This invention relates to a control method and a control device of an internal combustion engine including an in-cylinder injection fuel injection valve configured to inject fuel to a combustion chamber, and a port injection fuel injection valve configured to inject the fuel to an intake port, which are configured to control fuel injection amount ratios of the in-cylinder injection fuel injection valve and the port injection fuel injection valve.
A patent document 1 discloses an internal combustion engine including an in-cylinder injection fuel injection valve configured to inject fuel to a combustion chamber, and a port injection fuel injection valve configured to inject the fuel to an intake port.
In the patent document 1, when a temperature of a piston on which the fuel spray injection injected from the in-cylinder injection fuel injection valve is injected is low, the injection amount ratio by the port injection fuel injection valve is increased so as to decrease the PM (Particulate Matter) and the PN (Particulate Number) which are performance indexes of the exhaust particulate included in the exhaust air. After the warning-up at which the piston temperature becomes high, the fuel is basically injected into the combustion chamber by the in-cylinder injection fuel injection valve.
A following new knowledge was obtained by investigation of inventors of the present invention. In a case where the fuel temperature just before an injection hole is higher than a predetermined temperature, when the fuel of the high temperature and the high pressure is exposed though the injection hole to the low pressure, the instantaneous boiling of the fuel, that is, “flash boiling” is generated, so that the PN is increased. That is, in a case where the flash boiling is generated, at least a part of the fuel is vaporized and expanded at the moment when the fuel exits from the injection hole. The respective sprays injected in thin conical shapes from the injection holes tend to be expand in the bold shapes. Accordingly, the adhesion of the fuel liquid film on the tip end portion (a portion around the outlet of the injection hole) of the fuel injection valve (that is, the wet of the tip end portion of the fuel injection valve by the fuel) which is generated at the end of the injection is increased, so that PN is increased.
The patent document 1 does not utterly consider this deterioration of the PN by the flash boiling in the in-cylinder injection fuel injection valve.
In the present invention, a control method comprises sensing or estimating a fuel temperature at a tip end portion of the in-cylinder injection fuel injection valve; sensing an intake pressure; judging whether or not a flash boiling condition in which a flash boiling condition may be generated is satisfied, based on the fuel temperature and the intake pressure; and injecting an entire or a part of the fuel from the port injection fuel injection valve by decreasing an injection amount ratio of the in-cylinder injection fuel injection valve when the flash boiling condition is satisfied.
In this way, when the flash boiling condition in which the flash boiling may be generated is satisfied, the injection amount ratio of the in-cylinder injection fuel injection valve is decreased. With this, the PN becomes smaller relative to, for example, a case where the entire necessary amount of the fuel is supplied from the in-cylinder injection fuel injection valve.
Hereinafter, an embodiment according to the present invention is explained in detail.
This internal combustion engine 1 is a four stroke cycle spark ignition internal combustion engine including a variable compression ratio mechanism 2 using, for example, a multi-link piston crank mechanism. The internal combustion engine 1 includes a pair of intake valves 4 and a pair of exhaust valves 5 disposed on a ceiling wall surface of a combustion chamber 3; and a spark plug 6 disposed at a central portion surrounded by the intake valves 4 and the exhaust valves 5.
An in-cylinder injection fuel injection valve 16 is disposed at a lower portion of an intake port 15 arranged to be opened and closed by one of the intake valves 4. The in-cylinder injection fuel injection valve 16 is a main fuel injection valve arranged to inject the fuel directly into the combustion chamber 3. Moreover, port injection fuel injection valves 12 are disposed, respectively, to the intake ports 15 of each of the cylinders (that is, toward the intake valve 4). Each of the port injection fuel injection valves 12 is an auxiliary fuel injection valve arranged to inject the fuel into one of the intake ports 7 under a specific condition (predetermined condition) Each of the in-cylinder injection fuel injection valves 16 and the port injection fuel injection valves 12 is an electromagnetic injection valve or a piezoelectric injection valve arranged to be opened by being applied with a driving pulse signal, and to inject the fuel of the amount which is substantially proportional to a pulse width of the driving pulse signal.
An electrically controlled throttle valve 19 is disposed on an upstream side of a collector portion 18 in an intake passage 14 connected to the intake port 15. An opening degree of the electrically controlled throttle valve 14 is controlled by a control signal from the engine controller 31. An air flow meter 20 is disposed on an upstream side of the electrically controlled throttle valve 19. The air flow meter 20 is arranged to sense an intake air amount. An air cleaner 21 is disposed on an upstream side of the air flow meter 20.
Moreover, a catalyst device 26 constituted by a three-way catalyst is disposed on an exhaust passage 25 connected to the exhaust port 17. An air-fuel ratio sensor 28 is disposed on an upstream side of the catalyst device 26. The air-fuel ratio sensor 28 is arranged to sense an air fuel ratio.
The engine controller 31 receives detection signals of sensors such as the air flow meter 20, the air-fuel ratio sensor 28, a crank angle sensor 32 arranged to sense an engine speed, a water temperature sensor 33 arranged to sense a cooling water temperature, an accelerator opening degree sensor 34 arranged to sense a depression amount of an accelerator pedal operated by a driver, a vehicle speed sensor 24 arranged to sense a vehicle speed, and an intake pressure sensor 35 arranged to sense a pressure within the collector portion 18. The engine controller 31 is configured to appropriately control the fuel injection amounts and the injection timings of the fuel injection valves 16 and 12, the ignition timing by the ignition plug 6, the opening degree of the throttle valve 19, and so on, based on the above-described detection signals.
On the other hand, the variable compression ratio mechanism 2 uses a known multiple link piston crank mechanism. The variable compression ratio mechanism 2 includes a lower link 42 rotatably supported by a crank pin 41a of a crank shaft 41; an upper link 45 connecting an upper pin 43 of a first end portion of the lower link 42, and a piston pin 44a of the piston 44; a control link 47 including a first end connected to a control pin 46 of a second end portion of the lower link 42; and a control shaft 48 swingably supporting a second end portion of the control link 47. The crank shaft 41 and the control shaft 48 are rotatably supported through a bearing configuration within a crank case 49a of a lower portion of a cylinder block 49. The control shaft 48 includes an eccentric shaft portion 48a arranged to vary a position thereof in accordance with the rotation of the control shaft 48. The control shaft 48 is rotatably mounted on the eccentric shaft portion 48a. In this variable compression ratio mechanism 2, the upper dead position of the piston 44 is displaced in the upward and downward direction in accordance with the rotation of the control shaft 48, so that the mechanical compression ratio is varied.
Moreover, in this embodiment, an electric actuator 51 is disposed on an outer wall surface of the crank case 49a. The electric actuator 51 is a driving mechanism arranged to variably control the compression ratio of the variable compression ratio mechanism 2. The electric actuator 51 includes a rotation center axis parallel to the crank shaft 41. The electric actuator 51 and the control shaft 48 are linked through a first arm 52, a second arm 53, and an intermediate link 54. The first arm 52 is fixed to an output rotation shaft of the electric actuator 51. The second arm 53 is fixed to the control shaft 48. The intermediate link 54 connects the first arm 51 and the second arm 53. The electric actuator 51 includes an electric motor and a shift mechanism disposed in series in the axial direction. This electric actuator 51 is controlled by a control signal from the engine controller 31 to attain a target compression ratio in accordance with the engine driving condition. Basically, the target compression ratio is the high compression ratio on the low load side. The target compression ratio becomes the lower compression ratio as the load becomes higher, so as to suppress the knocking and so on.
Besides, in the present invention, the variable compression ratio mechanism 2 is not necessary. It may be a fixed compression ratio internal combustion engine.
Next,
As shown in the drawing, in either of the GDI and the MPI, the PN is higher as the wall temperature is lower. The PN becomes lower as the wall temperature is increased. In comparison between the GDI and the MPI, the PN of the MPI is higher as long as the wall temperature is not sufficiently high. When the temperature of the intake valve 4 exceeds a predetermined temperature (intake valve threshold temperature Tv0), there is no significant difference between the values of the PN of the GDI and the MPI.
In this case, in a case where the fuel temperature at the tip end portion of the in-cylinder injection fuel injection valve 16 exceeds a predetermined temperature (flash boiling lower limit temperature Tf1), the flash boiling which is the instantaneous boiling of the fuel is easy to be generated. When the flash boiling is generated, the fuel liquid film is adhered on a portion around the outlet of the injection hole, so that the PN is deteriorated by this fluid film. That is, when the flash boiling is generated, the PN value by the GDI becomes higher than the PN value by the MPI, as shown in
When the fuel temperature at the tip end portion of the in-cylinder injection fuel injection valve 16 is further increased, that is, when the fuel temperature at the tip end portion of the in-cylinder injection fuel injection valve 16 exceeds a flash boiling upper limit temperature Tf2, the fuel liquid film around the outlet of the injection hole is rapidly evaporated even when the flash boiling which is the instantaneous boiling of the fuel is generated, since the temperature at the tip end portion of the in-cylinder injection fuel injection valve 16 becomes high. Accordingly, the deterioration of the PN due to the flash boiling is not generated.
That is, in a case where the fuel temperature of the tip end portion of the in-cylinder injection fuel injection valve 16 is between the flash boiling lower limit temperature Tf1 and the flash boiling upper limit is temperature Tf2, the deterioration of the PN due to the flash boiling is generated. Consequently, in this case, the MPI is advantageous in the PN suppression relative to the GDI. In particular, when the temperature of the intake valve 4 exceeds the intake valve threshold temperature Tv0, the PN value by the MPI is the sufficient low value. Accordingly, the MPI is advantageous in the PN suppression, irrespective of the influence by the flash boiling.
The routine shown in the flowchart of
Subsequently to step 1, at step 2, the intake pressure (the intake negative pressure) sensed by the intake pressure sensor 35 is read. A flash boiling judging operation is performed based on the intake pressure and the fuel temperature Tf estimated at step 1.
A solid line Tf2 in
The engine controller 31 has a map or an expression of a relationship between the intake pressure, and the flash boiling lower limit temperature Tf1 and the flash boiling upper limit temperature Tf2 as shown in
Subsequently to step 2, at step 3, the temperature of intake valve 4 (the intake valve temperature TV) is estimated (that is, calculated) from the various parameters at this time. For example, the fuel temperature is estimated by using at least one of the cooling water temperature, the fuel injection amount (corresponding to the input heat amount at each cycle), the engine speed, the engine load, and the air fuel ratio which relate to the intake valve temperature Tv.
Subsequently to step 3, at step 4, the intake valve temperature Tv estimated at step 3 is compared with the above-described intake valve threshold temperature Tv0. The intake valve threshold temperature Tv0 is previously set to a temperature at which the fuel spray injected from the port injection fuel injection valve 12 does not form the fluid film on a surface of the intake valve 4. The intake valve threshold temperature Tv0 may be a fixed value, or a value corrected based on the intake pressure and so on.
When the intake valve temperature Tv is equal to or smaller than the intake valve threshold temperature Tv0, the process proceeds from step 4 to step 5. The flag fFB indicative of the flash boiling condition is judged.
When the flag fFB is “0” (that is, the flash boiling condition is not satisfied), the process proceeds from step 5 to step 6. The GDI injection ratio is increased. Besides, at the initial stage, the GDI injection ratio is 100(%). That is, the in-cylinder injection fuel injection valve 16 which is advantageous in the fuel consumption rate and so on is a default fuel injection valve.
At step 5, when the flag fFB is “1” (that is, the flash boiling condition is satisfied), the process proceeds from step 5 to step 7. The MPI injection ratio is increased (the GDI injection ratio is decreased accordingly). For example, the injection ratio is varied by a constant amount such as 1% or 5%. As described above, the routine shown in the flowchart of
Moreover, when the flag fFB becomes “0” by the variation of the parameters after the flash boiling condition is satisfied and the MPI injection ratio becomes 100(%) or an appropriate intermediate value, the process proceeds from step 5 to step 6. The GDI injection ratio is increased. The state of “0” of the flag fFB is continued, the GDI injection ratio is gradually increased, so that the GDI injection ratio becomes 100(%).
At step 4, when the intake valve temperature Tv exceeds the intake valve threshold temperature Tv0, the process proceeds from step 4 to step 8. The fuel temperature Tf at the tip end portion of the in-cylinder injection fuel injection valve 16 is compared with the flash boiling upper limit temperature Tf2. When the fuel temperature Tf is equal to or smaller than the flash boiling upper limit temperature Tf2, the process proceeds to step 7. The MPI injection ratio is increased. That is, when the intake valve temperature Tv exceeds the intake valve threshold temperature Tv0, the fuel injected from the port injection fuel injection valve 12 does not become the fluid film in the intake valve 4. Accordingly, the MPI injection ratio is increased irrespective of the flash boiling condition.
At step 8, when the fuel temperature Tf exceeds flash boiling upper limit temperature Tf21, the process proceeds to step 6. The GDI injection ratio is increased to suppress the knocking.
In this way, in this embodiment, the GDI injection ratio and the MPI injection ratio are variably controlled based on the flash boiling condition. The PN increase due to the flash boiling is avoided.
As shown in the drawing, when the accelerator opening degree is increased, and when the engine speed and the engine load are increased, the fuel temperature Tf and the intake valve temperature Tv are gradually increased. In the example shown in the drawing, the fuel temperature Tf exceeds the flash boiling lower limit temperature Tf1 at time t1. The intake valve temperature Tv exceeds intake valve threshold temperature Tv0 at time t2.
The PN value by the GDI which is the default fuel injection valve is temporarily increased when the engine load is increased as shown by a solid line. Then, the PN value by the GDI is decreased. When the flash boiling is generated in accordance with the increase of the fuel temperature Tf, the PN value becomes high. On the other hand, the PN value by the MPI is also temporarily increased when the engine load increased as shown by a dotted line. At this time, the PN value by the MPI is higher than the PN value by the GDI. However, the PN value by the MPI is gradually decreased in accordance with the increase of the wall temperature of the intake valve temperature Tv and so on.
In the above-described embodiment, at time t1, the characteristic is shifted from the characteristic of the PN value by the GDI shown by the solid line, to the characteristic of the PN value by the MPI shown by the dotted line. With this, it is possible to suppress the PN value to a minimum as a whole.
Besides, in this embodiment, when the fuel temperature Tf exceeds the flash boiling lower limit temperature Tf1, the increase of the MPI injection ratio is rapidly started. However, there is some delay (a little delay) for the variation of the PN value. When the increasing fuel temperature Tf exceeds the flash boiling upper limit temperature Tf2, or when the decreasing fuel temperature Tf becomes lower than flash boiling upper limit temperature Tf2 and the flash boiling lower limit temperature Tf1, there is also some delay for the characteristic variation of the PN value.
Accordingly, an appropriate hysteresis may be provided to the temperature threshold value in accordance with the direction of the temperature variation, in consideration with the above-described delay.
Alternatively, an appropriate delay time period may be provided until the variation of the injection ratio is started after the fuel temperature Tf passes across the temperature threshold value, in place of the temperature hysteresis.
Moreover, in this embodiment, the fuel temperature Tf at the tip end portion of the in-cylinder injection fuel injection valve 16, and the intake valve temperature Tv are estimated from the various parameters. However, these may be sensed by using the temperature sensor.
Filing Document | Filing Date | Country | Kind |
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PCT/IB2019/000633 | 5/24/2019 | WO | 00 |