This application is based on and claims priority from Japanese Patent Application No. 2012-090638, filed on Apr. 12, 2012, with the Japan Patent Office, the disclosure of which is incorporated herein in its entirety by reference.
The present disclosure relates to a lamp to be equipped on a vehicle such as, for example, a car, and specifically, to a light source mounting structure configured to be mounted in a lamp body.
Various elements such as, for example, an incandescent bulb (a light bulb), a discharge bulb, and a light-emitting element, have been provided as a light source of a vehicular lamp. However, these light sources adopt a detachable mounting structure with respect to a lamp body in order to enable the maintenance of the lamp. A so-called bayonet structure is generally adopted as the mounting structure of these light sources. Specifically, when the light source is a bulb, the bayonet structure is often adopted since the life span of the bulb is shorter than that of the light-emitting element and the bayonet structure allows the light source to be easily mounted/detached. An example of such a light source mounting structure is disclosed in Japanese Patent Application Laid-Open No. 05-135603. In the light source mounting structure, a socket fixture is fixed to a bulb mounting hole provided in the rear surface of a reflector and a petal-shaped flange (hereinafter, referred to as a “bayonet flange”) is provided on a part of a bulb. The bulb may be mounted in the reflector by inserting the bayonet flange through a concave portion provided in the socket fixture to the inner side of the socket fixture and rotating the bulb about the axis thereof so that the bulb is press-fitted and sandwiched in a gap between the bulb mounting hole and the socket fixture. Further, the term “bulb” may be used in the present disclosure to refer to the entirety of an integrally formed product including a socket unit that holds the bulb, in addition to mean a light bulb.
In the configuration where a bayonet flange is sandwiched in a gap between a bulb mounting hole and a socket fixture as disclosed in Japanese Patent Application Laid-Open No. 05-135603, the sandwiched state of the bayonet flange may be loosened by, for example, external force or vibration applied to the bulb, and thus, the bulb may fall out. For that reason, Japanese Patent Application Laid-Open No. 05-135603 adopts a configuration in which a protrusion is formed in the bulb mounting hole and, when the bayonet flange is rotated to be sandwiched, the bayonet flange rides over the protrusion so that a part of the bayonet flange is engaged with the protrusion in the rotation direction to prevent the reverse rotation thereof, thereby maintaining the sandwiched state. However, in such a configuration, the rotation torque is increased when the bayonet flange rides over the protrusion, and thus, a high manipulating force is required to mount a bulb. Further, the protrusion may be easily worn out by the frictional engagement of the protrusion and the bayonet flange at this time, and thus, when the bulb is repeatedly mounted/detached, the rotation prevention function may be deteriorated due to the wear-out of the protrusion. To avoid the deterioration, in Japanese Patent Application Laid-Open No. 05-135603, a leaf spring member is interposed between the bulb mounting hole and the socket fixture so that the bayonet flange may easily ride over the protrusion using the elastic force of the leaf spring, and the sandwiched state may be secured by causing the bayonet flange to be elastically contacted with the bulb mounting hole. For that reason, a leaf spring is needed as a component of the bulb mounting structure in addition to the socket fixture, which becomes a factor that increases the number of the components and brings about the high cost.
The present disclosure has been made in consideration of this situation and provides a light source mounting structure which is capable of securing a stable sandwiched state of the light source without increasing the number of components.
A light source mounting structure according to the present disclosure includes: a light source mounting hole provided in a reflector; a socket fixture configured to be fixed to the light source mounting hole; and a light source including a bayonet flange configured to be inserted into the light source mounting hole and, when rotated about the axial direction thereof, to be engaged with the socket fixture. The socket fixture is integrally provided with a snap fit that is capable of being elastically deformed and configured to be engaged with the bayonet flange.
The snap fit extends in the circumferential direction on the inner surface of the socket fixture, and is configured such that one end of the snap fit is connected to the socket fixture and the other end of the snap fit is capable of being elastically deformed in a diametric direction or an axial direction. The other end of the snap fit is provided with a claw body configured to be engaged with the bayonet flange. Further, the claw body is formed in a wedge shape including a front surface and a rear surface which are adjacent to each other along the circumferential direction and formed in predetermined surface angles in relation to the circumferentially tangential direction, respectively, and the surface angle of one surface that faces the rotation direction when the light source is mounted is smaller than the surface angle of the other surface. Here, the bayonet flange may be formed in a petal shape including a plurality of protruding pieces that protrude to the outer diametric direction at a plurality of positions in the circumferential direction, and the snap fit is configured to be engaged with at least one of the protruding pieces.
According to the present disclosure, since the snap fit integrally formed with the socket fixture is elastically deformed to be engaged with the bayonet flange and the light source is mounted in the socket fixture or the lamp body by the engagement, the manipulability may be improved when the light source is mounted due to the elastic deformation of the snap fit. Also, the mounting state of the light source with respect to the lamp body may be maintained. Further, since the snap fit is integrally formed with the socket fixture, the present disclosure may be fabricated at a low cost without increasing the number of the components.
The foregoing summary is illustrative only and is not intended to be in any way limiting. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features will become apparent by reference to the drawings and the following detailed description.
In the following detailed description, reference is made to the accompanying drawing, which form a part hereof The illustrative embodiments described in the detailed description, drawing, and claims are not meant to be limiting. Other embodiments may be utilized, and other changes may be made, without departing from the spirit or scope of the subject matter presented here.
Next, the exemplary embodiments of the present disclosure will be described in detail with reference to the drawings.
In the bulb 2, the socket unit 21 includes a cylindrical boss 23 configured to be capable of being inserted into the inner tube 31 of the bulb mounting hole 3 and a bayonet flange 24 with a diameter increased in the outer diametric direction is integrally provided at a part of the boss 23 in the axial direction, as illustrated in
As illustrated in
Further, guide protrusions 43, each of which is formed by a small protrusion, are respectively formed to protrude in the axial direction at a plurality of positions in the circumference along the peripheral edge of the bulb insertion window 41 of the inner surface of the socket fixture 4. Each of the guide protrusions 43 serves as a rotation guide for the bayonet flange 24 by being engaged with the peripheral edge of the bayonet flange 24 when the bayonet flange 24 is inserted within the bulb insertion window 41 and is rotated about the axis thereof, as described below. Further, in the socket fixture 4, a taper surface 42a that is inclined in the plate-thickness direction is formed in one end edge of each of the three recess portions 42 of the bulb insertion window 41 (here, the counterclockwise end edge in each of the three recess portions in
Further, a snap fit 45 is provided integrally with the socket fixture 4 in a region in the vicinity of one of the recess portions 42 in the counterclockwise direction, i.e. in the vicinity of the recess portion 42 located at the one o′clock position in the clockwise in
According to the bulb mounting structure in the configuration as described above, the manipulation of mounting/detaching the bulb 2 with respect to the reflector 1 may be performed in the same manner as in the related art. That is, the bulb 2 is inserted into the bulb mounting hole 3 that fixes the socket fixture 4, from the rear side. After positioning the three protruding pieces 25 in relation to the recess portions 42 in the circumferential direction, the bayonet flange 24 is inserted into the bulb insertion window 41 of the socket fixture 4. Therefore, the contact protrusions 26 on the front surface of the bayonet flange 24 are in contact with the rear end of the inner tube 31 of the bulb mounting hole 3.
Further, according to the rotation of the bulb 2 as described above, one of the protruding pieces 25 of the bayonet flange 24 as illustrated in
The surface angle of the front surface 46a of the claw body 46 of the snap fit 45 is small as illustrated in
As described above, in the first exemplary embodiment, when the bulb 2 is mounted in the bulb mounting hole 3, the bayonet flange 24 is engaged with the snap fit 45 to suppress the bulb 2 from falling out. Accordingly, even if a variation in dimension or shape occurs in individual bulbs, specifically even if a slight variation in dimension or shape occurs in the bayonet flange 24, the variation may be absorbed by the elastic deformation of the snap fit 45. Therefore, the bulb 2 may be easily mounted, and the mounting state may be stably maintained. Further, since the snap fit 45 and the socket fixture 4 are integrally formed, a leaf spring as a separate member as in Japanese Patent Application Laid-Open No. 05-135603 is not required. Therefore, the number of the components of the entirety of the mounting apparatus may be reduced, and the mounting apparatus may be fabricated at a low cost.
Meanwhile, when the bulb 2 is separated from the bulb mounting hole 3, if the bulb 2 is strongly rotated in the direction opposite to the mounting direction, a protruding piece 25 of the bayonet flange 24 comes into impact contact with the rear surface 46b of the claw body 46, and the claw body 46 is elastically deformed in the outer diametric direction by the component of the force in the diametric direction. Therefore, the protruding piece 25 may be released from the engagement with the snap fit 45 by riding over the claw body 46 and the bulb 2 may be separated in the same way as in the related art. Even in this case, since the elastic deformation of the snap fit 45 is used, the bulb 2 may be separated by an operation force relatively smaller than the force of suppressing the fall-out of the bulb 2 by the snap fit 45.
In the first exemplary embodiment, one of the protruding pieces 25 of the bayonet flange 24 is engaged with the snap fit 45 using the elastic deformation in the diametric direction of the snap fit 45. However, the snap fit 45 may be engaged with the protruding piece by elastically deforming the snap fit 45 in the axial direction.
In the second exemplary embodiment, the movement of each of the components of the apparatus when the bulb 2 is mounted in the bulb mounting hole 3 are basically the same as in the first exemplary embodiment. However, when the bulb 2 is mounted in the bulb mounting hole 3 in the second exemplary embodiment, one of the protruding pieces 25 of the bayonet flange 24 is inserted into the inner side of the snap fit 45, that is, to a position which is more displaced clockwise than the claw body 46A, and the one of the protruding pieces 25 comes into an impact contact with the rear surface 46b of the claw body 46A. As illustrated in
In the second exemplary embodiment, the surface angle of the rear surface 46b of the claw body 46A is small. Accordingly, when the bulb 2 is rotated to be mounted, the axial component of the force generated by the impact contact of the front-end of the protruding piece 25 of the bayonet flange 24 in the rotation direction and the rear surface 46b of the claw body 46A is so large that the bulb 2 may be rotated while riding over the claw body 46A by deforming the snap fit 45A in the axial direction with a little torque according to the rotation of the bulb 2. Meanwhile, when the protruding piece 25 is engaged with the front surface 46a of the claw body 46A, the surface angle of the front surface 46a is large. Accordingly, the axial component of the force generated by the impact contact of the protruding piece 25 of the bayonet flange 24 and the front surface 46a is too small to deform the snap fit 45A in the axial direction. For that reason, it is difficult to rotate the bulb 2 in a direction where the bulb 2 is removed from the bulb mounting hole 3, and thus, the bulb 2 may be suppressed from falling out by external force or vibration.
Also in the second exemplary embodiment, the falling-out of the bulb 2 is suppressed by engaging the bayonet flange 24 with the snap fit 45A using the elastic deformation of the snap fit 45A. Accordingly, even if a variation in the dimension or shape occurs in individual bulbs, for example, even if a slight variation in dimension or shape occurs in the bayonet flange 24, the variation may be absorbed by the elastic deformation of the snap fit 45A. Therefore, the bulb 2 may be easily mounted. Further, since the snap fit 45A is integrally formed with the socket fixture 4A, the number of the components of the entirety of the apparatus may be reduced, and the apparatus may be fabricated at a low cost.
The snap fit according to the present disclosure is not limited to the shapes of the first and second exemplary embodiments as long as the snap fit is integrally formed with the socket fixture. For example, the engaging direction of the protruding piece of the bayonet flange in relation to the snap fit may be appropriately changed. For example, the snap fit of the first exemplary embodiment may be formed in the circumferentially opposite direction so that one of the protruding pieces may be engaged with the claw body of the snap fit from the rear side to the front side of the claw body. Alternatively, the snap fit of the second exemplary embodiment may be formed in the circumferentially opposite direction so that the protruding piece may be engaged with the claw body of the snap fit from the front side to the rear side of the claw body. Further, the snap fit is not limited to a single one. If a margin is present in space, a number of snap fits corresponding to the number of the protruding pieces of the bayonet flange, that is, two or three snap fits may be provided.
Although the above-described exemplary embodiments have been described as being applied to a vehicular lamp using a bulb as a light source, the exemplary embodiments may be applied as a structure to mount the light-emitting element in a reflector even in a vehicular lamp using a semiconductor light-emitting element such as, for example, a light-emitting diode (LED) or a laser diode (LD) as the light source.
The present disclosure may be adopted to a structure to mount a light source in a reflector by fixing a socket fixture to the reflector and engaging a bayonet flange provided in the light source with the socket fixture.
From the foregoing, it will be appreciated that various embodiments of the present disclosure have been described herein for purposes of illustration, and that various modifications may be made without departing from the scope and spirit of the present disclosure. Accordingly, the various embodiments disclosed herein are not intended to be limiting, with the true scope and spirit being indicated by the following claims.
Number | Date | Country | Kind |
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2012-090638 | Apr 2012 | JP | national |