1. Field of the Invention
The present invention relates to a liquid application device and an inkjet recording apparatus, and particularly to a liquid application device for applying liquid to a medium for a certain purpose which is, for example, to promote the coagulation of pigment when recording is carried out using an ink which contains the pigment as a coloring material. The present invention also relates particularly to an inkjet recording apparatus which includes a mechanism for applying liquid to a recording medium used in inkjet recording, for a purpose which is, for example, to promote the coagulation of pigment when recording is carried out using an ink containing the pigment as a coloring material.
2. Description of the Related Art
Conventionally, in the printing field, a configuration has been known in which an area where ink as application liquid is supplied to a roller is sealed off (refer to Japanese Patent Application Laid-open No. 8-058069 (1996)). An application mechanism described in this document is a mechanism of applying ink to the roller on whose surface, a printing plate pattern is formed in a gravure printing machine. Therein, the mechanism is configured to use an ink chamber having: doctor blades, which are located in two positions respectively corresponding to upper and lower locations along a circumferential surface of the roller, and which extend in a longitudinal direction of the roller; and elastic members respectively provided to both sides of these two doctor blades. By bringing this ink chamber into contact with the circumferential surface of the roller, a liquid room is formed between the chamber and the roller. Then, by rotating the roller, application liquid in this ink room is applied or supplied to the roller. In Japanese Patent Application Laid-open No. 08-058069 (1996) A, a pump is provided between an ink tank and the application liquid room, and operations such as supply of the application liquid are performed by using a pressurizing system. That is, the pump pumps ink inside the ink tank into the application liquid room under a pressure, and thereby the application liquid is supplied from the ink tank to the application liquid room, and the like.
Additionally, Japanese Patent Application Laid-open No. 2005-254229 proposes a liquid application device in which a sealing property in the above is further enhanced. In the liquid application device, an abutting portion of a liquid retention member is formed of a single member in an annular shape, and abuts on an application roller, thereby forming a liquid retention space for retaining application liquid. In Japanese Patent Application Laid-open No. 2005-254229, an elastic member is exemplified as the application roller abutting the liquid retention member.
In contrast to Japanese Patent Application Laid-open No. 8-058069 (1996), in the liquid application device in Japanese Patent Application Laid-open No. 2005-254229, a pump is provided at the side of a collection port of the liquid retention member, and the application liquid can be supplied, circulated and collected by using a negative pressure (decompression) system (pressure reduction system). In the case of the pressurizing system, liquid leakage may occur since a pressure inside a liquid room increases when a large amount of liquid is supplied to the application liquid room. By use of the negative pressure system, however, such liquid leakage can be reduced. Additionally, although the pressurizing system requires a supply control in which ink consumption by application is taken into consideration, the use of the negative pressure system eliminates the necessity of performing the supply control. Consequently, cost reduction and downsizing can be pursued. Thus, Japanese Patent Application Laid-open No. 2005-254229 has more advantages than Japanese Patent Application Laid-open No. 8-058069 (1996).
However, it is not mentioned in Japanese Patent Application Laid-open No. 2005-254229 that durability is uncertain when the elastic member is used as the application roller.
To be more precise, there has conventionally been a problem that, as the number of rotation times for applying liquid to recording media increases, the roller is more likely to become thinner by being shaved in a portion thereof where the recording media pass. That is, although the application liquid works also as a lubricant when adhering to the surface of the roller, the application liquid is applied to the recording medium by coming into contact with the recording medium. Subsequently, only a small amount of the application liquid is left on a region of the surface of the roller where the recording medium passes. At this time, if the region, where only the small amount of the application liquid is left, enters a nip area of the roller, a frictional force acting on the nip area becomes large.
In a region having no contact with the recording medium, a large amount of the application liquid remains. Consequently, if this region enters the nip area, the frictional force is small because the large amount of remaining application liquid works as a lubricant. On the other hand, in the region (the region having been in contact with the recording media) where only the small amount of application liquid is left, the frictional force becomes large as has been described above, and thereby abrasion of the roller may progress.
This problem is schematically shown in
In
For this reason, amounts of abrasion of the roller become different between the reference side and the non-reference side.
Additionally, after having filed Japanese Patent Application Laid-open No. 2005-254229, the inventors of the present invention discovered that the abrasion amount is more likely to be increased by a larger negative pressure inside the liquid retention member.
A pushing pressure of a cap against the roller changes when the diameter of the roller becomes thinner due to abrasion for these reasons. As explicitly mentioned in Japanese Patent Application Laid-open No. 2005-254229, the change of the pushing pressure leads to an unintentional change in the amount of the application. That is, uneven application occurs in a single recoding medium, whereby causing harmful effects on an image when the image is printed out.
Thus, although operations such as supply of application liquid by the negative pressure system have various advantages as has been described above, further contrivance for performing more favorable printing is needed.
An object of the present invention is to provide a liquid application device and an inkjet recording apparatus, which are capable of reducing harmful effects resulting from an increase in the number of times of using an application member (for example, a roller).
In a first aspect of the present invention, a liquid application device capable of applying liquid to different size medium comprises: transfer means for transferring the medium; liquid application means including an application member for applying liquid to the medium transferred by the transfer means; and a retention member for retaining the liquid in a liquid retention space which is formed by causing the retention member to abut on the application member, the liquid retention means applying the liquid retained in the liquid retention space to the medium via the application member by rotating the application member; a supply port which is formed in the retention member, and which supplies the liquid to the liquid retention space; a collection port which is formed in the retention member, and which causes the liquid to flow out of the liquid retention space; and negative pressure generating means for causing the liquid to flow out of the liquid retention space while the liquid is applied to the medium by the liquid application means, thereby generating a negative pressure in the collection port, the negative pressure of the collection port being larger than that of the supply port, in the liquid retention space, wherein the supply port is formed on a first position of the retention member, the first position being opposite to a second position of the application member in a direction orthogonal to a direction of the transferring, in which the application member abuts medium of all size, and the collection port is formed on a third position of the retention member, the third position being opposite to a fourth position of the application member in the direction orthogonal to the direction of the transferring, in which the application member abuts only medium of a part of all size.
In a second aspect of the present invention, a liquid application device capable of applying liquid to different size medium comprises: transfer means for transferring the medium; liquid application means including an application member for applying liquid to the medium transferred by the transfer means; and a retention member for retaining the liquid in a liquid retention space which is formed by causing the retention member to abut on the application member, the liquid retention means applying the liquid retained in the liquid retention space to the medium via the application member by rotating the application member; storage means which stores the liquid; a supply port which is formed in the retention member, and which supplies the liquid to the liquid retention space; a collection port which is formed in the retention member, and which causes the liquid to flow out of the liquid retention space; a first passage through which the storage means and the supply port communicate with each other; a second passage through which the storage means and the collection port communicate with each other; and circulating means for circulating the liquid in a channel including the storage means, the first passage, the liquid retention space and the second passage by driving a pump arranged in the second passage while the liquid is applied to the medium by the liquid application means; wherein the supply port is arranged at a position relatively close to a reference which is a transferring position of one end of the medium of all size along with a direction of transferring the medium, and the collection port is arranged at a position relatively far from the reference.
In a third aspect of the present invention, a liquid application device capable of applying liquid to different size medium comprises: transfer means for transferring the medium; liquid application means including an application member for applying liquid to the medium transferred by the transfer means; and a retention member for retaining the liquid in a liquid retention space which is formed by causing the retention member to abut on the application member, the liquid retention means applying the liquid retained in the liquid retention space to the medium via the application member by rotating the application member; a supply port which is formed in the retention member, and which supplies the liquid to the liquid retention space; a collection port which is formed in the retention member, and which causes the liquid to flow out of the liquid retention space; negative pressure generating means for causing the liquid to flow out of the liquid retention space while, the liquid is applied to the medium by the liquid application means, thereby generating a negative pressure in the collection port, the negative pressure being larger than that of the supply port, in the liquid retention space; and wherein the supply port is arranged at a position relatively close to a reference position which is a reference of a transferring position of the medium of all size, and the collection port is arranged at a position relatively far from the reference position.
In a fourth aspect of the present invention, an inkjet recording apparatus comprises: the liquid application device according to claim 1; and recording means for recording an image on a medium by ejecting ink from a recording head to the medium to which liquid has been applied by the liquid application device.
In a fifth aspect of the present invention, a recording apparatus comprises: the liquid application device according to claim 1; and recording means for recording an image on a medium by applying a recording agent to the medium to which liquid has been applied by the liquid application device.
According to the present invention, the collection port is arranged at a position relatively far from a transferring reference while the supply port is arranged at a position relatively close to the transferring reference. Accordingly, it is possible to disperse an influence from abrasion of the application member (for example, an application roller) due to a negative pressure. Consequently, harmful effects on an image which result from abrasion of the application member can be suppressed.
Further features of the present invention will become apparent from the following description of exemplary embodiments (with reference to the attached drawings).
Detailed description will be given below of a preferred embodiment of the present invention with reference to the accompanying drawings.
The liquid application means includes a cylindrical application roller 1001, a cylindrical counter roller (a medium supporting member) 1002 placed so as to face the application roller 1001 and a roller drive mechanism 1003 driving the application roller 1001. The roller drive mechanism 1003 includes a roller drive motor 1004 and a power transmission mechanism 1005 including a gear train for transmitting the driving force of the roller drive motor 1004 to the application roller 1001.
The liquid supply means includes a liquid retention member 2001 retaining the application liquid between itself and a circumferential surface of the application roller 1001, and a liquid channel 3000 (not shown in
The liquid application device of this embodiment further includes an application medium feeding mechanism 1006 for transferring the application medium to a nip area between the application roller 1001 and the counter roller 1002, the application medium feeding mechanism 1006 being constituted of a pickup roller and other elements. In a transfer path of the application media, a sheet discharging mechanism 1007 transferring, to a sheet discharging unit (not shown), the application medium to which the application liquid has been applied is provided downstream of the application roller 1001 and the counter roller 1002, the sheet discharging mechanism 1007 having a sheet discharging roller and other elements. As in the case of the application roller and the like, these paper feeding mechanism and the sheet discharging mechanism are operated by the driving force of the drive motor 1004 transmitted via the power transmission mechanism 1005.
It should be noted that the application liquid used in this embodiment is a liquid used for the purpose of advancing the start of the coagulation of pigment when recording is carried out using an ink which contains pigment as a coloring material.
An example of components of the application liquid is described below.
The viscosity of the application liquid is from 5 to 6 cP (centipoises) at 25° C.
Needless to say, in application of the present invention, the application liquid is not limited to the above liquid. As another application liquid, for example, a liquid which contains a component insolubilizing the dye or causing the coagulation of the dye, can be used. As yet another application liquid, a liquid which contains a component suppressing curling of the application media (the phenomenon that the media take a curved shape), can be used.
In a case where water is used in the applied liquid, the sliding property at the contact area of the liquid retention member with the application roller of the present invention will be improved by mixing a component reducing the surface tension with the liquid. In the above example of the components of the applied liquid, glycerin and the surface-active agent are the components reducing the surface tension of water.
More detailed description will now be given of construction of each portion.
The counter roller 1002 is biased toward the circumferential surface of the application roller 1001 by bias means not shown, and rotates the application roller 1001 clockwise in the figure. This rotation makes it possible to hold, between both rollers, the application medium P to which the application liquid is applied, and to transfer the application medium P in the direction indicated by the arrow in the figure.
The liquid retention member 2001 is designed to create an elongated liquid retention space S extending across a liquid application region of the application roller 1001 while the liquid retention member 2001 abuts on the circumferential surface of the application roller 1001, biased thereto by the bias force of a spring member (pressing means) 2006. The application liquid is supplied from the below-described liquid channel 3000 into the liquid retention space S through the liquid retention member 2001. In this case, since the liquid retention member 2001 is constructed as described below, it is possible to prevent the application liquid from accidentally leaking out of the liquid retention space S while the application roller 1001 is stopped.
A construction of the liquid retention member 2001 is shown in
As shown in
As described above, with regard to the liquid retention member in this embodiment, the seamless contact member 2009 formed in one body is caused to abut on the outer circumferential surface of the application roller 1001 consecutively with no space therebetween by the bias force of the spring member 2006. As a result, the liquid retention space S becomes a substantially closed space defined by the contact member 2009, one surface of the space creating base and the outer circumferential surface of the application roller 1001, and the liquid is retained in this space . Thus, while the rotation of the application roller 1001 is stopped, the contact member 2009 and the outer circumferential surface of the application roller 1001 can keep a fluid-tight state, and can surely prevent the liquid from leaking out. On the other hand, when the application roller 1001 rotates, as described later, the application liquid can go past the contact member 2009 in such a manner as to pass through the interface between the outer circumferential surface of the application roller 1001 and the contact member 2009, and adhere the outer circumferential surface of the application roller like layer. “While the application roller 1001 is stopped, the outer circumferential surface thereof and the contact member 2009 are in a fluid-tight state” means that, as described above, the liquid is not allowed to pass through the boundary between the inside and the outside of the space. In this case, the abutting condition of the contact member 2009 includes a condition where the contact member 2009 abuts on the outer circumferential surface of the application roller 1001 with a film of the liquid, which is formed by the capillary action, interposed therebetween, as well as a condition where the contact member 2009 directly abuts on the outer circumferential surface of the application roller 1001.
The left and right end portions of the contact member 2009 in the longitudinal direction have a gently curved shape when viewed from any one of the front thereof (
On the other hand, as shown in
The liquid supply port and the liquid collection port are not limited by the above configuration, and may be formed at any location in the space creating base. In addition, the number of the liquid supply ports and the number of the liquid collection ports may be arbitrary. The liquid supply port 2004 is used to supply, to the above-described liquid retention space S, the application liquid supplied from the liquid channel 3000. The liquid collection port 2005 is used to allow the liquid in the liquid retention space S to flow out to the liquid channel 3000. By supplying the liquid and allowing the liquid to flow out, the application liquid is caused to flow from the left end portion to the right end portion in the liquid retention space S.
At that time, while the application liquid is flowing inside the liquid retention space S, a pressure loss is caused. For this reason, a negative pressure at the liquid collection port 2005 becomes high in a case of comparing the liquid supply port 2004 with the liquid collection port 2005. Considering that the abrasion amount becomes larger in a part where a negative pressure is higher as has been described above, the collection port 2005 becomes worse in a degree of abrasion, that is, suffers a large amount of abrasion, in comparing the liquid supply port 2004 with the liquid collection port 2005. In the present embodiment, locations of the supply port 2004 and the collection port 2005 are arranged in consideration of a transfer path in the device. Specifically, in order not to accelerate abrasion on a reference side where an application medium is frequently transferred, the collection port 2005 is arranged relatively far from the reference side as compared to the supply port 2004. That is, an end portion, where application media pass at a low frequency in comparison with the reference side, and which suffers less abrasion than the reference side, is arranged in a vicinity of the collection port suffering a large amount of abrasion due to the negative pressure. Thereby, the causes of abrasion are dispersed, and harmful effects on an image due to abrasion of the roller are reduced. For example, in an overview of the device in
In this description, “a reference (also referred to as an abutment reference) or a reference point” is a positional reference for an application medium, for example, when the application medium is passed through a nip area between application means such as the application roller 1001 and the counter roller 1002. Thus, the application medium is transferred through the nip area with a predetermined location of the application medium being aligned with the above-mentioned reference. For example, in a case where the reference is set on the right-hand side in
Additionally, for example, in a case where the reference is set at the substantial center in
Thus, a point (a region) aligned with the abovementioned reference in the application media is determined in accordance with the set reference. Note that, the reference is set at the time of designing the device. Based on the reference, provided are a transfer path for causing an application medium to be transferred along the above-mentioned reference, a control mechanism therefor and the like.
As mentioned above, the application media inevitably pass in the vicinity of the reference or the reference point on the application means such as the application roller. On the other hand, depending on sizes of application media, some application media do not pass at the non-reference side (a region far from the reference-side with a predetermined distance along the longitudinal direction of the application means) such as the vicinity of the collection port 2005.
(Application Liquid Channel)
The liquid channel 3000 has a first channel 3001 which connects the liquid supply port 2004 of the space creating base 2002 being an element of the liquid retention member 2001, and a storage tank 3003 storing the application liquid. In addition, the liquid channel 3000 has a second channel 3002 which connects the liquid collection port 2005 of the space creating base 2002 and the storage tank 3003. This storage tank 3003 is provided with an atmosphere communication port 3004, and the atmosphere communication port is provided with an atmosphere communication valve 3005 switching between an atmosphere communicating state and an atmosphere isolation state. The atmosphere communication port 3004 preferably has a labyrinth structure in order to suppress vaporization. In addition, a switching valve 3006 is provided in the first channel 3001, making it possible to switch between the state where the first channel 3001 and the atmosphere communicate with each other and the state where these are isolated from each other. In the second channel 3002, a pump 3007 is connected, which is used to force the application liquid and air to flow in a desired direction in the liquid channel 3000.
Note that, the reference point is set at a position on the left-hand side in
Additionally, a pump 3007 is arranged inside a second channel 3002 which is a collection channel. Consequently, if the pump 3007 is operated in a way that the application liquid flows in a direction indicated by the arrow in
For the switching valve 3006 in this embodiment, various kinds of valves can be used as long as the valve can switch between the state where the first channel 3001 and the atmosphere communicate with each other and the state where these are isolated from each other. In this embodiment, however, a three-way valve as shown in
(Control System)
In
Both of an input operation unit 4004 and a display unit 4005 are connected to this control unit 4000. The input operation unit 4004 includes a keyboard or various switches with which a predetermined command, data or the like is inputted. The display unit 4005 displays various information such as states of input, settings or the like in the liquid application device. Additionally, a detection unit 4006 is connected to the control unit 4000. The detection unit 4006 includes a sensor for detecting a position of an application medium, the operation status of each portion, or the like. Moreover, the roller drive motor 1004, a pump drive motor 4009, the atmosphere communication valve 3005, the switching valve 3006 are connected to the control unit 4000 via drive circuits 4007, 4008, 4010 and 4011, respectively.
(Liquid Application Operation Sequence)
Filling Step
In step S1, a step of filling the application liquid into the liquid retention space S is carried out. In this filling step, first of all, the atmosphere communication valve 3005 of the storage tank 3003 is opened to the atmosphere. At the same time, the pump 3007 is driven during a certain period of time. Thereby, in a case where the application liquid has not been filled in the liquid retention space S and the respective channels 3001 and 3002, the inside air is sent to the storage tank 3003 by the pump 3007 and discharged to the atmosphere, and thereby the application liquid is filled into these respective portions. Moreover, in a case where the application liquid has already been filled in the respective portions, the application liquid in the respective portions flows, and the application liquid having proper concentration and viscosity is supplied. This initial operation results in a state where the application liquid has been supplied to the application roller 1001, making it possible to apply the liquid to an application medium.
Application Step
At this point, if an application start command is inputted (step S2), and the pump 3007 again starts to operate (step S3). Thus, the application liquid is circulated in the liquid channel in a state where the negative pressure of the collection port 2005 is larger than that of supply port 2004. Then, the application roller 1001 starts to rotate clockwise as shown by the arrow in
Subsequently, the application medium feeding mechanism 1006 transfers an application medium to the interface between the application roller 1001 and the counter roller 1002, and inserts the application medium between these rollers. The inserted application medium is then transferred toward the delivery unit with rotations of the application roller 1001 and the counter roller 1002 (step S5). During this transfer, the application liquid having been applied to the outer circumferential surface of the application roller 1001 is transferred from the application roller 1001 to the application medium P as shown in
In this embodiment, as above-mentioned, the application of the application liquid by the application roller 1001 is performed, while the application liquid is circulated in the negative pressure system by driving the pomp 3007. Accordingly, in the application of the application liquid, the negative pressure of the collection port 2005 is larger than that of the supply port 2004, in the liquid retention space S. This difference of negative pressure results in a difference for an amount of the abrasion of the application roller. The amount of the abrasion of the application roller caused by the difference of the negative pressure of the collection port 2005 is larger than that of the supply port 2004.
Accordingly, in this embodiment, the supply port 2004 in which an amount of the abrasion caused by the negative pressure is relatively small is located on the transferring reference side in which a transferring frequency of the recording medium is relatively large. In addition, the collection port 2005 in which an amount of the abrasion caused by the negative pressure is relatively large is located on the non-reference side in which the transferring frequency of the recording medium is relatively small. That is, the collection port 2005 is arranged at a position relatively far from the transferring reference position as compared with a position at which the supply port 2004 is arranged. Thus, locating the supply port 2004 in which the amount of the abrasion caused by the negative pressure is small, on the side in which the amount of the abrasion caused by transferring is large, and locating the collection port 2005 in which the amount of the abrasion caused by the negative pressure is large, on the side in which the amount of the abrasion caused by transferring is small allow the left side and the right side of the application roller to relatively even up.
In
In this way, the part of an application medium P to which the liquid has been applied is transferred in the direction indicated by the arrow by the transferring force of the application roller 1001, and, at the same time, the part of the application medium P to which the liquid is not applied is transferred to the contact area between the application medium P and the application roller 1001. By performing this operation continuously or intermittently, the application liquid is applied to the entire surface of the application medium.
Incidentally, the application liquid also acts as a lubricant. Although this will be described later in detail, because the application liquid having been supplied to the surface of the roller is applied to an application medium, only a small amount of the application liquid remains on the roller after the application medium passes the roller. As a result of this, at a point where the application roller again enters the nip area of a cap (the liquid retention member 2001), the application liquid as a lubricant falls short and friction becomes large. Thereby, a paper passing portion of the application roller is abraded.
The application liquid remaining on the application roller 1001 overcomes the pressing force of the contact member 2009 of the liquid retention member 2001 against the application roller 1001, passes through the interface between the application roller 1001 and an upper edge portion 2010 of the contact member 2009, and is brought back into the liquid retention space S. The returned application liquid is mixed with the application liquid filled in the liquid retention space S.
As shown in
Finishing Step
Subsequently, after the application operation to the application medium is carried out in the above-mentioned manner, judgment is made as to whether or not the application step may be finished (step S6). In a case where the application step is not finished, the process returns to step S5, and the application operation is repeated until the application is finished on all the parts of the application medium where the application is needed. After the application step is finished, the application roller 1001 is stopped (step S7), and the pump 3007 is also caused to stop driving (step S8). Thereafter, the process proceeds to step S2, and the operations in step S2 to S8 described above are repeated if the application start command is inputted. On the other hand, if the application start command is not inputted, postprocessing, such as a collection operation for collecting the application liquid inside the liquid retention space S and the liquid channels, is performed (step S9), whereby the processes relating to the application are finished.
Note that, the abovementioned collection operation is performed in a way that the application liquid inside the application liquid retention space S and the second channel 3002 are caused to flow into the liquid storage tank 3003 by driving the pump 3007, while the atmosphere communication valve 3005 and the switching valve 3006 are opened. By carrying out this collection operation, volatilization of the application liquid from the liquid retention space S can be perfectly prevented, or at least reduced. Additionally, after the collection operation, the atmosphere communication valve 3005 is closed, and the switching valve 3006 is switched, thereby blocking communication of the first channel 3001 with the atmosphere communication port 3013. Thereby, the storage tank 3003 is separated from the atmosphere. This makes it possible to prevent or reduce volatilization of the application liquid from the storage tank 3003, and at the same time, this makes it possible to perfectly prevent or at least reduce outflow of the application liquid to the outside even if a posture of the device is inclined when the device is carried or transported.
Thus, according to the present embodiment, in the negative pressure system, the supply port is arranged at a position relatively close to the reference, and the collection port is arranged at a position relatively far from the reference. Accordingly, it is possible to disperse abrasion resulting from a negative pressure and abrasion resulting from shortage of the application liquid. That is, the abrasion due to the negative pressure can be restrained from affecting the abrasion due to the shortage or disappearance of the application liquid, which results from of the application of the application liquid to the application medium. Consequently, it is possible to disperse causes of the abrasion of the rollers, such as the application roller and the counter roller, relating to the application. Thereby, it becomes possible to reduce harmful effects on an image due to the abrasion of the rollers, for example, a harmful effect on an image due to uneven application of the application liquid.
Meanwhile, in the present embodiment, in order to restrain the abrasion of the rollers due to the negative pressure from affecting the abrasion of the rollers caused by insufficiency of the application liquid on the surfaces of the rollers, the insufficiency resulting from the application of the application liquid to the application medium, the collection port is arranged at a position relatively far from the reference point as compared with a position at which the supply port is arranged. Therefore, any positional relationship between the collection port and the supply port in relation to the reference point can be accepted as long as the above-mentioned relationship is maintained.
Note that, there is a more favorable positional relationship therebetween in consideration of sizes of application media and the like. For example, in a case where a maximum size of application media supported by the liquid application device is A3, and where a size of application media on which application is performed most frequently is A4, a more favorable positional relation therebetween is as follows. That is, in a case where an application media of the A4 size abuts on (is aligned with) the reference point, it is favorable that the collection port be arranged at a position relatively far from the reference point as compared to an end, which is opposite to the other end abutting on the reference point, of the application media.
Thus, it is preferable that the supply port is arranged on a position of the liquid retention member 2001, opposite to a position of the application roller in a direction orthogonal to the transferring direction, in which the application roller abuts medium of all size. On the other hands, it is preferable that the collection port is arranged on a position of the liquid retention member 2001, opposite to a position of the application roller in a direction orthogonal to the transferring direction, in which the application roller abuts only medium of a part of all size.
Additionally, in cases where application is performed on application media of any size, on a region on the surface of the application roller, where an application medium of a minimum size supported by the liquid application device passes, any application medium inevitably passes regardless of its size. For this reason, in a case where the application medium of the abovementioned minimum size abuts on the reference point, it is also favorable that the collection port be arranged at a position relatively far from the reference point as compared to an end, which is opposite to the other end abutting on the reference point, of the application medium.
Next, a main part of another embodiment of the present invention will be described based on
In the present embodiment, a case is assumed where a reference at the time of transfer is located at the substantial center of the application roller. In the first embodiment, only one side of the application roller is gradually shaved because a recording medium is transferred while abutting on one of end portions of the application roller. In the present embodiment, however, the reference is set at the substantial center. For this reason, the roller is not shaved on only one side, but is shaved symmetrically about the vicinity of the center which is the reference.
In this case, similarly, it is also favorable that the collection port 2005 be arranged at a position relatively far from the reference as compared to a position at which the supply port 2004 is arranged, i.e., the collection port 2005 be arranged at any one or each of both ends of the application roller 1001. If the liquid supply port 2004 is arranged in a vicinity of the center of the application roller 1001 where the reference is arranged, the collection port 2005 is arranged at any one or each of both ends of the application roller 1001. This is because, in any embodiment of the present invention, the numbers of, and formation positions respectively of the supply port 2004 and the collection port 2005 formed in the liquid retention member 2001 are not limited to the abovementioned embodiment.
For example, liquid supply ports can be arranged in both end portions inside a liquid retention space, one liquid collection port or a plurality of liquid collection ports can be formed between both of the liquid supply ports. However, in this case as well, the liquid collection port is arranged at a position farther from the reference point than a position at which the liquid supply port is arranged. Additionally, on the other hand, as shown in
Although, in the first and second embodiments, the liquid retention space S excellent in sealing property (fluid-tight state) is formed by causing the application roller 1001 to abut on the liquid retention member 2001, the present invention is not limited to this configuration. For example, the abovementioned liquid retention space may be formed by causing a chamber described in Japanese Patent Application Laid-open No. 8-058069 (1996) to abut on the circumferential surface of the application roller. That is, any member can be used as a member for forming the liquid retention space as long as the member includes the liquid supply port and the liquid collection port, forms the liquid retention space by abutting on the application roller, and can cause the application liquid to be circulated in, be supplied to, be collected from, and the like, the abovementioned space by means of a negative pressure.
(Embodiment of Inkjet Recording Apparatus)
In the inkjet recording apparatus 1, provided is a feed tray 2 on which a plurality of recording media P are stacked, and a semi lunar shaped separation roller 3 separates the recording media P stacked on the feed tray one by one, and feeds each medium to a transfer path. In the transfer path, the application roller 1001 and the counter roller 1002 constituting the liquid application means of the liquid application mechanism are disposed. The recording medium P fed from the feed tray 2 is transferred to the interface between the rollers 1001 and 1002. The application roller 1001 is caused to rotate clockwise in
As the inkjet recording apparatus, a so-called full-line type inkjet recording apparatus can be constructed, which performs the recording operation by using a long recording head which has ink-discharging nozzles arranged across the maximum width of the recording media.
The application liquid used in this embodiment is a treatment liquid for promoting the coagulation of pigment when the recording is carried out using an ink which contains pigment as a coloring material. With regard to this embodiment, the treatment liquid is used as the application liquid, so that the treatment liquid is allowed to react with the pigment as a coloring material in the ink ejected to the recording medium, to which the treatment liquid has been applied, to promote the coagulation of pigment. By promoting the coagulation of pigment, it is made possible to achieve the improvement of the recording density. In addition, it is also made possible to reduce or prevent bleeding. Needless to say, the application liquid used in the inkjet recording apparatus is not limited to the above example.
In this embodiment, with the liquid being applied to a recording medium, the recording is performed successively onto the part of the recording medium to which the application has been completed. Specifically, with regard to this embodiment, the length of the transfer path from the application roller to the recording head is less than that of the recording medium, and, when the part of the recording medium to which the liquid has been applied reaches the scanning region of the recording head, the application to other part of the recording medium is performed by the application mechanism. The liquid application and the recording are successively performed in different parts of the recording medium every time the recording medium is fed by a predetermined amount. However, when the present invention is applied to recording apparatuses, another mode can be an apparatus which performs recording onto a recording medium after application to the recording medium has been completed, as described in Japanese Patent Application Laid-open No. 2002-96452.
Additionally, in the recording apparatus in the present invention, it is possible to improve the brightness of a medium by causing the liquid application mechanism to apply liquid containing a fluorescent brightening agent. At this time, the recording means used after the liquid is applied is not limited to the inkjet recording method. The effect can be obtained also by adopting other recording methods such as the thermal-transfer method and the electrophotographic method.
In addition, a photosensitizer may be applied before recording in a recording apparatus of the silver-halide photographic type.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2005-352507, filed Dec. 6, 2005, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2005-352507 | Dec 2005 | JP | national |
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