The present application claims priority of Japanese Patent Application No. 2022-034341 filed Mar. 7, 2022, the disclosure of which is hereby incorporated by reference herein in its entirety.
The present disclosure relates to an internal combustion engine.
An internal combustion engine disclosed in Japanese Laid-Open Patent Publication No. 2020-067005 includes a crankshaft and four pistons. The internal combustion engine includes four cylinders, four crank chambers, and an oil chamber. Each cylinder accommodates a piston. The four cylinders are arranged along the axis of the crankshaft. The crank chamber is a space for the crankshaft to rotate. Each of the four crank chambers is connected to each corresponding cylinder. The oil chamber is a space for storing oil. The oil chamber is connected to four crank chambers on a side opposite to each cylinder. The internal combustion engine defines three connecting paths. Each of the connecting paths connects adjacent crank chambers to each other.
An internal combustion engine as disclosed in Japanese Laid-Open Patent Publication No. 2020-067005 includes a plurality of blow-by gas passages. The blow-by gas passage is a passage for guiding the gas in the oil chamber to the oil separator. In such an internal combustion engine, an air flow is generated in the crank chamber and the oil chamber as each piston reciprocates. If an unexpected turbulent flow occurs in the air flow in the crank chamber and the oil chamber, an excessive amount of oil may flow into the oil separator, or the oil may not be appropriately separated in the oil separator.
This Summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This Summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter.
In one general aspect, an internal combustion engine includes a first cylinder, a second cylinder, a third cylinder, and a fourth cylinder which are cylinders arranged in order in a first direction along an axis of a crankshaft. The internal combustion engine also includes a first crank chamber connected to the first cylinder, a second crank chamber connected to the second cylinder, a third crank chamber connected to the third cylinder, and a fourth crank chamber connected to the fourth cylinder. The internal combustion engine also includes an oil chamber that is connected to the first crank chamber, the second crank chamber, the third crank chamber, and the fourth crank chamber on a side opposite to the cylinders, the oil chamber storing oil. The internal combustion engine also includes a first piston reciprocating in the first cylinder, a second piston reciprocating in an opposite phase to the first piston in the second cylinder, a third piston reciprocating in an opposite phase to the first piston in the third cylinder, and a fourth piston reciprocating in a same phase as the first piston in the fourth cylinder. The internal combustion engine further includes a first wall that defines the first crank chamber from a side in a second direction opposite to the first direction, a second wall that separates the first crank chamber and the second crank chamber from each other, a third wall that separates the second crank chamber and the third crank chamber from each other, a fourth wall that separates the third crank chamber and the fourth crank chamber from each other, and a fifth wall that defines the fourth crank chamber from a side in the first direction. The internal combustion engine also includes a first blow-by gas passage defined in the second wall and connecting the oil chamber and an oil separator, a second blow-by gas passage defined in the third wall and connecting the oil chamber and the oil separator, and a third blow-by gas passage defined in the fourth wall and connecting the oil chamber and the oil separator. The internal combustion engine also includes a first connecting path defined in the second wall and connecting the first crank chamber and the second crank chamber to each other, and a second connecting path defined in the fourth wall and connecting the third crank chamber and the fourth crank chamber to each other. The third wall has no passage connecting the second crank chamber and the third crank chamber to each other.
Other features and aspects will be apparent from the following detailed description, the drawings, and the claims.
Throughout the drawings and the detailed description, the same reference numerals refer to the same elements. The drawings may not be to scale, and the relative size, proportions, and depiction of elements in the drawings may be exaggerated for clarity, illustration, and convenience.
This description provides a comprehensive understanding of the methods, apparatuses, and/or systems described. Modifications and equivalents of the methods, apparatuses, and/or systems described are apparent to one of ordinary skill in the art. Sequences of operations are exemplary, and may be changed as apparent to one of ordinary skill in the art, with the exception of operations necessarily occurring in a certain order. Descriptions of functions and constructions that are well known to one of ordinary skill in the art may be omitted.
Exemplary embodiments may have different forms, and are not limited to the examples described. However, the examples described are thorough and complete, and convey the full scope of the disclosure to one of ordinary skill in the art.
In this specification, “at least one of A and B” should be understood to mean “only A, only B, or both A and B.”
<Schematic Configuration of Internal Combustion Engine>
Hereinafter, an embodiment of the present disclosure will be described with reference to
As illustrated in
The shape of the cylinder block 40 is a quadrangular prism shape as a whole. The cylinder block 40 includes four cylinders 41 as internal spaces. The cylinder 41 has a substantially circular column shape. The cylinder 41 extends from the upper end of the cylinder block 40 to the vicinity of the vertical center of the cylinder block 40. The cylinder 41 is a space for combusting an air-fuel mixture of fuel and intake air. As illustrated in
As illustrated in
In the present embodiment, the internal combustion engine 100 reaches the combustion stroke in the order of the first cylinder 41A, the third cylinder 41C, the fourth cylinder 41D, and the second cylinder 41B. Each cylinder 41 repeats an intake stroke, a compression stroke, a combustion stroke, and an exhaust stroke each time the crankshaft 83 makes two rotations. Therefore, when the first cylinder 41A reaches the combustion stroke, the third cylinder 41C reaches the compression stroke, the fourth cylinder 41D reaches the intake stroke, and the second cylinder 41B reaches the exhaust stroke. In other words, the second piston 81B and the third piston 81C reciprocate in a phase opposite to that of the first piston 81A. The fourth piston 81D reciprocates in the same phase as the first piston 81A.
The cylinder block 40 includes four upper spaces 42 as internal spaces. The upper space 42 is connected to the lower end of the cylinder 41. The upper space 42 extends from the lower end of the cylinder 41 to the lower end of the cylinder block 40. The dimension of the upper space 42 in the longitudinal direction of the vehicle is larger than the dimension of the cylinder 41 in the longitudinal direction of the vehicle. The dimension of the upper space 42 in the lateral direction of the vehicle is smaller than the dimension of the cylinder 41 in the lateral direction of the vehicle. Hereinafter, when collectively describing the four upper spaces 42, they are simply referred to as the upper spaces 42. When describing the four upper spaces 42 in a distinguished manner, they are referred to as a first upper space 42A, a second upper space 42B, a third upper space 42C, and a fourth upper space 42D in order from the right end toward the left direction.
As illustrated in
The cylinder block 40 includes five upper recesses 49. The upper recesses 49 are recessed upward from the lower surface of the cylinder block 40. The upper recesses 49 are located one by one in the first upper wall 45A to the fifth upper wall 45E. When the internal combustion engine 100 is viewed from the right side, the five upper recesses 49 are located at the same location. When the internal combustion engine 100 is viewed from the right side, the shape of the space defined by the upper recess 49 is a substantially semicircular shape. The inner wall surface of the upper recess 49 supports the crankshaft 83 from the upper side through a bearing (not illustrated). In
As illustrated in
As illustrated in
The crankcase 50 includes a first lower wall 55A, a second lower wall 55B, a third lower wall 55C, a fourth lower wall 55D, and a fifth lower wall 55E as walls defining the lower space 51. The first lower wall 55A is a wall that defines the first lower space 51A from the right-hand side. The second lower wall 55B is a wall that separates the first lower space 51A and the second lower space 51B from each other. The third lower wall 55C is a wall that separates the second lower space 51B and the third lower space 51C from each other. The fourth lower wall 55D is a wall that separates the third lower space 51C and the fourth lower space 51D from each other. The fifth lower wall 55E is a wall that defines the fourth lower space 51D from the left-hand side.
In the present embodiment, the first upper wall 45A and the first lower wall 55A are first walls 71 that define the first crank chamber 12A from the right-hand side. The second upper wall 45B and the second lower wall 55B are second walls 72 that separates the first crank chamber 12A and the second crank chamber 12B from each other. The third upper wall 45C and the third lower wall 55C are third walls 73 that separates the second crank chamber 12B and the third crank chamber 12C from each other. The fourth upper wall 45D and the fourth lower wall 55D are fourth walls 74 that separates the third crank chamber 12C and the fourth crank chamber 12D from each other. The fifth upper wall 45E and the fifth lower wall 55E are fifth walls 75 that define the fourth crank chamber 12D from the left-hand side.
The crankcase 50 includes five lower recesses 59 as internal spaces. The lower recess 59 is recessed downward from the upper surface of the crankcase 50. The lower recesses 59 are located one by one in the first lower wall 55A to the fifth lower wall 55E. When the internal combustion engine 100 is viewed from the right side, the five lower recesses 59 are located at the same location. Each of the lower recesses 59 vertically faces the upper recess 49 of the cylinder block 40. When the internal combustion engine 100 is viewed from the right side, the shape of the space defined by the lower recess 59 is a substantially semicircular shape. The inner wall surface of the lower recess 59 supports the crankshaft 83 from the lower side through a bearing (not illustrated).
As illustrated in
The cylinder head 30 is connected to an upper end of the cylinder block 40. The shape of the cylinder head 30 is a quadrangular prism shape as a whole. The cylinder head 30 includes four intake ports 31, four exhaust ports 32, and four combustion recesses 33 as internal spaces. The combustion recesses 33 are recessed upward from the lower surface of the cylinder head 30. The combustion recess 33 is connected to the upper end of the cylinder 41. The combustion recess 33, the cylinder 41, and the piston 81 define a combustion chamber.
A first end of the intake port 31 is connected to the combustion recess 33. A second end of the intake port 31 opens to the front surface of the cylinder head 30. The intake pipe 91 is connected to the front surface of the cylinder head 30. The intake port 31 introduces intake air from the outside of the internal combustion engine 100 into the cylinder 41 through the intake pipe 91. In
As shown in
The head cover 20 is connected to the upper end of the cylinder head 30. The shape of the head cover 20 is a substantially quadrangular box shape having a top plate. Therefore, the head cover 20 includes an internal space 21 as internal spaces. The internal space 21 accommodates a valve gear mechanism (not illustrated) and the like.
<Configuration Related to Blow-By Gas Passage>
As illustrated in
The cylinder block 40 includes three midstream passages 43 and three downstream passages 44 as internal spaces. The midstream passage 43 extends from the lower end of the cylinder block 40 to the vicinity of the vertical center of the cylinder block 40. The lower end of the midstream passage 43 is connected to the upper end of the upstream passage 52. One of the midstream passages 43 is located in the second upper wall 45B. One of the midstream passages 43 is located in the third upper wall 45C. One of the midstream passages 43 is located in the fourth upper wall 45D. When the internal combustion engine 100 is viewed from the right side, the three midstream passages 43 are located at the same location. The downstream passage 44 extends from the upper end of the midstream passage 43 to the front surface of the cylinder block 40. Hereinafter, when collectively describing the three midstream passages 43, they are simply referred to as the midstream passages 43. When describing the three midstream passages 43 in a distinguished manner, they are referred to as a first midstream passage 43A, a second midstream passage 43B, and a third midstream passage 43C in order from the right end toward the left direction. Similarly, when collectively describing the three downstream passages 44, they are simply referred to as the downstream passages 44. When describing the three downstream passages 44 in a distinguished manner, they are referred to as a first downstream passage 44A, a second downstream passage 44B, and a third downstream passage 44C in order from the right end toward the left direction.
In the present embodiment, the upstream passage 52, the midstream passage 43, and the downstream passage 44 constitute a blow-by gas passage 13. Therefore, the first upstream passage 52A, the first midstream passage 43A, and the first downstream passage 44A are the first blow-by gas passages 13A. The second upstream passage 52B, the second midstream passage 43B, and the second downstream passage 44B are second blow-by gas passages 13B. The third upstream passage 52C, the third midstream passage 43C, and the third downstream passage 44C are third blow-by gas passages 13C.
The internal combustion engine 100 includes an oil separator 95. The oil separator 95 is fixed to the front surface of the cylinder block 40. The oil separator 95 can separate oil contained in the gas introduced into the oil separator 95. The oil separator 95 is connected to the downstream passage 44 of the cylinder block 40. Therefore, the oil separator 95 can introduce the gas in the oil chamber 61 through the blow-by gas passage 13. The gas from which the oil is separated in the oil separator 95 flows into the internal space 21 of the head cover 20 through a connection passage (not illustrated). In
As illustrated in
The second recess 57 is recessed downward from the upper surface of the crankcase 50. The second recess 57 is located on the front side of the lower recess 59. The second recess 57 is located in the fourth lower wall 55D of the fourth wall 74. The second recess 57 extends from the third crank chamber 12C to the fourth crank chamber 12D. Therefore, the space defined by the second recess 57 is a second connecting path 57Z connecting the third crank chamber 12C and the fourth crank chamber 12D to each other. The second connecting path 57Z is also connected to the third blow-by gas passage 13C.
In the present embodiment, when the internal combustion engine 100 is from the right side, the first connecting path 56Z and the second connecting path 57Z are located at the same location. The third wall 73 does not have a passage connecting the second crank chamber 12B and the third crank chamber 12C.
Assume that the second cylinder 41B is in the combustion stroke during the driving of the internal combustion engine 100. At this time, the second piston 81B and the third piston 81C move downward so as to approach the oil chamber 61. In the case of such movement, the pressure of the gas in the vicinity of the third wall 73 in the oil chamber 61 increases. Then, as indicated by the arrows of solid lines in
Assume that the second cylinder 41B is in the exhaust stroke during the driving of the internal combustion engine 100. At this time, the second piston 81B and the third piston 81C move upward so as to separate away from the oil chamber 61. In the case of such movement, the pressure of the gas in the vicinity of the third wall 73 in the oil chamber 61 decreases. Then, as indicated by the arrows of long-dash double-short-dash lines in
As described above, in the internal combustion engine 100, a set of the first piston 81A and the second piston 81B and a set of the third piston 81C and the fourth piston 81D reciprocate symmetrically with the third wall 73 as a boundary. Then, symmetrical air flows are generated in the space on the left side of the third wall 73 and the space on the right side of the third wall 73.
In this regard, in the present embodiment, the third wall 73 does not have a passage connecting the second crank chamber 12B and the third crank chamber 12C. Therefore, the gas does not move between the second crank chamber 12B and the third crank chamber 12C through the passage of the third wall 73. As a result, a symmetrical air flow is more reliably generated between the space on the left side of the third wall 73 and the space on the right side of the third wall 73. As a result, it is possible to suppress the occurrence of turbulent flow in the space inside the engine body 10. If the occurrence of turbulent flow can be suppressed in this manner, an excessive amount of oil can be prevented from flowing into the oil separator 95 due to an increase in the amount of oil contained in the gas. The oil contained in the gas can be appropriately separated in the oil separator 95.
The present embodiment can be modified and implemented as follows. The present embodiment and the following modifications can be implemented in combination with each other within a scope not technically contradicting each other.
In the above embodiment, the order in which the four cylinders 41 reach the combustion stroke may be changed. For example, the internal combustion engine 100 may be configured such that when the first cylinder 41A reaches the combustion stroke, the second cylinder 41B reaches the compression stroke, the fourth cylinder 41D reaches the intake stroke, and the third cylinder 41C reaches the exhaust stroke. That is, in the internal combustion engine 100, when the second piston 81B and the third piston 81C reciprocate in the opposite phase to the first piston 81A, and the fourth piston 81D reciprocate in the same phase as the first piston 81A, the order in which the four cylinders 41 reach the combustion stroke can be changed.
In the above embodiment, the shapes of the first connecting path 56Z and the second connecting path 57Z may be changed. For example, the first connecting path 56Z may bypass the first blow-by gas passage 13A and connect the first crank chamber 12A and the second crank chamber 12B. Similarly, the second connecting path 57Z may bypass the third blow-by gas passage 13C and connect the third crank chamber 12C and the fourth crank chamber 12D.
In the above embodiment, the positions of the first connecting path 56Z and the second connecting path 57Z may be changed. For example, the first connecting path 56Z may be located in front of the second connecting path 57Z, or may be located behind the second connecting path 57Z. Furthermore, for example, the first connecting path 56Z may be located above the second connecting path 57Z or may be located below the second connecting path 57Z. That is, when the internal combustion engine 100 is viewed in the leftward direction, the first connecting path 56Z and the second connecting path 57Z may not be located at the same location. The first connecting path 56Z and the second connecting path 57Z may be located inside the crankcase 50 without being open to the upper surface of the crankcase 50. That is, the first connecting path 56Z may be a through-hole extending the second lower wall 55B of the crankcase 50. Similarly, the second connecting path 57Z may be a through-hole extending through the fourth lower wall 55D of the crankcase 50.
In the above embodiment, the members constituting the first connecting path 56Z and the second connecting path 57Z may be changed. For example, the first connecting path 56Z may be a space defined by the first recess 56 of the crankcase 50 and the recess of the cylinder block 40. Furthermore, for example, the first connecting path 56Z may be a space defined only by the recess of the cylinder block 40. Further, for example, when the first connecting path 56Z is defined only in the cylinder block 40, the first connecting path 56Z may be located inside the cylinder block 40 without being open to the lower surface of the cylinder block 40. That is, the first connecting path 56Z may be a through-hole extending through the second upper wall 45B of the cylinder block 40. Similarly, the members constituting the second connecting path 57Z can be changed.
In the above embodiment, a so-called crank cap may be adopted instead of the crankcase 50. In this case, the crank cap functions as the first lower wall 55A to the fifth lower wall 55E.
In the above embodiment, the internal combustion engine 100 is not limited to an in-line four-cylinder engine, and may be, for example, a V-type eight-cylinder engine. That is, the present technology can be applied to the internal combustion engine 100 in which the four cylinders 41 are arranged along the axis of the crankshaft 83.
Various changes in form and details may be made to the examples above without departing from the spirit and scope of the claims and their equivalents. The examples are for the sake of description only, and not for purposes of limitation. Descriptions of features in each example are to be considered as being applicable to similar features or aspects in other examples. Suitable results may be achieved if sequences are performed in a different order, and/or if components in a described system, architecture, device, or circuit are combined differently, and/or replaced or supplemented by other components or their equivalents. The scope of the disclosure is not defined by the detailed description, but by the claims and their equivalents. All variations within the scope of the claims and their equivalents are included in the disclosure.
Number | Date | Country | Kind |
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2022-034341 | Mar 2022 | JP | national |
Number | Name | Date | Kind |
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20180223708 | Kawai | Aug 2018 | A1 |
Number | Date | Country |
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2010180834 | Aug 2010 | JP |
2015028331 | Feb 2015 | JP |
2020067005 | Apr 2020 | JP |
2020067005 | Apr 2020 | JP |
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Machine Translation of JP-2020067005-A PDF File Name: “JP2020067005A_Machine_Translation.pdf”. |
Number | Date | Country | |
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20230279793 A1 | Sep 2023 | US |