This application claims priority to European Application No. 18188263.0, filed Aug. 9, 2018, the contents of which are hereby incorporated herein in its entirety by reference.
The invention is directed to a laundry treating device, which in particular may be a washing machine or a laundry dryer. Furthermore, the invention is directed to a method for operating such a laundry treating device.
In the field of laundry treating devices such as washing machines or laundry dryers, there is a constant strive to improve laundry treating processes even further. One exemplary point of concern is to adapt the treating process to the kind of laundry being treated, which in particular means to various fibers, such as polyester, cotton or wool. This serves to better adapt the laundry treating process to the main portion of fibers present in the device for reducing the wear on the laundry. Furthermore, in the case of synthetic fibers such as mainly polyester, a problem arises by microfibers being flushed out of the device and into the sewage, where it is difficult to extract from the sewage. This is a rising environmental problem.
It is thus an object of the present invention to provide a laundry treating device as well as a method for its operation with which problems of the art can be avoided and, in particular, a laundry treating process can better be adapted to specific types of laundry or fibers the laundry is made of, respectively.
This is solved by a laundry treating device according to claim 1 and a method for its operation according to claim 12. Advantageous and preferred configurations of the invention are the subject of the further claims and are explained in more detail below. In this case, some of the features are described only for the laundry treating device or only for the corresponding method. However, regardless of this, they are intended to be able to apply by themselves for the laundry treating device and for the corresponding method independently of one another. The wording of the claims is made the content of the description by means of express reference.
The laundry treating device may preferably be a washing machine, a laundry dryer or a combined device with both functions. The laundry treating device has a rotatable drum having a circumferential drum wall, wherein the laundry is being placed in the drum for the laundry treating process. A drive motor for the drum is provided as well as a power control unit, which serves to supply a drive current to the drive motor. The drive motor as well as a force transmission to the drum can be as known in the art, preferably with a belt. Furthermore, current sensor means are provided for supervising the drive current being supplied to the drive motor. These current sensor means are preferably extremely sensitive and very accurate. A rotation position sensor means is provided for supervising a rotation position of the drum. They preferably can discriminate the rotation position of the drum down to rotation angles of about 5°, preferably about 3° or only 1°. At least one protrusion is provided on an inside of the circumferential drum wall, preferably two or three such protrusions. These protrusions are basically known and provided as a standard in such laundry treating devices. They serve to better agitate and rotate the pieces of laundry during a washing process as well as during a drying process of wet laundry. Such protrusions are known in a wide variety of shapes.
According to the invention, the at least one protrusion is variable, movable and/or flexible in its height over the inside of the circumferential drum wall. In addition or as an alternative, the protrusion may be variable in its outer shape or, respectively, its cross-section when viewed in axial direction of the drum. Actuation means are also provided to effect a change of this height or this shape of the protrusion. These actuation means are preferably such that they can be controlled and activated in exact manner as wanted.
In this way the invention provides a possibility to have the variable protrusions adapt to different kinds or stages of laundry treating processes. This may differ between rinsing the laundry at the beginning of the washing process, the washing itself as well as a spinning of the laundry close to the end to remove water out of the laundry. Furthermore, by changing the shape of the protrusion in an exactly defined way during a specific program of the device, it is possible to retrieve information about the laundry being present in the drum, in particular to detect the majority of the kind of fibers of the laundry in the drum. This is being done with the method of the invention, wherein in a first and preceding step of the method, various reference curves for the drive current of the drive motor are recorded, wherein one of several variables is varied. These variables are height or shape of the protrusion, drum rotation speed, drum rotation direction, weight of the laundry being present in the drum, typical size of pieces of laundry in the drum and major fiber portion of the laundry. Preferably, drum rotation speed is not varied to limit the number of reference curves, which can also be the case for the drum rotation direction.
For each mentioned reference curve, only one of these variables is being varied. The other variables are being held constant. These reference curves are stored in a storage of the laundry treating device, preferably in its device control or a storage thereof. In a further second step, when the device is loaded with laundry in its drum, a testing is performed as second step before the actual treatment or treating of the laundry begins. At least one of the variables of shape of the protrusion, drum rotation speed, drum rotation direction is varied. The drive current is monitored or supervised during this second step, in particular as a continuous curve, and then a comparison is made with the various reference curves of the above-mentioned storage. This serves to determine at least one variable of the group of weight of the laundry, typical size of pieces of laundry, and, above all, major fiber portion of the laundry by the best corresponding or most similar curves. After this, the actual treatment of the laundry in the device is adapted to the variable or variables detected before, which means to the weight of the laundry, typical size of pieces of laundry and/or major fiber portion of laundry. Such a discrimination of these characteristics of the laundry is mainly achieved by a very accurate supervision of the drive current supplied to the drive motor. This is based on the aspect of the invention that, especially with a rather low speed of the drum with less than 100 rpm, preferably between 50 rpm and 30 rpm, the typical behavior of laundry inside the drum is between being rotated together with the drum with mostly no relative movement to the drum or falling off the inner walls of the drum or off the protrusions at a certain height. A signal in the current sensor means for the drive current indicates when laundry is falling off of the protrusion or is sliding over the protrusion during the rotation movement, because in this case the load on the drive motor is slightly reduced. When the pieces of laundry fall down onto the lower part of the inside of the drum wall, the drive motor is slightly slowed down and, in consequence, has to produce a slightly larger moment. This can then be detected in the drive current, preferably as small spikes, which information in turn can be combined with the position information of the drum together with the information about the rotation speed of the drum.
It becomes clear from the aforesaid that the main purpose of the invention is to improve the actual treatment of the laundry by making use of the information about weight of the laundry, typical size of pieces of laundry, major fiber portion or the like, that has been gathered before. The role of the variable or flexible protrusions is essential to gather this information by allowing variations of the way the laundry is rotated in the drum.
By changing the drum rotation direction it is possible to make use of different variations of the shape of the protrusions if they are not symmetrical as described above. This allows for the protrusions not to have to be shape-variable along both directions along a circumferential direction of the drum. They only need to be flexed to one side with one drum rotation direction. A flexing to the other side can be dispensed of by simply changing the drum rotation direction into the opposite.
In a preferred embodiment of the invention, the laundry treating device has a device control having a processing means for calculating or processing a rotation position of the drum and for processing a drive current from the respective sensor means for the drive current. Such a processing means preferably is a microprocessor or a respective controller. The rotation position of the drum is preferably calculated by detecting a rotation position of the drive motor for the drum, for example by an incremental encoder provided on the drive motor as is known in the art. The processing means is also adapted to calculate the load or weight of laundry in the drum, in particular by making use of the information from the drive current sensor means. The processing means may also calculate the major fiber portion of the laundry by the information gathered by the comparison of actual parameters with various reference curves as explained before. In consequence, the processing means may adapt at least one parameter of a further laundry treating process to better take into account the detected load and/or a major fiber portion of the laundry. This may serve to better clean the laundry, treat it faster or in a more energy-saving way, to treat the laundry with more care and also to avoid unnecessary or avoidable formation of microfibers made from synthetic material. This can be achieved by changing, preferably lowering, a temperature of the water used for the laundry process, a shape of the at least one protrusion or preferably a rotation speed of the drum. It is also possible to introduce certain additives or additional laundry treating substances into the laundry treating process when it has been detected that the laundry is mainly or only made up of pieces of synthetic material. Those additives may for example reduce the friction of the laundry or its fabric, respectively, resulting in a reduction of microfibers produced.
A storage mentioned before for the processing means is preferably adapted to store various groups of curves or diagrams, which are being representative of a dependency of the drive current of the load in the drum as well as of the major fiber portion of the laundry. One additional variable to these two values may be a certain position or shape of the at least one protrusion. This is a preferable way to create a basis for making a better comparison mentioned before.
Supervising or measuring the drive current supplied to the drive motor may also serve to measure a force or an impulse, respectively, acting on the drum when pieces of laundry slide down in the drum along the inside of the circumferential drum wall during rotation of the drum. Such a sliding of the laundry usually ends when they hit the next protrusion rotating together with the drum. The higher the force or impulse, the more representative a signal or variation of the signal in the drive current is.
In a further embodiment of the invention, a water level sensor or a water amount sensor in the drum is provided. This additional information may also be used in the processing means to better evaluate information about the laundry. During the aforementioned second step of testing the laundry being present in the drum, the laundry should be wet with water, but preferably there is no water in the drum or in its lower region, such that the drum does not rotate in such residual water in its lower region.
Also a temperature sensor for the water temperature may be provided, for example in a lower region or a sump of or for the drum. Such a temperature sensor not only serves for taking the water temperature into account during the second step of testing the laundry, but also for heating the water of the washing process to a certain temperature in an exact way.
For changing the height or the shape or, respectively, the overall form of the protrusion, a passive actuating device may be provided in one embodiment of the invention. This means that there is no directly energized mechanic actor such as an electric motor or an electromagnetic device provided in the drum or in the protrusion itself, respectively. Such a passive actuation device preferably comprises temperature dependent shape changing material, which may be in the form of a spring, a lever or a rod. This passive actuation device can be influenced by varying its temperature. This may be either made by changing the water temperature inside the drum, so that the actuation means is being influenced by this water temperature, which in turn again can be influenced by respectively heating the water. Such is easy in a laundry treating device such as a washing machine. Alternatively, the passive actuation device can be directly heated, preferably inductively.
In a preferred embodiment of the invention, especially as a passive actuation device, the actuation device is shape variable in a temperature range that is common for treating laundry. It may be provided that the actuation device and, in consequence, also the protrusion may have a first shape at a temperature of below 30° C. They may have a second shape at a temperature above 30° C. It may even be provided that there is at least one further temperature step with the actuation device having a third shape at a temperature above 40° C. Such a division into steps of about 10° C. allows for exact influencing of the actuation device, while at the same time using a temperature range that is still acceptable for most pieces of laundry to be treated.
In another embodiment of the invention, the temperature dependent shape changing material of the actuation means for the protrusion can be inductively heated. This is achieved in an easy way by the shape changing material being made of ferromagnetic material or any other material that may be inductively heated or being in contact with such inductively heated material. This allows for an induction heating device to heat the actuation means to be placed outside of the drum. Then the induction heating device is placed at a dry place where it can also be easily fixed or repaired, because it may be fixed to a drum receptacle of the laundry treating device which is not movable or does not rotate, respectively. This facilitates also an electrical connection to this induction heating device due to a simple way of fixing. The actuation device may pass by radially inward of the induction heating device and be heated consequently when in range, even though this may be for a short span of time when the drum is rotating at constant speed. To allow for a faster or more intense heating, a long induction heating device may be provided or, alternatively, several induction heating devices placed one next to the other. It may also be provided that the drum is brought into a position where the actuation means are directly close to the induction heating device, stopping the drum or resting the drum in this position for some time, for example 3 sec to 10 sec, for the induction heating device to sufficiently heat the actuation device for effecting its change of shape, which in turn effects a change of shape of the protrusion. After that, as it may take some time for the actuation means to cool down and change shape back again, the second step of the invention with testing the behavior of the laundry in the drum may be continued.
In a preferred embodiment of the invention, the protrusion is made from elastic and flexible material in the form of a trough. Such a trough has two longitudinal end edges, which are advantageously parallel to each other. The protrusion is fixed to the inside of the drum with these two end edges. This results in that in an initial state of the protrusion, it has a certain initial height as well as a certain initial profile. This may be symmetrical as explained before, but need not be. In at least a further state of the protrusion, the height is being slightly diminished, wherein the protrusion is flexed laterally to the side along a circumferential direction of the drum. This may be done in a small number of steps, for example up to three steps. On the one hand, the discrimination between varying behavior of the pieces of laundry in the drum allows for more detailed analysis. On the other hand, the step of testing too many varying parameters may take too long for the user to wait before the actual laundry treating process may begin. Furthermore, it should be ascertained that the state of the protrusion and also the state of the actuation device is known, which again means that not too many varying states of the protrusion should be used, lest an error is made.
Although an initial state of the protrusion may be symmetrical in its profile when viewed from the side, this is not mandatory. A height of the protrusion may be between 3 cm and 10 cm. A flexing laterally to the side of the protrusion may be in a range between 1 cm and 3 cm, which means between 10% and 50% of its height. The protrusion may also be water permeable, for example by having small holes or being perforated.
It is also possible to vary the shape of the protrusion in the first or in the second step such that it includes flexing the protrusion from a maximum into one direction along the circumferential direction of the drum to a maximum into the opposite direction. Preferably, the flexing between these two maxima takes place in steps. It is most preferable if there are at least three steps.
The protrusion may be made from sufficiently flexible material such as thin metal sheet, preferably made from stainless steel. Preferably, the protrusion is made from synthetic material. The actuation means are preferably located inside the protrusion such that they are not damaged by the laundry or a high number of laundry treating processes. The actuation means may be arranged sealed against water inside the protrusion. Preferably, however, they may well come into contact with the water inside the drum and, consequently, be sufficiently protected against corrosion by the use of suitable material. This allows for the actuation means to be heated or cooled directly by the water in the drum.
These and further features are evident not only from the claims but also from the description and the drawings, the individual features each being implemented by themselves or in multiples in the form of subcombinations for an embodiment of the invention and in different fields and being able to be advantageous and independent protectable embodiments for which protection is claimed here. The division of the application into individual sections and subheadings does not limit the general validity of the statements made thereunder.
In the following, an embodiment of the invention will be described in detail with reference to the drawings. Throughout the drawings, the same elements will be denoted by the same reference numerals.
From
Inside drum 14, several pieces of laundry 30 are shown being rotated and thrown about. This will be described in detail later.
Drive motor 16 is driven or energized by power control unit 32, which again is controlled by control 34, preferably being the main control of the whole washing machine 11. Control 34 is connected to a current sensor 35 which is able to exactly supervise the drive current supplied to drive motor 16 by the power control unit 32. Such a current sensor is known in the art and can be provided by the person skilled in the art without any problem. It may also be integrated into the power control unit 32 or into the drive motor 16 itself.
Integrated into drive motor 16 is a rotation position sensor means for supervising or detecting a rotation position of the drum, which is not shown here due to the integration. Such a rotation position sensor means can be integrated into the drive motor 16 as is also common in the art, preferably as an incremental encoder. The rotation position sensor means is also connected to the central control 34.
Control 34 is also provided with a storage 37 as explained before and will be explained in detail hereinafter, preferably being integrated into one semi-conductor component. Finally, on the outside of drum receptacle 13, an induction coil 40 is provided as an option. Induction coil 40 may serve to act upon an actuator inside protrusion 19, which will also be described in detail hereinafter. Induction coil 40 may also be very long along the circumferential direction of the drum receptacle 13, for example taking up a quarter or even a third of its circumference. Alternatively, a number of single and rather small induction coils may be provided along the circumference.
In
It is also easy to conceive that the behavior of the laundry 30 also largely depends on the height and the shape of protrusion 19, whether the laundry 30 can slide over it instead of rotating with protrusion 19 or not. So it is easy to conceive that by changing the shape of protrusion 19 different kinds of behavior of laundry 30 can be generated and detected. As the speed and also the angle of rotation of drum 14 is known by way of the rotation position sensor explained before, and due to the fact that this is correlated with the position of the protrusions 19, a signal or a group of signals can be obtained which give an indication of the behavior of laundry 30, which in the end can help to distinguish which kind of fabric laundry 30 is made of, especially which is the major fiber portion, as well as potentially the size of laundry 30. This may help to define optimum process parameters for a laundry treatment process, especially washing the laundry, for the process to be gentle to the fabric to reduce wear of the fabric as well as the generation of fibers or microfibers, respectively. On the other hand, it should of course be ensured that the laundry is cleaned during the washing process.
A detection whether the piece of laundry 30 is sliding over the protrusion 19 or whether it is taken along with protrusion 19 into the rotation movement can be made by supervising the drive current of drive motor 16. In the first case, when laundry 30 slides over the protrusion, a slight, but noticeable ease on the drive motor and the drive current in consequence takes place for a very short span of time until the laundry 30 falls into lower part of drum 14, where it has to be put into rotational movement again, which means that additional strain has to be brought up by the drive motor 16. This results in some kind of spike in the drive current, however small this may be. This additional strain in the form of a spike or any other discontinuous change in the drive current can be detected by corresponding exact current sensor means.
In the second case, when the laundry 30 does not slide over protrusion 19, but is rotating with it and with drum 14, the drive current may slightly vary depending on whether the laundry 30 has to be lifted up in the right upper quadrant of drum 14 according to
In
In
A comparable piece of laundry made from cotton again with the same size of 80 cm×80 cm is shown in
When taking
It is now also easily conceivable that the information according to
As has been explained before, actuator 22 comprises or consists at least partly of shape changing material, which change of shape depends on temperature. For influencing the temperature of actuator 22, or alternatively of base 20 which again may heat up actuator 22, an induction coil 40 is positioned on the outside of receptacle 13 which is controlled by control 34, as has been explained with regard to
One possible way of realizing such an actuator 22 can be taken from
In
Another option of changing the shape of protrusion 119 affixed to the inside of drum 114 is shown in
By varying the shape of the protrusions during a testing sequence with laundry put into washing machine 11, and evaluating the data resulting from supervising the drive current, control 34 can distinguish which is the major part of fiber of laundry 30 inside drum 14 as well as potentially its typical size. A washing process that is to follow can then be adapted to this information, preferably by mainly trying to reduce the wear onto the laundry if it has been detected that it is substantially or mostly made up of synthetic fiber such as polyester. This again reduces the generation of microfibers into the sewage water of the washing process, which is of growing importance for ecological reasons.
Number | Date | Country | Kind |
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18188263.0 | Aug 2018 | EP | regional |