Embodiments described herein relate generally to a lighting device comprising a light distribution control member.
A lighting fixture for use as a lighting device or luminaire to be installed on, for example, a ceiling generally comprises a plurality of reflective plates arranged perpendicular to the ceiling and uses a technique to intercept unnecessary dazzling light obliquely emitted from the ceiling by means of the reflective plates.
In the lighting fixture using these reflective plates, however, cleaning of the reflective plates of a complicated shape takes time and entails higher manufacturing costs. Further, the light-extraction efficiency is reduced by light absorption by the reflective plates.
Furthermore, there are known methods in which a target light distribution is obtained by arranging a plurality of non-reflective plates with openings in the emission direction of a light source or lenses are arranged in the emission direction of a light source. In these cases, however, original properties cannot be obtained if the light source is misaligned with the non-reflective plates or lenses, so that fixing parts cannot be simplified.
Various embodiments will be described in detail with reference to drawings. In general, according to one embodiment, a lighting device comprises a light source; and at least one light distribution control member configured to control distribution of light from the light source. The light distribution control member comprises a base member higher in refractive index than air, and two optical control layers located opposite each other with a predetermined space therebetween on either side of the base member. The two optical control layers each comprising a first region and a second region formed in correlative patterns. The light distribution control member is configured to control the light distribution based on a change of an overlap between the first and second regions depending on a direction of transmitted light.
The illumination light distribution control member 10 comprises a base member 5 higher in refractive index than air, for example, a plate-shaped base member 5 of 2-mm thickness t made of a transparent resin with a refractive index of 1.49, and two optical control layers 2a and 2b located opposite and parallel to each other with a predetermined space therebetween on either side of the base member 5.
The optical control layers 2a and 2b have such a structure that first regions 3 and second regions 4 with different optical properties are alternately arranged side by side. Optical control layers 2a and 2b need not always have the same optical properties. As shown in
The respective patterns of the two optical control layers 2a and 2b are in the same phase (Δ=0 mm) and are configured so that the two patterns overlap each other, that is, the two first regions 3 overlap each other and the two second regions 4 overlap each other, when the illumination light distribution control member 10 is viewed in the normal direction.
If the light source 20 is, for example, a linear light source, the optical control layers 2a and 2b are disposed so that the striped first regions 3 and second regions 4 extend substantially perpendicular to the axis of the light source 20. The entire surface of the base member 5 is matted on the side of the optical control layer 2a, which is the light emitting side, and is kept flat by virtue of not being matted on the side of the optical control layer 2b, which is the light entering side. As indicated by arrows representative of light beams in the drawing, therefore, a light beam transmitted through the first region 3 of the optical control layer 2b travels without spreading, while a light beam transmitted through the first region 3 of the optical control layer 2a is somewhat scattered due to matting as it is emitted. This matting is intended to prevent the light source from being seen entire when the lighting device is directly viewed. Preferably, only the light emitting side should be matted in consideration of the function of an illumination light distribution control device, which will be described later. Further, matting means may comprise roughening the surface of the base member 5 during its formation, printing a matted layer on the entire surface of the base member 5, etc.
Now let us suppose light incident on the first regions 3 of the optical control layer 2b. Among light beams incident at an angle of incidence (vertical entry/exit angle) θ to the direction normal to the first regions 3 of the optical control layer 2b, as shown in
As indicated by an arrow in
Thus, light transmitted through the illumination light distribution control member 10 constructed in this manner is extremely weak when it is obliquely emitted at a vertical exit angle θ of about 90°, so that glare in this direction can be reduced. At the same time, the light directly transmitted through the first regions 3 of the optical control layers 2a and 2b is retained, so that an efficiency loss in the lighting device can be suppressed.
The base member 5 is suitably made of a material with a higher refractive index than any of the regions around the illumination light distribution control member 10 in which it is disposed, and glass or light-transmitting ceramics, as well as the transparent resin, may be used for the material. Further, the base member 5 may be mixed with some scattering fillers. The first regions 3 of the optical control layer 2a may be matted, in order to prevent the interior of the lighting device from being seen from the outside when directly viewed. Also in this case, the function of the present embodiment can be achieved only if there is a difference in optical properties between the first and second regions 3 and 4 of the optical control layer 2a.
The formation of the first and second regions 3 and 4 is not limited to printing, and they may alternatively be formed by PVD, CVD, photolithography, frosting on the base member, mold surface texturing in injection molding, etc. Further, the base member 5 and the first and second regions 3 and 4 need not necessarily be bonded together, and the first and second regions 3 and 4 formed on a sheet separate from the base member 5 may be aligned with and affixed to each other.
An optimum design range for the light distribution control member 10 according to the first embodiment will now be described with reference to
In view of the efficiency loss, it is advantageous to use smaller width W for the second regions 4. If width W is too small, however, some light inevitably slips through the second regions 4. Since the highly refractive base member 5 is provided between the two optical control layers 2a and 2b, however, width W of the second regions 4 for keeping light from slipping through the adjacent first regions 3 can take a finite value, as described later.
Let us suppose light incident on the right-hand ends of the first regions 3b of the lower-side optical control layer 2b at an angle θ of 90° at which light is most liable to slip through the regions. If the minimum width of the second regions 4 that prevents slip-through of the light is Wmin, an incident angle is α, indexes of refraction of air and the base member 5 are n1 and n2, thickness of the base member 5 is t, we obtain
Wmin=t×tan(α) (1)
α=arcsin(n1/n2) (2)
as seen from the drawing. Thus, if width W of the second regions 4 is set to be greater than Wmin of equation (1), no light is allowed to slip through the adjacent first regions 3, so that all light is defined by the opposite first regions 3 or second regions 4 only. In the first embodiment, Wmin is about 1.9 mm, for example, and width W of the second regions 4 is designed to be 2.0 mm in consideration of a manufacturing tolerance.
The abscissa of
The first embodiment is designed so that some light slips through the first regions 3 of the optical control layers 2a and 2b of the light distribution control member 10 in the range of vertical angle of incidence θ of ±60° around the direction normal to the light distribution control member 10 and that all light strikes the second regions 4 at any other vertical angle of incidence θ. Thus, the light distribution control member 10 displays the function of strongly emitting light in the normal direction and suppressing light obliquely emitted at a vertical angle of incidence θ greater than 60° or less than −60°.
Thus, if the base member 5 has a refractive index higher than that of air, such a design can be achieved that light never slips through the second regions 4 with width W at a finite value. Conversely, there is no design configuration to completely prevent slip-through without the interposition of the highly refractive base member 5. In the configuration of the light distribution control member 10, therefore, the optical control layers 2a and 2b should preferably be provided on the opposite sides of the highly refractive base member 2.
The following is a description of a method of designing the region for optical control in the light distribution control member 10.
As seen from the drawing, the trajectory of light with vertical exit angle γ is inclined at angle β in the base member 5, and the two angles have a relationship given by equation (3) as follows:
sin(β)={n1×sin(γ)}/n2 (3)
Thus, width S should have a value given by equations (4) and (5) as follows:
S=t×tan(β) (4)
B=arcsin{(n1/n2)·sin(γ)} (5)
In the first embodiment, such a design is provided that all light strikes the second regions 4 at a vertical exit angle of 60 to 90° with vertical exit angle γ set to 60°.
In the present embodiment, the first regions 3 or second regions 4 are striped. Although the light distribution control function of the light distribution control member 10 is displayed in the direction perpendicular to the stripes in this case, the light distribution control function based on an interference effect is not displayed in the direction parallel to the stripes. The light distribution control member 10 is used as a cover of the lighting device comprising a linear light source, such as a fluorescent lamp, and is disposed so that the longitudinal direction of the stripes is coincident with the direction perpendicular to the linear light source. Light can be shielded by, for example, the inner wall of an instrument that accommodates the light source. Thus, the same light shielding characteristics as those of a conventional baffle louver in which parallel plates are arranged can be obtained.
In the case where the light distribution control member 10 is used for a planar light source, not the linear one, or where light sources are discretely dispersed throughout the area of the backside, light cannot be shielded by the inner wall of an instrument that accommodates the light sources, so that transverse light shielding should also be performed on the side of the light distribution control member 10. Conventionally, light is shielded by a louver in the form of a lattice plate in which parallel plates are also disposed transversely. In the illumination light distribution control member 10 according to the present embodiment, as shown in
As described above, the patterns of the first and second regions 3 and 4 of the optical control layers 2a and 2b can be flexibly designed depending on the application. Further, the patterns can also be designed in accordance with the illuminance distribution of light incident on the light distribution control member 10.
This lighting device 100 comprises a housing 104 in the form of an elongated rectangular box. The housing 104 integrally comprises a rectangular bottom plate 102 and four sidewalls 103 set up along the peripheral edge of the bottom plate, and is formed as a processed steel product with a white reflective coating.
LED substrates 105 are arranged in two parallel rows on the inner surface of the bottom plate 102, and a power supply box 106 is disposed between these LED substrates 105. A plurality of LEDs 105a for use as light sources are mounted linearly side by side on each LED substrate 105. The LEDs 105a are arranged longitudinally relative to the bottom plate 102.
The light distribution control member 10 is set so as to close an opening of the housing 104, fixedly supported on the housing 104, and opposed to the LEDs 105a with a predetermined space therebetween. In the lighting device of the present embodiment, the light distribution control member 10 constitutes a planar light-emitting surface of the lighting device and is located opposite the light-emitting surface.
The light distribution control member 10 used may be an illumination light distribution control member according to the above-described embodiment or a modification. Optical control layers 2a and 2b of the light distribution control member 10 each comprise the first and second regions 3 and 4 in the form of stripes, and are disposed so that these stripes extend perpendicular to the direction of arrangement of the LEDs 105a.
Of light extracted from the lighting device 100 constructed in this manner, direct light emitted from the LEDs 105a, in the direction at vertical angle θ to the direction perpendicular to the rows of the LEDs 105a, is intercepted by the housing 104 and lateral portions of the power supply box 106 in a high-angle area. With respect to the direction at vertical angle φ to the direction parallel to the rows of the LEDs 105a, in contrast, means is needed to perform light distribution control for light emitted from the LEDs 105a arranged in a row throughout the area.
Let us suppose an example of the light distribution control member 10 used in the lighting device 100 and intended to suppress glare in an angular range of vertical angle φ of 70° or more. The base member 5 is made of a material used in a conventional lighting cover combined with transparent PMMA (acrylic resin) 2.0 mm thick. The refractive index n2 of PMMA is 1.49, which is higher than the refractive index n1 of ambient air of 1.0, so that the light distribution control member 10 can be designed.
To perform light distribution control in the direction of vertical angle φ, the patterns of the first and second regions 3 and 4 of the optical control layers 2a and 2b are formed to be stripe patterns shown in
If γ is 70° according to equation (5), moreover, β is 39.1°, and S is 1.63 mm based on equation (4). Thus, light shielding at a vertical angle of incidence θ of 70° or more can be performed if opening width S of the first regions 3 is smaller than this value. Further, very stable characteristics can be obtained if print width W of the patterns of at least the one-side second regions 4 is set to be greater than a design value so that misalignment between opening patterns on either side of the base member 5 can be compensated for.
The second regions 4 of the optical control layers 2a and 2b that function as scattering reflection layers, scattering transmission layers, or light shielding layers can be formed directly on the base member 5 by screen printing as a simple method. In doing this, a light shielding effect can be obtained by black printing as the second regions 4, and a glare suppression effect based on diffuse reflection or diffuse transmission can be obtained by white or mat printing. An example of mat print is a print film containing fine particles of resin, such as PMMA or PS, and an inorganic dispersing agent, such as SiO2 particles. An example of white print is a print film of an inorganic pigment, such as titanium oxide, barium sulfate, zinc oxide, or calcium carbonate.
According to the configuration described above, there can be obtained a ceiling lighting device with a high vertical illuminance, free from glare when viewed obliquely from a distance while maintaining high light-extraction efficiency.
Since the light distribution is controlled by means of the interference effect of the two optical control layers 2a and 2b according to the present embodiment, moreover, the control is irrespective of the position and direction of the light incident on the light distribution control member 10. Since the light distribution control can be performed irrespective of the position and orientation of the light source, a simple fixing structure can be employed without regard to misalignment of the light distribution control member 10 relative to the light source 20. Since the light distribution control member 10 comprises the base member 5 and the optical control layers 2a and 2b formed by pattern printing on its opposite surfaces, the light distribution control member 10 can be cleaned by only wiping its outer surface, so that its maintenance is easy.
In the lighting device, furthermore, the light source is not limited to a row or rows of LEDs, and may alternatively be a straight-tube fluorescent lamp, light-emitting elements arranged in dots, etc. The housing is not limited to the rectangular shape and various shapes are selectable.
The following is a description of lighting devices according to alternative embodiments. In the description of the alternative embodiments to follow, like reference numbers are used to designate the same portions as those of the foregoing first embodiment, and a detailed description thereof is omitted.
As shown in
The respective patterns of the two optical control layers 2a and 2b are somewhat shifted in phase Δ in the transverse direction of the stripes, and light is transmitted through the second regions 4 having scattering transmission properties outside the range of vertical angle of incidence of −30 to 60°.
Among light beams incident on the light distribution control member 10 at vertical angle of incidence θ, as shown in
The abscissa of
In an illumination light distribution control member 10, a base member 5 and optical control layers 2a and 2b may be provided separately. The light distribution control member 10 and a lighting device may be configured so that light distribution control can be dynamically performed by making phase Δ or space t of the optical control layers 2a and 2b variable.
If phases Δ of the optical control layers 2a and 2b are moved in this configuration, the patterns of the optical control layers 2a and 2b laterally overlap each other and patterns in the frontal direction are covered by their respective second regions 4 in one phase Δ1, as shown in
The lighting device incorporated with the light distribution control member 10 constructed in this manner is a lighting device in which the respective light distributions of frontal concentrated light and lateral wide-angle light are manually switched.
An illumination light distribution control member 10 may comprise a three-dimensional base member 5.
According to the various embodiments described in detail above, there can be provided an illumination light distribution control member, capable of being easily cleaned without being affected by the arrangement or specification of a light source, low in manufacturing cost, and high in light-extraction efficiency and light distribution controllability, and a lighting device provided with the same.
The present invention is not limited directly to the embodiments described above, and at the stage of carrying out the invention, its constituent elements may be embodied in modified forms without departing from the spirit of the invention. Further, various inventions can be formed by appropriately combining the constituent elements disclosed in the above-described embodiments. For example, some constituent elements may be deleted from all the constituent elements shown in the embodiments. Furthermore, constituent elements of different embodiments may be combined as required. In the illumination light distribution control member, the optical control layers are not limited to two in number and may be three or more.
Number | Date | Country | Kind |
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2011-157207 | Jul 2011 | JP | national |
2012-123768 | May 2012 | JP | national |
This application is a Continuation Application of PCT Application No. PCT/JP2012/066661, filed Jun. 29, 2012 and based upon and claiming the benefit of priority from Japanese Patent Applications No. 2011-157207, filed Jul. 15, 2011; and No. 2012-123768, filed May 30, 2012, the entire contents of all of which are incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/JP2012/066661 | Jun 2012 | US |
Child | 14104533 | US |