The present invention relates generally to a sign, and more particularly to an illuminated sign incorporating an elongate diffuser or waveguide which provides a novel and attractive surface for emitting substantially uniform light.
Signs for storefronts and the like are well known throughout the art. For instance, signs for indicating whether a particular business is open, i.e., open signs, and the like are well known. Such signs have traditionally utilized neon for illumination of the sign. In such signs, a number of tubes are arranged to spell out the word or words desired such as, e.g., “OPEN”. Such tubes, traditionally round hollow glass, are filled with neon, argon, xenon, or other gases, and an electrical charge is applied to the gas by way of a pair of opposed electrodes at either end of the tube to thereby illuminate the gas and the tube. Such signs, however, suffer from a number of disadvantages. Neon tubes tend to be very brittle and susceptible to accidental breakage. During the manufacture of a neon sign the glass tubes, typically manufactured as straight linear hollow tubes, are heated and deformed into the illuminated elements of the sign, for example, to spell out the word “OPEN,” but must still retain an unobstructed hollow center with one or more ends for applying an electrical charge. The process is thus limited by the constraints of illuminating the tube with neon gas within, and the constraints imposed by the available traditional neon glass tubing which limits the design and appearance of the finished sign and requires a substantially complex fabrication process. Further, neon tubing is relatively expensive and thus replacement of the tubes is undesirable and cost prohibitive.
As such, it has become known to provide signs that simulate the appearance of neon tubing by using a series of light emitting members such as, for example, light emitting diodes (“LEDs”) arranged along the length of a housing and directed to emit substantially uniform light at a diffuser or waveguide to thereby illuminate the waveguide in a manner that simulates the appearance of neon. Such constructions are advantageous with respect to traditional neon signs in that the energy needs of these signs are quite small thereby reducing costs to the user. Further, as compared to traditional neon signs, the waveguides and housing may be produced from a relatively lighter weight and more malleable or moldable material other than glass, such as a plastic. However, such signs, despite the potential for modification of the waveguide shape made of more malleable material, continue to mimic the rounded surface of a glass tube. Diverging from the rounded light emitting surface of the neon glass tube can allow designs that are novel and thus stand out from traditional neon signs, thus becoming more noticeable and potentially more attractive to the human user. In addition, the waveguide can be designed to be more structurally sound, and can be fabricated without relying on bending or deforming glass in a secondary manufacturing step. Thus, it is desired to provide a sign that overcomes each of the foregoing disadvantages while maintaining the high quality illumination provided by the sign.
The present inventors have recognized that a significant feature of an illuminated sign is the structure and appearance of the light-emitting waveguide. Providing a waveguide that is practical, structurally and in terms of material cost, and novel or attractive, can positively affect the user's experience with the illuminated sign.
Specifically, the invention contemplates a simulated neon light including at least one elongated translucent diffuser or waveguide having an inner surface, an outer surface, and a hollow interior. The outer surface of the diffuser has a flat top portion extending substantially over the length of the elongated translucent diffuser. The light includes a housing that is configured for attachment to the translucent diffuser, and a series of light emitting diodes contained within the housing and aligned with a long axis of the elongated translucent diffuser. With this construction, the light emitting diodes when energized emit light that strikes the inner surface of the elongated translucent diffuser, such that a portion of the light is diffused and emitted by the flat portion of the outer surface. An electrical power source energizes the light emitting diodes. The simulated neon light thus has a novel look for attracting the user and enhancing their visual experience.
The housing may have an interior space and at least one open side, or the diffuser may be mounted to a support structure that is substantially solid. The diffuser may have a closed boundary extending substantially over the length of the diffuser and forming a hollow interior. The diffuser may be in the form of an assembly having a top wall portion and a securably attached bottom wall wherein the bottom wall may be a transparent or a translucent material. The diffuser may have a bottom wall that may be assembled so as to allow insertion of components, and constructed with minimal diffusive materials. Alternatively, the bottom wall may be opaque to light to allow light to only be emitted from the top wall portion of the diffuser when LEDs are mounted within the diffuser. The diffuser may have two substantially flat sides extending substantially over the length of the elongated translucent diffuser on either side of the flat top wall. The diffuser may have sides that are substantially orthogonal to the top wall or that are at an angle to the top wall. Mounting structure for attaching the LEDs may be integrated with the housing or with the diffuser.
Other aspects, features, and advantages of the invention will become apparent to those skilled in the art from the following detailed description and accompanying drawings. It should be understood, however, that the detailed description and specific examples, while indicating certain embodiments of the present invention, are given by way of illustration and not of limitation. Many changes and modifications may be made within the scope of the present invention without departing from the spirit thereof, and the invention includes all such modifications.
An exemplary embodiment of the invention is illustrated in the accompanying drawings in which like reference numerals represent like parts throughout.
In the drawings:
a is a cross-sectional view of the sign segment of
b is a cross-sectional view similar to
a is a cross-sectional view of the 4-sided waveguide as shown in
b is a cross-sectional view of another embodiment of a 4-sided waveguide similar to that shown in
c is a cross-sectional view of yet another embodiment of a 4-sided waveguide similar to that shown in
d is a cross-sectional view of 4a 3-sided diffuser like that shown in
a is a cross-sectional view similar to
b is a cross-sectional view similar to
a is a cross-sectional view similar to
b is a cross-sectional view similar to
a is a cross-sectional view similar to
b is a cross-sectional view similar to
a is a cross-sectional view similar to
b is a cross-sectional view similar to
a is a cross-sectional view similar to
b is a cross-sectional view similar to
c is a cross-sectional view similar to
a is a cross-sectional view similar to
b is a cross-sectional view similar to
a is a cross-sectional view showing an embodiment of a 3-sided substantially rectangular waveguide with the LED mounted within the waveguide on a circuit board that also serves as a wall of the housing;
b is a cross-sectional view showing an embodiment of a 4-sided substantially rectangular waveguide with the LED and circuit board mounted within the waveguide without an external housing;
c is a cross-sectional view showing an embodiment of a 4-sided substantially rectangular waveguide with the LED mounted within the waveguide on a circuit board secured to the housing;
a contains cross-sectional views similar to
b contains cross-sectional views similar to
Referring now to the Figures, and initially to
A representative embodiment of the present invention is a sign 10, illustrated in
Referring now to
In another embodiment as shown in
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Diffuser bottom wall 38, 42, 44 is preferably constructed from a lightweight and durable material such as plastic that has the quality of being able to diffuse or transmit light, and may be tinted to emit a different color of light. In one embodiment the material of the bottom wall 38, 42, 44 may be the same as the top wall 40 and/or side walls 41. In another embodiment the bottom wall 38 may be a material different than that of the top wall 40 and/or side walls 41. In yet another embodiment the bottom wall 38, 42, 44 may be glass.
Diffuser top wall 40 is preferably constructed from a lightweight and durable material such as plastic that has the quality of being able to diffuse light, which may be tinted to emit a different color of light, and may have a shiny or glassy appearance. Alternatively, diffuser top wall 40 may be constructed of tinted glass.
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In yet another embodiment the housing 26 is substantially solid and has substantially the same width as the diffuser (not shown).
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Mounting structure 47 may be constructed from a relatively sturdy and durable material that is generally lightweight such as plastic, phenolic, cotton paper with epoxy, polyester, woven glass, or some combination of materials. In one embodiment, mounting structure 47 is a substantially opaque material. Mounting structure 47 may be constructed by a circuit board making process of the kind generally known in the art.
Referring to
Turning now to
LEDs 27 preferably emit light within at least one frequency of the human visible spectrum. In one embodiment, the LEDs 27 emit light within substantially a single frequency of visible light appearing to the human eye as a single color. In another embodiment, the LEDs 27 emit multiple frequencies of light either one frequency at a time or in combination such that it produces multiple visible colors.
Although the best mode contemplated by the inventors of carrying out the present invention is disclosed above, practice of the present invention is not limited thereto. It is further contemplated that various additions, modifications and rearrangements of the features of the present invention may be made without deviating from the spirit and scope of the underlying inventive concept.
This application claims priority to U.S. Provisional Patent Application Ser. No. 61/243,800 filed on Sep. 18, 2009, the entirety of which is hereby incorporated by reference.
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| Number | Date | Country | |
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