Light emitting panel assemblies

Information

  • Patent Grant
  • 7963687
  • Patent Number
    7,963,687
  • Date Filed
    Monday, March 15, 2010
    14 years ago
  • Date Issued
    Tuesday, June 21, 2011
    13 years ago
Abstract
Light emitting assembly includes an optical conductor having a pattern of deformities on or in front and back sides of the optical conductor to cause light to be emitted from a light emitting surface on at least one of the sides. At least one of the deformities varies, and at least one planar or curved refractive surface is aligned with at least one light source to redirect a portion of the light from the light source entering the optical conductor in a predetermined manner to cause the light emitted from the light emitting surface to pass through an optical film, which redirects the light through a liquid crystal display with no loss.
Description
BACKGROUND OF THE INVENTION

This invention relates generally, as indicated, to light emitting panel assemblies each including a transparent panel member for efficiently conducting light, and controlling the light conducted by the panel member to be emitted from one or more light output areas along the length thereof.


Light emitting panel assemblies are generally known. However, the present invention relates to several different light emitting panel assembly configurations which provide for better control of the light output from the panel assemblies and for more efficient utilization of light, which results in greater light output from the panel assemblies.


SUMMARY OF THE INVENTION

In accordance with one aspect of the invention, the light emitting panel assemblies include a light emitting panel member having a light transition area in which at least one light source is suitably mounted for transmission of light to the light input surface of the panel member.


In accordance with another aspect of the invention, the light source is desirably embedded, potted or bonded to the light transition area to eliminate any air gaps, decrease surface reflections and/or eliminate any lens effect between the light source and light transition area, thereby reducing light loss and increasing the light output from the panel assembly.


In accordance with another aspect of the invention, the panel assemblies may include reflective or refractive surfaces for changing the path of a portion of the light, emitted from the light source, that would not normally enter the panel members at an acceptable angle that allows the light to remain in the panel members for a longer period of time and/or increase the efficiency of the panel members.


In accordance with another aspect of the invention, the light emitting panel members include a pattern of light extracting deformities or disruptions which provide a desired light output distribution from the panel members by changing the angle of refraction of a portion of the light from one or more light output areas of the panel members.


In accordance with still another aspect of the invention, the light source may include multiple colored light sources for supplying light to one or more light output areas, and for providing a colored or white light output distribution.


In accordance with yet another aspect of the invention, the panel assemblies include a transition area for mixing the multiple colored lights, prior to the light entering the panel members, in order to effect a desired colored or white light output distribution.


The various light emitting panel assemblies of the present invention are very efficient panel assemblies that may be used to produce increased uniformity and higher light output from the panel members with lower power requirements, and allow the panel members to be made thinner and/or longer, and/or of various shapes and sizes.


To the accomplishment of the foregoing and related ends, the invention then comprises the features hereinafter fully described and particularly pointed out in the claims, the following description and the annexed drawings setting forth in detail certain illustrative embodiments of the invention, these being indicative, however, of but several of the various ways in which the principles of the invention may be employed.





BRIEF DESCRIPTION OF THE DRAWINGS

In the annexed drawings:



FIGS. 1 through 3 are schematic perspective views of three different forms of light emitting panel assemblies in accordance with this invention;



FIG. 4
a is an enlarged plan view of a portion of a light output area of a panel assembly showing one form of pattern of light extracting deformities on the light output area;



FIGS. 4
b, c and d are enlarged schematic perspective views of a portion of a light output area of a panel assembly showing other forms of light extracting deformities formed in or on the light output area;



FIG. 5 is an enlarged transverse section through the light emitting panel assembly of FIG. 3 taken generally on the plane of the line 5-5 thereof;



FIG. 6 is a schematic perspective view of another form of light emitting panel assembly in accordance with this invention;



FIG. 7 is a schematic top plan view of another form of light emitting panel assembly in accordance with this invention;



FIG. 8 is a schematic perspective view of another form of light emitting panel assembly in accordance with this invention;



FIG. 9 is a schematic top plan view of another form of light emitting panel assembly in accordance with this invention;



FIG. 10 is a schematic top plan view of still another form of light emitting panel assembly in accordance with this invention;



FIG. 11 is a side elevation view of the light emitting panel assembly of FIG. 10;



FIG. 11
a is a fragmentary side elevation view showing a tapered or rounded end on the panel member in place of the prismatic surface shown in FIGS. 10 and 11;



FIG. 12 is a schematic top plan view of another form of light emitting panel assembly in accordance with this invention;



FIG. 13 is a schematic side elevation view of the light emitting panel assembly of FIG. 12; and



FIGS. 14 and 15 are schematic perspective views of still other forms of light emitting panel assemblies in accordance with this invention.





DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

Referring now in detail to the drawings, and initially to FIG. 1, there is schematically shown one form of light emitting panel assembly 1 in accordance with this invention including a transparent light emitting panel 2 and one or more light sources 3 which emit light in a predetermined pattern in a light transition member or area 4 used to make the transition from the light source 3 to the light emitting panel 2, as well known in the art. The light that is transmitted by the light transition area 4 to the transparent light emitting panel 2 may be emitted along the entire length of the panel or from one or more light output areas along the length of the panel as desired to produce a desired light output distribution to fit a particular application.


In FIG. 1 the light transition area 4 is shown as an integral extension of one end of the light emitting panel 2 and as being generally rectangular in shape. However, the light transition area may be of other shapes suitable for embedding, potting, bonding or otherwise mounting the light source. Also, reflective or refractive surfaces may be provided to increase efficiency. Moreover, the light transition area 4 may be a separate piece suitably attached to the light input surface 13 of the panel member if desired. Also, the sides of the light transition area may be curved to more efficiently reflect or refract a portion of the light emitted from the light source through the light emitting panel at an acceptable angle.



FIG. 2 shows another form of light emitting panel assembly 5 in accordance with this invention including a panel light transition area 6 at one end of the light emitting panel 7 with sides 8, 9 around and behind the light source 3 shaped to more efficiently reflect and/or refract and focus the light emitted from the light source 3 that impinges on these surfaces back through the light transition area 6 at an acceptable angle for entering the light input surface 18 at one end of the light emitting panel 7. Also, a suitable reflective material or coating 10 may be provided on the portions of the sides of the light transition areas of the panel assemblies of FIGS. 1 and 2 on which a portion of the light impinges for maximizing the amount of light or otherwise changing the light that is reflected back through the light transition areas and into the light emitting panels.


The panel assemblies shown in FIGS. 1 and 2 include a single light source 3, whereas FIG. 3 shows another light emitting panel assembly 11 in accordance with this invention including two light sources 3. Of course, it will be appreciated that the panel assemblies of the present invention may be provided with any number of light sources as desired, depending on the particular application.


The panel assembly 11 of FIG. 3 includes a light transition area 12 at one end of the light emitting panel 14 having reflective and/or refractive surfaces 15 around and behind each light source 3. These surfaces 15 may be appropriately shaped including for example curved, straight and/or faceted surfaces, and if desired, suitable reflective materials or coatings may be provided on portions of these surfaces to more efficiently reflect and/or refract and focus a portion of the light emitted for example from an incandescent light source which emits light in a 360° pattern through the light transition areas 12 into the light input surface 19 of the light emitting panel 14.


The light sources 3 may be mechanically held in any suitable manner in slots, cavities or openings 16 machined, molded or otherwise formed in the light transition areas of the panel assemblies. However, preferably the light sources 3 are embedded, potted or bonded in the light transition areas in order to eliminate any air gaps or air interface surfaces between the light sources and surrounding light transition areas, thereby reducing light loss and increasing the light output emitted by the light emitting panels. Such mounting of the light sources may be accomplished, for example, by bonding the light sources 3 in the slots, cavities or openings 16 in the light transition areas using a sufficient quantity of a suitable embedding, potting or bonding material 17. The slots, cavities or openings 16 may be on the top, bottom, sides or back of the light transition areas. Bonding can also be accomplished by a variety of methods that do not incorporate extra material, for example, thermal bonding, heat staking, ultrasonic or plastic welding or the like. Other methods of bonding include insert molding and casting around the light source(s).


A transparent light emitting material of any suitable type, for example acrylic or polycarbonate, may be used for the light emitting panels. Also, the panels may be substantially flat, or curved, may be a single layer or multi-layers, and may have different thicknesses and shapes. Moreover, the panels may be flexible, or rigid, and may be made out of a variety of compounds. Further, the panels may be hollow, filled with liquid, air, or be solid, and may have holes or ridges in the panels.


Each light source 3 may also be of any suitable type including, for example, any of the types disclosed in U.S. Pat. Nos. 4,897,771 and 5,005,108, assigned to the same assignee as the present application, the entire disclosures of which are incorporated herein by reference. In particular, the light sources 3 may be an arc lamp, an incandescent bulb which also may be colored, filtered or painted, a lens end bulb, a line light, a halogen lamp, a light emitting diode (LED), a chip from an LED, a neon bulb, a fluorescent tube, a fiber optic light pipe transmitting from a remote source, a laser or laser diode, or any other suitable light source. Additionally, the light sources 3 may be a multiple colored LED, or a combination of multiple colored radiation sources in order to provide a desired colored or white light output distribution. For example, a plurality of colored lights such as LEDs of different colors (red, blue, green) or a single LED with multiple colored chips may be employed to create white light or any other colored light output distribution by varying the intensities of each individual colored light.


A pattern of light extracting deformities or disruptions may be provided on one or both sides of the panel members or on one or more selected areas on one or both sides of the panel members, as desired. FIG. 4a schematically shows one such light surface area 20 on which a pattern of light extracting deformities or disruptions 21 is provided. As used herein, the term deformities or disruptions are used interchangeably to mean any change in the shape or geometry of the panel surface and/or coating or surface treatment that causes a portion of the light to be emitted. The pattern of light extracting deformities 21 shown in FIG. 4a includes a variable pattern which breaks up the light rays such that the internal angle of reflection of a portion of the light rays will be great enough to cause the light rays either to be emitted out of the panel through the side or sides on which the light extracting deformities 21 are provided or reflected back through the panel and emitted out the other side.


These deformities or disruptions 21 can be produced in a variety of manners, for example, by providing a painted pattern, an etched pattern, a machined pattern, a printed pattern, a hot stamped pattern, or a molded pattern or the like on selected light output areas of the panel members. An ink or printed pattern may be applied for example by pad printing, silk screening, ink jet, heat transfer film process or the like. The deformities may also be printed on a sheet or film which is used to apply the deformities to the panel member. This sheet or film may become a permanent part of the light panel assembly for example by attaching or otherwise positioning the sheet or film against one or both sides of the panel member similar to the sheet or film 27 shown in FIGS. 3 and 5 in order to produce a desired effect.


By varying the density, opaqueness or translucence, shape, depth, color, area, index of refraction, or type of deformities 21 on an area or areas of the panels, the light output of the panels can be controlled. The deformities or disruptions may be used to control the percent of light emitted from any area of the panels. For example, less and/or smaller size deformities 21 may be placed on panel areas where less light output is wanted. Conversely, a greater percentage of and/or larger deformities may be placed on areas of the panels where greater light output is desired.


Varying the percentages and/or size of deformities in different areas of the panel is necessary in order to provide a uniform light output distribution. For example, the amount of light traveling through the panels will ordinarily be greater in areas closer to the light source than in other areas further removed from the light source. A pattern of light extracting deformities 21 may be used to adjust for the light variances within the panel members, for example, by providing a denser concentration of light extracting deformities with increased distance from the light source 3 thereby resulting in a more uniform light output distribution from the light emitting panels.


The deformities 21 may also be used to control the output ray angle distribution of the emitted light to suit a particular application. For example, if the panel assemblies are used to provide a liquid crystal display backlight, the light output will be more efficient if the deformities 21 cause the light rays to emit from the panels at predetermined ray angles such that they will pass through the liquid crystal display with low loss.


Additionally, the pattern of light extracting deformities may be used to adjust for light output variances attributed to light extractions of the panel members. The pattern of light extracting deformities 21 may be printed on the light output areas utilizing a wide spectrum of paints, inks, coatings, epoxies, or the like, ranging from glossy to opaque or both, and may employ half-tone separation techniques to vary the deformity 21 coverage. Moreover, the pattern of light extracting deformities 21 may be multiple layers or vary in index of refraction.


Print patterns of light extracting deformities 21 may vary in shapes such as dots, squares, diamonds, ellipses, stars, random shapes, and the like, and are desirably 0.006 square inch per deformity/element or less. Also, print patterns that are 60 lines per inch or finer are desirably employed, thus making the deformities or shapes 21 in the print patterns nearly invisible to the human eye in a particular application thereby eliminating the detection of gradient or banding lines that are common to light extracting patterns utilizing larger elements. Additionally, the deformities may vary in shape and/or size along the length and/or width of the panel members. Also, a random placement pattern of the deformities may be utilized throughout the length and/or width of the panel members. The deformities may have shapes or a pattern with no specific angles to reduce moiré or other interference effects. Examples of methods to create these random patterns are printing a pattern of shapes using stochastic print pattern techniques, frequency modulated half tone patterns, or random dot half tones. Moreover, the deformities may be colored in order to effect color correction in the panel members. The color of the deformities may also vary throughout the panel members, for example to provide different colors for the same or different light output areas.


In addition to or in lieu of the patterns of light extracting deformities 21 shown in FIG. 4a, other light extracting deformities including prismatic surfaces, depressions or raised surfaces of various shapes using more complex shapes in a mold pattern may be molded, etched, stamped, thermoformed, hot stamped or the like into or on one or more areas of the panel member. FIGS. 4b and 4c show panel areas 22 on which prismatic surfaces 23 or depressions 24 are formed in the panel areas, whereas FIG. 4d shows prismatic or other reflective or refractive surfaces 25 formed on the exterior of the panel area. The prismatic surfaces, depressions or raised surfaces will cause a portion of the light rays contacted thereby to be emitted from the panel member. Also, the angles of the prisms, depressions or other surfaces may be varied to direct the light in different directions to produce a desired light output distribution or effect. Moreover, the reflective or refractive surfaces may have shapes or a pattern with no specific angles to reduce moiré or other interference effects.


As best seen in the cross sectional view of FIG. 5, a back reflector (including trans reflectors) 26 may be attached or positioned against one side of the panel member 14 of FIG. 3 using a suitable adhesive 28 or other method in order to improve light output efficiency of the panel assembly 11 by reflecting the light emitted from that side back through the panel for emission through the opposite side. Additionally, a pattern of light extracting deformities 21, 23, 24 and/or 25 may be provided on one or both sides of the panel member in order to change the path of the light so that the internal critical angle is exceeded and a portion of the light is emitted from one or both sides of the panel. Moreover, a transparent film, sheet or plate 27 may be attached or positioned against the side or sides of the panel member from which light is emitted using a suitable adhesive 28 or other method in order to produce a desired effect.


The member 27 may be used to further improve the uniformity of the light output distribution. For example, the member 27 may be a colored film, a diffuser, or a label or display, a portion of which may be a transparent overlay that may be colored and/or have text or an image thereon.


If adhesive 28 is used to adhere the back reflector 26 and/or film 27 to the panel, the adhesive is preferably applied only along the side edges of the panel, and if desired the end edge opposite the light transition areas 12, but not over the entire surface area or areas of the panel because of the difficulty in consistently applying a uniform coating of adhesive to the panel. Also, the adhesive changes the internal critical angle of the light in a less controllable manner than the air gaps 30 (see FIG. 5) which are formed between the respective panel surfaces and the back reflector 26 and/or film 27 when only adhered along the peripheral edges. Additionally, longer panel members are achievable when air gaps 30 are used. If adhesive were to be used over the entire surface, the pattern of deformities could be adjusted to account for the additional attenuation in the light caused by the adhesive.


Referring further to FIG. 2, the panel assembly 5 shown therein also includes molded posts 31 at one or more corners of the panel 7 (four such posts being shown) which may be used to facilitate mounting of the panel assembly and providing structural support for other parts or components, for example, a display panel such as a liquid crystal display panel as desired.



FIG. 6 shows another form of light emitting panel assembly 32 in accordance with this invention including a panel member 33, one or more light sources 3, and one or more light output areas 34. In addition, the panel assembly 32 includes a tray 35 having a cavity or recess 36 in which the panel assembly 32 is received. The tray 35 may act as a back reflector as well as end edge and/or side edge reflectors for the panel 33 and side and/or back reflectors 37 for the light sources 3. Additionally, one or more secondary reflective or refractive surfaces 38 may be provided on the panel member 33 and/or tray 35 to reflect a portion of the light around one or more corners or curves in a non-rectangular shaped panel member 33. These secondary reflective/refractive surfaces 38 may be flat, angled, faceted or curved, and may be used to extract a portion of the light away from the panel member in a predetermined pattern. FIG. 6 also shows multiple light output areas 34 on the panel member that emit light from one or more light sources 3.



FIG. 7 is a schematic illustration of still another form of light emitting panel assembly 40 in accordance with this invention including a panel member 41 having one or more light output areas 42 and one or more light transition areas (mixing areas) 43 containing a plurality of light sources 3 at one or both ends of the panel. Each transition area mixes the light from one or more light sources having different colors and/or intensities. In this particular embodiment, each of the light sources 3 desirably employs three colored LEDs (red, blue, green) in each transition mixing area 43 so that the light from the three LEDs can be mixed to produce a desired light output color that will be emitted from the light output area 42. Alternatively, each light source may be a single LED having multiple colored chips bonded to the lead film. Also, two colored LEDs or a single LED having two colored chips may be used for a particular application. By varying the intensities of the individual respective LEDs, virtually any colored light output or white light distribution can be achieved.



FIG. 8 shows yet another form of light emitting panel assembly 45 in accordance with this invention including a light emitting panel member 46 and a light source 3 in a light transition area 48 integral with one end of the panel member. In this particular embodiment, the panel member 46 is three-dimensionally curved, for example, such that light rays may be emitted in a manner that facilitates aesthetic design of a lighted display.



FIG. 9 schematically shows another form of light emitting panel assembly 50 in accordance with this invention, including a panel member 51 having multiple light output areas 52, and mounting posts and/or mounting tabs 53. This particular panel assembly 50 may serve as a structural member to support other parts or components as by providing holes or cavities 54, 55 in the panel member 51 which allow for the insertion of modular components or other parts into the panel member. Moreover, a separate cavity or recess 56 may be provided in the panel member 51 for receipt of a correspondingly shaped light transition area 57 having one or more light sources 3 embedded, bonded, cast, insert molded, epoxied, or otherwise mounted or positioned therein and a curved reflective or refractive surface 58 on the transition area 57 and/or wall of the cavity or recess 56 to redirect a portion of the light in a predetermined manner. In this way the light transition area 57 and/or panel member may be in the form of a separate insert which facilitates the easy placement of the light source in a modular manner. A reflector 58 may be placed on the reflective or refractive surface of the cavity or recess 56 or insert 57. Where the reflector 58 is placed on the reflective or refractive surface of the cavity or recess 56, the cavity or recess may act as a mold permitting transparent material from which the transition area 57 is made to be cast around one or more light sources 3.



FIGS. 10 and 11 schematically show another form of light emitting panel assembly 60 in accordance with this invention including a panel member 61 having one or more light output areas 62. In this particular embodiment, an off-axis light transition area 63 is provided that is thicker in cross section than the panel member to permit use of one or more light sources 3 embedded or otherwise mounted in the light transition area that are dimensionally thicker than the panel member. Also, a three-dimensional reflective surface 64 (FIG. 11) may be provided on the transition area 63. Moreover, a prism 65 (FIG. 11) or tapered, rounded, or otherwise shaped end 66 (FIG. 11a) may be provided at the end of the panel opposite the light sources 3 to perform the function of an end reflector. The light sources 3 may be oriented at different angles relative to each other and offset to facilitate better mixing of the light rays 67 in the transition area 63 as schematically shown in FIG. 10 and/or to permit a shorter length transition area 63 to be used.



FIGS. 12 and 13 schematically show still another form of light emitting panel assembly 70 in accordance with this invention which includes one or more light transition areas 71 at one or both ends of the panel member 72 each containing a single light source 73. The transition area or areas 71 shown in FIGS. 12 and 13 collect light with multiple or three-dimensional surfaces and/or collect light in more than one plane. For example each transition area 71 shown in FIGS. 12 and 13 has elliptical and parabolic shape surfaces 74 and 75 in different planes for directing the light rays 76 into the panel member at a desired angle.


Providing one or more transition areas at one or both ends of the panel member of any desired dimension to accommodate one or more light sources, with reflective and/or refractive surfaces on the transition areas for redirecting the light rays into the panel member at relatively low angles allows the light emitting panel member to be made much longer and thinner than would otherwise be possible. For example the panel members of the present invention may be made very thin, i.e., 0.125 inch thick or less.



FIG. 14 schematically illustrates still another form of light emitting panel assembly 80 in accordance with this invention including a light emitting panel 81 and one or more light sources 3 positioned, embedded, potted, bonded or otherwise mounted in a light transition area 82 that is at an angle relative to the panel member 81 to permit more efficient use of space. An angled or curved reflective or refractive surface 83 is provided at the junction of the panel member 81 with the transition area 82 in order to reflect/refract light from the light source 3 into the body of the panel member 81 for emission of light from one or more light emitting areas 84 along the length of the panel member.



FIG. 15 schematically illustrates still another form of light emitting panel assembly 90 in accordance with this invention including a light transition area 91 at one or both ends of a light emitting panel member 92 containing a slot 93 for sliding receipt of an LED or other suitable light source 3. Preferably the slot 93 extends into the transition area 91 from the back edge 94, whereby the light source 3 may be slid and/or snapped in place in the slot from the back, thus allowing the transition area to be made shorter and/or thinner. The light source 3 may be provided with wings, tabs or other surfaces 95 for engagement in correspondingly shaped recesses or grooves 96 or the like in the transition area 91 for locating and, if desired, securing the light source in place. Also, the light source 3 may be embedded, potted, bonded or otherwise secured within the slot 93 in the light transition area 91 of the panel member 92. Light from a secondary light source 97 may be projected through the panel member 92 for indication or some other effect.


The various light emitting panel assemblies disclosed herein may be used for a great many different applications including for example LCD back lighting or lighting in general, decorative and display lighting, automotive lighting, dental lighting, phototherapy or other medical lighting, membrane switch lighting, and sporting goods and apparel lighting or the like. Also the panel assemblies may be made such that the panel members and deformities are transparent without a back reflector. This allows the panel assemblies to be used for example to front light an LCD or other display such that the display is viewed through the transparent panel members.


Although the invention has been shown and described with respect to certain preferred embodiments, it is obvious that equivalent alterations and modifications will occur to others skilled in the art upon the reading and understanding of the specification. The present invention includes all such equivalent alterations and modifications, and is limited only by the scope of the claims.

Claims
  • 1. A light emitting panel assembly comprising: a light emitting panel member comprising a first major surface, a second major surface opposite the first major surface, and a light transition area that is an integral extension of the light emitting panel member at an end thereof;an optical film or sheet overlying the first major surface; andLED light sources optically coupled to the light transition area such that light emitted from the LED light sources is mixed and transmitted by the light transition area to the light emitting panel member as a whole, wherein:the light emitting panel member has a pattern of light extracting deformities on or in at least one of the major surfaces, the light extracting deformities are configured to cause light to be emitted from the first major surface with a predetermined light ray angle distribution; andthe light transition area has faceted refractive surfaces associated with each LED light source that redirect the light entering the light emitting panel member; andwherein there is a pattern of light extracting deformities on or in the first major surface and the second major surface, the light extracting deformities on or in the first major surface being different from the light extracting deformities on or in the second major surface.
  • 2. A display device comprising the light emitting panel assembly of claim 1 and a liquid crystal display panel.
  • 3. The light emitting panel assembly of claim 1 wherein the pattern of light extracting deformities comprises individual optical elements.
  • 4. The light emitting panel assembly of claim 1, additionally comprising a tray that holds the light emitting panel member and the LED light sources, the tray having a reflective surface that reflects light that would otherwise escape from the light emitting panel member.
  • 5. The light emitting panel assembly of claim 1, wherein the pattern of light extracting deformities varies randomly.
  • 6. The light emitting panel assembly of claim 1, wherein the pattern of light extracting deformities varies along the length and width of the light emitting panel member.
  • 7. The light emitting panel assembly of claim 1, wherein the light extracting deformities are prismatic or lenticular.
  • 8. The light emitting panel assembly of claim 1, wherein the pattern of light extracting deformities is a coating.
  • 9. The light emitting panel assembly of claim 1, wherein the light extracting deformities vary in at least one of the following characteristics: shape, depth, height, density, opaqueness, size, slope angle, and orientation.
  • 10. A light emitting panel assembly comprising: a light emitting panel member comprising a first major surface, a second major surface opposite the first major surface, and a light transition area that is an integral extension of the light emitting panel member at an end thereof;an optical film or sheet overlying the first major surface; andLED light sources optically coupled to the light transition area such that light emitted from the LED light sources is mixed and transmitted by the light transition area to the light emitting panel member as a whole, wherein:the light emitting panel member has a pattern of light extracting deformities on or in at least one of the major surfaces, the light extracting deformities are configured to cause light to be emitted from the first major surface with a predetermined light ray angle distribution; andthe light transition area has faceted refractive surfaces associated with each LED light source that redirect the light entering the light emitting panel member; andwherein the pattern of light extracting deformities varies in refractive index.
  • 11. A light emitting panel assembly comprising: a light emitting panel member comprising a first major surface, a second major surface opposite the first major surface, and a light transition area that is an integral extension of the light emitting panel member at an end thereof;an optical film or sheet overlying the first major surface; andLED light sources optically coupled to the light transition area such that light emitted from the LED light sources is mixed and transmitted by the light transition area to the light emitting panel member as a whole, wherein:the light emitting panel member has a pattern of light extracting deformities on or in at least one of the major surfaces, the light extracting deformities are configured to cause light to be emitted from the first major surface with a predetermined light ray angle distribution; andthe light transition area has faceted refractive surfaces associated with each LED light source that redirect the light entering the light emitting panel member; andwherein there is an air gap between the light emitting panel member and the film or sheet, the film or sheet having a pattern of deformities on one side of the film or sheet, the deformities on the film or sheet having a width and length that is quite small in relation to a width and length of the film or sheet, the deformities on the film or sheet vary at different locations on the film or sheet to direct the light emitted by the first major surface of the light emitting panel member in different directions to produce a desired light output distribution.
  • 12. The light emitting panel assembly of claim 11, wherein the deformities on the film or sheet vary in refractive index at different locations.
  • 13. The light emitting panel assembly of claim 11, wherein the film or sheet comprises multiple layers.
  • 14. The light emitting panel assembly of claim 11, wherein the film or sheet comprises multiple materials.
  • 15. A light emitting panel assembly comprising: a light emitting panel member comprising a first major surface, a second major surface opposite the first major surface, and a light transition area that is an integral extension of the light emitting panel member at an end thereof;an optical film or sheet overlying the first major surface; andLED light sources optically coupled to the light transition area such that light emitted from the LED light sources is mixed and transmitted by the light transition area to the light emitting panel member as a whole, wherein:the light emitting panel member has a pattern of light extracting deformities on or in at least one of the major surfaces, the light extracting deformities are configured to cause light to be emitted from the first major surface with a predetermined light ray angle distribution; andthe light transition area has faceted refractive surfaces associated with each LED light source that redirect the light entering the light emitting panel member; andwherein the LED light sources are configured to generate light having an output distribution defined by a greater width component than height component, the height component of the LED light sources corresponding to a thickness direction of the light emitting panel member.
  • 16. The light emitting panel assembly of claim 15, wherein the LED light sources are embedded in, potted in, or bonded to the light transition area so as to eliminate any air interface between the LED light sources and the light transition area.
  • 17. The light emitting panel assembly of claim 15, wherein the LED light sources are mounted in a recess, slot, or cavity in the light transition area, the recess, slot, or cavity being filled with a transparent medium to eliminate air interface.
  • 18. The light emitting panel assembly of claim 15, wherein the LED light sources emit focused light.
  • 19. The light emitting panel assembly of claim 15, wherein the LED light sources are different colored LEDs.
CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a division of U.S. patent application Ser. No. 11/504,204, filed Aug. 15, 2006, now U.S. Pat. No. 7,703,967, which is a continuation of U.S. patent application Ser. No. 10/784,527, filed Feb. 23, 2004, now U.S. Pat. 7,160,015, dated Jan. 9, 2007, which is a division of U.S. patent application Ser. No. 09/256,275, filed Feb. 23, 1999, now U.S. Pat. No. 6,712,481, dated Mar. 30, 2004, which is a continuation-in-part of U.S. patent application Ser. No. 08/778,089, filed Jan. 2, 1997, now U.S. Pat. No. 6,079,838, dated Jun. 27, 2000, which is a division of U.S. patent application Ser. No. 08/495,176, filed Jun. 27, 1995, now U.S. Pat. No. 5,613,751, dated Mar. 25, 1997.

US Referenced Citations (163)
Number Name Date Kind
2480178 Zinberg Aug 1949 A
2831453 Hardesty Apr 1958 A
3043947 Albinger, Jr. Jul 1962 A
3070913 Miller Jan 1963 A
3241256 Viret et al. Mar 1966 A
3328570 Balchunas Jun 1967 A
3543014 Bustad Nov 1970 A
3571585 Schermerhorn Mar 1971 A
3611069 Galginaitis et al. Oct 1971 A
3721815 Wall Mar 1973 A
3752974 Baker et al. Aug 1973 A
3760179 Addington, Jr. Sep 1973 A
3761703 Mund et al. Sep 1973 A
3774021 Johnson Nov 1973 A
3781537 Ramsey Dec 1973 A
3875456 Kano et al. Apr 1975 A
3892959 Pulles Jul 1975 A
3958113 Termohlen May 1976 A
4043636 Eberhardt et al. Aug 1977 A
4118111 Laesser Oct 1978 A
4128332 Rowe Dec 1978 A
4148045 Fang et al. Apr 1979 A
4177501 Karlin Dec 1979 A
4183628 Laesser Jan 1980 A
4257084 Reynolds Mar 1981 A
4258643 Ishikawa et al. Mar 1981 A
4277817 Hehr Jul 1981 A
4282560 Kringel et al. Aug 1981 A
4290093 Thompson et al. Sep 1981 A
4323951 Pasco Apr 1982 A
4373282 Wragg Feb 1983 A
4446508 Kinzie May 1984 A
4519017 Daniel May 1985 A
4542449 Whitehead Sep 1985 A
4573766 Bournay, Jr. et al. Mar 1986 A
4630895 Abdala, Jr. et al. Dec 1986 A
4648690 Ohe Mar 1987 A
4673254 Kato et al. Jun 1987 A
4677531 Szeles Jun 1987 A
4714983 Lang Dec 1987 A
4729067 Ohe Mar 1988 A
4729068 Ohe Mar 1988 A
4729185 Baba Mar 1988 A
4751615 Abrams Jun 1988 A
4761047 Mori Aug 1988 A
4763984 Awai et al. Aug 1988 A
4765701 Cheslak Aug 1988 A
4767172 Nichols et al. Aug 1988 A
4791540 Dreyer, Jr. et al. Dec 1988 A
4802066 Mori Jan 1989 A
4811507 Blanchet Mar 1989 A
4825341 Awai Apr 1989 A
4851824 Murata Jul 1989 A
4874228 Aho et al. Oct 1989 A
4890201 Joft Dec 1989 A
4906070 Cobb, Jr. Mar 1990 A
4909604 Kobayashi et al. Mar 1990 A
4914553 Hamada et al. Apr 1990 A
4929062 Guzik et al. May 1990 A
4933814 Sanai Jun 1990 A
4947291 McDermott Aug 1990 A
4974122 Shaw Nov 1990 A
4975808 Bond et al. Dec 1990 A
4977486 Gotoh Dec 1990 A
4978952 Irwin Dec 1990 A
4985809 Matsui Jan 1991 A
4992704 Stinson Feb 1991 A
5005108 Pristash et al. Apr 1991 A
5027258 Schoniger et al. Jun 1991 A
5050046 Tada Sep 1991 A
5055978 Rogoff Oct 1991 A
5056892 Cobb, Jr. Oct 1991 A
5070431 Kitazawa et al. Dec 1991 A
5079675 Nakayama Jan 1992 A
5093765 Kashima et al. Mar 1992 A
5130897 Kuzma Jul 1992 A
5134549 Yokoyama Jul 1992 A
5136479 Ruffner Aug 1992 A
5136480 Pristash et al. Aug 1992 A
5136483 Schoniger et al. Aug 1992 A
5178447 Murase et al. Jan 1993 A
5184888 Sakuma et al. Feb 1993 A
5190370 Miller et al. Mar 1993 A
5207493 Murase et al. May 1993 A
5243506 Whitehead Sep 1993 A
5262928 Kashima et al. Nov 1993 A
5283673 Murase et al. Feb 1994 A
5303322 Winston et al. Apr 1994 A
5307244 Gaudette Apr 1994 A
5339179 Rudisill et al. Aug 1994 A
5349503 Blonder et al. Sep 1994 A
5365411 Rycroft et al. Nov 1994 A
5375043 Tokunaga Dec 1994 A
5377084 Kojima et al. Dec 1994 A
5381309 Borchardt Jan 1995 A
5390085 Mari-Roca et al. Feb 1995 A
5390276 Tai et al. Feb 1995 A
5390436 Ashall Feb 1995 A
5392199 Kashima et al. Feb 1995 A
5394255 Yokota et al. Feb 1995 A
5394308 Watanabe et al. Feb 1995 A
5396350 Beeson et al. Mar 1995 A
5408387 Murase et al. Apr 1995 A
5428912 Grondal et al. Jul 1995 A
5434754 Li et al. Jul 1995 A
5442523 Kashima et al. Aug 1995 A
5461547 Ciupke et al. Oct 1995 A
5467208 Kokawa et al. Nov 1995 A
5467417 Nakamura et al. Nov 1995 A
5477423 Fredriksz et al. Dec 1995 A
5479275 Abileah Dec 1995 A
5485291 Qiao et al. Jan 1996 A
5485354 Ciupke et al. Jan 1996 A
5506929 Tai et al. Apr 1996 A
5521342 Barley et al. May 1996 A
5521797 Kashima et al. May 1996 A
5539623 Gurz et al. Jul 1996 A
5550657 Tanaka et al. Aug 1996 A
5550676 Ohe et al. Aug 1996 A
5564819 Yamaguchi Oct 1996 A
5576078 Schatz Nov 1996 A
5579134 Lengyel Nov 1996 A
5590945 Simms Jan 1997 A
5598281 Zimmerman et al. Jan 1997 A
5600455 Ishikawa et al. Feb 1997 A
5600462 Suzuki et al. Feb 1997 A
5613751 Parker et al. Mar 1997 A
5618095 Kashima et al. Apr 1997 A
5649754 Matsumoto Jul 1997 A
5664862 Redmond et al. Sep 1997 A
5671994 Tai et al. Sep 1997 A
5711592 Hotta Jan 1998 A
5719649 Shono et al. Feb 1998 A
5749646 Brittell May 1998 A
5771328 Wortman et al. Jun 1998 A
5775791 Yoshikawa et al. Jul 1998 A
5779337 Saito et al. Jul 1998 A
5779338 Ishikawa et al. Jul 1998 A
5808784 Ando et al. Sep 1998 A
5828488 Ouderkirk et al. Oct 1998 A
5844720 Ohara et al. Dec 1998 A
5851062 Shinohara et al. Dec 1998 A
5890791 Saito Apr 1999 A
5917664 O'Neill et al. Jun 1999 A
5919551 Cobb, Jr. et al. Jul 1999 A
5931555 Akahane et al. Aug 1999 A
5947578 Ayres Sep 1999 A
5961198 Hira et al. Oct 1999 A
5971559 Ishikawa et al. Oct 1999 A
5999685 Goto et al. Dec 1999 A
6011602 Miyashita et al. Jan 2000 A
6036329 Iimura Mar 2000 A
6091547 Gardiner et al. Jul 2000 A
6120280 Mimura et al. Sep 2000 A
6130730 Jannson et al. Oct 2000 A
6151169 Kim Nov 2000 A
6172809 Koike et al. Jan 2001 B1
6402334 Yu-San Jun 2002 B1
6406158 Ohkawa Jun 2002 B1
6565225 Mabuchi et al. May 2003 B2
6582103 Popovich et al. Jun 2003 B1
6676284 Willson Jan 2004 B1
7404660 Parker Jul 2008 B2
Foreign Referenced Citations (5)
Number Date Country
0 453 092 Oct 1991 EP
WO 9617207 Jun 1996 WO
WO 9627757 Sep 1996 WO
WO 9850806 Nov 1998 WO
WO 9942861 Aug 1999 WO
Related Publications (1)
Number Date Country
20100172151 A1 Jul 2010 US
Divisions (3)
Number Date Country
Parent 11504204 Aug 2006 US
Child 12724039 US
Parent 09256275 Feb 1999 US
Child 10784527 US
Parent 08495176 Jun 1995 US
Child 08778089 US
Continuations (1)
Number Date Country
Parent 10784527 Feb 2004 US
Child 11504204 US
Continuation in Parts (1)
Number Date Country
Parent 08778089 Jan 1997 US
Child 09256275 US