Laundry treating appliances, such as clothes washers, refreshers, and non-aqueous systems, may have a configuration based on a cabinet within which is housed the components of the appliance, including a tub. The tub may house a rotating drum that defines a treating chamber in which laundry items are placed for treating. The dimensions of the tub are defined in part by the space available within the cabinet which in turn define the dimensions of the drum which receive the laundry items for treatment.
In one aspect, illustrative embodiments in accordance with the present disclosure relate to a laundry appliance for treating a load of laundry according to a cycle of operation comprising a cabinet and a tub assembly having a longitudinal axis and housed within the cabinet. The tub assembly comprises a front tub section having a first side wall with a first draft forming a first acute angle relative to the longitudinal axis, a rear tub section having a second side wall with a second draft forming a second acute angle relative to the longitudinal axis, and at least one middle tub section provided between the front tub section and the rear tub section, each of the at least one middle tub sections having at least a third side wall with at least a third draft forming a third acute angle relative to the longitudinal axis, wherein the front, rear, and at least one middle tub sections are assembled such that an angle formed by the meeting of any of the first, second, or the at least third side walls opens away from an interior of the tub assembly.
In another aspect, illustrative embodiments in accordance with the present disclosure relate to a laundry appliance for treating a load of laundry according to a cycle of operation comprising a cabinet and a tub assembly having a longitudinal axis and housed within the cabinet. The tub assembly comprises a front tub section having a first side wall with a first draft forming a first acute angle relative to the longitudinal axis, a rear tub section having a second side wall with a second draft forming a second acute angle relative to the longitudinal axis, and at least one middle tub section provided between the front tub section and the rear tub section, each of the at least one middle tub sections having at least a third side wall with at least a third draft forming a third acute angle relative to the longitudinal axis, wherein the front, rear, and at least one middle tub sections are assembled such that an angle formed by the at least one middle tub section opens away from an interior of the tub assembly.
In the drawings:
The laundry treating appliance of
The laundry holding system comprises a tub assembly 14 supported within the cabinet 12 by a suitable suspension system and a drum 16 provided within the tub assembly 14, the drum 16 defining at least a portion of a laundry treating chamber 18. The drum 16 may include a plurality of perforations 20 such that liquid may flow between the tub assembly 14 and the drum 16 through the perforations 20. A plurality of baffles 22 may be disposed on an inner surface of the drum 16 to lift the laundry load received in the treating chamber 18 while the drum 16 rotates. It is also within the scope of the invention for the laundry holding system to comprise only a tub with the tub defining the laundry treating chamber.
The laundry holding system may further include a door 24 which may be movably mounted to the cabinet 12 to selectively close both the tub assembly 14 and the drum 16. A bellows 26 may couple an open face of the tub assembly 14 with the cabinet 12, with the door 24 sealing against the bellows 26 when the door 24 closes the tub assembly 14.
The washing machine 10 may further include a suspension system 28 for dynamically suspending the laundry holding system within the structural support system.
The washing machine 10 may further include a liquid supply system for supplying water to the washing machine 10 for use in treating laundry during a cycle of operation and a dispensing system for dispensing treating chemistry to the treating chamber 18 for use in treating the laundry according to a cycle of operation. Any suitable liquid supply system and dispensing system may be used with the embodiments of the prevent invention, the details of which are not germane to the present invention.
The washing machine 10 may also include a recirculation and drain system for recirculating liquid within the laundry holding system and draining liquid from the washing machine 10. Liquid supplied to the tub assembly 14 typically enters a space between the tub assembly 14 and the drum 16 and may flow by gravity to a sump 30 formed in part by a lower portion of the tub assembly 14. The sump 30 may also be formed by a sump conduit 32 that may fluidly couple the lower portion of the tub assembly 14 to a pump 34. The pump 34 may direct liquid to a drain conduit, which may drain the liquid from the washing machine 10, or to a recirculation conduit to direct liquid into the drum 16. In this manner, liquid provided to the tub assembly 14, with or without treating chemistry may be recirculated into the treating chamber 18 for treating the laundry within. The liquid supply and/or recirculation and drain system may be provided with a heating system which may include one or more devices for heating laundry and/or liquid supplied to the tub assembly 14, such as a steam generator and/or a sump heater, the details of which are not germane to the present invention.
The washing machine 10 also includes a drive system for rotating the drum 16 within the tub assembly 14. The drive system may include a motor 40, which may be directly coupled with the drum 16 through a drive shaft 42 to rotate the drum 16 about a rotational axis during a cycle of operation. The motor 40 may be a brushless permanent magnet (BPM) motor having a stator and a rotor. Alternately, the motor 40 may be coupled to the drum 16 through a belt and a drive shaft to rotate the drum 16, as is known in the art. Other motors, such as an induction motor or a permanent split capacitor (PSC) motor, may also be used. The motor 40 may rotate the drum 16 at various speeds in either rotational direction.
Referring now to
The rear tub section 54 may include a rear section side wall 68 extending between an open first rear section end 70 and a closed second rear section end 72. The closed second rear section end 72 may include an opening 74 through which the drive shaft 42 may extend for coupling the motor 40 with the drum 16. The rear tub section 54 may also include at least a portion of the sump 30. The middle tub section 52 includes a middle section side wall 76 extending between an open first middle section end 78 and an open second middle section end 80. A portion of the sump 30 is formed in the rear tub section 54 and a portion of the sump 30 is formed in an adjacent portion of the middle tub section 52. Alternatively, the sump 30 may be formed entirely in either the rear tub section 54, middle tub section 52, or the front tub section 50 or in a portion of all three of the front, middle and rear tub sections 50, 52, and 54, or the sump 30 may not be formed in any of the tub sections 50, 52, and 54 without deviating from the scope of the invention.
Each of the front, middle and rear tub sections 50, 52, 54 may be attached to an adjacent tub section 50, 52, 54 by any mechanical and/or non-mechanical fastener. In the exemplary embodiment illustrated in
The front, middle and rear tub sections 50, 52, and 54 may all be made from the same or different materials. In one example, the front, middle and rear tub sections 50, 52, and 54 may be made from a polymeric material, with each section made by a molding process, such as injection molding. The front, middle and rear tub sections 50, 52, and 54 may each be made from the same or a different polymeric material. In another example, the front and rear tub sections 50 and 54 may be made from a polymeric material while the middle tub section 52 is made from a metal-based material that has been casted to form the tub section.
Referring now to
Draft angles may be provided in molded or cast parts to facilitate releasing the part from the mold or cast without distortion or damage. In the context of injection molding a plastic part, the high pressures during the molding process may force the plastic to come into contact with the surfaces of the mold's cores and cavities. The cavity may become so tightly packed with plastic that it is difficult to remove the part from the mold. In some cases, the part may shrink, which may make it easier to remove the part from the mold, but may also result in the part sticking to the mold's cores. Providing a part with a draft angle may facilitate removal of the part from the mold, particularly when high pressure injection molding processes are used, the part is large and/or the part is thin walled. These considerations, as well as the characteristics of the material used to mold the part, such as the material's shrinkage properties. Typically, the larger the draft angle, the easier it is to remove the part from the mold. However, the draft angle affects the dimensions of the part. For example, the part 110 in
Referring again to
The side wall 76 of the middle tub section 52 may include a first side wall portion 76a having a first middle section draft angle 96 with respect to the longitudinal axis 90 and a second side wall portion 76b having a second middle section draft angle 98 with respect to the longitudinal axis 90. The first middle section angle 96 may be an acute, negative angle and the second middle section angle 98 may be an acute, positive angle having a magnitude the same or different than the first middle section angle 96.
As illustrated in
While the side walls 60, 76, and 68 of the front, middle and rear tub sections 50, 52, and 54 are illustrated as having a draft on both an inner and outer surface of the side walls 60, 76, and 68, it is within the scope of the invention for the draft to be present on only the inner or the outer surface of the side walls 60, 76, and 68. In addition, the side wall draft may extend only partially about the circumference of the tub section. For example a portion of the middle tub section side wall 76 and rear tub section side wall 68 is interrupted by the sump 30, thus interrupting the draft angle in these areas of the side walls 76 and 68 (see
While
While
While the tub assemblies 14, 214, 314, and 414 are illustrated as being formed from front and rear tub sections 50 and 54, 250 and 254, 350 and 354, and 450 and 454, respectively, that have a side wall 60 and 68, 260 and 268, 360 and 368, and 460 and 468, with a draft angle, it is also within the scope of the invention for either or both of the front and rear tub sections 50 and 54, 250 and 254, 350 and 354, and 450 and 454, respectively, to not have a side wall with a draft angle.
Forming the tub assembly from a front tub section, at least one middle tub section and a rear tub section each having at least one drafted side wall affects the capacity inside the tub as well as the diameter of the opening to the tub through which items are loaded to be treated, both of which may be important to the user of the laundry treating appliance. The tub assembly may be divided into multiple pieces having one or more drafted side walls to increase the capacity of the tub and to also increase the diameter of the opening to the tub, which makes loading items into the tub easier for the user.
Table 1 provides exemplary dimensions for the tub assembly 500 of
As illustrated in Table 1, for a given draft angle and total tub assembly length, decreasing the height of the tub sections and using more than two tub sections to form the tub assembly provides a corresponding increase in the first and second radii of the tub. The first and second radii of the tub assembly 14 increase by 8 mm and 13 mm, respectively, compared to the traditional tub assembly 500. The increase in the first and second radii provides an increase in the effective internal diameter of the tub assembly 14 as well as increases the tub opening through which items to be treated are loaded. The increase in the first and second radii also results in a corresponding increase in the internal volume of the tub, increasing the volume for the tub assembly 14 by more than 3% compared to the traditional tub assembly 500.
The draft angle for molded or cast parts of the dimensions typically found for laundry appliance tubs is generally in the range of 0.5 to 3 degrees, which is primarily driven by manufacturing requirements. Forming the tub assembly from a front tub section having a drafted side wall, at least one middle tub section having at least one drafted side wall and a rear tub section having a drafted side wall as described herein provides increase flexibility in the tub capacity and the load opening dimensions within a given range of draft angles and total tub assembly length. Providing one or more middle tub sections having one or more draft angles also provides flexibility in designing the tub assembly by allowing different middle tub sections to be used with a given set of front and rear tub sections to provide the desired tub capacity and load opening dimensions. In addition, the increased tub capacity results in less unused space within the cabinet.
To the extent not already described, the different features and structures of the various embodiments of the tub assemblies 14, 214, 314, and 414 may be used in combination with each other as desired. That one feature may not be illustrated in all of the embodiments of the tub assemblies 14, 214, 314, and 414 is not meant to be construed that it cannot be, but is done for brevity of description. Thus, the various features of the different embodiments of the tub assemblies 14, 214, 314, and 414 may be mixed and matched as desired to form new embodiments, whether or not the new embodiments are expressly described.
While the invention has been specifically described in connection with certain specific embodiments thereof, it is to be understood that this is by way of illustration and not of limitation. Reasonable variation and modification are possible within the scope of the forgoing disclosure and drawings without departing from the spirit of the invention which is defined in the appended claims.
This application claims the benefit of and is a continuation of U.S. patent application Ser. No. 14/288,788, filed May 28, 2014, which is incorporated herein by reference in its entirety.
Number | Date | Country | |
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Parent | 14288788 | May 2014 | US |
Child | 15786681 | US |