1. Field of the Invention
This invention relates generally to methods and apparatus identifying the depth of reinforcements arranged below an interior or inner exposed tire surface.
2. Description of the Related Art
To apply a patch along an inside surface of a tire, various treatments are generally required. While typically a certain amount of tire material or other features must be removed from the inside of the tire, several different preparations are employed depending upon the patch and application. For example, applying a patch requires removal of a non-stick coating from the interior surface of the tire, removal of dirt or debris, removal of a bladder imprint, removal of a sufficient depth of material desired for installing the patch, applying a texture to the surface for receipt of the patch, removal of an old patch or other features, and/or other treatments. As used herein, “patch” shall be understood to include a material being added to the interior surface of the tire for purposes of repair as well as a device carrying various components such as e.g., electronic sensors, RFIDs, etc.
In preparing for patch application, various material removal tools and manual techniques may be used for treating the inside surface of the tire. For example, removal of tire material may be performed manually using a material removal tool, such as a grinding or abrading tool, e.g., an abrasive wheel or similar tool. Such material removal operations can be particularly challenging when preparing an interior tire surface, which requires operating the grinding tool inside the tire. It is often difficult to determine how deep an operator can remove elastomeric material before contacting any underlying reinforcement, especially when it is desirous to remove material as deeply as possible without damaging any underlying reinforcement to maintain the integrity of the tire construction. Accordingly, it would be desirous to provide a mechanism and method for determining the depth of the underlying reinforcement before material removal operations begin.
The present invention includes a tire having one or more depth indicators arranged along an interior exposed surface of the tire, the depth indicators corresponding to a depth or distance extending into a thickness of the tire from the interior expose tire surface. Particular embodiments of the tire comprise a pair of beads spaced axially along a rotational axis of the tire and an inner exposed surface extending between each pair of beads and annularly about the rotational axis of the tire, the inner exposed surface being spaced from an exterior surface of the tire by a thickness of the tire, the inner surface including a depth indicator having a feature, where the feature of the depth indicator corresponds to an inward distance extending from the inner exposed surface into a thickness of elastomeric material, the elastomeric material extending between the inner exposed surface and a reinforcement embedded within the tire thickness.
In other embodiments, the present invention includes a method of removing material during tire repair operations. Particular embodiments of such method include the step of providing a tire, the tire comprising: a pair of beads spaced axially along a rotational axis of the tire and an inner exposed surface extending between each pair of beads and annularly about the rotational axis of the tire, the inner exposed surface being spaced from an exterior surface of the tire by a thickness of the tire, the inner surface including a depth indicator having a feature, where the feature of the depth indicator corresponds to an inward distance extending from the inner exposed surface into a thickness of elastomeric material, the elastomeric material extending between the inner exposed surface and a reinforcement embedded within the tire thickness. Further steps may include identifying a feature of the depth indicator and determining a local inward distance corresponding with the feature. Additional steps of such method may include removing elastomeric material from the inner surface to a depth associated with the local inward distance determined in the previous step.
Particular embodiments of the present invention include a tire molding bladder comprising: a flexible body having an outer exposed surface for engaging an inner exposed tire surface during molding operations, the outer exposed surface including a depth indicator form for creating a depth indicator along the inner exposed surface of the tire, the depth indicator form having dimensions sufficient to form a depth indicator having particular dimensions, one of the dimensions of the depth indicator correlating to a desired local inward distance extending from the inner surface of the tire to a depth within an elastomeric layer of the tire. Particular embodiments include the bladder having a plurality of depth indicator forms arranged along the outer exposed bladder surface, the plurality of depth indicator forms including a plurality of radial depth indicator forms extending lengthwise in a generally radial direction of the bladder. Further embodiments provide that the depth indicator comprises a protrusion or indicia.
The foregoing and other objects, features and advantages of the invention will be apparent from the following more detailed descriptions of particular embodiments of the invention, as illustrated in the accompanying drawing wherein like reference numbers represent like parts of the invention.
Particular embodiments of the present invention concern formation and placement of depth indicators arranged along an interior exposed surface of a tire, which is also referred to herein as the “inner” exposed surface. Each depth indicator includes at least one feature or characteristic from which a distance extending inwardly from the interior tire surface (also referred to as the “inward distance”) is determinable. The inward distance may equal (1) the depth of the elastomeric layer (i.e., the distance extending between the interior tire surface and a reinforcement submerged below the interior tire surface; or (2) a depth or distance to which material may be removed from the interior tire surface without damaging any reinforcement submerged or embedded below the interior tire surface, where such distance is equal to or less than the distance between the inner tire surface and the nearest submerged reinforcement. The depth or distance referred to in item (2) above is also referred to as the “material removal depth.” In particular embodiments, the feature is a height, width, length, depth, diameter, or other physical or measureable feature having a particular dimension corresponding with an inward distance. In particular embodiments, depth indicator has a feature corresponding to an inward distance that is local or near the feature. In other embodiments, the feature corresponds to an inward distance that is determinable not by measuring any feature but by simply by identifying or observing the presence of the feature or features. Other embodiments of the invention include (1) a tire curing or molding bladder for forming a tire having depth indicators arranged along an inner surface of the tire, (2) methods of forming such a tire; and, (3) methods of removing material from the tire.
Particular embodiments comprise a method of removing material during tire repair operations. Such methods may include a step of providing a tire comprising: a pair of beads spaced axially along a rotational axis of the tire; an outer exposed surface extending between each pair of beads, the outer or external exposed surface including a tread surface extending annularly about the rotational axis of the tire; and, an inner or interior exposed surface extending between each pair of beads and annularly about the rotational axis of the tire, the inner exposed surface being spaced from the outer surface by a thickness of the tire, the inner surface including a depth indicator having a feature, where the feature of the depth indicator corresponds to an inward distance extending from the inner exposed surface into a thickness of elastomeric material, the elastomeric material extending between the inner exposed surface and a reinforcement embedded within the tire thickness. In particular embodiments, the feature of the depth indicator has a dimension corresponding to the inward distance. The inward distance may equal a thickness of elastomeric material located adjacent the depth indicator, the thickness of elastomeric material extending between the inner exposed surface and a reinforcement embedded within the tire thickness. In other variations, the inward distance is less than a thickness of elastomeric material extending between the inner exposed surface and a reinforcement embedded within the tire thickness. In various embodiments, depth indicator may comprise a ridge or a recess extending lengthwise or longitudinally in any direction along the interior tire surface. In other embodiments, the depth indicator may comprise any desired form or include any desired feature. For example, depth indicator may include or form a protrusion, marking, or indicia. A plurality of depth indicators may be arranged along the interior surface, which may include a plurality of radial depth indicators extending in a generally radial direction of the tire. A plurality of circumferential depth indicators may also be included, each of which extend in a generally circumferential direction of the tire.
Further steps of such method may include the step of identifying the feature of the depth indicator. In particular embodiments, the step of indentifying comprises measuring the feature of the depth indicator to identify, obtain, or quantify a dimension of the depth indicator. The dimension may quantify a feature of the depth indicator, such as, a depth, height, or width of the depth indicator, for example. It follows that the step of measuring may be performed explicitly by actually measuring the feature by any method or device known in the art capable of measuring any physical dimension or property of the depth indicator. For example, a measurement device may comprise a dial caliper, loupe, or laser measuring device. The step of indentifying or measuring may also be performed implicitly without performing any actual measurement, such as, for example, when a material removal tool or the like removes material from the inner exposed tire surface to a depth determined automatically as the tool engages and/or translates along the depth indicator. See
Further steps of such method may include the step of determining the inward distance corresponding with the feature. In particular embodiments, the step of determining includes determining a local inward distance associated with the feature. These steps may be performed explicitly by employing a particular formula or equation that associates the measured dimension with the inward distance. Exemplary formulas are discussed further below. The steps of determining a local inward distance may be performed without employing any calculation, but instead by simply correlating a depth indicator feature identified or observed in the prior step, whereby the mere existence of a particular feature correlates to an inward distance. The step of determining a local inward distance associated with a dimension may also be performed implicitly, such as discussed above while translating a tool along a depth indicator, for example, which may occur in particular embodiments while implicitly performing the step of identifying or measuring.
Further steps of such method may also include, in particular embodiments, the step of removing elastomeric material from the inner surface to a depth associated with the local inward distance determined in the previous step. Material may be removed using any known material removal device, including a bladed grooving iron or a rotary abrading tool, for example. Any such device may include a guide wheel that engages a depth indicator to assist in controlling the material removal tool during its operation.
Particular embodiments include a method of forming a tire comprising the step of inserting a green (i.e., uncured) tire into a mold, a molding bladder being positioned within an interior cavity of the tire; internally pressurizing the molding bladder to expand the bladder against an inner exposed surface of the green tire, the bladder including a depth indicator form for creating a depth indicator along the interior exposed surface of the tire, the depth indicator form having dimensions sufficient to form a depth indicator having a particular feature, the feature correlating to an inward distance extending from the interior exposed tire surface to a depth within an elastomeric material layer extending between the interior tire surface to one or more reinforcements submerged within a thickness of the tire; and, curing the green tire to form a cured tire including the desired depth indicator. Particular embodiments may provide that the feature of the depth indicator correlates to the thickness of elastomeric material layer.
Exemplary embodiments of a tire and methods of forming a tire having depth indicators along an inner exposed surface are discussed in further detail below.
With reference to
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In the embodiments shown, depth indicators 30 form ridges extending outwardly from the interior exposed surface 22. In other embodiments, depth indicators 30 are recesses extending into a thickness of the elastomeric layer 24. It is understood, however, that depth indicators may comprise any form having features or characteristics correlating to a local depth or distance extending into a thickness of elastomeric material 24. For example, a feature may comprise a height H, width W, or depth of a depth indicator 30, which may be measured explicitly or implicitly or a feature or characteristic may be identified or observed to explicitly or implicitly determine a local inward distance or depth D extending into layer 24 from surface 22. The distance or depth D may equal: (1) the local thickness t of the elastic layer 24, which is the local distance from the interior tire surface 22 to the reinforcement 26 or the local maximum depth to which the operator can remove material without damaging the embedded reinforcement 26; or (2) any other local desired distance or depth from tire surface 22 to which material can be removed without damaging the embedded reinforcement 26 (which may be less than layer thickness t). The term “local” means that the corresponding thickness, distance, or depth of layer 24 referred to previously is near or adjacent the dimension, feature, or characteristic of an associated depth indicator 30. Now, by knowing the meaning or significance of any feature or characteristic of depth indicator 30, such as a dimension DIM associated with a feature, the depth or distance D can be determined explicitly or implicitly. This may be useful, for example, when having to remove material from the interior tire surface to install a tire repair patch during tire repair operations.
With continued reference to the embodiments of
With specific reference to
With reference to
As stated above, in particular embodiments, a feature of a depth indicator 30 is used to identify a desired distance extending inward (also referred to herein as the “inward distance” or the “local inward distance”) from the interior tire surface 22, where such inward distance D may be: (1) the local thickness t of the elastic layer 24, which is the local distance from the interior tire surface 22 to the reinforcement 26 or the local maximum depth to which the operator can remove material without damaging the embedded reinforcement 26; or (2) any other local desired distance or depth from tire surface 22 to which material can be removed without damaging the embedded reinforcement 26 (which may be less than layer thickness t). In operation, the feature is identified and the local inward distance D is determined.
In particular embodiments, the feature is identified by measuring the feature and the local inward distance D determined by performing a known calculation. For example, the height H or width W is measured and is inserted into a formula for determining the local inward distance D. In one example, a the height H or width W is multiplied by a factor C to arrive at the local inward distance D. Factor C may be any value, of which may be constant for the tire or may vary as desired. For example, factor C may be greater or less in the shoulder area 18 than in other locations of the tire, such as the sidewall area 14 or under the tread 16. By further example, the formula may comprises adding or subtracting a known value Y (also referred to as an “offset”) to or from the measured dimension or to or from the product obtained by multiplying the measured dimension with factor C. It is understood that these formulas are mere examples for use in explaining the invention, and that any other desired formula may be utilized to determine a local inward distance D based upon a measured dimension of the depth indicating 30. In particular embodiments, Factor C may vary between particular areas or zones arranged along the tire's inner surface 22, where such zones may be identified by one or more depth indicators, features, characteristics, or markings. With reference to
With reference to the chart in
With reference to the chart in
By knowing how deep a reinforcement 26 is located from interior tire surface 22 or by knowing how deep material can be removed from interior tire surface 22 without damaging any underlying reinforcement 26, an operator may more assuredly or predictably perform tire repair operations. Often, such as when preparing a tire to receive a tire repair patch, material from the interior tire surface 22 is removed by a material removal tool. A material removal tool may comprise any device known to one of ordinary skill in the art capable of removing material from a tire, such as, for example, a rotary grinder or a bladed grooving iron.
With reference to
Consistent with the prior uses, alternative depth indicators are also contemplated. For example, with reference to
With reference to
With reference to the exemplary embodiment of
While this invention has been described with reference to particular embodiments thereof, it shall be understood that such description is by way of illustration and not by way of limitation. Accordingly, the scope and content of the invention are to be defined only by the terms of the appended claims.