Not Applicable.
1. The Field of the Invention
The present disclosure relates generally to safety systems for use with laser-based projection systems.
2. Description of Background Art
Lasers produce coherent light which, when looked at, appears to the eye to have come from a very distant source. Consequently, the image formed on the retina by a laser beam is always incredibly small and therefore of very high power density. Most lasers that are used in entertainment, theater and public exhibitions have outputs high enough to pose a significant risk of eye injury. If the laser output power is greater than about 0.5 watts, burning a person's skin may also be a significant risk. Laser powers of just a few milliwatts can damage the retina long before natural aversion responses such as blinking can take place. By contrast, a non-coherent source of radiation, such as a light bulb, is less hazardous to view because it forms an extended image, rather than a point image, when focused by the eye. The power density of non-coherent light at the retina is therefore lower than that produced by a laser of equivalent radiant power.
Eye-injury thresholds depend upon a number of factors such as wavelength, exposure duration and viewing situation. Injury severity following overexposure depends upon the part of the retina that is overexposed and the extent of any bleeding within the eye. Effects range from partial blindness to total loss of sight in the affected eye. Eye damage caused by exposure to laser radiation is generally permanent.
As image projection systems advance, the desire for a higher lumen output grows. Higher output systems are especially desirable when large surfaces are being projected upon, such as in dome-style theaters. The greater the number of lumens produced by a projection system, the greater the contrast ratio that can be produced (contrast is a measure of a system's darkest and brightest levels). Thus, higher lumen output systems inherently increase the potential for eye damage to human beings.
To reduce the risk of potential injury, often times barriers of some sort are put into place to limit human interaction with the projected light. Such barriers may include walls, railings, or other physical means to inhibit the public from placing themselves in danger. Non-physical barriers may also be used, and usually include invisible scanning systems that are attached to domes, walls, and other fixed stands.
The available scanning systems may include one or more sensors for receiving a stimulus from a monitored region. The stimulus may include reflected light beams from light that is directed into the monitored region. When a human or other foreign object crosses into a monitored region, the projection system may automatically switch to a safe mode of operation before any potential harm can occur.
The proposed new system and method of this application combines an scanning safety system with an image projection system and has particular use with image projection systems utilizing lasers which are powerful enough to cause damage to the human visual anatomy. The scanning safety system is relatively imperceptible to the vision of human beings and in most applications will be invisible to the vision and other senses of human beings. Thus, the new system and method may form an invisible barrier over the most critical areas of a laser projection system so there is no need for an external barrier or any additional safety components to prevent harmful human interaction with the laser light being projected.
The unobtrusive, and in most applications invisible, barrier of the present system and method may extend along an outermost boundary of a laser accessible region for the laser projection system. The barrier may also take the form of a wedge shape, pyramid shape or a chimney shape. Again, according to one aspect of the present disclosure, if the unobtrusive barrier is crossed by a foreign object, the laser projection system will automatically shut off, reduce laser power to a safe level, or blank out the area where the foreign object is located, all preventing harm to the foreign object such as a human being.
Another proposed feature of the present system and method is that it can exist with several warning layers that can initiate a temporary reduction in power and/or an audible warning as part of an additional safety zone if a foreign object comes near a location where action will be taken regarding the power of the projected laser light, that is the actual cut off point.
The present system and method is particularly suited for use with laser projection systems such as the Evans & Sutherland Laser Projector (“ESLP”) which incorporate coherent light sources with Grating Light Valve™ (“GLV”) light modulators. GLV based systems work by scanning a narrow column of pixels across a screen using a column-based architecture. The amount of concentrated light in the narrow width can potentially be dangerous if scanned across a human eye at a close distance, however, the column-based architecture is inherently safer at larger distances than raster-based architecture using a beam in which all of the beam's energy is focused onto a single point. But, the distances for potential damage still vary with intensity and size of the original source even for laser projection systems with column-based architectures.
In view of the dangers posed from laser radiation, industry guidelines and governmental regulations dictate safety rules to prevent injury to the public. Furthermore, many previously available devices have been developed to prevent accidental exposure to laser radiation all of which have problems and disadvantages addressed by the system and method of the present disclosure.
The features and advantages of the disclosure will be set forth in the description which follows, and in part will be apparent from the description, or may be learned by the practice of this disclosure without undue experimentation. The features and advantages of the disclosure may be realized and obtained by means of the instruments and combinations particularly pointed out in the appended claims.
The features and advantages of the disclosure will become apparent from a consideration of the subsequent detailed description presented in connection with the accompanying drawings in which:
For the purposes of promoting an understanding of the principles in accordance with the disclosure, reference will now be made to the embodiments illustrated in the drawings and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the disclosure is thereby intended. Any alterations and further modifications of the inventive features illustrated herein, and any additional applications of the principles of the disclosure as illustrated herein, which would normally occur to one skilled in the relevant art and having possession of this disclosure, are to be considered within the scope of the disclosure claimed.
In describing and claiming the present disclosure, the following terminology will be used in accordance with the definitions set out below. As used herein, the terms “comprising,” “including,” “containing,” “characterized by,” and grammatical equivalents thereof are inclusive or open-ended terms that do not exclude additional, unrecited elements or method steps.
Referring now to
The laser projector 10 shown in
The enclosure 12 is mounted on a frame 14 having four (4) legs 16. The enclosure 12 serves as a housing for the components of the projector 10. In particular, the enclosure 12 sits on a horizontal platform 15 that is secured to sidewalls of the legs 16 by a plurality of horizontal members 17. In particular, the horizontal members 17 are attached to the lower portions of the legs 16. The legs 16 continue extending vertically upwards from the points where the horizontal members 17 are attached. A top end 16A of each of the legs 16 terminates at approximately the same height as the top 12A of the enclosure 12.
Mounted on the top end 16A of each of the legs 16 is an infrared (“IR”) scanner 18. Each of the IR scanners 18 may include a sensor that receives a stimulus from an area proximate the projector 10. The sensor may be an optical sensor that detects a light stimulus. The IR scanners 18 may further include a laser that sends out a very short pulse of light. At the same time the light is sent out by one of the IR scanners 18, an electronic timer internal to the IR scanner 18 is started. When pulsed light from the IR scanner 18 is incident on an object, it is reflected and received back at the sensor in the IR scanner 18. By measuring the time (Δt) between the transmission of the light pulse and its reception by the sensor, an IR scanner 18 may calculate the distance to the detected object.
The IR scanners 18 may each include a rotating scanning mirror that deflects light pulses from its laser such that the IR scanner 18 may potentially monitor an arc of approximately 190 degrees. An IR scanner 18 may not only determine the distance to an object, but the direction of the object relative to the IR scanner 18 may be determined from the angle of the scanning mirror at which the light pulse was initially transmitted. Thus, from the measured distance and the direction of the object, an IR scanner 18 may determine the exact position of the object relative to the IR scanner 18.
The IR scanners 18 may each include an input/output module for receiving necessary programming. It should be further understood that the laser radiation emitted by the IR scanners 18 is harmless to a person. Desirably, the radiation emitted by the IR scanners 18 is relatively imperceptible by a human and in most instances will be completely invisible to a human. Thus, the system and method of the present disclosure will, in nearly all instances, provide its advantages in an invisible and imperceptible manner to humans. It will be appreciated that many different devices and portions of the electromagnetic or acoustic spectrum can be used to perform the same and equivalent functions carried out by the IR scanners 18.
Referring now to
Because the laser projector 10 is typically mounted on the floor, the ground, or on a small pedestal, in the center of a theater, a person 23 may be able to intrude past the boundary 22 and enter into the laser accessible region 20. For example, a person 23 may climb a barrier or stand on a theater seat. Such an intrusion into the laser accessible region 20 would be undesirable because of the potential harm from the laser radiation emitted from the laser projector 10. As will be explained in further detail below, the IR scanners 18 are operable to detect a person 23 before the person 23 crosses the boundary 22 into the laser accessible region 20. Once detected, the projector 10 may automatically employ safety measures to ensure that the person 23 is not harmed by the projection lasers.
Referring now to
In one exemplary embodiment, the spatial distance between the monitored region 24 and the boundary 22 of the laser accessible region 20 is in the range from about 5 inches to about 18 inches. In another exemplary embodiment, the spatial distance between the monitored region 24 and the boundary 22 of the laser accessible region 20 is about 7 inches. It will be appreciated that the above discussion regarding a single IR scanner 18 is applicable to all four (4) IR scanners 18 of the projector 10.
Referring now to
Still referring to
Referring now to
As seen in
Referring now to both
In response to the signal, the laser projector 10 may automatically switch to a safe operating mode. In one exemplary embodiment, the safe operating mode involves the laser projector 10 to cease projecting an image such that no laser light is emitted from the laser projector 10. In another exemplary embodiment, the safe operating mode involves the laser projector 10 blanking out an area surrounding the intruding object. This is possible because the IR scanners 18 are able to report the location of the foreign object as well as changes in the position of the foreign object. In still another exemplary embodiment, the safe operating mode involves the laser projector 10 reducing the power of the projection lasers such that their laser radiation is at a safe level for incidence upon a human. This may be a localized reduction in power around the intruding object. Alternatively, the laser projector 10 may use the light modulating device to vary the intensity.
Referring now to
In particular, the IR scanner 18 receives a stimulus, e.g., a reflected beam of IR light, when an object, such as a person, enters the monitored region. The IR scanner 18 generates a warning signal in response to the stimulus received from the region monitored by the at least one sensor when a foreign object is detected. The warning signal is sent to, and received by, the projector control unit 100. The projector control unit 100 then controls the projection lasers 102, or other appropriate device, to render the projection lasers 62 to an appropriate safe level. It will be appreciated that the system described in
Referring now to
Continuing to refer to
The IR scanners 34A and 34B monitor planar and predefined regions that extend upwardly from the enclosure 32 and that are substantially parallel to each other. The IR scanners 34C and 34D monitor planar and predefined regions that extend upwardly from the enclosure 32 and that are non-parallel to each other. The predefined regions monitored by IR scanners 34C and 34D intersect along an intersection 38 above the lens 36.
Referring now to
Further, it will be noted that the region inside of the invisible barrier 40 is not necessarily directly monitored. However, it will be observed that it is very unlikely, and perhaps virtually impossible, for a person or other foreign object to enter into the harmful region of the projector 30 without passing through one or more of the predefined monitored regions of the IR scanners 34A, 34B, 34C and 34D. Again, when an intrusion of the unobtrusive barrier 40 is detected, the laser projector 30 may switch to one of a number of safe operating modes as explained above. It will be noted that the intersection 38 is within the laser accessible region 42 and is the furthermost point of the invisible barrier 40 from the projection lens 36.
Another embodiment of the present disclosure may include three or more IR scanners forming a pyramid-shaped unobtrusive/invisible barrier around the hazardous region. The pyramid-shaped unobtrusive/invisible barrier may comprise three or more planar scanning fields that converge at a single point, typically above the projection lens of a laser projector. Likewise, it will be noted that the region inside of the pyramid-shaped barrier is not directly monitored. However, it is very unlikely, and perhaps virtually impossible, for a person to enter into the harmful region of the laser projector without passing through one or more of the predefined fields forming the wall of the pyramid-shaped barrier around the harmful region. Again, when an intrusion is detected, the laser projector 30 may switch to one of a number of safe operating modes as explained above.
Referring now to
Still referring to
It will be understood that the monitored regions of the IR scanners 56A, 56B, 56C and 56D may extend to a height greater than the harmful region of the laser projector 50, but not all of the way to the surface upon the image is projected, such as the dome. Alternatively, the height of the monitored region formed from the four (4) monitored regions may only extend to that height necessary to ensure protection from harmful exposure to laser radiation.
As mentioned, the monitored regions of the IR scanners 56A, 56B, 56C and 56D may roughly form a chimney shape with an unmonitored interior. Again, it will be understood that the laser accessible region (taking the form of a cone—see
Referring now to
Further, it will be noted that the region inside of the invisible barrier 60 is not necessarily directly monitored. However, it will be observed that it is very unlikely, and perhaps virtually impossible, for a person or other object to enter into the harmful region 62 of the projector 50 without passing through one or more of the predefined monitored regions of the IR scanners 56A, 56B, 56C and 56D. Again, when an intrusion of barrier 60 is detected, the laser projector 50 may switch to one of a number of safe operating modes as explained above.
It will be noted that the barriers 40 and 60 described above define three-dimensional shapes formed by the planar regions scanned by IR scanners. These three-dimensional shapes extend into the laser accessible regions of a laser projection system, but do not encompass all of the laser accessible regions. It will be appreciated that the invisible safety barrier may take the form of any three-dimensional shape in accordance with the present disclosure. A suitable invisible barrier in accordance with the present disclosure need not completely enclose a harmful region formed by projection lasers, but may only bound the harmful region on at least three sides. Indeed, a safety barrier in accordance with the present disclosure extends into a laser accessible region for a laser projection system and bounds a harmful region in the laser accessible region on at least three sides. It will be further appreciated that a safety barrier in accordance with the present disclosure may not monitor the entire laser accessible region for a projection laser. Instead, some of the laser accessible region may be unmonitored.
It will be noted that in the exemplary embodiments of the present disclosure described herein, that is that it is very unlike, and perhaps virtually impossible, for a person to enter the hazardous area created by the projection lasers from behind the laser projector due to the placement of the IR scanners. The enclosure or housing for the laser projector may serve as a physical barrier to prevent such an intrusion. Furthermore, other physical barriers may be utilized to prevent a person from crawling or otherwise entering the hazardous area.
The IR scanners discussed herein may take the form of programmable IR laser scanners. One suitable commercially available IR scanner can be selected from the S3000 family of Safety Laser Scanners manufactured by SICK AG, Erwin-Sick-Str. 1, D-79183 Waldkirch, Germany. Further information regarding the S3000 family of Safety Laser Scanners can be found at the following universal resource locator addresses all of which are incorporated herein by this reference in the form they exist as of May 19, 2008:
It will be appreciated that scanners other than the IR scanners disclosed herein may be used in accordance with the present invention and that any number of different devices, now know or know in the future, used to detect the presence of an object within a predefined field can also be used within the scope of the present invention. In particular, such scanner or detectors may operate using any number of different wavelengths of energy, or any combinations thereof, including ultrasonic energy.
In the foregoing Detailed Description, various features of the present disclosure are grouped together in a single embodiment for the purpose of streamlining the disclosure. This method of disclosure is not to be interpreted as reflecting an intention that the claimed disclosure requires more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive aspects lie in less than all features of a single foregoing disclosed embodiment. Thus, the following claims are hereby incorporated into this Detailed Description of the Disclosure by this reference, with each claim standing on its own as a separate embodiment of the present disclosure.
It is to be understood that the above-described arrangements are only illustrative of the application of the principles of the present disclosure. Numerous modifications and alternative arrangements may be devised by those skilled in the art without departing from the spirit and scope of the present disclosure and the appended claims are intended to cover such modifications and arrangements. Thus, while the present disclosure has been shown in the drawings and described above with particularity and detail, it will be apparent to those of ordinary skill in the art that numerous modifications, including, but not limited to, variations in size, materials, shape, form, function and manner of operation, assembly and use may be made without departing from the principles and concepts set forth herein.
This application claims the benefit of U.S. Provisional Application No. 60/931,321, filed May 21, 2007, which is hereby incorporated by reference herein in its entirety, including but not limited to those portions that specifically appear hereinafter, the incorporation by reference being made with the following exception: In the event that any portion of the above-referenced provisional application is inconsistent with this application, this application supercedes said above-referenced provisional application.
Number | Date | Country | |
---|---|---|---|
60931321 | May 2007 | US |