Information
-
Patent Grant
-
6640865
-
Patent Number
6,640,865
-
Date Filed
Friday, May 19, 200024 years ago
-
Date Issued
Tuesday, November 4, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Crispino; Richard
- Purvis; Sue A.
Agents
-
CPC
-
US Classifications
Field of Search
US
- 156 542
- 156 571
- 156 556
- 156 540
- 156 363
- 156 566
- 156 364
- 156 584
- 156 541
- 156 DIG 31
- 156 DIG 28
- 156 DIG 42
- 221 210
- 221 211
- 221 278
- 248 363
-
International Classifications
-
Abstract
An object of the invention of the present application is to provide a label holder which reliably attaches a label on a required position of a material to which the label will be attached, without wrinkles; in order to achieve the object, the present invention provide a label attaching apparatus for attaching a label on the material, comprising a label holder provided with a label sucking face for sucking and holding the label wherein said label holder comprises at least one air blowout chamber for supplying air supplied from an air source into a plurality of air blowout pipes having openings formed at the label sucking face and at least one air suction chamber for dividing negative pressure due to the air suction source into a plurality of air suction pipes having openings formed at the label sucking face.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a label attaching apparatus for attaching a label displaying printed information associated with a material, such as a box, a product, etc. wherein the label is attached on the material transferred by a transfer device.
This application is based on Japanese Patent Application No. Hei 11-142443, the contents of which are incorporated herein by reference.
2. Description of the Related Art
A label attaching apparatus, wherein a label displaying information associated with a material, such as a mail, a product, etc. (abbreviated as “material” below) which the label will be attached, for example, using a bar code, is automatically attached on the material, has been used.
The conventional label attaching apparatus comprises a material transfer mechanism for carrying the material, such as conveyor, a label transfer mechanism for carrying a label printed information associated with the material, a label holder for receiving the label from the label transfer mechanism and transferring the label to the material, and a label attaching member for pressing the label to the material, in order to attach the label on the material.
This type of label attaching apparatus is disclosed in Japanese Patent Applications, First Publication Nos. Hei 10-264915 and 10-101044, and Second Publication (Kokai) No. Hei 07-084215. Most of this type of label attaching apparatus comprises a label holder that holds the label by air suction. The label attaching apparatus comprising the air suction type label holder has the effects of simplifying and miniaturizing the device. Moreover, when the label is transferred from the label holder to the material, the label holder blows air and the air presses the label against the material in the label attaching apparatus. Therefore, this type of label attaching apparatus needs no special member for attaching the label on the material, other than the label attaching member. From this point of view, the label attaching apparatus can be more simple.
However, it is difficult for the air blow type label attaching apparatus to maintain the position of the label when the label is transferred to the material. Therefore, the label is easily kinked or bent and the attached label is wrinkled or crumpled. In addition, the problem that the dislocation of the position where the label should be attached easily occurs arises. When the distance between the label holder and the material while the label is being transferred from the label holder to the material is large, these problems are more significant. When the label is attached on several kinds of material having different sizes and shapes, the distance between the label holder and the material sometimes cannot be sufficiently reduced.
It is therefore an object of the present invention to provide a label attaching apparatus in which when the distance between the label holder and the surface to which the label will be attached is variable, an inversion or a dislocation of the position at which the label will be attached does not arise, and the label can stably be attached at the required position, and which has an improved the attaching speed.
SUMMARY OF THE INVENTION
According to a first aspect of the present invention, the present invention provides a label attaching apparatus for attaching a label on the material, comprising a label holder provided with a label sucking face for sucking and holding the label thereon wherein
the label holder comprises at least one air blowout chamber for supplying air supplied from an air source into a plurality of air blowout pipes having openings formed at the label sucking face, and at least one air suction chamber for dividing negative pressure due to the air suction source into a plurality of air suction pipes having openings formed at the label sucking face.
According to the label attaching apparatus, the plurality of air blowout pipes are connected to the common air blowout chamber; therefore, the air blowout pipes can blow air uniformly and approximately in an instant. Moreover, the plurality of air suction pipes is also connected to the common air suction chamber; therefore, the air suction pipes can suck air uniformly and approximately in an instant. Consequently, it is possible to change between air suction and air blow in an instant, and reliably transfer the label to the material.
According to the second aspect of the present invention, the present invention provides a label attaching apparatus, wherein the label sucking surface comprises at least one recess perpendicularly formed to the longitudinal direction of the label sucking face, of which the bottom is provided with the openings of the air blowout pipes and the air suction pipes.
According to the label attaching apparatus, when the label is sucked at the label sucking face, the pressure inside of the recess is negative. Therefore, the label is sucked at the openings of the recesses, and is held reliably by the label holder. When the label is released from the label sucking face, air is blown out from all of the openings of the air blowout pipes positioned at the bottom of the recesses. Therefore, it is possible to transfer the label toward the material while the position of the label is reliably maintained.
According to the third aspect of the present invention, the present invention provides a label attaching apparatus, wherein said label holder moves to a label receiving position A where the label holder receives the label from the label transfer mechanism by sucking the label with the label sucking face, a label releasing position B where the label holder releases and transfer the label toward the material, and a waiting position C between the label receiving position A and the releasing position B in a movement of the label holder, and further comprises a label transfer mechanism for transferring the label to the label receiving position A along a label transfer direction, a drive mechanism for the label holder which transfers the label holder from the initial position to the label receiving position A, and from the label receiving position A to the waiting position C in a parallel manner, and a rotation mechanism for the label holder which moves the label holder from the waiting position C to the label releasing position B by rotating the label holder positioned at the waiting position C so that the label sucking face of the label holder faces the surface of the material.
According to the label attaching apparatus, the label transfer mechanism transfers the label to the label receiving position A. When the label holder moves from the initial position to the label receiving position A by the operation of the drive mechanism, the label holder starts air suction. Then, the label at the label receiving position A is sucked by the label sucking face, and held by the label holder. The label holder holding the label moves to the waiting position C by operation of the drive mechanism. When the material is transferred to the label releasing position B, the label holder moves from the waiting position C to the label releasing position B by operation of the rotation mechanism.
According to the fourth aspect of the present invention, the present invention provides a label attaching apparatus, wherein the label holder comprises a positioning member for the label formed at the label sucking face.
According to the label attaching apparatus, the label can be always held at a fixed position of the label sucking face. Therefore, it is possible to attach exactly the label to the required position of the surface of the material.
According to the fifth aspect of the present invention, the present invention provides a label attaching apparatus, wherein the openings of the air blowout pipes which are positioned at least one part of the edges of the label are closed.
A resistance of air (abbreviated as “open air” below) other than air blowing from the air blowout pipes applied to the center part of the label is larger than that of the open air applied to the edge parts of the label. Therefore, when the label which is easily bent, such as thin label and the soft label is transferred toward the material by air blow, the label is bent due to the air resistance of open air. Then, the edges of the label reaches at the surface of the material faster than the center part of the label. This phenomenon causes wrinkles of the attached label.
According to the label attaching apparatus, the openings of the air blowout pipes which are positioned at least one part of the edges of the label are closed. Thereby, at least one part of the edges of the label, where is applied a most small air resistance, is not received air. Therefore, it is possible to prevent the bend of the label, and to reach the edges and the center part of the label approximately at the same time.
Moreover, it is preferable that the openings of the air blowout pipes which are positioned at the entire edges of the label are closed, depending on the shape of the label.
According to the sixth aspect of the present invention, the present invention provides a label attaching, wherein further comprises a material. transfer mechanism for transferring the material in a transferring direction, and the diameter of the openings of the air blowout pipes which are positioned at the downstream side in the transferring direction of the material are larger than that of the openings of the air blowout pipes which are positioned at the upstream side.
According to the label attaching apparatus, an amount of air blown from the opening of the air blowout pipes positioned at the downstream side is larger than that of air blown from the opening of the air blowout pipes positioned at the upstream side. Therefore, the end of the label at the downstream side reaches to the material faster than the other end at the upstream side. Moreover, the label is attached on the material being transferred. Therefore, the material, to which only one end of the label is attached reliably and the other end of the label is not attached or weakly attached, is transferred in a transfer direction. As the material is transferred in the transfer direction, that is, as the label is transferred from the upstream side to the downstream side, the label is pushed toward the material with a larger air force. Thereby, the part of the label which is not attached or weakly attached on the material is attached reliably on the material in sequence. Consequently, wrinkles are not hardly formed in the attached label.
According to the seventh aspect of the present invention, the present invention provides a label attaching apparatus, wherein further comprises a blower for attaching the label.
According to the label attaching apparatus, after the label is transferred and attached to the material by the label holder, the blower blows air with high power to the label transferred to the material so that the label is reliably attached on the material. Therefore, it is possible to attach more reliably the label on the material.
According to the eighth aspect of the present invention, the present invention provides a label attaching apparatus, wherein a plurality of recesses are formed at the label sucking face of the label holder so as to remove the side surface of the label holder, at where the opening is formed.
According to the label attaching apparatus, the label is transferred by the label transfer mechanism to the label receiving position A, entered into the inside of the label positioning member, and held at a required position at the label sucking face. Moreover, the grooves are formed at the label sucking face so as to removes the side surface of the label holder, at where the opening is formed. The grooves having a such structure are formed at the label holder, and air suction starts, negative pressure inside of the grooves is not sufficient directly to suck the label. Therefore, the label can be transferred to the required position where the label contacts the inner wall of the positioning member by utilizing the time lag.
According to the ninth aspect of the present invention, the present invention provides a label attaching apparatus, wherein the label holder comprises a label receiver for receiving an unnecessary label, which moves between a position in which the label receiver faces the label sucking face and a position which is far from the label sucking face.
According to the label attaching apparatus, when the label holder holds an unnecessary label such as a label of which the conditions before attachment are not good, the unnecessary label can be recovered and disposed by moving the label receiver to the position where the label receiver faces the label sucking face and stopping an air suction, thereby the unnecessary label is transferred from the label sucking face to the label receiver. Therefore, it is possible to recover and dispose the unnecessary label.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a perspective view showing the label holder having a partial broken-out section, which comprises a first embodiment of the label attaching apparatus according to the present invention.
FIG. 2
is a planar view showing the label holder shown in FIG.
1
.
FIG. 3
is a schematic view for explaining a drive mechanism for moving the label holder from a label receiving position to a label releasing position and rotating the label holder.
FIG. 4
is a perspective view showing the label holder comprising a second embodiment of the label attaching apparatus according to the present invention.
FIGS. 5A and 5B
are views for explaining the form of a wrinkle of the attached label.
FIG. 6
is a schematic view showing the label holder which can improve the generation of the wrinkle shown in
FIGS. 5A and 5B
, which comprises a third embodiment of the label attaching apparatus according to the present invention.
FIG. 7
is a planar view showing the label holder comprising a fourth embodiment of the label attaching apparatus according to the present invention.
FIG. 8
is a schematic view for explaining a function of the label holder shown in FIG.
7
.
FIG. 9
is a schematic view for explaining a function of the label holder shown in FIG.
7
.
FIG. 10
is a schematic view for explaining a fifth embodiment of the label attaching apparatus according to the present invention.
FIG. 11
is a perspective view showing the label holder comprising a sixth embodiment of the label attaching apparatus according to the present invention.
FIG. 12
is a perspective view showing the label holder comprising a seventh embodiment of the label attaching apparatus according to the present invention.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Embodiments of the label attaching apparatus according to the present invention will be explained referring to the figures. Moreover, a label in a rectangle shape having long and short sides is used in the following embodiments. However, the shape of the label is not limited to a rectangle shape. The label attaching apparatus of the present invention can use labels having absolutely any shape such as triangle, square, polygon, cycle, ellipse, and undefined shape.
First Embodiment
As shown in
FIG. 1
, a label holder
101
comprises two air blowout chambers
111
and
112
and an air suction chamber
110
which is arranged between the two air blowout chambers
111
and
112
and the level of which is different to that of the air blowout chambers
111
and
112
. In addition, two air connection pipes
113
and
114
are provided with the two air blowout chambers
111
and
112
so as to divide the two air blowout chambers
111
and
112
into three equal parts in a longitudinal direction. The air connection pipes
113
and
114
connect the air blowout chambers
111
and
112
. The label holder
101
is provided in a label holding device (not shown in FIG.
1
).
Moreover, the air suction chamber
110
and the air blowout chambers
111
and
112
shown in
FIG. 1
are in a cylindrical shape. However, as far as air supplied from an air source (not shown in the figures) can be divided equally into a plurality of blowout air pipes
131
and
132
explained below, or negative pressure generated by an air suction member (not shown in the figures) can be divided equally into air suction pipes
133
explained below, the shape of the air suction chamber
110
and the air blowout chambers
111
and
112
is not limited to a cylindrical shape.
The label holder
101
comprises a label sucking face
121
. A label is sucked by the label sucking face
121
. Specifically, as shown in
FIG. 2
, the label is sucked by a label sucking area
125
at the label sucking face
121
. A plurality of recesses
134
are formed in the label sucking area
125
so as to cross a longitudinal direction of the label sucking area
125
and be positioned at regular intervals. Moreover, ten recesses
134
are formed in the label sucking area
125
in this embodiment. It is preferably to change the number and the position of the recess
134
depending on a shape and a size of the label sucked at the label sucking area
125
.
A plurality of air blowout pipes
131
and
132
and air suction pipes
133
which extend to the label sucking face
121
are provided respectively in the air blowout chambers
111
and
112
and the air suction chamber
110
. The air blowout pipes
131
and
132
and the air suction pipes
133
are positioned in a longitudinal direction of the label sucking area
125
so as to maintain a regular interval equal to that of the recesses
134
. That is, the openings of the air blowout pipes
131
and
132
and air suction pipes
133
reach to the bottom of the recesses
134
. The openings are air blowout openings and air suction openings.
In general, a label is remarkably light; therefore, only small amount of air is sufficient to suck the label at the label sucking surface
121
. However, in order to separate the label from the label sucking face
121
and transfer it reliably and speedily to the material, it is necessary to blowout a sufficient amount of air from the air blowout pipes
131
and
132
. Therefore, it is preferably to design the diameter of the openings of the air blowout pipes
131
and
132
larger than that of the openings of the air suction pipes
133
.
For example, the label holder
101
can be provided in a driving mechanism
200
shown in FIG.
3
. The constitution of the driving mechanism
200
will be explained below with reference to FIG.
3
.
A support member
230
is provided with a body
1
of the label attaching apparatus. Two cylinders
210
and
220
which respectively operate as a moving member by orders from a control part (not shown in the figures) are provided with the support member
230
. The cylinders
210
and
220
comprise respectively bases
210
a
and
220
a
and piston rods
210
b
and
220
b
. The piston rod
210
b
of the cylinder
210
is connected to a slider
201
explained below. A piston rod
220
b
of the other cylinder
220
is connected to the support member
230
.
The bases
210
a
and
220
a
of the cylinders
210
and
220
are provided with a guide
202
extending toward a material transfer mechanism
400
for a material
10
. The slider
201
is provided so as to move along the guide
202
in the front and rear direction. The label holder
101
is provided with the slider
201
. Furthermore, a label transfer mechanism
301
for transferring a label
12
in the direction indicated by the arrow shown in
FIG. 3
is provided under the guide
202
. The label
12
is transferred from the label transfer mechanism
301
to the label holder
101
at a label receiving position A on the label transfer mechanism
301
.
The material transfer mechanism
400
maintains the position of the material
10
so as to stand obliquely as shown in FIG.
3
. The label
12
is released from the label holder
101
toward the material
10
at a label releasing position B. The label holder
101
is provided with the slider
201
so as to rotate freely between the label receiving position A and the label releasing position B by a rotation mechanism
203
.
When the label holder
101
which receives and releases the label
12
by rotating between the label receiving position A and the label releasing position B is compared with a label holder which receives and releases the label
12
by parallel moving between the label receiving position A and the label releasing position B, a moving distance for receiving and releasing the label
12
of the label holder
101
which rotates is shorter than that of the label holder which moves in a parallel manner. Therefore, the label attaching apparatus comprising the label holder
101
which rotates can be compact.
As far as the label holder
101
can rotate between the label receiving position A and the label releasing position B, any known rotation mechanism can be used as the rotation mechanism
203
of the label holder
101
. In this embodiment, an edge of an arm
203
a
which extends upwardly from the label holder
101
toward the material transfer mechanism
400
always contacts the guide
202
. In addition, a recess
202
a
is formed at the edge near the material transfer mechanism
400
of the guide
202
. When the edge of the arm
203
a
falls into the recess
202
a
formed in the guide
202
by moving the slider
201
and contacts the inner wall near the material transfer mechanism
400
of the recess
202
a
, the label holder
101
cannot move parallel to the guide
202
together with the slider
201
. However, the slider
201
further moves toward the material transfer mechanism
400
along the guide
202
. Then, the arm
203
a
rotates clockwise in a direction indicated by the arrow shown in
FIG. 3
while the edge of the arm
203
a
is used as a rotation center of the arm
203
a
. Thereby, the label holder
101
also rotates clockwise. The rotation mechanism
203
is remarkably simple, and can rotate the label holder
101
quickly at a required angle.
The label sucking face
121
comes as close as possible toward a label carrying surface of the label transfer mechanism
301
at the label receiving position A. Therefore, the label
12
on the label carrying surface is sucked at the label sucking surface
121
by sucking a small amount of air from the air suction pipes
133
.
Moreover, it is preferably to adjust the distance between the surface of the material to which the label
12
will be attached and the label sucking face
121
at the label releasing position B so as to be smallest, with taking account of a variation of the thickness of the material
10
carried by the material transfer mechanism
400
. That is, it is preferably to adjust the distance between the surface of the material
10
having the greatest thickness and the label sucking face
121
so that it is smallest.
Below, actions of the label attaching apparatus will be explained.
In the initial condition, the piston rods
210
b
and
220
b
of the cylinders
210
and
220
are fit into the bases
210
a
and
220
a
. Thereby, the label holder
101
is positioned at the label receiving position A while the label sucking face
121
faces the label transfer mechanism
301
. When the label
12
is transferred to the label receiving position A by the label transfer mechanism
301
, air in the air suction chamber
110
is sucked by a sucking member (not shown in the figures) provided outside of the label holder
101
. Then, air is sucked from a plurality of air suction pipes
133
of which the openings are formed at the label sucking face
121
, and the label
12
is sucked by the label sucking face
121
, specifically, at the openings of the recesses
134
.
In this embodiment, the openings of the air suction pipes
133
are formed at the bottoms of the recesses
134
having a width narrower than that of the label
12
. Therefore, the label
12
is sucked at the label sucking face
121
by contacting the label
12
with the top surface of the space in the recess
134
. Consequently, the label
12
is reliably held by the label holder
101
.
When the label sucking face
121
of the label holder
101
sucks the label
12
, the cylinder
210
is driven by an order from the control part (not shown in the figures). The piston rod
210
b
is extended, and pushes the label holder
101
toward the material transfer mechanism
400
together with the slider
201
. The label holder
101
rotates at the edge of the guide
202
by the rotation mechanism
203
as explained above, and the label sucking face
121
faces toward the label releasing position B.
When the material
10
is carried to the label releasing position B by the material transfer mechanism
400
, the cylinder
220
is driven and the piston rod
220
b
is extended. Thereby, the guide
202
moves toward the material transfer mechanism
400
. Then, the label
12
sucked at the label sucking face
121
is positioned at the label releasing position B.
The control part stops the operation of an air suction member, such as vacuum pump which sucks air inside of the air suction chambers
110
, and starts the operation of an air blowout member, such as a blower which supplies air to the air blowout chambers
111
and
112
. Thereby, air blowouts from a plurality of the air blowout pipes
131
and
132
approximately at the same time, and sends the label
12
to the material
10
.
Moreover, the components shown in
FIGS. 4
to
12
which are the same as the components shown in
FIGS. 1
to
3
have the same reference numerals as shown in
FIGS. 1
to
3
. Thereby, an explanation for those same components is omitted in the following embodiments.
Second Embodiment
FIG. 4
is a perspective view showing the label holder
102
comprising a second embodiment of the label attaching apparatus according to the present invention. In this embodiment, a positioning member
122
in a square sided C-shape, which opens so that the label
12
can enter in a direction indicated by the X arrow, is provided with the label sucking face
121
of the label holder
102
.
Moreover, in order to adjust for small dislocations of the label
12
carried in the X direction by the label transfer mechanism
301
, it is preferable to form the edges of the positioning member
122
forming the opening
122
a
in a taper or an arc.
The label holder
102
of this embodiment can also be provided with the drive mechanism
200
of the first embodiment, shown in FIG.
3
. That is, the label holder
102
is provided with the slider
201
so that the opening
122
a
of the positioning member
122
faces to the upstream side in the label carrying direction indicated by the arrow in
FIG. 3
, which is formed by moving the label transfer mechanism
301
. The label
12
carried by the label transfer mechanism
301
enters into the positioning member
122
from the opening
122
a
, contacts the inner wall of the positioning member
122
, and is positioned.
According to this embodiment, it is possible to prevent the irregularity of the suction position of the label
12
at the label suction face
121
. Therefore, the label attaching apparatus of this embodiment can reliably attach the label
12
at the position specified in advance of the material
10
.
Third Embodiment
In the first and second embodiments, it is preferable that the same amount of air is blown from each air blowout pipe
131
and
132
. However, in fact, the amount of air blown from each blowout air pipe
131
and
132
is varied depending on the size of the air blowout chambers
111
and
112
with respect to a size of the air blowout pipes
131
and
132
, the number and the position of the air blowout pipes
131
and
132
. It is difficult to make the amount of air blown from each blowout air pipes
131
and
132
uniform.
To the extent that the label
12
is thin and the area with respect to the thickness of the label
12
is large, problems due to the ununiformity of the amount of air blowing from each air blowout pipe
131
and
132
is significant. That is, when the label
12
is attached on the material, wrinkle L shown in
FIGS. 5A and 5B
is easily formed.
FIG. 6
is a schematic view showing the label holder
103
which can improve the generation of the wrinkle shown in
FIGS. 5A and 5B
. When the thin label
12
is transferred to the material
10
, the entire label
12
receives uniform air force from the label holder
101
and
102
, the air resistance of open air applied to the center part of the label
12
is larger than that of the open air applied to the edge parts of the label
12
. Therefore, the center part of the label
12
expands, and the label
12
bends. Then, the edge parts of the label
12
reach the material
10
faster than the center part of the label
12
. Therefore, it is believed that one or more wrinkles are formed along the width direction of the label
12
, as shown in
FIGS. 5A and 5B
.
In order to solve the problem, the openings of the air blowout pipes
131
and
132
which are positioned on at least one part of the edges of the label
12
are closed. Specifically, the openings of the air blowout pipes
131
and
132
which are positioned at both ends in a longitudinal direction of the label suction area
125
are closed, as shown in
FIG. 6
, in this embodiment. Thereby, both ends of the label
12
in the longitudinal direction of the label
12
do not receive air from the label holder
103
. According to the label attaching apparatus comprising the label holder
103
in this embodiment, the air force due to the label holder
103
to the label
12
with respect to the resistance of the open air can be adjusted, that is, the entire label
12
is pushed uniformly toward the material
10
. Therefore, the generation of the wrinkles in the attached label
12
can be prevented.
Fourth Embodiment
FIG. 7
is a planar view showing the label holder
104
comprising a fourth embodiment of the label attaching apparatus according to the present invention.
Openings of the air blowout pipes
131
and
132
at both ends in a longitudinal direction of the label sucking face
121
are closed in the label holder
104
, similar to the label holder
103
in the third embodiment. In addition, the diameter of the openings of the air blowout pipes
141
and
142
arranged at one side in a longitudinal direction of the label sucking face
121
is larger than that of the openings of the air blowout pipes
131
and
132
arranged at the other side. The width of the recesses
144
for the openings of the air blowout pipes
141
and
142
enlarges.
According to the label attaching apparatus comprising the label holder
104
in this embodiment, an amount of air blowing from the air blowout pipes
141
and
142
having a large diameter is larger than that of the air blowing from the air blowout pipes
131
and
132
having a small diameter. Therefore, it is possible to press the label
12
with a large air force toward the material
10
at one side in a longitudinal direction of the label sucking face
121
.
FIGS. 8 and 9
are a schematic view for explaining a function of the label holder
10
104
shown in FIG.
7
. As explained above, the openings of the air blowout pipes
131
,
132
,
141
, and
142
are provided at the label sucking face
121
of the label holder
104
. That is, the openings of the air blowout pipes
141
and
142
positioned at the downstream side, in a transfer direction indicated by the arrow Y, that is, at an area G, is larger than those of the air blowout pipes
131
and
132
positioned at the upstream side, that is, at an area H. Thereby, when air is blown from the label holder
104
, the area G blows air with an air force larger than that of the area H. Therefore, the end of the label
12
at the downstream side in the transfer direction reaches the surface of the material
10
faster than the other end of the label
12
. Moreover, the label
12
is attached on the material
10
being transferred by the material transfer mechanism
400
. Therefore, the material
10
, to which only one end of the label
12
in a longitudinal direction of the label
12
is attached and the other end of the label
12
is not attached or weakly attached, is transferred in a transfer direction. Moreover, while the material
10
is transferred in the transfer direction, air is blown out from the air blowout pipes
131
,
132
,
141
, and
142
so as to push the label
12
toward the material
10
. Therefore, as the material
10
is transferred in the transfer direction Y, that is, as the label
12
is transferred from the area H to the area G of the label holder
104
, the label
12
is pushed toward the material
10
with a larger air force. Thereby, the part of the label
12
which is not attached or weakly attached on the material
10
is attached reliably on the material
10
in sequence. Consequently, wrinkles are not hardly formed in the attached label
12
.
Fifth Embodiment
FIG. 10
is a schematic view for explaining a fifth embodiment of the label attaching apparatus according to the present invention.
In the first to the fourth embodiments, the label
12
is pushed toward and attached on the material
10
by air blowing from the label holder
101
to
104
. However, after the label
12
is transferred to the material
10
by the label holder
105
, a blower
109
blows air with high power to the label
12
transferred to the material
10
so that the label
12
is reliably attached on the material
10
in this embodiment. According to the label attaching apparatus in this embodiment, the label
12
is more reliably attached on the material
10
.
Sixth Embodiment
FIG. 11
is a perspective view showing the label holder
106
comprising a sixth embodiment of the label attaching apparatus according to the present invention. The label holder
106
is provided with the positioning member
122
explained in the second embodiment.
In order to shorten the period for attaching the label
12
on the material
10
, it is preferable to start air suction as quickly as possible. However, when air suction starts before the label
12
enters from the opening
122
a
in the positioning member
122
and contacts the inner wall of the positioning member
122
, the position of the label
12
at the label holder
106
is indefinite. Therefore, it is difficult to attach reliably the label
12
at the required position of the material
10
.
In order to solve the problem, grooves
154
are formed at the label sucking face
121
of the label holder
106
so as to removes the side surface of the label holder
106
, at where the opening
122
a
is formed. That is, the grooves
154
removes the side surface of the label holder
106
where the label
12
enters. Moreover, the openings
131
,
132
,
141
, and
142
of the air blowout pipes are formed at the bottom of the grooves
154
.
When the grooves
154
, having such a structure, are formed at the label holder
106
, and air suction starts, negative pressure inside of the grooves
154
is not sufficient directly to suck the label
12
. Therefore, the label
12
can be transferred to the position where the label
12
contacts the inner wall of the positioning member
121
by utilizing the time lag.
Moreover, the grooves
154
may be directly formed in the label holder
106
. However, the grooves
154
may be formed at the label sucking face
121
which can be freely put on and taken off the label holder
106
.
Seventh Embodiment
FIG. 12
is a perspective view showing the label holder
107
comprising a seventh embodiment of the label attaching apparatus according to the present invention.
In some cases, an attachment of the label
12
is not necessary depending on the kind of the material
10
. In addition, in some cases, a trial run for adjusting each part comprising the label attaching apparatus is carried out using a label having printed no printed information, before a real run is carried out. Furthermore, in some cases, a label check member (not shown in the figures) judges whether the label conditions before attachment is good. In order to recover and dispose of these unnecessary labels
12
, a label recovery member
180
is provided with the label attaching apparatus in this embodiment.
The label recovery member
180
comprises a label receiver
181
for receiving unnecessary label
12
, a supporter
182
for supporting the label receiver
181
so that it can rotate freely, and a rotation driver (not shown in
FIG. 12
) for rotating the supporter
182
and thereby rotating the label receiver
181
between the position where the label receiver
181
faces the label sucking face
121
and the position where the label receiver
181
is far from the label sucking face
121
and which is indicated by a two-dot chain line. The label receiver
181
comprises preferably a net body or a porous body, in order to be able to pass through air blowing from the label holder
107
when the unnecessary label
12
is released from the label holder
107
.
When the label holder
107
receives the unnecessary label
12
from the label transfer mechanism
301
, the label holder
107
moves to a waiting position C by cylinder
210
, as shown in FIG.
3
. The label receiver
181
rotates from the position where is far from the label sucking face
121
to the position in where the label receiver
181
faces the label sucking face
121
at the waiting position C by the rotation driver. Maintaining the position of the label receiver
181
, air suction for sucking the label
12
is stopped. Then, the unnecessary label
12
is transferred to the label receiver
181
by blowing air. The label receiver
181
receiving the unnecessary label
12
rotates to the position where the label receiver
181
is far from the label sucking face
121
. For example, the unnecessary label
12
is dropped from the label receiver
181
by rotating the label holder
107
using the rotation mechanism
203
, and is disposed.
The preferred embodiments of the label attaching apparatuss according to the present invention are explained above. However, the label attaching apparatus of the present invention is not specifically limited to these embodiments.
For example, in order to solve the problem that a resistance of open air applied to the center part of the label
12
in a rectangle is larger than that of open air applied to the edge parts of the label
12
in a rectangle, and the label
12
bends, the openings of the air blowout pipes
131
,
132
,
141
, and
142
at both ends in a longitudinal direction of the label suction area
125
are closed in the third and fourth embodiments. However, it is preferable that the openings of the air blowout pipes
131
,
132
,
141
, and
142
are arranged while considering that the value of the air resistance and the position where the wrinkles are generated depends on the shape and the size of the label
12
.
Moreover, the label holder
101
to
107
is provided with two air blowout chambers
111
and
112
in the first to seventh embodiments. However, only one air blowout chamber or three or more air blowout chambers may be provided with the label holder
101
to
107
.
Furthermore, the label receiver
181
can rotate freely in the seventh embodiment. However, as far as the label receiver
181
can move between the position where the label receiver
181
faces to the label sucking face
121
and the position where the label receiver
181
is far from the label sucking face
121
, the label receiver
181
may move in a parallel manner.
Claims
- 1. A label attaching apparatus for attaching a label on a material, comprising:a label holder having a label sucking face for sucking and holding said label, wherein said label holder comprises: at least one air blowout chamber for supplying air supplied from an air source into a plurality of air blowout pipes having openings formed at the label sucking face, and at least one air suction chamber for dividing negative pressure due to the air suction source into a plurality of air suction pipes having openings formed at the label sucking face, wherein said label attaching apparatus further comprising a material transfer mechanism for transferring the material in a transferring direction, wherein a diameter of the openings of the air blowout pipes which are positioned at the downstream side in the transferring direction of the material are larger than a diameter of the openings of the air blowout pipes which are positioned at the upstream side.
- 2. The label attaching apparatus according to claim 1,wherein said label sucking surface comprises at least one recess perpendicular to the longitudinal direction of the label sucking face, wherein said at least one recess includes at least one of the openings of the air blowout pipes and the air suction pipes; and wherein the air blowout pipes and the air suction pipes are separately provided.
- 3. The label attaching apparatus according to claim 1, wherein said label holder:moves to a label receiving position (A); receives the label from a label transfer mechanism by sucking the label with the label sucking face; moves to a label releasing position (B); releases and transfers the label toward the material; and moves to a waiting position (C) between the label receiving position (A) and the releasing position (B), wherein said label holder further comprises: said label transfer mechanism for transferring the label to the label receiving position (A) along a label transfer direction; a drive mechanism for the label holder which transfers the label holder from the initial position to the label receiving position (A), and from the label receiving position (A) to the waiting position (C) in a parallel manner; and a rotation mechanism for the label holder which moves the label holder from the waiting position (C) to the label releasing position (B) by rotating the label holder positioned at the waiting position (C) so that the label sucking face of the label holder faces the surface of the material.
- 4. The label attaching apparatus according to claim 3, wherein a plurality of recesses are formed at the label sucking face of the label holder.
- 5. The label attaching apparatus according to claim 1,wherein said label holder comprises a positioning member for the label, said positioning member formed at the label sucking face.
- 6. The label attaching apparatus according to claim 5, wherein said positioning member is in a square sided C-shape, wherein said positioning member has an opening so that the label can enter inside of the positioning member.
- 7. The label attaching apparatus according to claim 1,wherein at least one of said openings of the air blowout pipes that is positioned on at least one part of an edge of the label, is closed.
- 8. The label attaching apparatus according to claim 1, said label attaching apparatus further comprising a blower for attaching the label to the material.
- 9. The label attaching apparatus according to claim 1,wherein the air blowout pipes and the air suction pipes are separately provided, wherein said label sucking surface comprises at least one recess perpendicular to the longitudinal direction of the label sucking face, wherein said at least one recess includes the air blowout pipes and the air suction pipes, and wherein said openings of the air blowout pipes which are positioned on at least one part of an edge of the label are closed.
- 10. A label attaching apparatus for attaching a label on a material, comprising:a label holder having a label sucking face for sucking and holding said label, wherein said label holder comprises: at least one air blowout chamber for supplying air supplied from an air source into a plurality of air blowout pipes having openings formed at the label sucking face, and at least one air suction chamber for dividing negative pressure due to the air suction source into a plurality of air suction pipes having openings formed a the label sucking face, wherein said label holder comprises a label receiver for receiving an unnecessary label, which moves between a position where the label receiver faces the label sucking face and a position where the label receiver is positioned away from the label sucking face.
- 11. A label attaching apparatus for attaching a label on a material, comprising:a label holder having a label sucking face for sucking and holding said label, wherein said label holder comprises: at least one air blowout chamber for supplying air supplied from an air source into a plurality of air blowout pipes having openings formed at the label sucking face, and at least one air suction chamber for dividing negative pressure due to the air suction source into a plurality of air suction pipes having openings formed at the label sucking face, wherein said label holder comprises a plurality of air blowout chambers, and at least one air connection pipe for connecting said plurality of air blowout chambers, wherein said at least one air connection pipe divides said plurality of air blowout chambers into a plurality of equal parts in a longitudinal direction of said plurality of air blowout chambers.
Priority Claims (1)
Number |
Date |
Country |
Kind |
11-142443 |
May 1999 |
JP |
|
US Referenced Citations (13)
Foreign Referenced Citations (9)
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DE |
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Feb 1988 |
DE |
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Mar 1992 |
EP |
S61-097105 |
Jun 1986 |
JP |
S61-178827 |
Aug 1986 |
JP |
H1-110115 |
Jul 1989 |
JP |
H1-176013 |
Dec 1989 |
JP |
H09-080700 |
Mar 1997 |
JP |
H11-070927 |
Mar 1999 |
JP |