The present invention relates to a lighting module for a motor vehicle. It has a particular but nonlimiting application in lighting devices such as motor vehicle headlamps.
A lighting module for a motor vehicle comprises, as known to those skilled in the art:
One drawback of this prior-art method is that replacing the entire lighting module leads to scrappage of elements, such as the optical means, which are not necessarily defective. The user must thus purchase a new complete lighting module each time a light source becomes defective, this making the operation of replacement of the lighting module more expensive.
In this context, the present invention aims to solve the aforementioned drawback.
To this end, the invention proposes a lighting module for a motor vehicle, said lighting module comprising:
Thus, as will be seen in detail below, the removable light source is placed in a housing formed partially from a first housing belonging to the optical means and partially from a second housing belonging to the carrier of the optical means. The carrier of the optical means is translationally movable with respect to the optical means between a locked position and an unlocked position. In the unlocked position, the light source is accessible to an operator and it is then possible to remove the defective light source from the lighting module. Only the light source is then replaced, thereby decreasing the overall cost of this maintenance operation.
According to some nonlimiting embodiments, the lighting module may further comprise one or more additional features from among the following:
According to one nonlimiting embodiment, the carrier of the optical means is translationally movable in:
According to one nonlimiting embodiment, said lighting module comprises locking means.
According to one nonlimiting embodiment, the locking means comprise two pairs of slides that are placed on either side of the light source.
According to one nonlimiting embodiment, each slide comprises:
According to one nonlimiting embodiment, the light source is blocked in the first housing and the second housing when the carrier of the optical means is in the locked position:
According to one nonlimiting embodiment, the primary blocking means is a leaf spring or a chamfer.
According to one nonlimiting embodiment, the secondary blocking means is a chamfer or a leaf spring.
According to one nonlimiting embodiment, the light source is blocked in the first housing and the second housing when the carrier of the optical means is in the locked position following a translational movement in the longitudinal direction:
According to one nonlimiting embodiment, the two primary blocking means and the secondary blocking means are leaf springs.
According to one nonlimiting embodiment, the light source is blocked in the first housing and the second housing when the carrier of the optical means is in the locked position following a translational movement in the transverse direction:
According to one nonlimiting embodiment, the primary blocking means and the two secondary blocking means are chamfers.
According to one nonlimiting embodiment, the light source is blocked in the second housing in a normal direction at three tertiary reference points by means of three tertiary blocking means.
According to one nonlimiting embodiment, the three tertiary blocking means are three leaf springs belonging to the base of the carrier of the optical module.
According to one nonlimiting embodiment, said lighting module furthermore comprises wedging means for holding a power-supply connector of the light source in said lighting module.
According to one nonlimiting embodiment, the carrier of the optical means is a radiator.
According to one nonlimiting embodiment, the light-emitting means include a semiconductor emitting chip.
The invention and the various applications thereof will be better understood on reading the following description and on examining the accompanying figures.
Elements that are identical, in structure or in function, and that appear in various figures have been given, unless specified otherwise, the same references.
The motor-vehicle lighting module 10 according to the invention is described with reference to
By motor vehicle, what is meant is any type of motorized vehicle.
In one nonlimiting embodiment considered in the remainder of the description, the lighting module 10 belongs to a lighting and/or signaling device. In one nonlimiting variant, the lighting and/or signaling device is a motor-vehicle headlamp.
As illustrated in
The lighting module 10 is able to emit light rays 4 forming a light beam. In one nonlimiting example, the lighting module 10 is able to provide what is called a “high-beam” photometric function, in order to provide maximum illumination. In another nonlimiting example, the lighting module 10 is able to provide what is called a “low-beam” photometric function, in order, for example, to prevent other road users from being dazzled.
The various elements of the lighting module 10 are described in detail below.
Optical Means
In one nonlimiting embodiment, the optical means 3 is:
The optical means 3 interacts with the light source 7 described below to form light rays 4.
In the nonlimiting example illustrated in
Light Source
Apart from the light-emitting means 11 and the mechanical carrier 13, the light source 7 comprises an electrical-connection interface 16.
The electrical-connection interface 16 allows the light-emitting means 11 to be supplied with electrical power and controlled.
The electrical-connection interface 16 is able to interact with an external electrical connector that allows control signals to be sent to the light source 7 and it to be powered.
The light source 7 is able to interact with the optical module 3. In one nonlimiting embodiment, the light source 7 comprises a plurality of light-emitting means 11. In the nonlimiting example illustrated in
In one nonlimiting embodiment, the light-emitting means 11 include at least one semiconductor emitting chip.
In one nonlimiting variant, the semiconductor emitting chips are constituents of light-emitting diodes. By light-emitting diodes, what is meant is any type of light-emitting diode, i.e., to give a number of nonlimiting examples, LEDs (light-emitting diodes), OLEDs (Organic LEDs), or AMOLEDs (active-matrix organic LEDs) or even FOLEDs (flexible OLEDs).
The light source 7 is removable, namely it may be removed from the lighting module 10 without removing the optical module 3 from said lighting module 10. The light source 7 is thus interchangeable.
Carrier of the Optical Means
In one nonlimiting embodiment, the carrier 5 of the optical means 3 is a radiator that allows the heat originating from the light source 7 to be removed from the lighting module 10.
The carrier 5 of the optical means 3 is translationally movable with respect to the optical means 3 and it is its movement between the locked position and the unlocked position that will allow the light source 7 to be removed from the lighting module 10.
In one nonlimiting embodiment, it is the user that ensures the translational movement of the carrier 5 of the optical means 3 between the unlocked position and the locked position. In the unlocked position, the light source 7 may be removed from the lighting module 10. In the locked position, the optical means 3 and the carrier 5 of the optical means 3 are mechanically connected by the locking means 52A, 52B, 52A′, 52B′ so as to ensure the carrier of the optical means 3 is locked with respect to said optical means 3 and the light source 7 is blocked in the lighting module 10.
In one nonlimiting embodiment such as illustrated in
In one nonlimiting embodiment, each slide 52A, 52B, 52A′, 52B′ respectively comprises:
The side view of the lighting module 10 of
Such as illustrated in
Thus, each counterpart of the optical means 3 is able to block translationally the corresponding lug of the carrier of the optical means 3. Each leaf spring ensures the corresponding lug is held blocked against a corresponding counterpart, in the locked position of the carrier of the optical means 3.
In the locked position of the carrier 5 of the optical means 3, i.e. the position such as shown in
The light source 7 is thus held in position in the optical module 3. In this way, the light-emitting means 11 of the light source 7 are positioned and blocked in a focal zone F of the optical means 3. This makes it possible to obtain a good focus on the optical module 3 and thus to optimize the light beam.
It will be noted that there is a thermal interface (not illustrated) between the mechanical carrier 13 and the carrier 5 of the optical means 3. This thermal interface makes it possible to ensure the heat is conducted between the mechanical carrier 13 and the light source 7.
In one nonlimiting embodiment, the light source 7 is blocked in the second housing 12B and in the first housing 12A when the carrier 5 of the optical means 3 is in the locked position:
In one nonlimiting embodiment, the primary blocking means is a leaf spring 14A, 14B.
In another nonlimiting embodiment, the primary blocking means is a chamfer 26.
In one nonlimiting embodiment, the secondary blocking means is a chamfer 18A, 18B or a leaf spring 19.
In one nonlimiting embodiment, the light source 7 is blocked in the first housing 12A and the second housing 12B when the carrier 5 of the optical means 3 is in the locked position, in a normal direction Z, at tertiary reference points 25A, 25B, 25C, against which the carrier 5 of the optical module 3 (in particular its base 50) bears when the carrier 5 of the optical module 3 is in the locked position.
In one nonlimiting embodiment illustrated in
It will be noted that in
In one nonlimiting embodiment illustrated in
The base 50 thus allows the isostatism in Z of the light source 7 to be managed via the tertiary reference points 25A, 25B, 25C.
In one nonlimiting embodiment, such as illustrated in
In the unlocked position of the carrier 5 of the optical means 3, i.e. the position such as shown in
The lighting module 10 of
The lighting module 10 comprises the optical means 3, the carrier 5 of the optical means 3 and the light source which were described above. In this first embodiment, the carrier 5 of the optical means 3 is translationally movable with respect to the optical means 3 in the longitudinal direction X.
In one nonlimiting embodiment, the optical means 3 is a reflector.
The optical means 3 includes a base 30 and a mirror 31. The mirror 31 performs the optical functions of the optical means 3. The base 30 carries the mirror 31 and comprises a contact area intended to make contact with the base 50 of the carrier 5 of the optical means 3. This base 30 defines the first housing 12A of the optical means 3 illustrated in
The mechanical carrier 13 of the light source 7 includes two arms that are able to form two primary reference points 9A, 9B.
When the carrier 5 of the optical means 3 is in the unlocked position, the light source 7 is positioned by the operator in the second housing 12B of the optical means 3, illustrated in
In the unlocked position, two primary blocking means 14A, 14B make contact with the mechanical carrier 13 of the light source 7, and there is, such as illustrated in
When the carrier 5 of the optical means 3 is pushed translationally in the longitudinal direction X into the optical means 3, the mechanical carrier 13 comes to be housed in the first housing 12A of the base 30 of the optical means 3, illustrated in
When the lugs 516, 516′, 51A, 51A′ described above abut against the counterparts 32B, 32B′, 32A, and 32A′, respectively, the carrier 5 of the optical means 3 is then in the locked position.
As was mentioned above, it is the translational movement of the carrier 5 of the optical means 3, in the longitudinal direction X, that allows the first housing 12A and the second housing 12B to be placed directly opposite and the two bases 30 and 50 to be brought into contact.
When the carrier 5 of the optical means 3 is in the locked position, in the second housing 12B, the mechanical carrier 13 is blocked in the longitudinal direction X by two primary blocking means 14A, 14B of the base 50 of the carrier 5 of the optical means 3, which are illustrated in
In one nonlimiting embodiment, the two primary blocking means 14A, 14B are two leaf springs. These two leaf springs allow the light source 7 to be easily maintained against the lighting module 10 in the longitudinal direction X.
When the carrier 5 of the optical means 3 is in the locked position, in the first housing 12A, the mechanical carrier 13 is blocked in the transverse direction Y by a secondary blocking means 19 illustrated in
At this stage, there is no play between the end of the mechanical carrier 13 of the light source 7 and the edge of the base 30 of the optical means 3 such as illustrated in
In one nonlimiting embodiment, the secondary blocking means 19 is a leaf spring. This leaf spring allows the light source 7 to be easily maintained against the lighting module 10 in the transverse direction Y.
In this first embodiment, to block the light source 7, this light source is first positioned in the second housing 12B of the carrier 5 of the optical means 3 and then in the first housing 12A of the optical means 3. By proceeding in this way, it is guaranteed that the light source 7 will be positioned with precision in the lighting module 10 and that it will remain stable in this position.
The lighting module 10 comprises the optical means 3, the carrier 5 of the optical means 3 and the light source which were described above. In this second embodiment, the carrier 5 of the optical means 3 is translationally movable with respect to the optical means 3 in the longitudinal direction Y.
In one nonlimiting example, the optical means 3 is a reflector. The optical means 3 includes a base 30 and a mirror 31. The mirror 31 performs the optical functions of the optical means 3. The base 30 carries the mirror 31 and comprises a contact area intended to make contact with the base 50 of the carrier 5 of the optical means 3. This base 30 defines the first housing 12A of the optical means 3 illustrated in
The mechanical carrier 13 of the light source 7 includes two arms, one of which is able to form a primary reference point 9C (the left arm in the nonlimiting example illustrated in
Thus, when the carrier 5 of the optical means 3 is in the unlocked position, the light source 7 is positioned by the operator in the second housing 12B of the carrier 5 of the optical means 3, as illustrated in
In the unlocked position, two secondary blocking means 18A, 18B of the base 50 of the carrier 5 of the optical means 3 make contact with two secondary reference points 15A, 15B of the mechanical carrier 13 of the light source 7, and there is, in the longitudinal direction Y, such as illustrated in
When the carrier 5 of the optical means 3 is pushed translationally in the transverse direction Y into the optical means 3, the mechanical carrier 13 also comes to be housed in the first housing 12A of the base 30 of the optical means 3, illustrated in
When the lugs 516, 516′, 51A, 51A′ described above abut against the counterparts 32B, 32B′, 32A, and 32A′, respectively, the carrier 5 of the optical means 3 is then in the locked position.
The arrangement of the slides 52A, 52B, 52A′, 52B′ including these lugs and these counterparts is different from that defined in the first embodiment. They are placed such that they allow the light source 7 to be moved translationally in the transverse direction Y.
As was mentioned above, it is the translational movement of the carrier 5 of the optical means 3, in the transverse direction Y, that allows the first housing 12A and the second housing 12B to be placed directly opposite and the two bases 30 and 50 to be brought into contact.
Such as illustrated in
The base 30 of the optical means 3 thus allows the isostatism in X of the light source 7 to be managed via the primary reference point 9C.
At this stage, there is no play between the end of the mechanical carrier 13 of the light source 7 (on the side on which the light-emitting means 11 is located) and the edge of the base 30 of the optical means 3 such as illustrated in
It will be noted that to allow the carrier 5 of the optical means 3 to be pushed translationally in the transverse direction Y, the base 30 of the optical means 3 includes an aperture 39 provided for this purpose (illustrated in
In another illustrated nonlimiting embodiment, the primary blocking means 26 is a leaf spring. This leaf spring allows the light source 7 to be easily maintained against the lighting module 10 in the longitudinal direction X. In another nonlimiting embodiment (not illustrated), the primary blocking means 26 is a chamfer. The chamfer allows the light source 7 to guided and gradually blocked in the lighting module 10, in the longitudinal direction X.
Such as illustrated in
In one nonlimiting embodiment (not illustrated), the two secondary blocking means 18A, 18B are leaf springs.
In another illustrated nonlimiting embodiment, the two secondary blocking means 18A, 18B are chamfers. The chamfers allows the light source 7 to be guided and gradually blocked in the lighting module 10, in the transverse direction Y.
According to a first nonlimiting variant illustrated in
According to a second nonlimiting variant illustrated in
In this way, the stability with which the mechanical carrier 13 is blocked in the transverse direction Y is improved.
It will be noted that for the chamfer 18A of
As described above, the electrical-connection interface 16 of the light source 7 is able to interact with an external electrical connector 37 (illustrated in
Of course, the description of the invention is not restricted to the embodiments described above.
Thus, in one nonlimiting embodiment, provision is made to deposit, on the internal walls of the second housing 12B, a conductive thermal foam or paste in order to promote the removal of the heat given off by the light-emitting means 11 to the carrier 5 of the optical means 3
Thus, in one nonlimiting embodiment, the carrier 5 of the optical means 3 may be moved translationally with respect to the optical module 3, according to the same described principle, in an oblique direction with a component in the longitudinal direction X and a component in the transverse direction Y.
Thus, the described invention in particular has the following advantages:
Number | Date | Country | Kind |
---|---|---|---|
16 58032 | Aug 2016 | FR | national |
Number | Name | Date | Kind |
---|---|---|---|
7988336 | Harbers et al. | Aug 2011 | B1 |
9752744 | Muller | Sep 2017 | B2 |
20060044840 | Watanabe | Mar 2006 | A1 |
20070109806 | Tsukamoto | May 2007 | A1 |
20110136394 | Mostoller | Jun 2011 | A1 |
20110267822 | Harbers et al. | Nov 2011 | A1 |
20110280034 | Tsukamoto | Nov 2011 | A1 |
20130021808 | Harbers et al. | Jan 2013 | A1 |
20140268834 | Zanotto et al. | Sep 2014 | A1 |
20150252973 | Muller et al. | Sep 2015 | A1 |
20150266407 | Rubia Mena et al. | Sep 2015 | A1 |
Number | Date | Country |
---|---|---|
2 706 292 | Mar 2014 | EP |
2 915 698 | Sep 2015 | EP |
2 921 770 | Sep 2015 | EP |
2011-119168 | Jun 2011 | JP |
WO 2013053625 | Apr 2013 | WO |
Entry |
---|
French Preliminary Search Report dated May 10, 2017 in French Application 16 58032, filed on Aug. 30, 2016 (with English Translation of Categories of cited documents). |
Number | Date | Country | |
---|---|---|---|
20180058639 A1 | Mar 2018 | US |