The present invention relates to battery measuring apparatus, an assembly comprising battery measuring apparatus and a battery, a Kelvin connector including a temperature sensor, an assembly comprising a Kelvin connector including a temperature sensor and a battery and a method of measuring the temperature of a battery.
When undertaking AC impedance measurement of electrochemical cells, the cell may be perturbed by injecting or drawing a current in an oscillating pattern or frequency, through the cell. The example in
One of the problems encountered when using this method is that, due to the very low impedances of the cells 2, the values of voltage response measured can be very small or minute.
In this case, measurement of the voltage response cannot be undertaken using the same connector to the cell/battery as the one that carries the test current, since the test current, due to the connection resistance, will create a voltage drop across the connection and this will be measured by the sense electrode in addition to the cell voltage response.
This connection resistance can be higher that the internal impedance of the cell and therefore the cell voltage response measurement will be distorted.
If, for example, the cell impedance is 200 micro-Ohms and the connection resistance in the order of 1 milli-Ohm, any change in the cell impedance will be reduced, as a function of the total measurement, by 5:1. This will significantly reduce the ability of the measurement system 3 to detect key changes in cell impedance.
It is therefore necessary to connect the current and sense leads using two different connectors 4, 5, each of which must contact the cell termination post 6, 7 directly, thus giving four separate connections per current control and measurement system, as shown in
Most batteries for standby use are manufactured with contacts, for example, with 6 to 12 mm studs, or lugs through which a bolt may be fitted, for connection of the load carrying cables/straps to the battery posts.
Standard ring-tab washers, sometimes called spade terminal washers 20, or LUCAR connectors 20 can be procured for this type of connection as shown in
It is normal for continuous battery monitoring systems to be connected to these tab washers 20, so that the cell or battery may be monitored for failure conditions. The connector 24, which connects the current and sense wires to these tab washers, is, for example, a push-fit type as shown in
Furthermore, it is desirable to know the temperature of the cell 2 as accurately as possible, since many failure modes in service manifest raised cell temperature as a symptom.
However, measuring the internal temperature of a battery 2 is difficult in the field, since the external temperature of the base, due to its insulating properties, may be several degrees higher than the internal temperature of the plates, etc.
It would therefore be more effective to measure the post temperature or temperature of the cell termination posts 6, 7, since these are thermally connected to the internal metalwork of the cell 2.
Other prior instruments have used temperature measuring devices in contact with the cell post, using dedicated wires or leads additional to the existing Kelvin leads. However, this may result in several (for example, three or four) connectors 24 being attached to several corresponding washers 20 on each contact of the battery. This is not possible in certain circumstances and particularly when the cell termination posts 6, 7 are relatively small or where access to the posts 6, 7 is limited or restricted. Alternatively, the numerous connections may not be electrically or thermally good which may result in poor or inaccurate measurements.
It is an aim of the present invention to overcome at least one problem associated with the prior art whether referred to herein or otherwise.
According to a first aspect of the present invention there is provided battery measuring apparatus comprising temperature sensing means and electrical measuring means wherein the apparatus comprise a first connection means which is arranged, in use, to connect both the temperature sensing means and the electrical measuring means to a first contact of the battery and the apparatus comprises a second connection means which is arranged, in use, to connect the electrical measuring means to a second contact of the battery.
Preferably the first connection means comprise a first Kelvin connector. Preferably the second connection means comprises a second Kelvin connector.
Preferably the temperature sensing means is connected using a lead of the electrical testing means.
Preferably the temperature sensing means comprises temperature measuring means.
Preferably the electrical measuring means is arranged to measure an electrical parameter of the battery. The electrical measuring means may measure the impedance and/or current and/or voltage of the battery.
Preferably the first connection means comprises a single ended connector.
The first connection means may comprise a first connector and a second connector each relating to a respective first connection lead and a second connection lead. The first connector may comprise a first push fit connector and the second connector may comprise a second push fit connector. The first push fit connector may be arranged, in use, to be secured to a first tab provided on a first contact of the battery and the second push fit connector may be arranged, in use, to be secured to a second tab provided on a first contact of the battery.
The first tab may be provided on a first washer and the second tab may be provided on a second washer.
The first tab and the second tab may be provided on a single washer.
Preferably the first connection means comprise a single ended connector.
The second connection means may comprise a first connector and a second connector each relating to a respective first connection lead and a second connection lead. The first connector may comprise a first push fit connector and the second connector may comprise a second push fit connector.
The first push fit connector may be arranged, in use, to be secured to a first tab provided on a second contact of the battery and the second push fit connector may be arranged, in use, to be secured to a second tab provided on a second contact of the battery.
The first tab may be provided on a first washer and the second tab may be provided on a second washer.
The first tab and the second tab may be provided on a single washer.
Preferably the first connection means comprise a single ended connector.
Preferably the temperature sensing means is arranged, in use, to be in thermal contact (or communication, for example through conduction) with a first contact of the battery.
Preferably the temperature sensing means is arranged to indicate or measure the internal temperature of the battery and preferably the core temperature of the battery.
Preferably the temperature sensing means comprises a thermistor.
Preferably the first connection means incorporates the thermistor.
The first connection means may comprise a push fit connector. The connection means may comprise a first push fit connector and a second push fit connector.
The second connection means may comprise a push fit connector. The second connection means may comprise a first push fit connector and a second push fit connector.
The or each contact of the battery may comprise a washer and preferably comprises a tab washer. The or each contact of the battery may comprise a first tab washer and a second tab washer.
Each (both) contact of the battery may comprise a first tab and a second tab in order for a first connector and a second connector to be secured to each (both) contact of the battery.
Preferably the first connection means comprises a first connection lead and a second connection lead. The first connection lead may comprise a sense lead. The second connection lead may comprise a current lead.
Preferably the thermistor is located in series along the first connection lead (the sense lead) of the first connection means.
The first connection lead of the first connection means may be arranged, in use, to be connected to the first tab washer of a first contact of the battery and the second connection lead of the first connection means may be arranged, in use, to be connected to the second tab washer of a first contact of the battery.
The first connection lead of the second connection means may be arranged, in use, to be connected to the first tab washer of a second contact of the battery and the second connection lead of the second connection means may be arranged, in use, to be connected to the second tab washer of a second contact of the battery.
Preferably the second connection means comprises a first connection lead and a second connection lead.
The first connection lead may comprise a sense lead. The second connection lead may comprise a current lead.
Preferably the or each current lead applies a current to the respective contact of the battery.
The second connection means may incorporate second temperature sensing means. The second temperature sensing means may comprise a second thermistor.
Preferably the second thermistor locates in series along the first connection lead (the sense lead) of the second connection means.
The battery measuring apparatus may be arranged to continuously measure an electrical parameter or characteristic of the battery and may be arranged to continuously sense and/or measure the temperature of the battery.
According to a second aspect of the present invention there is provided an assembly comprising battery measuring apparatus and a battery, the battery measuring apparatus comprising temperature sensing means and electrical measuring means wherein the apparatus comprise a first connection means which is arranged, in use, to connect both the temperature sensing means and the electrical measuring means to a first contact of the battery and the apparatus comprises a second connection means which is arranged, in use, to connect the electrical measuring means to a second contact of the battery.
The battery may comprise a cell or may comprise a monobloc.
According to a third aspect of the present invention there is provided a method of measuring the temperature of a battery comprising securing electrical measuring apparatus to a contact of the battery and measuring the temperature of the battery and wherein the measuring apparatus comprises temperature sensing means and electrical measuring means.
Preferably the method simultaneously measures the temperature and an electrical parameter or characteristic of the battery. The method may comprise measuring the impedance and/or current and/or voltage of the battery.
Preferably the method comprises locating a temperature sensor of the temperature sensing means in thermal communication with the battery and more preferably in thermal communication within an internal part of the battery.
The method may comprise securing a first connector to a first contact of the battery and may comprise securing a second connector to a second contact of the battery.
The method may comprise securing a first connector and a second connector to a first contact of the battery and may comprise securing a third connector and a fourth connector to a second contact of the battery.
The method may comprise connecting only two leads to a first contact of the battery and only two leads to a second contact of the battery in order to measure both the temperature of the battery and en electrical measurement of the battery.
According to a fourth aspect of the present invention there is provided a Kelvin connector comprising temperature sensing means, the Kelvin connector comprising a sense lead and a current lead and connection means to connect the Kelvin connector to a contact of a battery wherein the temperature sensing means is connected along a lead of the Kelvin connector.
Preferably, when the Kelvin connector is connected to the battery contact, the temperature sensing means is arranged to measure the temperature of the battery and more preferably indicate or measure the internal temperature of the battery.
The temperature sensing means may comprises a thermistor.
Preferably the thermistor is connected to the sense lead. Preferably the thermistor is connected in series along the sense lead.
According to a fifth aspect of the present invention there is provided an assembly comprising a Kelvin connector and a battery, the Kelvin connector comprising temperature sensing means, the Kelvin connector further comprising a sense lead and a current lead and connection means to connect the Kelvin connector to a contact of a battery wherein the temperature sensing means is connected along a lead of the Kelvin connector.
According to a sixth aspect of the present invention there is provided a method of measuring the temperature of a battery comprising securing a Kelvin connector to a contact of the battery wherein the Kelvin connector includes temperature sensing means.
Preferably the temperature sensing means is located internally in the Kelvin connector.
Preferably the temperature sensing means is connected using a lead of the Kelvin connector.
Preferably the method comprises thermally connecting the temperature sensing means to a contact of the battery.
The present invention will now be described, by way of example only, with reference to the drawings that follow, in which:
a is a plan view of a connector.
b is a side view of a connector.
c is a front view of a connector.
During alternating current (AC) impedance measurement of electrochemical cells, the cell may be effected and, in particular, may be perturbed by applying (or injecting) or drawing a current in an oscillating pattern or frequency through the battery. As shown in
In many cases it would be inconvenient to utilise additional wires to connect a temperature sensitive device to the post, since this would necessitate having a separate connector at both the battery and the measuring device/instrument.
Briefly, as shown in
The apparatus comprises first connection means to connect to the first contact 30 of the battery 18 and second connection means to connect to the second contact 31 of the battery 18. Each connection means comprises a first lead 32, 34 and a second lead 33, 35 in order to measure an electrical parameter of the battery 18. The apparatus 17 includes temperature sensing means, and in particular a thermistor 36, which connects in series with one lead 32 of the connecting means in order for the temperature of the battery 18 to also be measured. Accordingly, the present invention does not require the temperature sensor to be independently connected to the battery 18. The present invention only requires four measurement leads 32, 33, 34, 35 together with two or four associated connectors as will be described in more detail.
More particularly, the present invention comprises impedance measurement means and temperature sensing means in order to measure both the temperature and impedance of a battery 18 or cell, monobloc etc. The apparatus 17 includes a first connection means in the form of a first Kelvin connector and a second connection means in the form of a second Kelvin connector. The apparatus 17 does not include any further leads or connectors. As previously mentioned, prior art apparatus needs leads for connecting a temperature sensor and separate leads for connecting the electrical test apparatus to each post or terminal 30, 32 of a battery 18.
As shown in
The first connection means also comprises a second push fit connector 24 in order to simply and quickly connect a second lead 34 of the Kelvin connector to the first terminal 30 of the battery 18. Accordingly, the first terminal of the battery 18 has a first tab washer and a second tab washer located thereon.
The first push fit connector 24 is connected by a wire, or a section of lead 32, to temperature sensing means in the form of a thermistor 36. The thermistor 36 is connected in series with the connecting lead 32, as shown in
The second Kelvin connector is identical to the first Kelvin connector apart from the thermistor which is only provided on the first Kelvin connector.
As shown in
As shown in
Similarly,
The current carrying lead attaches to another tab washer (not shown) on the same post 30.
In the above illustration the ends of both leads 32 and 33 (34 and 35) of the positive (or negative) Kelvin connection are now effectively shortened by the post 30, (31)/washer 20 junction, via the thermistor 36.
As shown in
The potential difference across the thermistor 36 via the existing current leads 33 and sense leads 32 will be measured by the Analogue to Digital Converter (ADC) 56 and may be stored for calculation purposes in the microprocessor 58.
Since the current carrying Kelvin lead 33 and the signal sensing Kelvin lead 32 are effectively a short circuit at the battery post 30, the resistance of the thermistor 36 may be calculated within the processor 58 from the current induced in the sense lead 32 by the transistor 52 and the voltage drop across the thermistor 36.
The voltage drop across thermistor 36 will vary directly in accordance with the temperature of the post 30.
In the present invention, the two wires 32 and 33 of an existing Kelvin connector are used to calculate the internal temperature of a cell or battery 18, without any additional connections or wiring external to the measuring instrument or system.
The present invention however uses only the two existing Kelvin connectors each having the two usual leads themselves, and not a third or more dedicated lead(s) to acquire the post temperature.
As shown in
As shown in
As shown in
Attention is directed to all papers and documents which are filed concurrently with or previous to this specification in connection with this application and which are open to public inspection with this specification, and the contents of all such papers and documents are incorporated herein by reference.
All of the features disclosed in this specification (including any accompanying claims, abstract and drawings), and/or all of the steps of any method or process so disclosed, may be combined in any combination, except combinations where at least some of such features and/or steps are mutually exclusive.
Each feature disclosed in this specification (including any accompanying claims, abstract and drawings) may be replaced by alternative features serving the same, equivalent or similar purpose, unless expressly stated otherwise. Thus, unless expressly stated otherwise, each feature disclosed is one example only of a generic series of equivalent or similar features.
The invention is not restricted to the details of the foregoing embodiment(s). The invention extends to any novel one, or any novel combination, of the features disclosed in this specification (including any accompanying claims, abstract and drawings), or to any novel one, or any novel combination, of the steps of any method or process so disclosed.
Number | Date | Country | Kind |
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0424333.3 | Nov 2004 | GB | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/GB05/04209 | 11/2/2005 | WO | 4/20/2007 |