The present disclosure relates, in general, to semiconductor devices and methods for manufacturing the same. Specifically, the present disclosure relates to layout design for header cell in three-dimensional (3D) integrated circuits (ICs).
Power Gating is a technique used in IC design to reduce power consumption, by shutting off the current to blocks of the circuit that are not in use. Power gating is used to save the leakage power when the system is not in operation. This is accomplished by adding a switch either to VDD or VSS supply. Powering off a design block can be a beneficial technique because near zero power will be dissipated. When a positive supply voltage VDD is gated the power switch is referred to as the “header” switch. Similarly if a negative supply voltage VSS is gated it can be referred to as a “footer” switch. A “header” switch in the layout design stage can be referred to as a “header” cell, and a “footer” switch in the layout design stage can be referred to as a “footer” cell.
In a 3D IC structure, multiple wafers are stacked vertically, while pins to the ICs can only be placed on the back side of each wafer. Through-silicon via (TSV) can be utilized for connecting supply voltages to the header cells. Various embodiments of header cell designs in 3D IC structures are provided in the present disclosure.
Aspects of the embodiments of the present disclosure are best understood from the following detailed description when read with the accompanying figures. It should be noted that, in accordance with the standard practice in the industry, various structures are not drawn to scale. In fact, the dimensions of the various structures may be arbitrarily increased or reduced for clarity of discussion.
The following disclosure provides many different embodiments, or examples, for implementing different features of the provided subject matter. Specific examples of elements and arrangements are described below to simplify the present disclosure. These are, of course, merely examples and are not intended to be limiting. For example, the formation of a first feature over or on a second feature in the description that follows may include embodiments in which the first and second features are formed in direct contact, and may also include embodiments in which additional features may be formed between the first and second features, such that the first and second features may not be in direct contact. In addition, the present disclosure may repeat reference numerals and/or letters in the various examples. This repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed.
Further, spatially relative terms, such as “beneath,” “below,” “lower,” “above,” “over,” “upper,” “on” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. The spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. The apparatus may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein may likewise be interpreted accordingly.
As used herein, although terms such as “first,” “second” and “third” describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms may only be used to distinguish one element, component, region, layer or section from another. Terms such as “first,” “second” and “third” when used herein do not imply a sequence or order unless clearly indicated by the context.
Notwithstanding that the numerical ranges and parameters setting forth the broad scope of the disclosure are approximations, the numerical values set forth in the specific examples are reported as precisely as possible. Any numerical value, however, inherently contains certain errors necessarily resulting from the standard deviation found in the respective testing measurements. Also, as used herein, the terms “substantially,” “approximately” and “about” generally mean within a value or range that can be contemplated by people having ordinary skill in the art. Alternatively, the terms “substantially,” “approximately” and “about” mean within an acceptable standard error of the mean when considered by one of ordinary skill in the art. People having ordinary skill in the art can understand that the acceptable standard error may vary according to different technologies. Other than in the operating/working examples, or unless otherwise expressly specified, all of the numerical ranges, amounts, values and percentages such as those for quantities of materials, durations of times, temperatures, operating conditions, ratios of amounts, and the likes thereof disclosed herein should be understood as modified in all instances by the terms “substantially,” “approximately” or “about.” Accordingly, unless indicated to the contrary, the numerical parameters set forth in the present disclosure and attached claims are approximations that can vary as desired. At the very least, each numerical parameter should at least be construed in light of the number of reported significant digits and by applying ordinary rounding techniques. Ranges can be expressed herein as from one endpoint to another endpoint or between two endpoints. All ranges disclosed herein are inclusive of the endpoints, unless specified otherwise.
The device 100 includes a substrate 10, an active layer 12, a gate terminal 14, and electrodes 16 and 18. Several conductive layers can be disposed above the gate terminal 14 and the electrodes 16 and 18. Several conductive layers can be electrically connected to the gate terminal 14, the electrode 16, or the electrode 18.
In some embodiments, conductive layers 16m1, 16m2, 16m3 and 16m4 can be disposed above and electrically connected to the electrode 16. The conductive layers 16m1, 16m2, 16m3 and 16m4 can be electrically connected to the electrode 16 through, for example, conductive vias 16v1, 16v2, 16v3 and 16v4. In some embodiments, more than four layers of conductive layers can be disposed above and electrically connected to the electrode 16. In some embodiments, fewer than four layers of conductive layers can be disposed above and electrically connected to the electrode 16.
In some embodiments, conductive layers 18m1, 18m2, 18m3 and 18m4 can be disposed above and electrically connected to the electrode 18. The conductive layers 18m1, 18m2, 18m3 and 18m4 can be electrically connected to the electrode 18 through, for example, conductive vias 18v1, 18v2, 18v3 and 18v4. In some embodiments, more than four layers of conductive layers can be disposed above and electrically connected to the electrode 18. In some embodiments, fewer than four layers of conductive layers can be disposed above and electrically connected to the electrode 18.
Although not labeled in
A supply voltage VDD1 can be applied to the electrode 16. Referring to
The conductive layers 16m1, 16m2, 16m3 and 16m4 are located at the back side of the device 100. In the embodiment shown in
The semiconductor device shown in
The device C2 includes a substrate 20 and a routing area 22. The device C2 can be any semiconductor device that can be electrically connected to the device C2. The devices C1 and C2 can be electrically connected with each other through the interconnections within the connection area 24. In the embodiment shown in
In the 3D IC structure shown in
A space e1 exists between the device 100 and the conductive element 10v. A space e2 exists between conductive element 10v and a semiconductor device (not shown) adjacent to the conductive element 10v.
The formation of the conductive element 10v involves creating an opening on the substrate 10. In general, no circuit/device will be located within the space e1 and the space e2. The space e1 and e2 can prevent the circuit/device from being damaged during the formation of the conductive element 10v.
The semiconductor device shown in
A space e3 exists between the device 100 and the conductive element 10v. A space e4 exists between conductive element 10v and a semiconductor device (not shown) adjacent to the conductive element 10v. Non-functional circuits can be located within the space e3 or e4. Dummy patterns can be formed within the space e3 or e4. In some embodiments, one or more semiconductor components, such as a boundary cell, a dummy oxide diffusion structure, a dummy polysilicon structure, a decoupling capacitor, a metal capacitor, or a tap well, can be located within the space e3 or e4.
The semiconductor components disposed within the space e3 or e4 can be those providing performance benefits to the overall system, without adversely affecting function of the overall system if damaged.
For example, a decoupling capacitor can be disposed within the space e3 or e4. A decoupling capacitor can keep voltage stable, and several decoupling capacitors can be included within the overall system. As a result, the overall system can continue operations even if some decoupling capacitors located within the space e3 or e4 are damaged during the formation of the conductive element 10v.
For example, a tap well can be disposed within the space e3 or e4. Well tap cells (or Tap cells, tap wells) are used to prevent latch-up in the CMOS design. A tap cell can connect the nwell to the positive supply voltage (VDD) to prevent latch-up. A tap cell can connect the p-substrate to the negative supply voltage (VSS) to prevent latch-up. In general, a plurality of tap cells can be disposed within an electronic device. As a result, the overall system can continue operations even if some tap cells located within the space e3 or e4 are damaged during the formation of the conductive element 10v.
The semiconductor device shown in
The device C1″ shown in
The header cell 32h1 can be disposed adjacent to a side 32s1 of the empty space 32e. The header cell 32h2 can be disposed adjacent to a side 32s2 of the empty space 32e. The header cells 32h1 and 32h2 can be disposed on opposite sides of the empty space 32e. The side 32s1 can face a direction d1, and the side 32s2 can face a direction d2. The direction d1 can be in parallel with the direction d2. The direction d1 can be opposite to the direction d2.
The header cell 34h1 can be disposed adjacent to a side 34s1 of the empty space 34e. The header cell 34h2 can be disposed adjacent to a side 34s2 of the empty space 34e. The side 34s1 can face a direction d2, and the side 34s2 can face a direction d3. The direction d2 can be different than the direction d3. The direction d2 can be perpendicular to the direction d3.
The region for the header cell 36h3 can be adjacent to the region for the header cell 36h1. The region for the header cell 36h3 can be adjacent to the region for the header cell 36h2. The region for the header cell 36h3 can be in contact with the region for the header cell 36h1. The region for the header cell 36h3 can be in contact with the region for the header cell 36h2.
The header cell 38h1 can be disposed adjacent to a side 38s1 of the empty space 38e. The header cell 38h2 can be disposed adjacent to a side 38s2 of the empty space 38e. The header cell 38h3 can be disposed adjacent to a side 38s3 of the empty space 38e.
The side 38s1 can face a direction d2, the side 38s2 can face a direction d3, and the side 38s3 can face a direction d4. The direction d2 can be different than the direction d3. The direction d2 can be different than the direction d4. The direction d3 can be different than the direction d4.
The direction d2 can be perpendicular to the direction d3. The direction d2 can be perpendicular to the direction d4. The direction d3 can be parallel with the direction d4. The direction d3 can be opposite to the direction d4.
The region for the header cell 40h4 can be adjacent to the region for the header cell 40h1. The region for the header cell 40h4 can be adjacent to the region for the header cell 40h3. The region for the header cell 40h4 can be in contact with the region for the header cell 40h1. The region for the header cell 40h4 can be in contact with the region for the header cell 40h3.
The region for the header cell 40h5 can be adjacent to the region for the header cell 40h1. The region for the header cell 40h5 can be adjacent to the region for the header cell 40h2. The region for the header cell 40h5 can be in contact with the region for the header cell 40h1. The region for the header cell 40h5 can be in contact with the region for the header cell 40h2.
The regions for the header cells 42h1 and 42h4 can be disposed on opposite sides of the region for the empty space 42e. The regions for the header cells 42h2 and 42h3 can be disposed on opposite sides of the region for the empty space 42e. The region for the empty space 42e can be surrounded by the regions for the header cells 42h1, 42h2, 42h3, and 42h4. The header cells 42h1, 42h2, 42h3, and 42h4 can be electrically connected to the conductive element 42v. In some embodiments, the header cells 42h1, 42h2, 42h3, and 42h4 can be electrically connected to the conductive element 42v through conductive layers, for example, as shown in
In some embodiments, the region for the conductive element 44v can be centered in the region for the empty space 44e. In some embodiments, the region for the conductive element 44v may not be centered in the region for the empty space 44e. The region for the empty space 44e can be surrounded by the regions for the header cells 44h1, 44h2, 44h3, 44h4, 44h5, 44h6, 44h7 and 44h8.
In some embodiments, the layout 30′ further includes conductive layers 30m1 and 30m2. The conductive layer 30m1 can be electrically connected to the conductive element 30v. The conductive layer 30m1 can be electrically connected between the conductive element 30v and the header cell 30h. The header cell 30h can be electrically connected to the conductive element 30v through the conductive layer 30m1. An electrode of the header cell 30h can be electrically connected to the conductive element 30v through the conductive layer 30m1.
The conductive layer 30m1 can extend from the region for the conductive element 30v to the region for the header cell 30h. The conductive layer 30m1 can extend from the region for the empty space 30e to the region for the header cell 30h. The conductive layer 30m1 can extend across a boundary (i.e., a side 30s of the empty space 30e) between the regions for the empty space 30e and the header cell 30h.
The conductive layer 30m2 can be located within the region for the header cell 30h. It should be noted that the conductive layers shown in
In some embodiments, the layout 32′ further includes conductive layers 32m1, 32m2, 32m3, 32m4 and 32m5. The conductive layer 32m1 can be isolated from the conductive element 32v. The conductive layer 32m2 can be electrically connected to the conductive element 32v. The conductive layer 32m5 can be electrically connected to the conductive element 32v.
The conductive layer 32m2 can be electrically connected to the header cell 32h1. The conductive layer 32m2 can be electrically connected to the header cell 32h2. The conductive layer 32m5 can be electrically connected to the header cell 32h1. The conductive layer 32m5 can be electrically connected to the header cell 32h2. The header cell 32h1 can be electrically connected to the conductive element 32v through one of the conductive layers 32m2 and 32m5, while the header cell 32h2 can be electrically connected to the conductive element 32v through the other one of the conductive layers 32m2 and 32m5.
The conductive layer 30m1 can extend from the region for the header cell 32h1 to the region for the header cell 32h2. The conductive layer 32m1 can extend across a boundary (i.e., a side 32s1 of the empty space 32e) between the regions for the empty space 32e and the header cell 32h1. The conductive layer 32m1 can extend across a boundary (i.e., a side 32s2 of the empty space 32e) between the regions for the empty space 32e and the header cell 32h2.
The conductive layers 30m2 and 32m5 can extend from the region for the header cell 32h1 to the region for the header cell 32h2. The conductive layers 30m2 and 32m5 can extend across a boundary (i.e., a side 32s1 of the empty space 32e) between the regions for the empty space 32e and the header cell 32h1.
The conductive layers 30m2 and 32m5 can extend across a boundary (i.e., a side 32s2 of the empty space 32e) between the regions for the empty space 32e and the header cell 32h2.
The conductive layer 32m3 can be located within the region for the header cell 32h2. The conductive layer 32m4 can be located within the region for the empty space 32e. The conductive layers shown in
In some embodiments, the layout 38′ further includes conductive layers 38m1, 38m2, 38m3 and 38m4. The conductive layer 38m1 can be isolated from the conductive element 38v. The conductive layer 38m2 can be electrically connected to the conductive element 38v. The header cell 38h1 can be electrically connected to the conductive element 38v through the conductive layer 38m2.
The conductive layers 38m1 and 38m2 can extend from the region for the conductive element 38v to the region for the header cell 38h1. The conductive layers 38m1 and 38m2 can extend from the region for the empty space 38e to the region for the header cell 38h1. The conductive layers 38m1 and 38m2 can extend across a boundary (i.e., a side 38s1 of the empty space 38e) between the regions for the empty space 38e and the header cell 38h1.
Although not shown in
In some embodiments, the layout 40′ further includes conductive layers 40m1, 40m2, 40m3 and 40m4. The conductive layer 40m2 can be isolated from the conductive element 40v. The conductive layer 40m3 can be electrically connected to the conductive element 40v. The header cell 40h1 can be electrically connected to the conductive element 40v through the conductive layer 40m3.
Although not shown in
A boundary cell is a physical-only cell with no logical function. The boundary cells protect the device from external disturbance. The boundary cell 50b can protect the header cell 50h from external disturbance.
The region for the empty space 50e has outer dimensions L×L. The region for the header cell 50h has outer dimensions L×M. In some embodiments, the outer dimension L can be substantially identical to the outer dimension M. In some embodiments, the outer dimension L can be different than the outer dimension M. The region for the empty space 50e has a thickness W1. The thickness W1 can be a distance between the conductive element 50v and an edge of the region for the empty space 50e. The region for the boundary cell 50b has a thickness W2. In some embodiments, the thickness W1 can be substantially identical to the thickness W2. In some embodiments, the thickness W1 can be different than the thickness W2.
The total area A1 of the header cell 50h equals L×M. Since the boundary cell 50b is for protection purposes without logic function, the effective area of the header cell 50h equals (M−2W2)×(L−2W2).
A ratio R1 between the total area A1 and the effective area of the header cell 50h can be obtained in accordance with the following equation:
The total area A2 of the headers cells 52h1 and 52h2 equals 2×(L×M). Since the boundary cells 52b1 and 52b2 are for protection purposes without logic function, the effective area of the header cells 52h1 and 52h2 equals 2×(M−2W2)×(L−2W2). A ratio between the total area A2 and the effective area of the header cells 52h1 and 52h2 can be obtained in accordance with Equation 1.
The total area B of the headers cells 60h1, 60h2 and 60h3 equals (L+M)2−L2. The effective area of the header cells 60h1, 60h2 and 60h3 equals (L+M−2W2)×(M−2W2)+(M−2W2)×L.
A ratio R2 between the total area B and the effective area of the header cells 60h1, 60h2 and 60h3 can be obtained in accordance with the following equation:
The total area C of the headers cells 62h1, 62h2, 62h3, 62h4 and 62h5 equals (L+2M)×(L+M)−L2. The effective area of the header cells 62h1, 62h2, 62h3, 62h4 and 62h5 equals (L+2M−2W2)×(M−2W2)+2×(M−2W2)×L.
A ratio R3 between the total area C and the effective area of the header cells 62h1, 62h2, 62h3, 62h4 and 62h5 can be obtained in accordance with the following equation:
The total area D of the headers cells 64h1, 64h2, 64h3, 64h4, 64h5, 64h6, 64h7 and 64h8 equals (L+2M)2−L2. The effective area of the header cells 62h1, 62h2, 62h3, 62h4 and 62h5 equals 2×(L+2M−2W2)×(M−2W2)+2×(M−2W2)×(L+2W2).
A ratio R4 between the total area D and the effective area of the header cells 64h1, 64h2, 64h3, 64h4, 64h5, 64h6, 64h7 and 64h8 can be obtained in accordance with the following equation:
The layouts 50, 52, 54, 56 and 58 have different total areas A1, A2, A3, A4 and A5, while their ratio R1 is identical. The layouts 60, 62, and 64 have different total areas B, C and D, and also different ratios R2, R3 and R4. In general, the ratio R4 is greater than the ratio R3, the ratio R3 is greater than the ratio R2, and the ratio R2 is greater than the ratio R1. Circuit designers can choose between the layouts 50, 52, 54, 56, 58, 60, 62, and 64 according to their design goals.
The region for the empty space 70e has outer dimensions L1×L1. The region for the header cell 70h has outer dimensions M1×M2. In some embodiments, the outer dimension L1 can be substantially identical to the outer dimension M1. In some embodiments, the outer dimension L1 can be different than the outer dimension M1. The outer dimension M1 can be different than the outer dimension M2. The outer dimension M2 can be greater than the outer dimension M1. The outer dimension M2 can be greater than the outer dimension L1.
The region for the empty space 72e has outer dimensions L1×L1. The region for the header cell 72h has outer dimensions M1×M2. In some embodiments, the outer dimension L1 can be substantially identical to the outer dimension M1. In some embodiments, the outer dimension L1 can be different than the outer dimension M1. The outer dimension M1 can be different than the outer dimension M2. The outer dimension M2 can be smaller than the outer dimension M1. The outer dimension M2 can be smaller than the outer dimension L1.
The region for the empty space 74e has outer dimensions L1×L2. The region for the header cell 74h has outer dimensions M1×M2. In some embodiments, the outer dimension L1 can be substantially identical to the outer dimension M1. In some embodiments, the outer dimension L1 can be different than the outer dimension M1. In some embodiments, the outer dimension L2 can be substantially identical to the outer dimension M2.
The outer dimension L1 can be different than the outer dimension L2. The outer dimension L2 can be greater than the outer dimension L1. The outer dimension L2 can be greater than the outer dimension M1. The outer dimension M1 can be different than the outer dimension M2. The outer dimension M2 can be greater than the outer dimension M1. The outer dimension M2 can be greater than the outer dimension L1.
The region for the empty space 76e can be spaced apart from the region for the header cell 76h by a distance k1. The distance k1 can be the minimum distance between the empty space 76e and the boundary cell 76b. The region for the empty space 76e can be spaced apart from the region for the boundary cell 76b by the distance k1.
With the protection layer 78p, a semiconductor component 78c can be disposed between the conductive element 78v and the header cell 78h.
The semiconductor component 78c disposed between the conductive element 78v and the header cell 78h can provide performance benefits to the overall system, while not adversely affecting function of the overall system if damaged. The semiconductor component 78c can be selected from a group consisting of: a dummy oxide diffusion structure, a dummy polysilicon structure, a decoupling capacitor, a metal capacitor, and a tap well.
The layout 80 can be obtained by modifying the layout 50. The layout 80 can be obtained by moving the boundary cell 50b closer to the conductive element 50v. Referring to
It should be noted that although the boundary cell 80b is closer to the conductive element 80v, the layout 80 can still function properly, even if the non-functional boundary cell 80b is damaged during the formation of the conductive element 80v. The layout 80 can have a total area smaller than that of the layout 50. As a result, the layout 80 can be more economic in terms of space.
The layout 82 can be obtained by modifying the layout 50. The layout 82 can be obtained by expanding the boundary cell 50b to be closer to the conductive element 50v. Referring to
The outer dimension L1 can be substantially identical to the outer dimension M1. The outer dimension M2 can be greater than the outer dimension L2. The outer dimension M2 can be greater than the outer dimension M1. The outer dimension M2 can be greater than the outer dimension L1.
It should be noted that although the boundary cell 82b is closer to the conductive element 82v, the layout 82 can still function properly, even if the non-functional boundary cell 82b is damaged during the formation of the conductive element 82v. The layout 82 can have a total area identical to that of the layout 50, while have a greater effective area of the header cell 82h. As a result, the layout 82 can be more economic in terms of space.
The layout 84 can be obtained by modifying the layout 52. The layout 84 can be obtained by moving the boundary cells 52b1 and 52b2 closer to the conductive element 52v. Referring to
The layout 84 can have a total area smaller than that of the layout 52. As a result, the layout 84 can be more economic in terms of space.
In the operation 804, a conductive element penetrating the substrate is formed. The conductive element formed in the operation 804 can be the conductive element 10v shown in
In the operation 806, a first transistor is formed on the substrate. The first transistor formed in the operation 806 can be the device 100 shown in
In the operation 808, a first boundary cell surrounding the first transistor and having a first thickness is formed. The first boundary cell formed in the operation 808 can be the boundary cell 50b shown in
In the operation 810, a conductive layer is formed to electrically connect the conductive element and the first transistor. The conductive layer formed in the operation 810 can be the metal layer 16m4′ shown in
The first boundary cell formed in the operation 808 can be spaced apart from the conductive element formed in the operation 804 by a first distance, and the first distance is smaller than the first thickness of the first boundary cell. The first boundary cell formed in the operation 808 can be the boundary cell 80b shown in
In the operation 812, a second transistor is formed on the substrate. The second transistor formed in the operation 812 can be the header cell 84b2 shown in
In the operation 814, a second boundary cell is formed to surround the second transistor and having a second thickness.
The second boundary cell formed in the operation 814 can be spaced apart from the conductive element formed in the operation 804 by a second distance, and the second distance is smaller than the second thickness of the second boundary cell. The second boundary cell formed in the operation 814 can be the boundary cell 84b2 shown in
Although the operations 802, 804, 806, 808, 810, 812 and 814 in
In the operation 820, a protection layer is formed to surround and in contact with the conductive element. The protection layer formed in the operation 820 can be the protection layer 10p shown in
In the operation 822, a semiconductor component is formed between the conductive element and the first transistor. The semiconductor component formed in the operation 822 can be the semiconductor component 78c shown in
It should be noted that the operations 820 and 822 shown in
Some embodiments of the present disclosure provide a semiconductor device. The semiconductor device comprises a substrate, a conductive element disposed within a first region of the substrate, and a first transistor disposed within a second region adjacent to the first region of the substrate. Wherein the conductive element is electrically connected to an electrode of the first transistor, and wherein the conductive element penetrates the substrate and is configured to receive a supply voltage.
Some embodiments of the present disclosure provide a semiconductor device. The semiconductor device comprises a substrate, a conductive element penetrating the substrate and is configured to receive a supply voltage, and a first transistor disposed on the substrate adjacent to the conductive element. Wherein the conductive element is surrounded by a first region (
Some embodiments of the present disclosure provide a method for manufacturing a semiconductor device. The method comprises forming a substrate, forming a conductive element penetrating the substrate, forming a first transistor on the substrate, forming a first boundary cell surrounding the first transistor and having a first thickness, and forming a conductive layer electrically connecting the conductive element and the first transistor. Wherein the first boundary cell is spaced apart from the conductive element by a first distance, and wherein the first distance is smaller than the first thickness.
The foregoing outlines structures of several embodiments so that those skilled in the art may better understand the aspects of the present disclosure. Those skilled in the art should appreciate that they may readily use the present disclosure as a basis for designing or modifying other processes and structures for carrying out the same purposes and/or achieving the same advantages of the embodiments introduced herein. Those skilled in the art should also realize that such equivalent constructions do not depart from the spirit and scope of the present disclosure, and that they may make various changes, substitutions, and alterations herein without departing from the spirit and scope of the present disclosure.