The present invention relates to a linear device comprising a MISFET formed in a linear body.
It is possible to create various devices in arbitrary shapes, by utilizing linear devices each including a circuit element formed into a thread and by utilizing integrated circuits fabricated by such linear devices, since such linear devices and integrated circuits have resiliency and flexibility.
The conventional MISFET shown in
Further, although there exists another production method for forming a gate electrode/gate insulating region, a source region, and a drain region as separate linear bodies, respectively, and for bundling up the linear bodies to thereby form the structure shown in
There is provided a linear device comprising a MISFET having a structure including, in a radial direction within a cross section of a device region: a film-like semiconductor region serving as a channel region interposed between a source region and a drain region; and a gate insulating region having a part contacted with the semiconductor region.
The present invention (1) resides in a linear device including a gate electrode, a gate insulating region, a source region, a drain region, and a semiconductor region, characterized in
that the semiconductor region is arranged between the source region comprising one or a plurality of source region(s) and the drain region comprising one or a plurality of drain region(s), in a radial direction within a cross section of a device region, so that a part of the gate insulating region is contacted with the semiconductor region.
The present invention (2) resides in the linear device of the invention (1), wherein the gate electrode and the gate insulating region are arranged inside or outside the source region(s) and the drain region(s).
The present invention (3) resides in the linear device of the invention (1) or (2), wherein the linear device comprises, at a center, one of: a hollow region; an electric conductor region; the gate electrode; the source region; the drain region; another insulating region different from the gate insulating region; and another semiconductor region different from the semiconductor region.
The present invention (4) resides in the linear device of any one of the inventions (1) through (3), wherein the linear device comprises a plurality of device regions through separation regions therebetween, respectively, in a longitudinal direction of a linear body constituting the linear device.
The present invention (5) resides in the linear device of any one of the inventions (1) through (4), wherein the gate electrode, gate insulating region, source region(s), drain region(s), and/or semiconductor region constituting the linear device are formed of an organic semiconductor or electroconductive polymer.
Since the MISFET has a structure including the semiconductor region serving as the channel region between the source region(s) and the drain region (s) in a radial direction within a cross section of the device region, the channel has a length to be determined by the film thickness of the semiconductor region. This enables downsizing, and improvement of reproducibility and uniformity, of the channel length.
Forming a hollow region at a center of the linear device enables a lightened weight of the linear body constituting the linear device. Alternatively, forming an electric conductor region enables a decreased electrode resistance or wiring resistance in the linear device. Alternatively, forming an insulating region facilitates electric separation of a plurality of linear devices formed in the linear body. Alternatively, forming a semiconductor region enables formation of a diode comprising a PN junction, for example, at the central part of the linear body. Forming a plurality of MISFETs in the longitudinal direction of a linear device facilitates formation of an integrated circuit comprising the linear device, thereby also effectively improving a degree of integration.
Forming the gate electrode, gate insulating region, source region(s), drain region(s), and/or semiconductor region from an organic semiconductor or electroconductive polymer, decreases a material cost and simplifies a production process, thereby effectively decreasing a production cost.
[
[
[
[
[
[
There will be clarified definitions of terms in the present invention, together with explanation of the best mode of the present invention. Note that Japanese Patent Application No. 2002-131011 as a basis of a priority of the present application is incorporated herein in its entirety by reference. Further, the technical scope of the present invention is not limited at all by the best mode (structure, shape, material, and the like) to be described hereinafter.
The phrase “radial direction within a cross section of a device region” means a direction from a cross section center of a linear device toward an outer edge thereof.
The phrase “between one or a plurality of source region(s) and one or a plurality of drain region(s)” means that distances from a cross section center of a linear device to the one or the plurality of source region(s) and to the one or the plurality of drain region(s) are different from each other (i.e., it is possible for a semiconductor region to be interposed between the source region(s) and drain region(s)). Here, in a case where a plurality of source regions and/or drain regions is present, although distances from a center to the same type of regions are preferably the same among the respective regions, one(s) or all of the distances among the same type of regions may be different from the others or from each other. Moreover, in a case where a plurality of source regions and/or drain regions is present, any source regions or drain regions are not required to be present in the same radial direction as the corresponding drain regions or source regions, respectively.
(Structure of Linear Device)
There will be firstly explained structures of linear devices of the present invention, with reference to concrete examples, shown in the drawings, respectively.
(Function of Linear MISFET)
Application of a gate voltage to the gate electrode causes the gate voltage to act on the semiconductor region, in an area where the gate insulating region contacts with the semiconductor region.
In case of an N-type MISFET, application of a gate voltage, which is positive relative to a potential of a semiconductor region, to a gate electrode causes accumulation of electrons acting as electroconductive carriers within the semiconductor region in a manner to enhance an electric conductivity of the semiconductor region serving as a channel region between a source region and a drain region, so that an electric current flowing between the source region and the drain region can be controlled by the gate voltage.
In case of a P-type MISFET, application of a gate voltage, which is negative relative to a potential of a semiconductor region, to a gate electrode causes accumulation of holes acting as electroconductive carriers within the semiconductor region in a manner to enhance an electric conductivity of the semiconductor region serving as a channel region between a source region and a drain region, so that an electric current flowing between the source region and the drain region can be controlled by the gate voltage applied to the gate electrode.
In
In addition to positional relationships among the respective regions constituting the linear device in the first concrete example of the present invention, there are several modified examples. Although the explanation of the first concrete example has been conducted with respect to the function of the linear device, also those linear devices of other concrete examples of the present invention to be described hereinafter each function in the same manner as the first concrete example.
There is provided a second concrete example which is different from the first concrete example, in arrangement of source region and drain region.
Although the first concrete example and second concrete example each provide the associated linear device having a structure where the gate electrode and gate insulating region are arranged inside the source region and drain region, there is provided a linear device by each of a third concrete example and a fourth concrete example such that the linear device has a structure including a gate electrode and a gate insulating region arranged outside a source region(s) and a drain region(s).
The fourth concrete example is different from the third concrete example, in arrangement of source region and drain region.
There is provided a fifth concrete example which is different from the first concrete example, in that the former includes not a single continuous drain region but a plurality of divided drain regions.
Further, the drain regions 29 are provided in a divided manner, to thereby decrease areas thereof overlapped with the source regions 27. This effectively decreases a parasitic capacitance between the source and drain, thereby enabling a high-speed operation of a circuit constituted of the linear device. It is possible to obtain the same effect as the above, not only in the first concrete example but also in the second through fourth concrete examples, by dividing the applicable source region and drain region to thereby decrease a parasitic capacitance.
There is provided a sixth concrete example which is different from the first concrete example, in that the former includes a center region located at a center of a linear body constituting a linear device.
Forming a hollow region as the center region 31 enables a lightened weight of the linear body constituting the linear device. Alternatively, forming an electric conductor region enables a decreased electrode resistance or wiring resistance. Alternatively, forming an insulating region facilitates electric separation of a plurality of linear devices formed in the linear body. Alternatively, forming a semiconductor region enables formation of a diode comprising a PN junction, for example, at the central part of the linear body. It is possible to obtain the same effect as the above, not only in the first concrete example but also in the second through fourth concrete examples, by providing a center region comprising the above-described material or the like at the center of the linear body
Although the first through sixth concrete examples have been each described about the situation where the number of dividedly provided source regions or drain regions is 4, the effects of the present invention can be equally obtained even in a case of a MISFET having dividedly provided source regions or drain regions the number of which is 2, 3, 5, . . . , and the like differently from the above.
(Extraction Electrode)
As a method for electrically connecting the gate electrode, source region(s), drain region(s), and semiconductor region of each of the linear devices of the present invention to an external circuit(s), it is possible to provide connection terminals at the respective regions at an end of the linear body constituting the applicable linear device so as to connect the connection terminals to the external circuit(s). It is alternatively possible to extract a connection terminal(s) from a side surface of the linear body, by establishing a part of the linear body constituting the linear device into an extraction electrode region.
(Plurality of Linear Devices)
It is possible to form a plurality of linear devices within one linear body. Further, it is preferable to form a separation region(s) between device regions so as to electrically separate one device region from the other(s).
Forming a plurality of linear devices within a linear body facilitates fabrication of an integrated circuit comprising the linear devices, thereby also effectively improving a degree of integration. Forming a plurality of MISFETs in the longitudinal direction of a linear device facilitates formation of an integrated circuit comprising a plurality of MISFETs having a common gate electrode centrally located through the MISFETs. Similarly, arranging a source electrode at a center facilitates formation of an integrated circuit comprising a plurality of MISFETs commonly having the source electrode. Alternatively, arranging a drain electrode at a center facilitates formation of an integrated circuit comprising a plurality of MISFETs commonly having the drain electrode.
Examples of a linear device to be formed within a linear body includes not only a MISFET, but also an active device such as bipolar transistor, JFET, and SIT, and a passive device such as diode, capacitor, and resistance. It is also possible to form a photoelectric conversion device such as light emitting device, displaying device, photocell, photosensor, and the like.
FIGS. 2(a) and (b) are perspective views of linear bodies each comprising a plurality of linear devices of the present invention, respectively.
In
(Material of Linear Device)
In case of a linear device which is an N-type MISFET, it includes: a gate electrode formed of a P-type or N-type semiconductor material or electroconductive material; a semiconductor region formed of a P-type semiconductor material; and a source region and a drain region each formed of an N-type semiconductor material or electroconductive material. Further, it includes a gate insulating region and a surface protection region each formed of an insulating material.
Further, in case of a linear device which is a P-type MISFET, it includes: a gate electrode formed of a P-type or N-type semiconductor material or electroconductive material; a semiconductor region formed of an N-type semiconductor material; and a source region and a drain region each formed of a P-type semiconductor material or electroconductive material. Further, it includes a gate insulating region and a surface protection region each formed of an insulating material.
As a semiconductor material and an electroconductive material for forming the linear device of the present invention, it is desirable to adopt an organic semiconductor or electroconductive polymer. Adopting the organic semiconductor or electroconductive polymer decreases a material cost and simplifies a production process, thereby effectively decreasing a production cost.
Usable as an electroconductive polymer are polyacetylenes, polyacenes, polythiophenes, poly(3-alkylthiophene), oligothiophene, polypyrrole, polyaniline, polyphenylenes, and the like. It is preferable to select one(s) of them as an electrode or semiconductor layer in consideration of an electrical conductivity and the like. For an electroconductive polymer, it is desirable to mix fullerene or containing-fullerene therewith. Desirable as fullerene is Cn (n=60 to 90). Desirable as a contained atom(s) of containing-fullerene is Na, Li, H, N, or F.
Further, preferably used as an organic semiconductor are polyparaphenylenes, polythiophenes, poly(3-methylthiophene), polyfluorenes, or polyvinylcarbazole.
Moreover, usable as a material of a source/drain region or semiconductor region, is the above-described semiconductor material including a dopant mixed therewith.
For establishment of an N-type semiconductor, it is enough to adopt alkali metal (Li, Na, K), AsF5/AsF3, ClO4 as a dopant, for example.
For establishment of a P-type semiconductor, it is enough to adopt halogen (Cl2, Br2, I2, or the like), Lewis acid (PF5, AsF5, SbF5, or the like), proton acid (HF, HCl, HNO3, or the like), transition metal compound (FeCl3, FeOCl, TiCl4, or the like), electrolyte anion (Cl−, Br−, I−, or the like) as a dopant, for example.
Further, usable as an insulating material for the gate insulating region constituting the linear device of the present invention, are PVDF (polyvinylidene fluoride), PS (polystyrene), PMMA (polymethylmethacrylate), and PVA (polyvinyl alcohol), for example.
Moreover, usable as an insulating material for the surface protection region constituting the linear device of the present invention, are PVDF (polyvinylidene fluoride), PS (polystyrene), PMMA (polymethylmethacrylate), PVA (polyvinyl alcohol), PC (polycarbonate), PET (polyethylene terephthalate), and PES (polyether sulphone), for example.
(Production Apparatus and Production Method)
Reference numeral 101 designates an extrusion apparatus having starting material reservoirs 102, 103, 104 for holding therein starting materials in molten states, dissolved states, or gel states so as to constitute a plurality of regions, respectively. Although the three starting material reservoirs are presented in the example shown in
The starting material reservoir 102 contains a starting material therein to be fed to a die 105. The die 105 is formed with ejection holes commensurating with a cross section of a linear device to be produced. To be collectively ejected from the ejection holes is a linear body which is wound up by a roller 107 or which is delivered to a next process as required in the linearized state.
The starting material reservoirs 102, 103, 104 hold therein a gate electrode material, a gate insulating region material, a source material, a drain material, and a semiconductor material in a molten or dissolved state, or a gel state, respectively. Meanwhile, the die 105 is formed with holes communicated with the material reservoirs, respectively.
As shown in a plan view of
The starting materials in a molten or dissolved state, or a gel state are fed from the starting material reservoirs into the die 105, ejected from the die through the holes, and then solidified. Pulling an end of the solidified matter forms a continuous and linear light emitting device in a thread shape. The linear device is wound up by the roller 107. Alternatively, the solidified matter in the thread shape is delivered to the next process as required.
Formation of Extraction Electrode: To contact an extraction electrode with a source region or drain region, there is removed a part of a semiconductor region by a method such as mechanical working, etching, or the like before formation of the electrode. The extraction electrode is formed at an electrode formation treatment part 109, by selectively conducting coating of an electroconductive polymer, vapor deposition of Al, or the like, for example.
Formation of Surface Protection Region: Although not shown in
Formation of Separation Region: There is selectively removed an electroconductive region or semiconductor region which is intended to be separated, by a method such as mechanical working, etching, or the like, at a portion where the separation region is to be formed. The removed region is coated and formed with an insulating region. Further, it is possible to inject oxygen ions at a doping treatment part 108 followed by heating, thereby forming an insulating separation region.
(Shape of Linear Device)
It is desirable that the linear devices of the present invention are each 10 mm or less, preferably 5 mm or less in outer diameter. 1 mm or less is desirable, and 10 μm or less is more desirable. It is also possible to attain 1 μm or less, and even 0.1 μm or less.
In case of eventually forming an extrafine linear body having an outer diameter of 1 μm or less by discharging it from a hole of a die, there may be caused clogging of the hole, breakage of a thread-like body, or the like. In such a case, there are firstly formed linear bodies of respective regions. Next, these linear bodies may be regarded as many islands, respectively, which are then each surrounded at a periphery (sea) thereof by a meltable matter and subsequently bundled up by a funnel-shaped nozzle followed by discharge into a single linear body. Increasing island components and decreasing sea components enables formation of an extremely fine linear body device. As another method, it is possible to once prepare a thick linear body device, and to subsequently extend it in a longitudinal direction thereof. Alternatively, it is also possible to place a molten starting material(s) into a jet stream to thereby melt blow it into an extrafine one.
Meanwhile, it is possible to attain an aspect ratio of an arbitrary value by extrusion forming. 1,000 or more is desirable in case of a thread shape by spinning. 100,000 or more is also possible, for example. In case of usage after cutting, 10 to 10,000, 10 or less, 1 or less, and 0.1 or less is possible, for small units of linear devices.
The linear device is not particularly limited in cross-sectional shape. For example, it may be circular, polygonal, star-shaped, and so on. It may be a polygonal shape having a plurality of apex angles each defining an acute angle. In turn, it is possible that respective regions each have an arbitrary cross section. Depending on a type of device, it is desirable to provide a region layer in a polygonal shape having apex angles each defining an acute angle, in case of intending a wider contacting area between the region layer and a neighboring one. Note that it is possible to easily realize a desired cross-sectional shape, by preparing an extrusion die in the desired shape. In case that an outermost layer is in a star shape or in a shape having apex angles each defining an acute angle, it is possible to fill an arbitrary material(s) into spaces between neighboring apexes such as by dipping after extrusion forming, thereby changing a property of a device depending on the usage thereof.
In case that the linear body constituting the linear device of the present invention is simultaneously formed with a linear photoelectric conversion device such as a light emitting device, displaying device, photocell, photosensor, and the like, the photoelectric conversion device is allowed to have an increased surface area to effectively improve a photoelectric conversion efficiency, by causing the linear device to have a cross-sectional shape which is polygonal, star-shaped, crescent-shaped, petal-shaped, character-shaped, and so on having an increased surface area.
Although the present invention will be described in detail with reference to an embodiment, the present invention is not limited to such an embodiment.
As an embodiment of a linear device of the present invention, there was fabricated a linear device having a structure shown in
(Formation of Gate Electrode)
Used as a material of gate electrode line was MEH-PPV (poly-3-hexylthiophene) produced by Aldrich. Firstly, prepared in a 300 ml beaker was a toluene solution of MEH-PPV (10 wt %), and 50 ml of an iodine solution was added thereinto, followed by ultrasonic stirring.
(Formation of Gate Insulating Region)
The gate electrode line was immersed into a dimethylformaldehyde solution including 1 wt % of polyvinylidene fluoride, followed by drying at 80° C., thereby forming a polyvinylidene fluoride film having a thickness of 1 μm on a surface of the gate electrode line.
(Formation of Source Regions)
Prepared in a 300 ml beaker was a xylene solution of MEH-PPV (10 wt %), and 50 ml of an iodine solution was added thereinto, followed by ultrasonic stirring. It was followed by vacuum drying and brought into a film-like solid. This film-like solid was cut into lines having diameters of several mm, and the lines comprising the cut MEH-PPV were extruded by a melt extruder (manufactured by Imoto Machinery Co., Ltd.) into a fiber shape having a diameter of about 0.2 mm. There were prepared four fibers therefrom each having a length of about 10 cm.
The four lines made of MEH-PPV to be established into source regions, respectively, were arranged on the gate electrode line having its surface formed with the gate insulating region. Ends of the lines were fixed by an epoxy resin. This was followed by a heat treatment at 200° C. for 1 hour in a nitrogen environment, thereby welding the four source regions to the gate insulating region.
(Formation of Semiconductor Region)
The linear body having a surface formed with the source regions was immersed in a toluene solution of P3HT, followed by drying at 80° C. for 24 hours in a nitrogen environment.
(Formation of Drain Regions)
Prepared in a 300 ml beaker was a xylene solution of MEH-PPV (10 wt %), and 50 ml of an iodine solution was added thereinto, followed by ultrasonic stirring. It was followed by vacuum drying and brought into a film-like solid. This film-like solid was cut into lines having diameters of several mm, and the lines comprising the cut MEH-PPV were extruded by a melt extruder (manufactured by Imoto Machinery Co., Ltd.) into a fiber shape having a diameter of about 0.2 mm. There were prepared four fibers therefrom each having a length of about 10 cm.
The four fibers made of P3HT and each having the diameter of 0.2 mm were arranged on the linear body formed with the semiconductor layer. Ends of the fiber lines were fixed by an epoxy resin. This was followed by a heat treatment at 200° C. for 1 hour in a nitrogen environment, thereby welding the four drain regions to the insulating layer.
(Formation of Surface Protection Region)
The linear body formed with the drain regions was immersed into a dimethylformaldehyde solution of PMMA (polymethylmethacrylate) (5 wt %), followed by drying at 80° C. for 24 hours, thereby completing a linear device.
Measurement Test of Electric Characteristics
The fibers of the linear device fabricated in the production example were cut to have a length, i.e., a channel width W of 2 mm; gold lines were attached to the gate electrode, source regions, drain regions, and semiconductor region, respectively; and they were set in a darkroom to measure a drain current characteristic of the linear device by a semiconductor parameter measuring apparatus (4155 made by Agilent Technologies).
The MISFET has a structure for interposing a semiconductor region serving as a channel region between a source region(s) and a drain region(s) in a radial direction of a cross section of a device region, in a manner to determine a channel length by the film thickness of the semiconductor region. This enables downsizing, and improvement of reproducibility and uniformity, of the channel length.
Forming a hollow region at a center of the linear device enables a lightened weight of the linear body constituting the linear device. Alternatively, forming an electric conductor region enables a decreased electrode resistance or wiring resistance in the linear device. Alternatively, forming an insulating region facilitates electric separation of a plurality of linear devices formed in the linear body. Alternatively, forming a semiconductor region enables formation of a diode comprising a PN junction, for example, at the central part of the linear body. Forming a plurality of MISFETs in the longitudinal direction of a linear device facilitates formation of an integrated circuit comprising the linear device, thereby also effectively improving a degree of integration.
Forming the gate electrode, gate insulating region, source region(s), drain region(s), and/or semiconductor region from an organic semiconductor or electroconductive polymer, decreases a material cost and simplifies a production process, thereby effectively decreasing a production cost.
Number | Date | Country | Kind |
---|---|---|---|
2003-294807 | Aug 2003 | JP | national |
2003-321027 | Sep 2003 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/JP04/11928 | 8/19/2004 | WO | 5/17/2006 |