The present disclosure relates generally to image sensors and, more particularly, to image sensors including integrated circuits, such as complementary metal-oxide semiconductor (CMOS) image sensors and charge coupled device (CCD) image sensors.
In semiconductor technologies, image sensors are used for sensing a volume of exposed light projected towards the semiconductor substrate. Both CMOS image sensors and CCD image sensors are widely used in various applications such as digital cameras. These image sensors use an array of pixels that include light sensitive elements to collect photo energy to convert images into digital data. However, as pixels are scaled down, the sensitivity of a pixel tends to decrease. In addition, there is increased crosstalk between pixels. Crosstalk may degrade the spatial resolution, reduce overall sensitivity, provide for poor color separation, and may lead to additional noise in the image, in particular after a color correction procedure. Processes including those requiring thinner layers of material (e.g. thin dielectric and metal layers) and thin color filters may be utilized to improve the optical crosstalk. However, these conventional methods of improving electrical crosstalk, such as providing a sensor with a thin epitaxial layer, provide for additional issues such as electrostatic discharge (ESD) failures. Further issues with conventional image sensors include long wavelength light sensitivity and image defects such as from blooming effects (e.g. certain areas of the output image appearing brighter than the original image.)
As such, an improved image sensor is desired.
Aspects of the present disclosure are best understood from the following detailed description when read with the accompanying figures. It is emphasized that, in accordance with the standard practice in the industry, various features are not drawn to scale. In fact, the dimensions of the various features may be arbitrarily increased or reduced for clarity of discussion.
a-5g are cross-sectional views illustrating an embodiment of the method of
a-7e are cross-sectional views illustrating an embodiment of the method of
The present disclosure relates generally to semiconductor devices and more particularly, to image sensors. It is understood, however, that specific embodiments are provided as examples to teach the broader inventive concept, and one of ordinary skill in the art can easily apply the teaching of the present disclosure to other methods or devices. In addition, it is understood that the methods and apparatus discussed in the present disclosure include some conventional structures and/or processes. Since these structures and processes are well known in the art, they will only be discussed in a general level of detail. Furthermore, reference numbers are repeated throughout the drawings for sake of convenience and example, and such repetition does not indicate any required combination of features or steps throughout the drawings. Moreover, the formation of a first feature over, on, or coupled to a second feature in the description that follows may include embodiments in which the first and second features are formed in direct contact, and may also include embodiments in which additional features may be formed interposing the first and second features, such that the first and second features may not be in direct contact. Also, the formation of a feature on a substrate, or on a surface of a substrate, may include embodiments where features are formed above the surface of the substrate, adjacent to the surface of the substrate, directly on the surface of the substrate, and/or extending below the surface of the substrate (such as implanted regions, trenches).
Referring to
In the peripheral region 120, additional circuitry and input/outputs are provided adjacent to the pixel region 110 for providing an operation environment for the pixels 110a and/or for supporting external communications with the pixels 110a. The peripheral region 120 may also be known as a logic region as it may include logic circuitry associated with the pixels 110a. The peripheral region 120 may include a low power logic circuit. The low-power logic circuit may include a low power, high-speed, high-performance logic circuit. The peripheral region 120 may include circuits for example, to drive the pixels in order, to obtain signal charges, A/D converters, processing circuits for forming image output signals, electrical connections operable for connecting to other devices, and/or other components known in the art. In an embodiment, the peripheral region 120 includes a MOSFET device having a source, drain, and gate electrode, all including a silicide layer. The silicide may include a silicide, such as nickel silicide, cobalt silicide, tungsten silicide, tantalum silicide, titanium silicide, platinum silicide, erbium silicide, palladium silicide, and/or combinations thereof.
Referring now to
The trenches in the pixel region, including 260a, 260b, and 260c, serve to separate one pixel from a second pixel. For instance, the trench 260b serves to separate a pixel formed in the substrate 250 under the red light filter 230c, illustrated as region P2, from a pixel formed in the substrate under green light filter 230b, illustrated as region P1. The trench 270 may serve to separate one or more components in the peripheral circuit. The device 200 has disadvantages in that the trenches 260a, 260b, and/or 260c may not adequately isolate one pixel area from another. The depth of the trench 260a, 260b, and/or 260c may not be sufficient to keep a photo-generated carrier from a first pixel region, such as region P1, from moving to a second pixel region, such as region P2. This can cause electrical crosstalk and degrade the performance of the sensor 200. As such, an improved isolation structure is desired.
Referring now to
The color filter 320 includes blue light filters 320a and 320d, a green light filter 320b, and a red light filter 320c, though other embodiments of color filters are possible. In an alternative embodiment, the image sensor device 300 is a back-side illuminated sensor. In the embodiment, the color filter 320 is located adjacent the back surface of the substrate 310 and filters light incident the back-side of the substrate 310. Adjacent the color filter 320, opposite the substrate 310, one or more micro lenses (not illustrated) may be formed.
The substrate 310 may be silicon in a crystalline structure. In alternative embodiments, the substrate 310 may include other elementary semiconductors such as germanium, or include a compound semiconductor such as, silicon carbide, gallium arsenide, indium arsenide, and indium phosphide. In an embodiment, the substrate 310 is a P-type substrate (P-type conductivity) (e.g. a substrate doped with p− type dopants, such as boron or aluminum, by conventional processes such as diffusion or ion implantation). In other embodiments, the substrate 310 may include a P+ substrate, N+ substrate, and/or other conductivities known in the art. The substrate 310 may include a silicon on insulator (SOI) substrate. The epi layer 310b allows for a different doping profile than other portions of the substrate 310, including the sub layer 310a. The epi layer 310b may be grown on the substrate 310 using conventional methods. In an embodiment, the epi layer 310b is a p− epi layer. In an embodiment, the sub layer 310a is a p+ layer. In possible embodiments include, the epi layer 310b being N− epi layer and the sub layer 310a being a N+ sub layer, the epi layer 310b being a N− epi layer and the sub layer 310a being a P+ sub layer, and/or other conductivities known in the art. The thickness T of the epi layer 310b may be between approximately 2 μm and 10 μm. In a further embodiment, the thickness T of the epi layer may be approximately 4 μm.
In an embodiment, the epi layer 310b has p− type conductivity and the photodiode included in the pixels (not shown) formed on the substrate 310 includes a photodetector including an N-type photogeneration region (e.g. an N-type well formed in a P− epitaxial layer). The N-type photogeneration region may be formed by doping the substrate with an N-type dopant such as phosphorous, arsenic, and/or other N-type dopant known in the art. The doping may be accomplished by conventional processes known in the art such as photolithography patterning followed by ion implantation or diffusion. In a further embodiment, the photodetector includes a pinned photodiode. The pinned layer may be doped with a p− type dopant. The P-type dopant may include boron, aluminum, and/or other dopants known in the art giving P-type conductivity.
An isolation structure, including an isolation trench 340, is formed in the peripheral region 304 of the image sensor 300. The isolation trench 340 may include a shallow trench isolation (STI) structure. The isolation trench 340 may assist in isolating one or more components formed in the peripheral region 304. The isolation trench 340 has a depth D2 less than approximately 0.6 μm. In an embodiment, the isolation trench 340 has a depth D2 between approximately 0.3 μm and 0.6 μm. An increased depth D2 (e.g. greater than 0.6 μm) may provide for a high sheet resistance (Rs) of the N-Well junction present in the peripheral region 304. The greater Rs may degrade the “pick-up” function. The isolation trench 340 may include silicon oxide. In an embodiment, the isolation trench 340 may include air in addition to or in lieu of silicon oxide. Other embodiments, including those in which the trench 340 includes other insulating materials, are possible. The isolation trench 340 may be formed using conventional processes known in the art. For example, apertures may be etched in the substrate 310 in the peripheral region 304 using conventional processes such as reactive ion etch (RIE) according to a pattern formed by conventional photolithography processes. The apertures may then be filled. For example, in an embodiment, the trenches are filled with silicon oxide. In an embodiment, the process includes high density plasma chemical vapor deposition (HDPCVD) of silicon oxide to fill an aperture, and continues with a chemical-mechanical polish (CMP) process to planarize the oxide. In an alternative embodiment, the process includes a sub-atmospheric chemical vapor deposition (SACVD) of silicon oxide, and continues with a CMP process to planarize the oxide. Methods of forming the isolation trench 340 are discussed in greater detail below.
A plurality of isolation structures including isolation trenches 330a, 330b, and 330c, are formed in the pixel region 302 of the substrate 310. The isolation trenches 330a, 330b, and/or 330c may include shallow trench isolation (STI) structures. The isolation trenches 330a, 330b, and/or 330c at least partially isolate one pixel from a second pixel in the pixel region 302. For example, the isolation trench 330b provides for minority carriers to be blocked from traveling from pixel region P3 to pixel region P4. The isolation trenches 330a, 330b, and/or 330c have a depth D3 greater than approximately 0.6 μm. In an embodiment, the isolation trenches 330a, 330b, and/or 330c may have a depth D3 between approximately 0.6 μm and 2 μm. In an embodiment, the isolation trenches 330a, 330b, and/or 330c may have a depth D3 between approximately 0.6 μm and 1 μm. In an embodiment, the isolation trenches 330a, 330b, and/or 330c may have a depth D3 between approximately 1 μm and 2 μm.
The isolation trenches 330a, 330b, and/or 330c may include (e.g. are filled with in entirety or in part with) insulating material. The insulating material, such as silicon oxide, may isolate the minority carriers from traveling from one pixel to a second pixel. In an alternative embodiments, the isolation trenches 330a, 330b, and/or 330c may be filled with oxide, a substantially optically opaque material, and/or a low refractive index material, as described below in greater detail with reference to
The method 400 begins at step 402 where a substrate having a pixel region and a peripheral region is provided. The substrate also includes an epitaxial layer. The substrate provided may be substantially similar to the substrate 310, described above in reference to
The method 400 then proceeds to step 404 where a plurality of isolation structures are formed in the pixel region of the substrate. The isolations structures include isolation trenches. The trenches may be formed to a depth greater than approximately 0.6 μm. The trenches may be formed by processes known in the art such as photolithography patterning followed by RIE to form apertures (trenches) in the patterned areas. In the example of
The method 400 proceeds to step 406 where a layer of insulating material is formed on the substrate. The layer may be formed by depositing material using chemical vapor deposition (CVD), plasma-enhanced chemical vapor deposition (PECVD), atmospheric pressure chemical vapor deposition (APCVD), low-pressure CVD (LPCVD), high density plasma CVD (HDPCVD), atomic layer CVD (ALCVD), sub-atmospheric CVD (SACVD), and/or other processes known in the art. In an embodiment, the insulating material is silicon oxide. In an embodiment, the oxide is deposited by either HDPCVD or SACVD. The layer may fill, partially or entirely, a trench formed in the pixel region, described above in reference to step 404. In the example of
The method 400 proceeds to step 410 where at least one isolation structure is formed in the peripheral region of the substrate. The isolation structure includes an isolation trench. A trench is etched to a depth that is less than the depth of the trenches formed in the pixel region, described above in reference to step 404. The trench may be etched to a depth less than approximately 0.6 μm. The trench may be etched by processes known in the art such as photolithography patterning followed by RIE to form an aperture (trench) according to the patterned area. In the example of
Referring now to
The method 600 begins at step 602 where a substrate having a pixel region and a peripheral region is provided. The substrate also includes an epitaxial layer. The substrate provided may be substantially similar to the substrate 310, described above in reference to
The method 600 then proceeds to step 604 where a plurality of isolation structures are formed in the pixel region of the substrate. The isolation structures include isolation trenches. The trenches may be formed in the substrate to a depth greater than 0.6 μm. The trenches may be formed by processes known in the art such as photolithography patterning followed by RIE to form an aperture (trench) according to the patterning. In the example of
The method 600 proceeds to step 606 where at least one isolation structure is formed in the peripheral region of the substrate. The isolation structure includes an isolation trench. The trench may be formed with a depth less than 0.6 μm. The trench is formed with a depth less than that of the trench(es) formed in the pixel region of the substrate, described above with reference to step 604. The trench may be formed by processes known in the art such as photolithography patterning followed by RIE of an aperture (trench) according to the patterned area. In the example of
The method 600 proceeds to step 608 where a layer of insulating material is formed on the substrate. The layer may be formed by conventional deposition processes such as, chemical vapor deposition (CVD), plasma-enhanced chemical vapor deposition (PECVD), atmospheric pressure chemical vapor deposition (APCVD), low-pressure CVD (LPCVD), high density plasma CVD (HDPCVD), atomic layer CVD (ALCVD), SACVD, and/or other processes known in the art. In an embodiment, a layer of silicon oxide is formed on the substrate which may be deposited, for example, by HDPCVD or SACVD. The layer of insulating material at fills, completely or partially, the trenches formed in the peripheral region and the pixel region, described above with reference to steps 606 and 604 respectively. In the example of
Referring now to
An isolation structure, including an isolation trench 816, is formed in the peripheral region 802b of the image sensor 800. The isolation trench 816 may be substantially similar to the isolation trench 340 described above in reference to
The isolation trenches 810, 812, and/or 814 may be filled with one or more types of material. The isolation trench 810 includes a first layer 810a and a second layer 810b, the isolation trench 812 includes a first layer 812a and a second layer 812b, and the isolation trench 814 includes a first layer 814a and a second layer 814b. The first layer 810a, 812a, and/or 814a of the isolation trenches may include a layer of insulating material. The insulating material, such as silicon oxide, may assist to isolate the minority carriers from traveling from one pixel to a second pixel. In an embodiment, the second layer 810b, 812b, and/or 814b of the isolation trenches includes a layer of substantially optically opaque material. In an embodiment, the substantially optically opaque material is greater than approximately 50% opaque. An example of substantially optically opaque material that may be included is tungsten and/or other opaque materials including other metal films. The use of a substantially optically opaque material may increase the image sensor 800 sensitivity to long wavelengths of light. In an alternative embodiment, the second layer 810b, 812b, and/or 814b includes a layer of low refractive index (RI) material, such as air. In an embodiment, the low RI material includes a RI of less than approximately 5. In an embodiment, the second layer 810b, 812b, and 814b includes an air gap in the first layer 810a, 812a, and 814a of insulating material. The inclusion of a low RI material may allow for additional reflection of incident light. The above described embodiments are illustrative only and not intended to be limiting. Other configurations and combinations of material are possible.
Thus provided is an image sensor device. The device includes a substrate including a pixel region and a peripheral region. An isolation structure is formed in the pixel region of the substrate. The isolation structure includes a trench. Another isolation structure is formed in the peripheral region of the substrate. This isolation structure also includes a trench. The trench formed in the pixel region has a greater depth than the trench formed in the pixel region.
Also provided is an additional image sensor device. The device includes a substrate including a pixel region and a peripheral region. A plurality of pixels are formed on the substrate in the pixel region. Between two pixels a trench is formed. The trench has a first depth. A second trench is formed in the peripheral region of the substrate. The second trench has a depth less than the first depth.
Also provided is a method of forming an image sensor. A substrate is provided that includes a pixel region and a peripheral region. A first isolation trench is formed in the pixel region of the substrate. The forming of the first isolation trench includes etching the substrate to a first depth. A second isolation trench is formed in the peripheral region of the substrate. The forming of the second isolation trench includes etching the substrate to a second depth. The second depth is less than the first depth.
Although only a few exemplary embodiments of this invention have been described in detail above, those skilled in the art will readily appreciate that many modifications are possible in the exemplary embodiments without material departing from the novel teachings and advantages of this disclosure.
This application claims the priority under 35 U.S.C. §119 of U.S. Provisional Application Ser. No. 60/943,184 filed on Jun. 11, 2007, which is hereby incorporated herein by reference.
Number | Date | Country | |
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60943184 | Jun 2007 | US |