlocked to thereby rotate the switch 40 in the left and right directions (see
When the design portion 20 and the function portion 30 are assembled, the first terminal 33S fixed to the side surface of the circuit board 31 and extended down therefrom is made contact with the third connector terminal 51S engaged with and fixed to the first connector 42. As a result, the first terminal 33S and the third connector terminal 51S are placed in an electrically connection state (see
The first terminal 33S, which is fixed to the circuit board 31 and electrically coupled with a circuit mounted on the circuit board 31, is provided with the first terminal main body 33L which is bent in the downward direction (elevational direction in the figure) perpendicular to the engaging/fixing direction of the circuit board 31 from the vicinity of the end portion of the circuit board 31. Further, the third connector terminal 51S is provided with a third connector terminal main body 51M which is bent vertically in the upward direction. As a result, the first terminal main body 33L and the third connector terminal main body 51M are abutted to form an electrically connection state therebetween, whereby the second connector 42S and the circuit board 31 are placed in an electrically connection state therebetween. (see
In the concrete mode of the second embodiment according to this invention, a location where the circuit board 31 and the second connector 42S are electrically coupled locates beneath the position where the circuit board 31 is engaged and fixed. Also, the location where the connector terminals 50S, 50T, 51S fixed to the first connector 42, which is integrally formed with the switch body 43 that rotates in accordance with the switching of the switch 40, are moved locates beneath the position where the circuit board is engaged and fixed. Like the first embodiment, the arrangement relation of this electrically connection state means that the movement of the switch 40 does not influence on the arrangement of the circuit board 31.
Although the explanation is made as to the first terminal 33S and the third connector terminal 51S acting as the electrical connecting components, the other electrical connecting components are in the similar coupling states and the details thereof will be clear with reference to
<Movement and Electric Connection of the Switch in the Second Embodiment>
The explanation will be made based on
The explanation will be made in
contacts with the second connector terminal 50T (see
The non-lighting state of the light sources 32, that is, the turned-off state of the switch 40 will be explained with reference to
The first terminal 33S contacts with the third connector terminal 51S and the second terminal 33T contacts with the second connector terminal 50T (see
Further, the first terminal 33T is formed to have the narrow width which is almost same as the width in the transverse direction of each of the first connector terminal 50S and the third connector terminal 51S, each of the first connector terminal 50S and the third connector terminal 51S can be selectively coupled electrically to the first terminal 33S in accordance with the movement of the first connector terminal and the third connector terminal.
The interior lamp 10 according to the third embodiment of this invention will be explained based on
The switch 40 of the third embodiment is a slide switch. The switch knob 41 is attached to the design portion 20 so as to be driven freely (hereinafter referred as movable freely in the third and fourth embodiments) in the horizontal direction (see an arrow of a straight line in
The electrical connecting state of this embodiment is also same as that of the first embodiment.
The interior lamp 10 according to the fourth embodiment of this invention will be explained based on
The switch 40 of the fourth embodiment is a slide switch like the third embodiment (see an arrow of a straight line in
According to the interior lamp 10 as explained above, the lens 21 is engaged with and fixed to the design portion 20 and also the switch knob 41 is attached thereto so as to be driven freely. Further, the circuit board 31 mounting the light sources 32 thereon is engaged with and fixed to the function portion 30 and also the switch body 43 is attached thereto so as to be driven freely. A plurality of the terminals 33S, 33T each fixed to the side portion of the circuit board 31 and extended down therefrom and a plurality of the connector terminals 50S, 50T each fixed to the first connector 42 disposed on the side portion of the function portion 30 are electrically coupled selectively to perform the switching of the switch 40.
According to this configuration, the lens 21 and the switch knob 41 can be disposed on the design portion 20 side, whilst the switch body 43, the circuit board 31 and the first connector 42 can be disposed on the function portion 30 side, whereby the assembling procedure can be quite facilitated and the number of the components can be reduced. Further, since the switch knob 41, the switch body 43, the terminals 33S, 33T and the connector terminals 50S, 50T, 51S are disposed at the side portion of the circuit board 31 so as to be separated from the engaging/fixing position of the circuit board 31, the light sources 32 mounted on the circuit board 31 can be made dose to the lens 21, whereby the excellent interior illumination can be secured.
Further, since the terminals 33S, 33T and the connector terminals 50S, 50T, 51S act as the electrical connecting components incidental to the switch 40, the interior lamp 10 for a vehicle excellent in the cost performance can be provided without newly providing a switch on the market.
Further, since the switch body 43 and the first connector 42 are integrally formed, the number of the components can be reduced and the cost can be lowered.
Since a plurality of the contacts 44S, 44T are fixed to the bottom portion of the switch body 43, the terminals 33S, 33T and the connector terminals 50S, 50T, 51S are electrically coupled selectively via the contacts 44S, 44T. According to this configuration, since the switching of the switch 40 is performed by the contacts 44S, 44T, the number of the terminals 33S, 33T and the number of the connector terminals 50S, 50T, 51S explained in the embodiments can be selected freely.
Further, since the switch knob 41 is attached to the design portion 20 and the switch body 43 is attached to the function portion 30 each so as to be simultaneously and freely rotatable or movable in the horizontal direction, the switching means of the switch 40 can be changed in various manners.
Although the ordinal numbers of first and second etc. are used for some of the components such as the first connector 42 and the second connector 42S, the order of the ordinal numbers is not limited to the aforesaid embodiments and the order of the ordinal numbers may be reverse.
Although the embodiments are explained in the case of the two terminals 33S, 33T, the two contacts 44S, 44T and the three connector terminals 50S, 50T, 51S, the numbers and the arrangements of these electrical connecting components are not limited to the aforesaid embodiments so long as the effects and the object similar to those of this invention can be attained.
This invention is not limited to the aforesaid embodiments and the invention may be suitably modified and improved, for example. Further, the material, shapes, sizes, numerical values, modes, numbers, disposing positions etc. of the respective constituent elements of the aforesaid embodiments are not limited to aforesaid examples and may be selected arbitrarily so long as this invention is attained.
The present application is based on Japanese Patent Application No. 2011-031188 filed on Feb. 16, 2011, the contents of which are incorporated herein by reference.
According to this invention, an entire configuration of an interior lamp can be simplified and the improvement of the operability of the interior lamp can be realized.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2011-031188 | Feb 2011 | JP | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/JP2012/052576 | 1/31/2012 | WO | 00 | 7/2/2013 |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2012/111461 | 8/23/2012 | WO | A |
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| Number | Date | Country | |
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| 20140029286 A1 | Jan 2014 | US |
