The present invention relates to laser levels.
There are various existing laser levels. It is desired to provide a laser level with an improved output.
According to an aspect of an exemplary embodiment, there is a laser level. The laser includes a housing. A laser generator assembly is housed in the housing and generates a laser beam. The laser level further includes a projector configured to project the beam from the laser generator outside of the housing onto a target surface. The laser is a rotary laser and the projector rotates to rotate projection of the beam. The laser level also includes at least one protective leg extending from the housing, the protective leg blocking projection of the beam along part of its path as the projector rotates. A width of the beam is at least 10% greater than a width of the at least one protective leg where the beam contacts the at least one protective leg.
The at least one protective leg may include two protective legs and the width of the beam is at least 20% greater than the width of each of the two protective legs where the beam contacts the two protective legs.
The width of the beam may be at least 30% greater than the width of the at least one protective leg.
The width of the beam may be at least 50% greater than the width of the at least one protective leg.
The laser beam may have a perpendicular cross section which is a cross section taken perpendicular to an axis of the laser beam, the perpendicular cross section having a first dimension and a second dimension perpendicular to the first dimension, the first dimension of the cross section being at least 20% larger than the second dimension.
The first dimension of the cross section may be at least 35% larger than the second dimension.
The first dimension of the cross section may be at least 50% larger than the second dimension.
The first dimension of the cross section may be at least 75% larger than the second dimension.
According to another aspect of an exemplary embodiment, there is a laser level with a housing. A laser generator assembly is housed in the housing and generates a laser beam. A projector is configured to project the beam from the laser generator outside of the housing. The laser further includes a motor, the motor connected to the projector and selectively driving the projector in a rotary motion whereby the beam is rotated. The laser level further includes protective legs which protect the projector and are situated between the projector and a target surface along part of a path of the beam as the projector is rotated. A width of the beam is greater than a width of the leg where the beam contacts the leg.
The width of the beam may be at least 10% greater than the width of the leg.
The width of the beam may be at least 30% greater than the width of the leg.
The width of the beam may be at least 50% greater than the width of the leg.
The laser beam may have a cross section with a first dimension and a second dimension perpendicular to the first dimension, the first dimension of the cross section being at least 20% larger than the second dimension.
The first dimension of the cross section may be at least 50% larger than the second dimension.
According to another aspect of an exemplary embodiment, there is a laser level which includes a housing. A laser generator assembly is housed in the housing and generates a laser beam. The laser level includes a projector configured to project the beam from the laser generator outside of the housing. The laser level also includes a motor, the motor connected to the projector and selectively driving the projector in a rotary motion whereby the beam is rotated. Protective legs protect the projector and are situated between the projector and a target surface along part of a path of the beam as the projector is rotated. The laser beam has a perpendicular cross section which is a cross section taken perpendicular to an axis of the laser beam, the perpendicular cross section having a first dimension and a second dimension perpendicular to the first dimension, the first dimension of the cross section being at least 20% larger than the second dimension.
The first dimension may be at least 35% larger than the second dimension.
The first dimension may be at least 50% larger than the second dimension.
The first dimension may be at least 75% larger than the second dimension.
The protective legs may include two protective legs and a width of the beam may be at least 20% greater than a width of the two protective legs where the beam contacts the two protective legs.
The protective legs may include three protective legs and a width of the beam may be at least 30% greater than a width of the three protective legs where the beam contacts the three protective legs.
A first exemplary embodiment according to the present application is shown in
In rotary laser levels, such as the rotary laser level 10 of the exemplary embodiment, the laser level projects a laser beam against a surface. Additionally the laser beam is quickly rotated about 360 degrees. Rotating the laser beam in this manner creates a line on a target surface such as a wall.
The laser level 10 also includes a protective structure 70. The protective structure 70 extends from a top 26 of the housing 20 and provides a measure of protection for the projector 103 against falls or the like. The protective structure 70 includes a number of legs 71 and a roof 72. The roof 72 includes a hole 73, so that the projector 103 may project a beam upwardly through the hole 73. In the exemplary embodiment, the protective structure 70 includes four legs 71, one at each corner of the housing 20 (one of the legs is hidden in the perspective view). As will be appreciated, the legs 71 will block the projected beam as the rotated beams passes through the legs 71. Because the beam is blocked by the legs 71, there are several discontinuities in the line which is projected on the wall.
On the one hand, it may be advantageous to provide a protective structure with protective legs so as to protect the projector of a laser level. It may also be advantageous for the legs to have a width that allows them to be robust and adequately protect the projector. However, as noted above, the legs present a discontinuity and legs of a larger width may provide a larger discontinuity. The exemplary embodiment of the present application limits the discontinuities introduced by the blocking of such protective structures including when legs of various widths are used.
The general layout of the rotary laser 10 is shown in
The laser tube 50 supports a laser generator 200 and a lens 201 (see
The beam BH is a horizontal beam and beam BV is a vertical beam when bottom surface 24 is placed on a flat horizontal surface. In some instances, at least some of the components such as the laser generator 200, lens 201 and prism 110 or the projector housing or the projector housing and laser tube 50 may be on a pendulum so that the beam BH remains horizontal when the bottom surface 24 of the housing 20 is placed on a surface that is not level. Also, the pendulum may be selectively locked. As will be appreciated, the beam BH will not be horizontal when the housing 20 is placed on one its sides 25 or if a pendulum is locked and the housing is placed on a sloped surface.
Operation of the laser of the exemplary embodiment and a comparative example will now be explained with reference to
The parallel ray beam B2′ continues on to prism 110′, which includes a pentaprism 111′ and a wedge portion 112, and the beam B2′ is split into a vertical beam BV′ and a horizontal beam BH′. In order to split the beam B2, the pentaprism 111′ reflects about 90% of the beam about the surfaces of the pentaprism 111′ and out the front face as BH′. The remaining 10% of the beam travels through the pentaprism 111′, the trajectory of this 10% is slightly altered by the pentaprism 111′ and the wedge portion 112′ corrects the beam back to a vertical orientation. When utilized in the laser level 10 of the exemplary embodiment, the comparative example vertical beam BV′ projects through opening 73 to form a dot on a ceiling. The horizontal beam BH′ travels horizontally from the laser level 10 when the laser level 10 is placed on a flat surface, as discussed above. As can be appreciated, the horizontal beam BH′ will generally project between legs 71, but will periodically be blocked by one of the legs 71. This creates a discontinuity in the line that is projected by the horizontal beam BH′ on a target surface such as a wall, as is illustrated in
In the exemplary embodiment of the present application shown by
As shown in
There are also other possibilities for the shape of the mask and the resultant beam.
As shown in
Turning back to
With reference to
As discussed above, the exemplary embodiment with the construction of
As also, noted above, it may be advantageous to have a leg 71 with a robust width LW in order to provide a robust protective structure 70. In the exemplary embodiment, the legs 71 have a width LW of 4 mm where the beam BH contacts the legs 71. In various embodiments, the width of the leg 71 where the beam BH contacts the leg may be at least 3 mm; at least 4 mm; at least 5 mm; at least 6 mm; at least 7 mm; at least 8 mm; at least 9 mm; at least 10 mm; at least 11 mm; at least 12 mm; at least 13 mm; at least 14 mm or at least 15 mm.
As described above, having a beam BH with a width which is greater than the width of the leg 71 helps prevent discontinuities in a line produced by the laser 10. In the exemplary embodiment, the width D1 of the beam BH is about twice as large as the width of leg 71. In some embodiments, the width D1 may be, for example, at least 10% greater than the width of the leg 71; the width D1 may be at least 20% greater than the width of the leg 71; the width D1 may be at least 30% greater than the width of the leg 71; the width D1 may be at least 40% greater than the width of the leg 71; the width D1 may be at least 50% greater than the width of the leg 71; the width D1 may be at least 60% greater than the width of the leg 71; the width D1 may be at least 70% greater than the width of the leg 71; the width D1 may be at least 80% greater than the width of the leg 71; the width D1 may be at least 90% greater than the width of the leg 71; the width D1 may be at least 100% greater than the width of the leg 71; the width D1 may be at least 110% greater than the width of the leg 71; the width D1 may be at least 120% greater than the width of the leg 71; or the width D1 may be at least 150% greater than the width of the leg 71.
The expanded beam may be used with other rotary lasers and achieve similar benefits. For example, the configuration of
While the invention has been described by way of exemplary embodiments, it is understood that the words which have been used herein are words of description, rather than words of limitation. Changes may be made within the purview of the appended claims, without departing from the scope and spirit of the invention in its broader aspects.
This application claims the benefit of U.S. Provisional Application No. 62/308,490 filed on Mar. 15, 2016, entitled Laser Level. The entire contents of U.S. Provisional Application No. 62/308,490 are incorporated herein by reference.
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