Label applying apparatus and method therefor

Information

  • Patent Grant
  • 6253820
  • Patent Number
    6,253,820
  • Date Filed
    Monday, June 28, 1999
    24 years ago
  • Date Issued
    Tuesday, July 3, 2001
    22 years ago
Abstract
By providing a system for controllably applying and wrapping a label into direct, secure, affixed adhesive engagement with the flange or lip of a container, a dependable, effective, and reliable label applying apparatus and label application method is realized which securely affixes a tamper evident label in its entirety to a product container on a continuous production basis, totally eliminating unwanted tenting of labels. By employing the present invention, a product holding container, having a forwardly protruding lip or flange, is advanced towards a label dispensing zone with the label positioned for contacting the top surface of the forwardly protruding flange. Once the label is attached thereto, the label bearing flange/lip is advanced into contact with the label wrapping cam means for placing the label in the desired position. Thereafter, the label wrapped flange or lip is passed through cooperating rollers which force the label into secure affixation with the top and bottom surfaces of the protruding lip or flange.
Description




TECHNICAL FIELD




This invention relates to production equipment and application methods for applying and affixing labels to packages on a production basis and, more particularly, to such production equipment and application methods which assure secure affixation of the label in its entirety to the package.




BACKGROUND ART




Numerous systems have been developed for applying and affixing labels to a wide variety of packages for a wide variety of different purposes. One such application that has received substantial attention is the affixation of product identifying labels to pre-packaged food products such as fresh bakery items. Typically, fresh bakery items are packaged in transparent plastic containers and product identification labels and/or tamper-evident labels are affixed to the containers.




In many instances, the transparent plastic container comprises a clamshell construction, with one edge of the container forming the entry zone, with the entry zone incorporating locking means for holding the container in the closed position. In order to provide for the secure retention of the fresh bakery product in the container, as well as provide a tamper evident construction, the product identifying or tamper-evident label is placed over the leading edge of the container which forms the entry zone. In this way, a consumer is immediately aware if any package has been opened.




Although this type of construction is widely used in the food industry, particularly with bakery items, one problem that has continued to plague the industry is the inability of the production equipment to eliminate tenting of the label as a label is affixed to the product containing packages. In most packages of this nature, a forwardly protruding ledge or lip is employed on which the locking means are mounted. As a result, when product identifying or tamper evident labels are mounted to these packages in a manner that surrounds the protruding lip or ledge, the label is affixed to the edge of the lip and the top and bottom surfaces of the package or the sides of the package. However, the label is not affixed directly or completely to the top and bottom surfaces of the protruding lip or ledge of the package.




As a result, the label has a characteristic tenting effect, wherein the label is secured along one of its ends to the top or upper side surface of the package and, at its other end, to the package bottom or its lower side surface, with the middle of the label affixed to the edge of the protruding lip. However, the middle portion of the label is spaced away from the top and bottom surfaces of the protruding lip, leaving an open spaced zone therebetween. This construction is often referred to as tenting.




In some products of this general nature, a product identifying label is placed on the top of the package in order to enable the consumer to easily read the information printed thereon. As a result, a separate, small fastening label is typically mounted to the protruding lip of the container in order to provide a tamper-evident seal.




Although both consumers and manufacturers prefer to have this tamper evident label wrapped tightly around the protruding container lip or flange, prior art systems have been incapable of providing an assembly system which satisfies this need. Instead, these tamper evident labels typically contact the front edge of the protruding lip or flange and extend therefrom into contact with the side surfaces of the container which are formed directly above and below the protruding lip/flange. However, little or no contact is made with the top surface and/or bottom surface of the protruding lip/flange, producing a similar tenting effect.




Although most producers and product packaging companies have sought to eliminate this tenting effect by using a wide variety of alternate constructions, no system has been developed for effectively resolving this problem. As a result, although substantial effort has been expended in an attempt to reduce or eliminate this visually undesirable tenting effect, no production equipment or method has been produced, prior to the present invention, which satisfies this long-felt need.




Therefore, it is a principal object of the present invention to provide label applying apparatus and label application methods which are capable of securely affixing labels to products on an automated basis with the entire label being secured to the desired product.




Another object of the present invention is to provide label applying apparatus and label application methods having the characteristic features described above wherein the labels are securely affixed to product retaining packages regardless of the construction employed for the product retaining package.




Another object of the present invention is to provide label applying apparatus and label application methods having the characteristic features described above wherein labels are securely affixed to packages spanning the entry portal for the package and providing secure tamper-free and/or tamper-evident closure of the package.




Other and more specific objects will in part be obvious and will in part appear hereinafter.




SUMMARY OF THE INVENTION




By employing the present invention, all of the difficulties and drawbacks found in the prior art are eliminated and a dependable, effective, reliable label applying apparatus and label application method is attained which assures continuous application of labels to products on a production basis in a continuous, substantially trouble-free operation. In accordance with the present invention, means are provided for securely affixing the label in its entirety to the protruding lip or flange of the container in a manner which securely wraps the label about the surfaces forming the protruding lip/flange. As a result, secure affixation of the label in its entirety to the lip/flange of the product container is realized and the unwanted, prior art tenting of labels is eliminated.




In order to provide the secure affixation of a label in its entirety to a product container having a forwardly protruding lip or flange, with the label being effectively wrapped about the protruding lip or flange, precise timing during the label affixation process is required, along with label wrapping cam means. In addition, a pair of cooperating compression rollers are employed with at least one roller being formed from soft, flexible material, for controllably securing the label in its entirety to the protruding lip/flange of the container, regardless of the configuration or shape of the lip/flange. In this way, unwanted label tenting is eliminated and the desired secure, continuous, affixation of the label in its entirety to the product retaining package is assured.




In accordance with the present invention, a product retaining package having a forwardly protruding lip or flange is advanced towards a label dispensing zone with the label positioned for contacting the top surface of the forwardly protruding lip/flange. Due to the variety of containers which are employed in this industry, protruding flanges and lips comprise widely, diverse configurations. However, one typical configuration, which is also one of the most difficult to have a tamper evident seal securely wrapped thereon, comprises an L-shaped upper flange member and a flat lower flange member which is held in contact with the upper flange member. As a result, the upper flange member has a vertical front-facing edge about which the label must be wrapped.




Once the label is attached to the top surface of the upper flange portion of the forwardly protruding lip or flange, the label extends from the container in a substantially horizontal plane. Then, the label bearing container is brought into contact with label wrapping cam means which folds the label about the upper flange member and lower flange member.




Although the label wrapping cam means is able to arcuately fold and wrap the tamper evident label about both the upper flange member and lower flange member, the cam means is incapable of securely affixing the tamper evident label to both the top and bottom surfaces of the protruding lip/flange. Typically, if no further label securement steps were taken, the tamper evident label would become dislodged from the lower flange member and tend to return to its original, horizontal configuration.




In accordance with the present invention, this desired secure affixation of the tamper evident label to the top and bottom surfaces of the lip/flange is achieved by advancing the label wrapped container to a pair of rollers and guiding the protruding lip/flange to pass between the rollers. In the preferred embodiment, the upper roller is formed from generally hard material, while the lower roller comprises comparatively soft, flexible or compressible material.




By passing the label wrapped flange between the two cooperating rollers, the tamper evident label is compressed onto the lip/flange of the container, effectively forcing the label into secure bonded engagement with the top surface and bottom surface of the protruding lip/flange. In addition, in view of the configuration of the flange, as detailed above, the lower roller is preferably formed from compressible, flexible, or deformable material in order to directly contact the flat surface of the lower flange member as well as the surfaces of the L-shaped upper flange member. In this way, the tamper evident label is securely affixed to the flange, in its entirety, thereby preventing any dislodgement of the label therefrom.




By employing this invention, each and every label is securely affixed, in its entirety, to any desired lip/flange configuration employed on a product retaining package, regardless of the construction of the lip/flange. In addition, by assuring secure, adhesive bonded engagement of the label with the bottom surfaces of the forwardly protruding lip or flange, as well as the front end surfaces and the top surface of the flange, unwanted label tenting is eliminated and securement of the label in its entirety to the package is provided.




The invention accordingly comprises the several steps and the relation of one or more of such steps with respect to each of the others, and the apparatus embodied in the features of construction, combination of elements and arrangement of parts which are adapted to effect such steps, all as exemplified in the following detailed disclosure, with the scope of the invention being indicated in the claims.











THE DRAWINGS




For fuller understanding of the nature and objects of the present invention, reference should be had to the following detailed description taken in connection with the accompanying drawings, in which:





FIG. 1

is a side elevation view of the label applying apparatus of the present invention;





FIG. 2

is a top plan view of the label applying apparatus of

FIG. 1

;





FIG. 3

is a side elevation view of a product container incorporating a label completely wrapped on the protruding lip/flange thereof after passing through the label applying apparatus of the present invention;





FIG. 4

is a side elevation view depicting the label dispensing system which forms a part of the label applying apparatus of the present invention;





FIG. 5

is a perspective view of the label wrapping cam member employed in the label applying apparatus of the present invention;





FIGS. 6-8

are bottom plan views of the label wrapping cam member of

FIG. 5

shown in cooperating association with a container and label in various stages of wrapping the label to the protruding lip/flange of the container;





FIGS. 9 and 10

are side elevation views, partially broken away, of portions of the label applying apparatus of the present invention depicting alternate stages of the label applying process; and





FIG. 11

is an end view depicting the cooperating rollers of the label applying apparatus of the present invention in combination with a container passing therethrough.











DETAILED DESCRIPTION




By referring to

FIGS. 1-11

along with the following detailed disclosure, the construction and operation of the label applying and securing apparatus and the label application method of the present invention can best be understood. In this detailed disclosure, the preferred construction and method are fully detailed and shown. However, as will be evident to one of ordinary skill in the art, alternate embodiments of this invention can be made without departing from the scope of this invention. Consequently, the embodiment depicted in

FIGS. 1-11

and detailed in the following disclosure exemplifies the preferred embodiment of the present invention without limiting the present invention to this particular embodiment.




As shown in

FIGS. 1 and 2

, label applying and securing apparatus


20


comprises supporting frame structure


21


on which is mounted supporting table


22


which incorporates conveyor


23


. In the preferred construction, conveyor


23


comprises an endless or continuous belt on which the desired product containers


24


are positioned and advanced in the direction of arrow


33


for secure affixation of label


25


to container


24


.




Product container


24


typically comprises a protruding lip or flange


28


having virtually any desired size or shape. However, by employing label applying and securing apparatus


20


label


25


is able to be securely affixed to lip/flange


28


of container


24


in the desired manner. For exemplary purposes, product container


24


is depicted in the drawings as a generally rectangular shaped container having a clamshell configuration. In addition, container


24


comprises upper portion


26


, lower portion


27


, and protruding lip or flange


28


which defines the forward edge of product container


24


and the interconnecting juncture between upper portion


26


and lower portion


27


, forming the entry portal for product container


24


.




As discussed above, lip/flange


28


may comprise a wide variety of alternate configurations or constructions. However, in

FIG. 3

, one typical construction is depicted which represents a construction which is one of the most difficult configurations on which a tamper evident label is secured.




In this construction, container


24


comprises a clam-shell design formed from upper portion


26


and lower portion


27


, which are affixed to each other along a rear edge


29


which forms the pivot axis therefor. Upper portion


26


comprises an L-shaped forwardly protruding lip member defined by substantially flat enlarged top surface


30


, shown in a generally horizontal position, and short, flat wall member


31


extending substantially perpendicularly from flat top surface


30


at its distal end. As depicted, when container


24


is closed, wall member


31


forms a vertically depending flat, forward-facing wall or edge as the leading element of lip/flange


28


.




In addition, lower portion


27


comprises an outwardly extending flat bottom surface


32


which is constructed for mating, contacting underlying alignment with flat surface


30


of upper portion


26


. Typically, container


24


comprises locking tabs or lugs formed on lip/flange


28


to securely maintain flat surface


30


and


32


in secure, engaged, juxtaposed, overlying relationship with each other.




As shown in

FIG. 3

, label


25


is securely affixed to protruding lip/flange


28


of container


24


in the desired manner. As depicted, label


25


is securely wrapped about lip/flange


28


, with label


25


in secure, affixed interengagement with top surface


30


, depending wall


31


of upper portion


26


, as well as bottom surface


32


of lower portion


27


. In addition, by employing label applying and securing apparatus


20


of the present invention, label


25


is also secured to the inside surface of wall member


31


, assuring secure, intimate, bonded engagement of label


25


with all exposed surfaces of protruding lip/flange


28


.




By employing label applying and securing apparatus


20


of the present invention, unwanted tenting of label


25


on container


24


is completely eliminated. Instead, label


25


is securely affixed to lip/flange


28


of container


24


, in complete wrapped interengaged relationship therewith, providing the consumer with a dependable and reliable method for determining if a package has been opened by another customer.




In order to securely affix tamper evident label


25


to each product container


24


in the desired manner and securely close the entry portal thereof, product container


24


is advanced into cooperative operational engagement with labeling dispensing station


35


of label applying and securing apparatus


20


. As detailed below, labeling dispensing station


35


dispenses the desired tamper evident label


25


for affixation on product container


24


and secures one portion of label


25


to top surface


30


of the protruding lip/flange


28


of product container


24


. Thereafter, as detailed herein, the remainder of label


25


is secured to container


24


, along both the side and bottom surfaces of lip/flange


28


. Each of the steps involved in achieving the desired, secure affixation of label


25


to lip/flange


28


are performed sequentially in a precisely timed manner, in order to assure the desired result of securely closing and sealing upper portion


26


and lower portion


27


to each other along flange


28


, with label


25


snugly wrapped directly to flange


28


.




In

FIGS. 1

,


2


and


4


, label dispensing station


35


is shown as preferably incorporating a supply of labels retained on spool


36


. In the typical construction, an elongated, substantially continuous backing sheet or web


37


is employed for supportingly retaining a plurality of labels


25


thereon. Each label


25


is separated from each adjacent label


25


along its ends by die cutting the labels after printing. In this way, ease of separation of each label


25


from an adjacent label


25


is provided. Labels


25


and web


37


extend from spool


36


onto guide rails


34


and


38


which controllingly advance and direct labels


25


and web


37


from spool


36


to the precisely desired position.




In order to assure the secure affixation of label


25


to container


24


, each label


25


comprises an adhesive surface, using any desired prior art adhesives or adhesive systems. Preferably, labels


25


are coated with adhesive material when manufactured and then covered with protective backing sheet or web


37


, as discussed above.




As shown in

FIGS. 1

,


2


, and


4


, in order to separate labels


25


from web


37


and enable the adhesive faced surface of label


25


to be positioned in the path of container


24


, guide rail


38


incorporates a stripper or peeling element at its distal, terminating end which continuously separates web


37


from label


25


. In addition, a take-up reel


39


is preferably employed for continuously rolling web


37


onto reel


39


as labels


25


are removed therefrom. In this way, each label


25


is positioned with the adhesive surface thereof facing lip/flange


28


of on-coming product container


24


.




As best seen in

FIGS. 2 and 4

, each label


25


is suspended from web


37


at the terminating end of guide rail


38


, extending in the flow path of product container


24


. The adhesive surface of label


25


is positioned facing the approaching container


24


to assure abutting contacting interengagement of label


25


with top surface


30


of lip/flange


28


of product container


24


. As product container


24


is advanced into contact with label


25


, the label automatically adheres to top surface


30


of lip/flange


28


.




In addition, in order to assure the secure bonded engagement of label


25


with top surface


30


of lip/flange


28


, roller


40


is preferably employed. By positioning roller


40


directly adjacent the location at which label


25


is affixed to lip/flange


28


, with a height from conveyor


23


substantially equivalent to the height of top surface


30


of lip/flange


28


, roller


40


contacts label


25


and forces label


25


into secure engagement with lip/flange


28


. Once label


25


is affixed to the top surface


30


of flange


28


in the manner detailed above, label


25


extends from lip/flange


28


in a substantially horizontal configuration and remains in this position until reaching label wrapping cam member


46


.




By referring to

FIGS. 5-9

, along with the following detailed discussion, the construction and operation of the preferred embodiment of label wrapping cam member


46


can best be understood. In this embodiment, label wrapping cam member


46


comprises an elongated, continuous upper plate


47


and a lower plate


48


positioned in juxtaposed, spaced, aligned relationship with each other. However, if desired, cam member


46


may be constructed in a variety of alternate configurations such as in a single piece construction or using tubular or round stock.




Upper plate


47


comprises a substantially flat, elongated, rear section


49


, which is operationally mounted in a substantially horizontal plane. The front or forward portion of upper plate


47


comprises ramped, sloping section


50


which is engaged with rear section


49


and extends therefrom at an angle ranging between about 5° and 70°. The construction of upper plate


47


is completed by top surface


52


, bottom surface


53


, and smooth, rounded side edge


51


which extends continuously along sloping section


50


and rear section


49


, forming a flange guiding surface as detailed below.




Lower plate


48


is mounted below upper plate


47


in juxtaposed, spaced, vertical alignment therewith. In the preferred embodiment, lower plate


48


comprises top surface


56


, bottom surface


57


, and smooth, rounded side edge


58


. In addition, lower plate


48


also comprises an overall length substantially equal to rear section


49


of upper plate


47


. As best seen in

FIG. 5

, lower plate


48


is mounted in close proximity with bottom surface


53


of rear section


49


of upper plate


47


at the rear thereof. In addition, lower plate


48


gently slopes downwardly the front portion thereof, establishing gap


59


with upper plate


47


.




As best seen in

FIGS. 6-8

, the width of lower plate


48


varies throughout its length, thereby enabling side edge


58


to function as a label contacting and guiding cam surface. In the preferred construction, side edge


58


of lower plate


48


comprises curved zone


64


, intermediate zone


65


, and terminating zone


66


. In this preferred construction, curved zone


64


of side edge


58


extends from the forwardmost tip of lower plate


48


in an arcuately curved manner which causes side edge


58


to initially be below bottom surface


53


of upper plate


47


and, about midway along its length, to extend outwardly from upper plate


47


, causing side edge


58


of lower plate


48


to be positioned outwardly from side edge


51


of upper plate


47


.




Intermediate zone


65


forms a smooth, arcuate transition between curved zone


64


and terminating zone


66


. In this preferred embodiment, terminating zone


66


comprises a substantially straight section which is substantially parallel to side edge


51


of upper plate


47


. However, terminating zone


66


is positioned outwardly from and spaced away from side edge


51


of upper plate


47


by a distance substantially equal to the width of the lip/flange


28


about which label


25


is being wrapped. In this way, as detailed below, the desired wrapping of label


25


is efficiently attained.




As detailed above, label


25


is affixed to top surface


30


of protruding lip/flange


28


of product container


24


by label dispensing station


35


. Immediately thereafter, container


24


, with label


25


horizontally extending therefrom, is advanced into cooperating engagement with label wrapping cam member


46


, as shown in FIG.


9


.




In the preferred construction, label wrapping cam member


46


is adjustable both vertically and horizontally in order to assure the precisely desired alignment of cam member


46


with container


24


. In this regard, side edge


51


of rear section


49


of upper plate


47


is positioned at a vertical height from conveyor


23


which is substantially equivalent to the vertical height of flange


28


of container


24


from conveyor


23


. As a result, as a container


24


is advanced into cooperating association with label wrapping cam member


46


, wall member


31


of protruding lip/flange


28


is brought into sliding, frictional, guiding engagement with smooth, rounded, side edge


51


of upper plate


47


.




As container


24


advances toward label wrapping cam member


46


, wall member


31


of lip/flange


28


of container


24


passes sloping section


50


of upper plate


47


until the leading portion of wall member


31


reaches the juncture between sloping section


50


and rear section


49


. At this time, wall member


31


is brought into sliding, guiding, frictional engagement with side edge


51


of rear section


49


.




In view of the sloped angle of section


50


relative to rear section


49


, label


25


passes below sloping section


50


in juxtaposed spaced relationship with bottom surface


53


thereof. However, as the leading edge of label


25


approaches the juncture between sloping section


50


and rear section


49


, as shown in

FIG. 6

, smooth, rounded, side edge


51


causes label


25


to arcuately pivot downwardly, bringing label


25


into contact with the outer surface of wall member


31


.




As container


24


continues to advance along label wrapping cam member


46


, label


25


is arcuately pivoted into a position substantially perpendicularly to protruding lip/flange


28


. Once in this position, as shown in

FIG. 7

, the leading edge of label


25


begins to contract curved zone


64


of side edge


58


of lower plate


48


in the area where side edge


58


extends horizontally away from edge


51


of upper plate


47


.




As container


24


continues to advance relative to label wrapping cam member


46


, the cam surface formed by side edge


58


continues to guide the movement of label


25


relative to lip/flange


28


. In this regard, the movement of label


25


along arcuately curved zone


64


and intermediate zone


65


of edge


58


causes label


25


to be arcuately pivoted into overlying, juxtaposed, spaced relationship with bottom surface


32


of lip/flange


28


. Finally, as shown in

FIG. 8

, when label


25


is advanced into contact with terminating zone


66


of side edge


58


, label


25


is completely folded, causing the exposed top surface


56


of lower plate


58


to be brought into contact with label


25


. This contact causes label


25


to be adhesively engaged with bottom surface


32


of lip/flange


28


.




When container


24


emerges from cooperative engagement with label wrapping cam member


46


, label


25


is wrapped about protruding lip/flange


28


. However, label


25


is not intimately bonded in secure interengagement with lip/flange


28


, since lower plate


48


is only able to bring label


25


into contact with bottom surface


32


of lip/flange


28


. As a result, if additional secure affixation steps were not taken, label


25


would become dislodged from bottom surface


32


and return to its original horizontal configuration.




In order to assure the secure affixation of label


25


to protruding lip/flange


28


of container


24


, container


24


is advanced by conveyor


23


into engagement with cooperating rollers


70


and


71


, as shown in

FIGS. 10 and 11

. As depicted therein, rollers


70


and


71


are mounted in juxtaposed, spaced, cooperating relationship with each other. In this preferred construction, rollers


70


and


71


rotate about separate axes which are parallel to each other, with the outer surfaces of rollers


70


and


71


being in close proximity to each other, either in contact or spaced apart a sufficient distance which enables protruding lip/flange


28


of container


24


to pass therebetween, while still being compressed thereby.




By employing this construction, once label


25


has been wrapped about protruding lip/flange


28


of container


24


by label wrapping cam member


46


, container


24


is advanced into cooperation with rollers


70


and


71


so as to cause protruding lip/flange


28


to pass between rollers


70


and


71


. Due to the proximity of the outer surfaces of rollers


70


and


71


to each other, rollers


70


and


71


contact label


25


, forcing label


25


into secure, bonded affixation with protruding lip/flange


28


of container


24


. In this way, the desired securement of label


25


to lip/flange


28


of container


24


is achieved and a trouble-free, aesthetically pleasing tamper evident label is realized.




In order to accommodate the wide variety of constructions employed by manufacturers of product holding containers for the flange or lip associated therewith, it has been found that roller


70


is preferably formed from a comparatively hard material, while roller


71


, either entirely or partially, is formed from a compressible material. In this regard, if roller


71


is formed partially from a compressible material, the material must be formed as the outer surface thereof which is brought into engagement with lip/flange


28


of container


24


.




As best seen in

FIG. 11

, roller


70


contracts the top surface of protruding lip/flange


28


of container


24


which typically comprises a substantially flat surface. Consequently, roller


70


may comprise a generally conventional hard material in order to assure the securement of label


25


to top surface


30


of lip/flange


28


. However, since the lower surface of lip/flange


28


comprises vertically depending wall member


31


and flat bottom surface


32


, roller


71


must be capable of compressibility and deflectability in order to contact flat bottom surface


32


without deforming vertically depending wall member


31


.




In order to accommodate this configuration, roller


71


comprises compressible material which is capable of being deflected by wall member


31


, while still being able to force label


25


into secure, bonded contacting engagement with the exposed surfaces of wall member


31


and bottom surface


32


. By employing this construction, any flange or lip configuration is capable of being accommodated, with any desired tamper evident label being forced into secure, bonded, peripherally wrapped engagement with the flange or lip. As a result, all of the prior art difficulties and inabilities are overcome and a label applying and securing apparatus and method is realized which is capable of satisfying the long felt needs of this industry.




It will must be seen that the objects set forth above, among those made apparent from the preceding description, are efficiently attained and since certain changes may be made in carrying out the above process and in the construction set forth without departing from the scope of the invention, it is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.




It is also to be understood that the following claims are intended to cover all of the generic and specific features of the invention herein described, and all statements of the scope of the invention which, as a matter of language, might be said to fall therebetween.



Claims
  • 1. Label applying apparatus for securely affixing and wrapping a label to a protruding flange of a container as the container advances on conveyor means with the label being affixed to the protruding flange of the container in substantial, continuous, uninterrupted contacted interengagement therewith, said apparatus comprising a label wrapping cam member comprising two overlying cam portions constructed for engaging the label and controllably wrapping the label about the protruding flange and a pair of rollers mounted in cooperating alignment with each other for simultaneously contacting an upper surface and a lower surface of the flange and forcing the label into secure, contacted engagement with the surfaces of the protruding flange of the container in secure, wrapped, contacting engagement therewith.
  • 2. Label applying apparatus for securely affixing and wrapping a label to a protruding flange of a container as the container advances on conveyor means, said apparatus comprising:A. a label dispensing head constructed for retaining a plurality of labels and sequentially advancing at least one label onto a surface of the forwardly protruding flange of the container; and B. a label wrapping cam member positioned in cooperating relationship with the label dispensing head and comprising first and second cooperating portions constructed for engaging the label and controllably forcing the label into wrapped contacted interengagement with the flange of the container in substantially continuous, uninterrupted, secure engagement therewith; and C. a pair of rollers positioned in cooperating relationship with the label wrapping cam member and constructed for receiving the label wrapped flange of the container and forcing the label into secure bonded, affixed engagement therewith; whereby label applying apparatus is achieved which securely wraps a label about the forwardly protruding flange of a container in continuous, contacted, uninterrupted, secure, interengagement with the flange of the container, avoiding any substantial open zones or areas devoid of contact between the label and the flange.
  • 3. The label applying apparatus defined in claim 2, wherein said label wrapping cam member comprises a first cam edge for guiding the movement of the protruding flange of the container along the length of said cam member, and a second cam edge for controllably, arcuately pivoting the label about the flange from an initial horizontal position to a fully wrapped position, wherein said label peripherally surrounds the protruding flange of the container.
  • 4. The label applying apparatus defined in claim 3, wherein said first and second cooperating cam portions comprise a first plate and a second plate and the first cam edge is formed on the first plate of said label wrapping cam member and said second cam edge is formed on the second plate thereof, and said first and second plates are further defined as being mounted in juxtaposed, overlying relationship with each other.
  • 5. The label applying apparatus defined in claim 4, wherein said second cam edge extends in an arcuately curved path from an initial position below the first plate to a second position spaced away from the first plate.
  • 6. The label applying apparatus defined in claim 5, wherein said second cam edge is further defined as comprising a terminating section spaced away from said first plate a distance substantially equal to the width of the flange of the container.
  • 7. The label applying apparatus defined in claim 6, wherein said second cam edge is further defined as comprising a smooth, continuous, rounded construction for assuring trouble free guiding movement of the label relative to the flange of the container.
  • 8. The label applying apparatus defined in claim 4, wherein said first plate is further defined as comprising a forward section and a rear section with said forward section sloping upwardly away from said rear section, whereby the flange of the container is guided by the edge of said rear section allowing the horizontally protruding label mounted to the flange to slide below said first section as the container advances into cooperative association with the label wrapping cam member.
  • 9. The label applying apparatus defined in claim 3, wherein said label wrapping cam member is further defined as being vertically adjustable relative to the conveyor means on which said product containers advance, in order to assure positioning of the first cam in the precisely desired location.
  • 10. The label applying apparatus defined in claim 2, wherein said pair of rollers are further defined as being mounted in vertical alignment with each other, establishing an upper roller and a lower roller, with each roller being rotationally driven about substantially horizontal, vertically aligned, parallel axes.
  • 11. The label applying apparatus defined in claim 10, wherein said pair of rollers are further defined as being mounted in close proximity with each other, establishing a small gap between the juxtaposed, spaced, facing, rotationally driven, outer surfaces thereof.
  • 12. The label applying apparatus defined in claims 11, wherein said upper roller and said lower roller are vertically adjustable to assure the gap therebetween is aligned with the protruding flange of the container.
  • 13. The label applying apparatus defined in claim 12, wherein said upper roller is positioned for having its outer surface in contacting engagement with a top surface of the protruding flange of the container, thereby assuring the label affixed thereto is forced into secure engagement therewith.
  • 14. The label applying apparatus defined in claim 13, wherein said lower roller is positioned for having its outer surface in contacting engagement with a bottom surface of the protruding flange of the container, for assuring that the label peripherally wrapped about the flange is forced into secure bonded affixation with the bottom surface of the flange.
  • 15. The label applying apparatus defined in claim 14, wherein said lower roller is further defined as comprising compressible material formed on at least the outer surface thereof for enabling the surface of the lower roller contacting the flange of the container to be capable of deformation in response to the shape of the flange, while still providing sufficient force for forcing the label into secure bonded engagement with the flange.
  • 16. The label applying apparatus defined in claim 15, wherein said lower roller is further defined as being formed entirely from compressible material.
US Referenced Citations (8)
Number Name Date Kind
2584633 Southwick, Jr. Feb 1952
4331498 Pagay et al. May 1982
4414056 Buchholz et al. Nov 1983
4701238 Boucher Oct 1987
5118375 Malachowski et al. Jun 1992
5122109 Segalowitz et al. Jun 1992
5185983 Slater Feb 1993
6155322 Landan et al. Dec 2000