Patent Grant
11724513
The present application is based on, and claims priority from JP Application Serial Number 2021-012852, filed Jan. 29, 2021, the disclosure of which is hereby incorporated by reference herein in its entirety.
The present disclosure relates to a liquid circulation mechanism, a liquid circulation device, and a liquid discharging apparatus including a supply flow path for supplying liquid in a liquid supply source to a liquid discharging head and a collection flow path for collecting the liquid in the liquid discharging head to the supply flow path.
For example, as in JP-A-2017-159668, in a liquid discharging apparatus including a liquid discharging head for discharging liquid, a liquid circulation mechanism is disclosed that circulates liquid for supplying the liquid to the liquid discharging head by using a supply flow path for supplying the liquid in a liquid supply source to the liquid discharging head and a collection flow path for collecting the liquid from the liquid discharging head to the supply flow path.
In such a liquid circulation mechanism, at least any one of the supply flow path and the collection flow path is provided with a pump for circulating the liquid and a pressure adjustment portion, which opens a flow path when a pressure on the liquid discharging head side is equal to a predetermined pressure. As a result, the liquid can be circulated at a predetermined flow rate.
However, in such a liquid circulation mechanism, the liquid is supplied at a constant flow rate in the supply flow path to the liquid discharging head, and the liquid is collected at a constant flow rate in the collection flow path from the liquid discharging head. Therefore, in the liquid circulation mechanism, it is desired to circulate the liquid at a flow rate according to the control status, such as a difference between the flow rate required for stable printing and the flow rate required for exhausting air bubbles.
To solve the above problems, a liquid circulation mechanism includes: a supply flow path making a liquid supply source and a liquid discharging head communicate with each other to supply liquid in the liquid supply source to the liquid discharging head; and a collection flow path making the liquid discharging head and a connection portion of the supply flow path communicate with each other to collect the liquid in the liquid discharging head to the supply flow path, in which a branch portion, a plurality of flow paths branched at the branch portion, and a merging portion, in which the plurality of flow paths are merged, are provided in at least one of the supply flow path between the connection portion and the liquid discharging head, and the collection flow path between the liquid discharging head and the connection portion, the liquid circulation mechanism, further includes: a flow path switching portion configured to switch flow paths through which the liquid flows in the plurality of flow paths; and pressure adjustment portions that are provided in the plurality of flow paths and open the flow paths when a pressure on the liquid discharging head side is equal to a predetermined pressure, and the pressure adjustment portions have different predetermined pressures for opening the flow paths in the plurality of flow paths.
A liquid circulation device that solves the above problems includes the liquid circulation mechanism described above, a pressurization portion configured to be capable of pressurizing the first storage portion, and a depressurization portion configured to capable of depressurizing the second storage portion.
A liquid discharging apparatus that solves the above problems includes the liquid circulation mechanism described above, a liquid discharging head that discharges liquid, and a carriage configured to be equipped with the liquid circulation mechanism and the liquid discharging head and capable of reciprocating in the main scanning direction.
Hereinafter, an embodiment of a liquid circulation mechanism, a liquid circulation device, and a liquid discharging apparatus will be described with reference to the drawings. In the present embodiment, the liquid circulation mechanism and the liquid circulation device are mounted on the liquid discharging apparatus that discharges liquid such as ink to a medium such as a paper. In the present embodiment, the liquid discharging apparatus is mounted on, for example, an ink jet type large format printer that discharges the ink onto long paper to print.
In the drawings, the direction of gravity is indicated by the Z axis, and the directions along the surfaces intersecting the Z axis are indicated by the X axis and the Y axis, assuming that the liquid discharging apparatus 10 is placed on a horizontal plane. The X axis and Y axis are along the horizontal plane when the X axis, Y axis, and Z axis are orthogonal to each other. In the following description, the direction along the X axis is also referred to as the width direction X, the direction along the Y axis is also referred to as the depth direction Y, and the direction along the Z axis is also referred to as the vertical direction Z.
As illustrated in
The liquid discharging apparatus 10 includes a printing portion 20. The printing portion 20 is provided in the housing 12. The printing portion 20 includes a liquid discharging head 21 and a carriage 22. The liquid discharging head 21 discharges liquid. The liquid discharging head 21 is mounted on the carriage 22.
The liquid discharging apparatus 10 includes a liquid supply source 18. The liquid supply source 18 is provided outside the housing 12. The liquid supply source 18 is a supply source for supplying the liquid to the printing portion 20. The liquid supply source 18 is, for example, a container for accommodating the liquid. The liquid supply source 18 may be a replaceable cartridge or a tank capable of replenishing with the liquid. Further, for example, the liquid supply source 18 may be provided in the housing 12 or may be provided separately from the liquid discharging apparatus 10, for example. The liquid supply source 18 includes a plurality of supply sources so as to correspond to the type of liquid discharged from the liquid discharging head 21. The liquid supply source 18 of the present embodiment includes four supply sources.
The liquid discharging apparatus 10 includes a supply flow path 19. The supply flow path 19 is a flow path for supplying the liquid from the liquid supply source 18 to the printing portion 20 in order to supply the liquid to the printing portion 20. The supply flow path 19 includes a plurality of flow paths so as to correspond to the type of liquid discharged from the liquid discharging head 21. The supply flow path 19 of the present embodiment includes four flow paths. When there is only one type of liquid discharged from the liquid discharging head 21, the liquid discharging apparatus 10 may include one supply flow path 19.
Next, the internal configuration of the liquid discharging apparatus 10 will be described with reference to
As illustrated in
The liquid discharging head 21 is attached to a lower end portion of the carriage 22. The printing portion 20 may include a plurality of liquid discharging heads 21. The liquid discharging head 21 discharges the liquid from a plurality of nozzles 21B, which are formed on a nozzle surface 21A, and prints the liquid on the medium M.
The liquid discharging apparatus 10 includes a support base 25 and a transport portion 26. The support base 25 is disposed at a position facing the liquid discharging head 21. The transport portion 26 transports the medium M in the depth direction Y. The transport portion 26 includes a first pair of transporting rollers 27A and a second pair of transporting rollers 27B. The first pair of transporting rollers 27A is positioned more upstream than the support base 25 in the depth direction Y. The second pair of transporting rollers 27B is positioned more downstream than the support base 25 in the depth direction Y. The first pair of transporting rollers 27A and the second pair of transporting rollers 27B are driven by a transporting motor 28 and rotated. The first pair of transporting rollers 27A and the second pair of transporting rollers 27B transport the medium M along a surface of the support base 25 and a surface of the guide plate 14 by rotating while interposing the medium M. In the present embodiment, the depth direction Y is also referred to as the transporting direction and the sub-scanning direction.
The liquid discharging apparatus 10 includes a liquid circulation device 30. The liquid circulation device 30 is mounted on the carriage 22. The liquid circulation device 30 is a device that supplies the liquid to the liquid discharging head 21 via the supply flow path 19 and collects the liquid from the liquid discharging head 21 to the supply flow path 19.
The liquid circulation device 30 includes an introduction pump 31. The introduction pump 31 delivers the liquid from the liquid supply source 18. The introduction pump 31 includes a suction valve 32, a positive displacement pump 33, and a discharge valve 34. The suction valve 32 is positioned more upstream than the positive displacement pump 33 in the supply direction A in the supply flow path 19. The discharge valve 34 is positioned more downstream than the positive displacement pump 33 in the supply direction A in the supply flow path 19. The suction valve 32 is configured so as to allow the flow of the liquid from upstream to downstream in the supply flow path 19 and regulate the flow of the liquid from downstream to upstream. The discharge valve 34 is configured so as to allow the flow of the liquid from upstream to downstream in the supply flow path 19 and regulate the flow of the liquid from downstream to upstream. The introduction pump 31 includes a plurality of pumps so as to correspond to the type of liquid discharged from the liquid discharging head 21. The introduction pump 31 of the present embodiment includes four pumps. When there is only one type of liquid discharged from the liquid discharging head 21, the liquid discharging apparatus 10 may include one introduction pump 31.
The liquid circulation device 30 includes the supply flow path 19. The supply flow path 19 supplies the liquid from the liquid supply source 18, which is positioned upstream in the supply direction A of the liquid, to the liquid discharging head 21, which is positioned downstream thereof. That is, the supply flow path 19 is a flow path that makes the liquid supply source 18 and the liquid discharging head 21 communicate with each other so as to supply the liquid in the liquid supply source 18 to the liquid discharging head 21.
The liquid circulation device 30 includes a collection flow path 35. The collection flow path 35 collects the liquid from the liquid discharging head 21, which is positioned upstream in the collection direction B of the liquid, to the supply flow path 19, which is positioned downstream thereof. That is, the collection flow path 35 makes the liquid discharging head 21 and the supply flow path 19 communicate with each other so as to collect the liquid in the liquid discharging head 21 to the supply flow path 19. The collection flow path 35 includes a plurality of flow paths so as to correspond to the type of liquid discharged from the liquid discharging head 21. The collection flow path 35 of the present embodiment includes four flow paths. When there is only one type of liquid discharged from the liquid discharging head 21, the liquid discharging apparatus 10 may include one collection flow path 35.
The liquid circulation device 30 includes a storage portion 40. The storage portion 40 stores the liquid. In the present embodiment, the storage portion 40 constitutes a part of the supply flow path 19. The storage portion 40 stores the liquid from the liquid supply source 18 via the supply flow path 19. In the present embodiment, the storage portion 40 constitutes a part of the collection flow path 35. The storage portion 40 stores the liquid collected from the liquid discharging head 21 via the collection flow path 35. That is, the collection flow path 35 couples the liquid discharging head 21 and the supply flow path 19 to each other via the storage portion 40. The storage portion 40 includes a plurality of storage portions so as to correspond to the type of liquid discharged from the liquid discharging head 21. The storage portion 40 of the present embodiment includes four storage portions. When there is only one type of liquid discharged from the liquid discharging head 21, the liquid discharging apparatus 10 may include one storage portion 40.
As described above, a part of the supply flow path 19 and the collection flow path 35 configures a circulation flow path 36 for circulating the liquid. The circulation flow path 36 includes a plurality of flow paths so as to correspond to the type of liquid discharged from the liquid discharging head 21. The circulation flow path 36 of the present embodiment includes four flow paths. When there is only one type of liquid discharged from the liquid discharging head 21, the liquid discharging apparatus 10 may include one circulation flow path 36.
The liquid circulation device 30 includes a pressurization pump 51, which is an example of a pressurization portion. The pressurization pump 51 makes the liquid flow in the supply direction A from the storage portion 40 toward the liquid discharging head 21 along the supply flow path 19. The pressurization pump 51 is shared with the type of liquid discharged from the liquid discharging head 21. The pressurization pump 51 of the present embodiment includes one pump.
The liquid circulation device 30 includes a depressurization pump 52, which is an example of a depressurization portion. The depressurization pump 52 makes the liquid flow in the collection direction B from the liquid discharging head 21 toward the storage portion 40 along the collection flow path 35. The depressurization pump 52 is shared with the type of liquid discharged from the liquid discharging head 21. The depressurization pump 52 of the present embodiment includes one pump.
The liquid circulation device 30 includes a pressure adjustment device 60. The pressure adjustment device 60 is mounted on the carriage 22. In particular, in the present embodiment, the pressure adjustment device 60 is provided above the liquid discharging head 21. In other words, the pressure adjustment device 60 is provided at a position along a direction orthogonal to the width direction X and overlapping the plane that passes through the liquid discharging head 21. The pressure adjustment device 60 is coupled to the upstream of the liquid discharging head 21 in the supply flow path 19 and adjusts the pressure of the liquid supplied to the liquid discharging head 21. The pressure adjustment device 60 is coupled to the downstream of the liquid discharging head 21 in the collection flow path 35 and adjusts the pressure of the liquid collected from the liquid discharging head 21. The pressure adjustment device 60 includes a plurality of storage portions so as to correspond to the type of liquid discharged from the liquid discharging head 21. The pressure adjustment device 60 of the present embodiment includes four pressure adjustment devices. When there is only one type of liquid discharged from the liquid discharging head 21, the liquid discharging apparatus 10 may include one pressure adjustment device 60.
In the present embodiment, a filter unit (not illustrated) is provided between the discharge valve 34 and the storage portion 40 in the supply flow path 19. The filter unit captures air bubbles or foreign substances in the liquid.
Next, the liquid discharging head 21 and the liquid circulation device 30 in the liquid discharging apparatus 10 will be described with reference to
As illustrated in
The liquid discharging head 21 includes a plurality of pressure chambers 92 communicating with the common liquid chamber 90. The nozzles 21B are provided corresponding to the plurality of pressure chambers 92. The pressure chamber 92 communicates with the common liquid chamber 90 and the nozzle 21B. A part of a wall surface of the pressure chamber 92 is formed by a vibrating plate 93. The common liquid chamber 90 and the pressure chamber 92 communicate with each other via a supply side communication path 94.
The liquid discharging head 21 includes a plurality of actuators 95 provided corresponding to the plurality of pressure chambers 92. The actuator 95 is provided on a surface of the vibrating plate 93 opposite to a part facing the pressure chamber 92. The actuator 95 is accommodated in an accommodation chamber 96 disposed at a position different from that of the common liquid chamber 90. The liquid discharging head 21 discharges the liquid in the pressure chamber 92 as droplets from the nozzle 21B by driving the actuator 95. The liquid discharging head 21 executes a printing process on the medium M by discharging the liquid from the nozzle 21B with respect to the medium M.
The actuator 95 of the present embodiment is constituted by a piezoelectric element that contracts when a drive voltage is applied. When the application of the drive voltage to the actuator 95 is released after the vibrating plate 93 is deformed in accordance with the contraction of the actuator 95 due to the application of the drive voltage, the liquid in the pressure chamber 92, whose volume is changed, is discharged as droplets from the nozzle 21B.
The liquid discharging head 21 includes an exhaust flow path 97. The exhaust flow path 97 is coupled to the common liquid chamber 90 and the collection flow path 35 such that the liquid inside the common liquid chamber 90 is exhausted to the outside without passing through the pressure chamber 92. As described above, the exhaust flow path 97 can exhaust the liquid, which is in the liquid discharging head 21, to the collection flow path 35 without passing through the pressure chamber 92 that communicates with the nozzle 21B. The exhaust flow path 97 may be configured to exhaust the liquid to the outside via the pressure chamber 92.
The storage portion 40 includes a first storage portion 41, a second storage portion 42, and a third storage portion 43. The first storage portion 41 is provided in the supply flow path 19. The first storage portion 41 is configured to be capable of storing the liquid supplied from the liquid supply source 18.
The collection flow path 35 includes a first collection flow path 35A, a second collection flow path 35B, and a third collection flow path 35C. The first collection flow path 35A is a flow path coupled to the second storage portion 42 from the liquid discharging head 21 side. The second collection flow path 35B is a flow path coupled to the second storage portion 42 and the third storage portion 43. The third collection flow path 35C is a flow path coupled to the third storage portion 43 and the first storage portion 41.
The second storage portion 42 is provided in the collection flow path 35. The second storage portion 42 is capable of storing the liquid collected from the liquid discharging head 21 via the first collection flow path 35A. The third storage portion 43 is provided in the collection flow path 35. The third storage portion 43 is capable of storing the liquid collected from the liquid discharging head 21 via the second collection flow path 35B. The first storage portion 41 is capable of storing the liquid collected from the liquid discharging head 21 via the third collection flow path 35C. As described above, in the present embodiment, the first storage portion 41 corresponds to an example of a connection portion of the supply flow path 19 in which the collection flow path 35 is coupled to the supply flow path 19.
The storage portion 40 includes a first check valve 44 and a second check valve 45. The first check valve 44 is provided in the second collection flow path 35B. The first check valve 44 is configured so as to allow the flow of the liquid from upstream to downstream in the collection flow path 35 and regulate the flow of the liquid from downstream to upstream. The second check valve 45 is provided in the third collection flow path 35C. The second check valve 45 is configured so as to allow the flow of the liquid from upstream to downstream in the collection flow path 35 and regulate the flow of the liquid from downstream to upstream.
The storage portion 40 includes a storage amount detection portion 46. The storage amount detection portion 46 is capable of detecting the storage amount in which the liquid is stored in the first storage portion 41. In the present embodiment, the storage amount detection portion 46 is capable of at least detecting that the storage amount of the liquid, which is stored in the first storage portion 41, is equal to or less than a first defined amount and the storage amount of the liquid, which is stored in the first storage portion 41, is equal to or less than a second defined amount. The first defined amount is a reference amount that is required for the first storage portion 41 to be replenished with the liquid. The second defined amount is a reference amount for determining whether the first storage portion 41 is replenished with the sufficient liquid stored thereof. The second defined amount is larger than the first defined amount.
In a case where the liquid is supplied from the first storage portion 41 to the liquid discharging head 21, when the storage amount of the liquid, which is stored in the first storage portion 41, is equal to the first defined amount, the first storage portion 41 is replenished with the liquid from the third storage portion 43 over a predetermined time. As a result of replenishing the first storage portion 41 with the liquid from the third storage portion 43 over the predetermined time, when the storage amount of the liquid, which is stored in the first storage portion 41, is not less than the second defined amount, the first storage portion 41 is not replenished with the liquid from the liquid supply source 18. On the other hand, as a result of replenishing the first storage portion 41 with the liquid from the third storage portion 43 over the predetermined time, when the storage amount of the liquid, which is stored in the first storage portion 41, is less than the second defined amount, the first storage portion 41 is replenished with the liquid from the liquid supply source 18.
The storage portion 40 includes a first temperature adjustment portion 47, a second temperature adjustment portion 48, and a third temperature adjustment portion 49. The first temperature adjustment portion 47 is provided in the first storage portion 41. The first temperature adjustment portion 47 adjusts the temperature so as to heat the liquid stored in the first storage portion 41. The second temperature adjustment portion 48 is provided in the second storage portion 42. The second temperature adjustment portion 48 adjusts the temperature so as to heat the liquid stored in the second storage portion 42. The third temperature adjustment portion 49 is provided in the third storage portion 43. The third temperature adjustment portion 49 adjusts the temperature so as to heat the liquid stored in the third storage portion 43. In the present embodiment, each temperature adjustment portions 47 to 49 is configured to transmit the heat, which is generated by a heater, to the liquid in each storage portion via a metal plate, for example, by operating the heater, but the present disclosure is not limited to this. The heater and the metal plate are provided on a wall surface of each storage portion and may be integrally configured with each storage portion, and the space can be saved. In the present embodiment, the first temperature adjustment portion 47, the second temperature adjustment portion 48, and the third temperature adjustment portion 49 correspond to an example of a heating portion.
The liquid circulation device 30 includes a circulation device 50. The circulation device 50 includes a pressurization pump 51, a depressurization pump 52, a pressurization switching portion 53, and a depressurization switching portion 54.
The pressurization switching portion 53 is coupled to the pressurization pump 51 via a flow path 38A. The pressurization switching portion 53 is configured to be capable of being coupled to the first storage portion 41 via a flow path 38B. The pressurization switching portion 53 is configured to be capable of being coupled to the third storage portion 43 via a flow path 38C. The pressurization switching portion 53 can switch between coupling the pressurization pump 51 and the first storage portion 41 or coupling the pressurization pump 51 and the third storage portion 43 according to an instruction of a control portion 100 described later. That is, the pressurization switching portion 53 can switch a target to be pressurized by the pressurization pump 51 according to the instruction of the control portion 100. The pressurization switching portion 53 is shared with the type of liquid discharged from the liquid discharging head 21. The pressurization switching portion 53 of the present embodiment includes one switching portion.
The depressurization switching portion 54 is coupled to the depressurization pump 52 via a flow path 38D. The depressurization switching portion 54 is configured to be capable of being coupled to the second storage portion 42 via the flow path 38E. The depressurization switching portion 54 is configured to be capable of being coupled to the third storage portion 43 via a flow path 38F. The depressurization switching portion 54 can switch between coupling the depressurization pump 52 and the second storage portion 42 or coupling the depressurization pump 52 and the second storage portion 42 according to the instruction of the control portion 100. That is, the depressurization switching portion 54 can switch a target to be depressurized by the depressurization pump 52 according to the instruction of the control portion 100. The depressurization switching portion 54 is shared with the type of liquid discharged from the liquid discharging head 21. The depressurization switching portion 54 of the present embodiment includes one switching portion.
In the present embodiment, the flow path 38A is constituted by one flow path and is shared with the type of liquid discharged from the liquid discharging head 21. The flow path 38B branches from one flow path to a plurality of flow paths, and the plurality of branched flow paths are coupled to a plurality of first storage portions 41, respectively. The flow path 38C branches from one flow path to a plurality of flow paths, and the plurality of branched flow paths are coupled to a plurality of third storage portions 43, respectively. The flow path 38D is constituted by one flow path and is shared with the type of liquid discharged from the liquid discharging head 21. The flow path 38E branches from one flow path to a plurality of flow paths, and the plurality of branched flow paths are coupled to a plurality of second storage portions 42, respectively. The flow path 38F branches from one flow path to a plurality of flow paths, and the plurality of branched flow paths are coupled to a plurality of third storage portions 43, respectively.
In the present embodiment, a circulation control state, in which the pressurization switching portion 53 and the depressurization switching portion 54 are controlled according to the instruction of the control portion 100, includes a first circulation control state and a second circulation control state.
As illustrated in
When the first storage portion 41 is pressurized by the pressurization pump 51, the flow of the liquid stored in the first storage portion 41 to the third collection flow path 35C is regulated by the second check valve 45. Therefore, the liquid stored in the first storage portion 41 flows to the liquid discharging head 21 side along the supply direction A in the supply flow path 19.
When the third storage portion 43 is depressurized by the depressurization pump 52, the flow of the liquid stored in the first storage portion 41 to the third collection flow path 35C is regulated by the second check valve 45. Therefore, the liquid stored in the second storage portion 42 flows to the third storage portion 43 along the collection direction B via the second collection flow path 35B.
On the other hand, as illustrated in
When the second storage portion 42 is depressurized by the depressurization pump 52, the flow of the liquid stored in the third storage portion 43 to the second collection flow path 35B is regulated by the first check valve 44. Therefore, the liquid from the liquid discharging head 21 flows to the second storage portion 42 along the collection direction B via the first collection flow path 35A.
When the third storage portion 43 is pressurized by the pressurization pump 51, the flow of the liquid stored in the third storage portion 43 to the second collection flow path 35B is regulated by the first check valve 44. Therefore, the liquid stored in the third storage portion 43 flows to the first storage portion 41 along the collection direction B in the third collection flow path 35C.
In the present embodiment, the first check valve 44, the third storage portion 43, and the second check valve 45 constitute a liquid feeding portion 39. By switching the circulation control state between the first circulation control state and the second circulation control state, the liquid feeding portion 39 delivers the liquid from the second storage portion 42 to the first storage portion 41 in response to the drive of the circulation device 50.
As illustrated in
The pressure adjustment device 60 includes a positive pressure adjustment portion 63 and a positive pressure opening/closing valve 64. The positive pressure adjustment portion 63 includes a first positive pressure adjustment portion 63A and a second positive pressure adjustment portion 63B. The positive pressure opening/closing valve 64 includes a first positive pressure opening/closing valve 64A and a second positive pressure opening/closing valve 64B.
The first positive pressure opening/closing valve 64A is provided on the supply branch portion 61A side in the first positive pressure supply flow path 62A. The first positive pressure opening/closing valve 64A is an opening/closing valve configured to be capable of opening/closing the first positive pressure supply flow path 62A according to the instruction of the control portion 100.
The second positive pressure opening/closing valve 64B is provided on the supply branch portion 61A side in the second positive pressure supply flow path 62B. The second positive pressure opening/closing valve 64B is an opening/closing valve configured to be capable of opening/closing the second positive pressure supply flow path 62B according to the instruction of the control portion 100.
As described above, in the present embodiment, the positive pressure opening/closing valve 64 is configured to be capable of switching the flow paths through which the liquid flows in the first positive pressure supply flow path 62A and the second positive pressure supply flow path 62B in the supply flow path 19. In the present embodiment, the positive pressure opening/closing valve 64 includes the first positive pressure opening/closing valve 64A and the second positive pressure opening/closing valve 64B provided in each of the first positive pressure supply flow path 62A and the second positive pressure supply flow path 62B in the supply flow path 19.
In the first positive pressure supply flow path 62A, the first positive pressure adjustment portion 63A is provided more downstream than the first positive pressure opening/closing valve 64A in the supply direction A. The first positive pressure adjustment portion 63A is an opening/closing valve that opens the first positive pressure supply flow path 62A when the pressure on the liquid discharging head 21 side becomes a first positive pressure. In the present embodiment, the first positive pressure corresponds to, for example, 5.64 kPa, but the present disclosure is not limited to this.
In the second positive pressure supply flow path 62B, the second positive pressure adjustment portion 63B is provided more downstream than the second positive pressure opening/closing valve 64B in the supply direction A. The second positive pressure adjustment portion 63B is an opening/closing valve that opens the second positive pressure supply flow path 62B when the pressure on the liquid discharging head 21 side becomes a second positive pressure. In the present embodiment, the second positive pressure is higher than the first positive pressure, for example, 31.23 kPa is applicable, but the present disclosure is not limited to this.
As described above, in the present embodiment, the first positive pressure adjustment portion 63A and the second positive pressure adjustment portion 63B are a plurality of positive pressure adjustment portions 63 that open the flow path when the pressure on the liquid discharging head 21 side is lower than the predetermined positive pressure. In the present embodiment, the first positive pressure adjustment portion 63A and the second positive pressure adjustment portion 63B have different predetermined positive pressures for opening the flow paths in each of the first positive pressure supply flow path 62A and the second positive pressure supply flow path 62B.
The pressure adjustment device 60 includes a collection branch portion 66A, a first negative pressure collection flow path 67A, a second negative pressure collection flow path 67B, and a collection merging portion 66B, as the collection flow path 35. The collection branch portion 66A is provided on the liquid discharging head 21 side in the collection flow path 35. The collection branch portion 66A branches the collection flow path 35 into the first positive pressure supply flow path 62A and the second positive pressure supply flow path 62B. The collection merging portion 66B is provided on the second storage portion 42 side in the collection flow path 35. The collection merging portion 66B merges the first negative pressure collection flow path 67A and the second negative pressure collection flow path 67B. As described above, the collection branch portion 66A, the first negative pressure collection flow path 67A, the second negative pressure collection flow path 67B, and the collection merging portion 66B are provided between the liquid discharging head 21 and the first storage portion 41 in the collection flow path 35.
The pressure adjustment device 60 includes a negative pressure adjustment portion 68 and a negative pressure opening/closing valve 69. The negative pressure adjustment portion 68 includes a first negative pressure adjustment portion 68A and a second negative pressure adjustment portion 68B. The negative pressure opening/closing valve 69 includes a first negative pressure opening/closing valve 69A and a second negative pressure opening/closing valve 69B.
The first negative pressure opening/closing valve 69A is provided on the collection branch portion 66A side in the first negative pressure collection flow path 67A. The first negative pressure opening/closing valve 69A is an opening/closing valve configured to be capable of opening/closing the first negative pressure collection flow path 67A according to the instruction of the control portion 100.
The second negative pressure opening/closing valve 69B is provided on the collection branch portion 66A side in the second negative pressure collection flow path 67B. The second negative pressure opening/closing valve 69B is an opening/closing valve configured to be capable of opening/closing the second negative pressure collection flow path 67B according to the instruction of the control portion 100.
As described above, in the present embodiment, the negative pressure opening/closing valve 69 is configured to be capable of switching the flow paths through which the liquid flows in the first negative pressure collection flow path 67A and the second negative pressure collection flow path 67B in the collection flow path 35. In the present embodiment, the negative pressure opening/closing valve 69 includes the first negative pressure opening/closing valve 69A and the second negative pressure opening/closing valve 69B provided in each of the first negative pressure collection flow path 67A and the second negative pressure collection flow path 67B in the collection flow path 35.
In the first negative pressure collection flow path 67A, the first negative pressure adjustment portion 68A is provided more upstream than the first negative pressure opening/closing valve 69A in the collection direction B. The first negative pressure adjustment portion 68A is an opening/closing valve that opens the first negative pressure collection flow path 67A when the pressure on the liquid discharging head 21 side becomes a first negative pressure. In the present embodiment, the first negative pressure corresponds to, for example, −2.76 kPa, but the present disclosure is not limited to this.
In the second negative pressure collection flow path 67B, the second negative pressure adjustment portion 68B is provided more upstream than the second negative pressure opening/closing valve 69B in the collection direction B. The second negative pressure adjustment portion 68B is an opening/closing valve that opens the second negative pressure collection flow path 67B when the pressure on the liquid discharging head 21 side becomes a second negative pressure. In the present embodiment, the second negative pressure is lower than the first positive pressure, for example, −8.27 kPa is applicable, but the present disclosure is not limited to this.
In the present embodiment, the supply flow path 19, the storage portion 40, the pressure adjustment device 60, and the collection flow path 35 function as the liquid circulation mechanism 37. The liquid circulation device 30 includes a liquid circulation mechanism 37.
In the present embodiment, at least any one of the supply branch portion 61A and the collection branch portion 66A corresponds to an example of the branch portion. In the present embodiment, at least any one of the first positive pressure supply flow path 62A and the second positive pressure supply flow path 62B as the supply flow path 19, and the first negative pressure collection flow path 67A and second negative pressure collection flow path 67B as the collection flow path 35, corresponds to an example of a plurality of flow paths. In the present embodiment, at least any one of the supply merging portion 61B and the collection merging portion 66B corresponds to an example of the merging portion.
In the present embodiment, the positive pressure opening/closing valve 64 and the negative pressure opening/closing valve 69 correspond to an example of the flow path switching portion. In the present embodiment, the positive pressure opening/closing valve 64 corresponds to an example of the first flow path switching portion. That is, the flow path switching portion includes the first flow path switching portion. In the present embodiment, the negative pressure opening/closing valve 69 corresponds to an example of the second flow path switching portion. That is, the flow path switching portion includes the second flow path switching portion.
Next, each pressure adjustment portion of the pressure adjustment device 60 will be described with reference to
As illustrated in
At least a part of the wall surface of the liquid outflow portion 75 is constituted by the diaphragm 76. The diaphragm 76 receives the pressure of the liquid in the liquid outflow portion 75 on a first surface 76A which is an inner surface of the liquid outflow portion 75. The diaphragm 76 receives the atmospheric pressure on a second surface 76B, which is an outer surface of the liquid outflow portion 75. Therefore, the diaphragm 76 is displaced according to the pressure in the liquid outflow portion 75. The volume of the liquid outflow portion 75 changes due to the displacement of the diaphragm 76. The liquid inflow portion 74 and the liquid outflow portion 75 communicate with each other by a communication path 77.
The pressure adjustment mechanism 71 includes a pressure adjustment opening/closing valve 78. The pressure adjustment opening/closing valve 78 is capable of switching between a valve closed state in which the liquid inflow portion 74 and the liquid outflow portion 75 are blocked in the communication path 77, and a valve open state in which the liquid inflow portion 74 and the liquid outflow portion 75 communicate with each other. The pressure adjustment opening/closing valve 78 includes a valve portion 78A and a pressure receiving portion 78B. The valve portion 78A is configured to be capable of blocking the communication path 77. The pressure receiving portion 78B receives the pressure from the diaphragm 76. The pressure adjustment opening/closing valve 78 is moved when the pressure receiving portion 78B is pressed by the diaphragm 76. That is, the pressure receiving portion 78B also functions as a moving member that is capable of moving in a state in contact with the diaphragm 76 that is displaced in a direction for reducing the volume of the liquid outflow portion 75.
A pressing member 79 is provided in the liquid inflow portion 74. The pressing member 79 presses the pressure adjustment opening/closing valve 78 in a direction for closing the valve. The state of pressure adjustment opening/closing valve 78 is changed from the valve closed state to the valve open state when the pressure applied to the first surface 76A is lower than the pressure applied to the second surface 76B, and a difference between the pressure applied to the first surface 76A and the pressure applied to the second surface 76B is equal to or larger than a predetermined value. As the predetermined value of the first positive pressure adjustment portion 63A, for example, 5.64 kPa is applicable as the first positive pressure.
The predetermined value is a value determined according to the pressing force of the pressing member 79, the force required to displace the diaphragm 76, the sealing load that is the pressing force required to block the communication path 77 by the valve portion 78A, the pressure in the liquid inflow portion 74 acting on the surface of the valve portion 78A, and the pressure in the liquid outflow portion 75. That is, the larger the pressing force of the pressing member 79, the larger the predetermined value for changing the state from the valve closed state to the valve open state.
In the present embodiment, when the pressure adjustment opening/closing valve 78 is in the valve closed state in the pressure adjustment mechanism 71, the pressure of the liquid on the upstream of the pressure adjustment mechanism 71 is normally set to the positive pressure by the pressurization pump 51. Specifically, when the pressure adjustment opening/closing valve 78 is in the valve closed state, the pressure of the liquid inflow portion 74 and the liquid positioned more upstream than the liquid inflow portion 74 are normally set to the positive pressure by the pressurization pump 51.
In the present embodiment, when the pressure adjustment opening/closing valve 78 is in the valve closed state in the pressure adjustment mechanism 71, the pressure of the liquid on the downstream of the pressure adjustment mechanism 71 is normally set to the positive pressure by the diaphragm 76. Specifically, when the pressure adjustment opening/closing valve 78 is in the valve closed state, the pressure of the liquid outflow portion 75 and the liquid positioned more downstream than the liquid outflow portion 75 are normally set to the positive pressure by the diaphragm 76.
When the liquid discharging head 21 discharges the liquid, the liquid accommodated in the liquid outflow portion 75 is supplied to the liquid discharging head 21 via the supply flow path 19. In this case, the pressure in the liquid outflow portion 75 decreases. As a result, when a difference between the pressure applied to the first surface 76A and the pressure applied to the second surface 76B in the diaphragm 76 is equal to or larger than the predetermined value, the diaphragm 76 bends and deforms in a direction for reducing the volume of the liquid outflow portion 75. When the pressure receiving portion 78B is moved by being pressed in accordance with the deformation of the diaphragm 76, the state of the pressure adjustment opening/closing valve 78 becomes the valve open state.
When the pressure adjustment opening/closing valve 78 is in the valve open state, the liquid in the liquid inflow portion 74 is pressurized by the pressurization pump 51, so that the liquid is supplied from the liquid inflow portion 74 to the liquid outflow portion 75. As a result, the pressure inside the liquid outflow portion 75 rises. When the pressure in the liquid outflow portion 75 rises, the diaphragm 76 is deformed so as to increase the volume of the liquid outflow portion 75. When the difference between the pressure applied to the first surface 76A and the pressure applied to the second surface 76B in the diaphragm 76 is smaller than the predetermined value, the state of the pressure adjustment opening/closing valve 78 is changed from the valve open state to the valve closed state. As a result, the pressure adjustment opening/closing valve 78 hinders the flow of the liquid flowing from the liquid inflow portion 74 toward the liquid outflow portion 75.
As described above, the pressure adjustment mechanism 71 adjusts the pressure in the liquid discharging head 21 which is the back pressure of the nozzle 21B by adjusting the pressure of the liquid supplied to the liquid discharging head 21 by the displacement of the diaphragm 76.
The first positive pressure adjustment portion 63A includes a pressing mechanism 72. The pressing mechanism 72 presses the pressure adjustment mechanism 71 via the diaphragm 76. The pressing mechanism 72 includes a presser member 72A.
The presser member 72A is formed so as to have a bottomed cylindrical shape, for example. The presser member 72A forms an air chamber 72B. The air chamber 72B covers the second surface 76B of the diaphragm 76. The air chamber 72B is configured to communicate with the atmosphere through an insertion hole 72C formed in a bottom portion of the presser member 72A. The pressure in the air chamber 72B is defined as the atmospheric pressure. Therefore, the atmospheric pressure acts on the second surface 76B of the diaphragm 76.
The pressing mechanism 72 includes a pressing member 72D. The pressing member 72D is disposed in the air chamber 72B. The pressing member 72D presses the second surface 76B side of the diaphragm 76. The pressing member 72D presses the diaphragm 76 in a direction for reducing the volume of the liquid outflow portion 75. At this time, the pressing member 72D presses a part of the diaphragm 76 that the pressure receiving portion 78B contacts. The area of the part of the diaphragm 76 that the pressure receiving portion 78B contacts is larger than the cross-sectional area of the communication path 77.
In the pressure adjustment opening/closing valve 78, as a force in the valve closing direction, the pressing force of the pressing member 79 and the force due to the liquid pressure applied to the first surface 76A of the diaphragm 76 are mainly generated. Further, in the pressure adjustment opening/closing valve 78, as a force in the valve opening direction, the pressing force of the pressing member 72D and the force due to the atmospheric pressure applied to the second surface 76B of the diaphragm 76 are mainly generated. Regarding the positive pressure that is the set pressure when the first positive pressure adjustment portion 63A is open when the liquid pressure in the liquid outflow portion 75 is lower than the positive pressure of the set pressure, the pressing force (energizing force) of the pressing members 79 and 72D is set such that the force in the valve opening direction exceeds the force in the valve closing direction. In the present embodiment, the second positive pressure adjustment portion 63B has basically the same configuration as the first positive pressure adjustment portion 63A but, for example, the energizing force of the pressing member 79 that determines the positive pressure to open the valve is different.
As illustrated in
At least a part of the wall surface of the liquid inflow portion 84 is constituted by the diaphragm 86. The diaphragm 86 receives the pressure of the liquid in the liquid inflow portion 84 on a first surface 86A which is an inner surface of the liquid inflow portion 84. The diaphragm 86 receives the atmospheric pressure on a second surface 86B, which is an outer surface of the liquid inflow portion 84. Therefore, the diaphragm 86 is displaced according to the pressure in the liquid inflow portion 84. The volume of the liquid inflow portion 85 changes due to the displacement of the diaphragm 86. The liquid inflow portion 84 and the liquid outflow portion 85 communicate with each other by the communication path 87.
The diaphragm 86 includes a pressure adjustment opening/closing valve portion 86C. The pressure adjustment opening/closing valve portion 86C is capable of switching between a valve closed state in which the liquid inflow portion 84 and the liquid outflow portion 85 are blocked in the communication path 87, and a valve open state in which the liquid inflow portion 84 and the liquid outflow portion 85 communicate with each other. The pressure adjustment opening/closing valve portion 86C is configured to be capable of blocking the communication path 87. The pressure adjustment opening/closing valve portion 86C is moved when the diaphragm 86 is displaced.
A pressing member 89 is provided in the liquid inflow portion 84. The pressing member 89 presses the pressure adjustment opening/closing valve portion 86C in a direction for opening the valve. The state of pressure adjustment opening/closing valve portion 86C is changed from the valve closed state to the valve open state when the pressure applied to the first surface 86A is higher than the pressure applied to the second surface 86B, and a difference between the pressure applied to the first surface 86A and the pressure applied to the second surface 86B is equal to or larger than the predetermined value. As the predetermined value of the first positive pressure adjustment portion 63A, for example, −2.76 kPa is applicable as the first negative pressure.
The predetermined value is a value determined according to the pressing force of the pressing member 89, the force required to displace the diaphragm 86, the sealing load that is the pressing force required to block the communication path 87 by the pressure adjustment opening/closing valve portion 86C, the pressure in the liquid inflow portion 84 acting on the surface of the pressure adjustment opening/closing valve portion 86C, and the pressure in the liquid outflow portion 85. That is, the smaller the pressing force of the pressing member 89, the larger the predetermined value for changing the state from the valve closed state to the valve open state.
In the present embodiment, when the pressure adjustment opening/closing valve portion 86C is in the valve closed state in the pressure adjustment mechanism 81, the pressure of the liquid on the downstream of the pressure adjustment mechanism 81 is normally set to the negative pressure by the depressurization pump 52. Specifically, when the pressure adjustment opening/closing valve portion 86C is in the valve closed state, the pressure of the liquid in the liquid outflow portion 85 and the pressure of the liquid positioned more downstream than the liquid outflow portion 85 are normally set to the negative pressure by the depressurization pump 52.
In the present embodiment, when the pressure adjustment opening/closing valve portion 86C is in the valve closed state in the pressure adjustment mechanism 81, the pressure of the liquid on the upstream of the pressure adjustment mechanism 81 is normally set to the negative pressure by the diaphragm 86. Specifically, when the pressure adjustment opening/closing valve portion 86C is in the valve closed state, the pressure of the liquid in the liquid inflow portion 84 and the pressure of the liquid positioned more upstream than the liquid inflow portion 84 are normally set to the negative pressure by the diaphragm 86.
When the liquid is collected from the liquid discharging head 21, the liquid from the liquid discharging head 21 is collected in the liquid inflow portion 84. In this case, the pressure in the liquid inflow portion 84 rises. As a result, when a difference between the pressure applied to the first surface 86A and the pressure applied to the second surface 86B in the diaphragm 86 is equal to or larger than the predetermined value, the diaphragm 86 bends and deforms in a direction for increasing the volume of the liquid inflow portion 84. The state of the pressure adjustment opening/closing valve portion 86C becomes the valve open state in accordance with the deformation of the diaphragm 86.
When the pressure adjustment opening/closing valve portion 86C is in the valve open state, the liquid in the liquid outflow portion 85 is depressurized by the depressurization pump 52, so that the liquid is collected from the liquid inflow portion 84 to the liquid outflow portion 85. As a result, the pressure in the liquid inflow portion 84 decreases. When the pressure in the liquid inflow portion 84 decreases, the diaphragm 86 deforms so as to reduce the volume of the liquid inflow portion 84. When the difference between the pressure applied to the first surface 86A and the pressure applied to the second surface 86B in the diaphragm 86 is smaller than the predetermined value, the state of the pressure adjustment opening/closing valve portion 86C is changed from the valve open state to the valve closed state. As a result, the pressure adjustment opening/closing valve portion 86C hinders the flow of the liquid flowing from the liquid inflow portion 84 toward the liquid outflow portion 85.
As described above, the pressure adjustment mechanism 81 adjusts the pressure in the liquid discharging head 21 which is the back pressure of the nozzle 21B by adjusting the pressure of the liquid collected from the liquid discharging head 21 by the displacement of the diaphragm 86.
The first negative pressure adjustment portion 68A includes a pressing mechanism 82. The pressing mechanism 82 presses the pressure adjustment mechanism 81 via the diaphragm 86. The pressing mechanism 82 includes a presser member 82A. The presser member 82A is formed so as to have a bottomed cylindrical shape, for example. The presser member 82A forms an air chamber 82B. The air chamber 82B covers the second surface 86B of the diaphragm 86. The air chamber 82B is configured so as to communicate with the atmosphere through an insertion hole 82C formed in the bottom portion of the presser member 82A. The pressure in the air chamber 82B is defined as the atmospheric pressure. Therefore, the atmospheric pressure acts on the second surface 86B of the diaphragm 86.
In the diaphragm 86, as a force in the valve closing direction of the pressure adjustment opening/closing valve portion 86C, the force due to the application of the atmospheric pressure to the second surface 86B of the diaphragm 86 and the force from the liquid outflow portion 85 side in the pressure adjustment opening/closing valve portion 86C of the diaphragm 86 are mainly generated. Further, in the diaphragm 86, as a force in the valve opening direction of the pressure adjustment opening/closing valve portion 86C, the pressing force of the pressing member 89 and the force due to the liquid pressure applied to the first surface 86A of the diaphragm 86 are mainly generated. Regarding the negative pressure that is the set pressure when the first negative pressure adjustment portion 68A is open when the liquid pressure in the liquid inflow portion 84 is higher than the negative pressure of the set pressure, the pressing force (energizing force) of the pressing member 89 is set such that the force in the valve opening direction exceeds the force in the valve closing direction. In the present embodiment, the second negative pressure adjustment portion 68B has basically the same configuration as the first negative pressure adjustment portion 68A but, for example, the energizing force of the pressing member 89 that determines the negative pressure to open the valve is different.
As illustrated in
The cap mechanism 151 caps the nozzle 21B by contacting the cap 153 with the nozzle surface 21A of the liquid discharging head 21 during the non-recording. Further, the cap 153 also serves as a liquid receiving portion that receives the liquid discharged from the nozzle 21B of the liquid discharging head 21 by flushing. The flushing is an operation of discharging liquid unrelated to printing from the nozzle 21B for the purpose of preventing and eliminating clogging or the like of the nozzle 21B. The cap 153 is formed in a box shape having an opening 154 that opens toward a moving area of the carriage 22. When the flushing is executed, the liquid discharging head 21 discharges the liquid toward the opening 154 of the cap 153.
The wiping mechanism 152 is configured to wipe the nozzle surface 21A in a state where the liquid discharging head 21 is positioned above the wiping mechanism 152. The wiping is an operation of wiping the nozzle surface 21A in order to remove foreign substances such as liquid and dust adhering to the nozzle surface 21A. The wiping mechanism 152 wipes the nozzle surface 21A by a wiping portion 155.
Next, the electrical configuration of the liquid discharging apparatus 10 will be described with reference to
As illustrated in
The control portion 100 includes a CPU and a memory portion. The CPU is an arithmetic processing device that executes a predetermined arithmetic processing. The memory portion is a memory device to which an area for storing a CPU program or a work area can be allocated. The memory portion has a memory device such as RAM or EEPROM. The CPU performs various controls of the liquid discharging apparatus 10 according to a program stored in the memory portion.
The control portion 100 is coupled to the operation panel 17 and the storage amount detection portion 46. The control portion 100 performs various controls based on signals from the operation panel 17 and the storage amount detection portion 46. The control portion 100 is coupled to the liquid discharging head 21, the carriage motor 24, transporting motor 28, and the maintenance device 150. The control portion 100 performs various controls by transmitting control signals to the liquid discharging head 21, the carriage motor 24, the transporting motor 28, and the maintenance device 150. The control portion 100 is coupled to the positive displacement pump 33, the pressurization pump 51, the depressurization pump 52, the temperature adjustment portions 47 to 49, the pressurization switching portion 53, the depressurization switching portion 54, the positive pressure opening/closing valve 64, and the negative pressure opening/closing valve 69. The control portion 100 performs various controls by transmitting the control signals to the positive displacement pump 33, the pressurization pump 51, the depressurization pump 52, the temperature adjustment portions 47 to 49, the pressurization switching portion 53, the depressurization switching portion 54, the positive pressure opening/closing valve 64, and the negative pressure opening/closing valve 69.
In the present embodiment, the control portion 100 controls the circulation control state. Specifically, when performing the circulation control, the control portion 100 drives the pressurization pump 51 and the depressurization pump 52. Thereafter, the control portion 100 controls the circulation control state to the first circulation control state.
In the first circulation control state, the control portion 100 controls the pressurization switching portion 53 such that the pressurization pump 51 and the first storage portion 41 communicate with each other without communicating the pressurization pump 51 and the third storage portion 43 with each other. In the first circulation control state, the control portion 100 controls the depressurization switching portion 54 such that the depressurization pump 52 and the third storage portion 43 communicate with each other without communicating the depressurization pump 52 and the second storage portion 42 with each other.
As a result, as illustrated in
In the first circulation control state, the control portion 100 determines whether or not the storage amount of the liquid, which is stored in the first storage portion 41, is equal to the first defined amount, based on the signal from the storage amount detection portion 46. When the control portion 100 determines that the storage amount of liquid, which is stored in the first storage portion 41, is not equal to the first defined amount, the control portion 100 controls the state to the first circulation control state continuously. On the other hand, when the control portion 100 determines that the storage amount of liquid, which is stored in the first storage portion 41, is equal to the first defined amount, the control portion 100 controls the state to the second circulation control state.
In the second circulation control state, the control portion 100 controls the pressurization switching portion 53 such that the pressurization pump 51 and the third storage portion 43 communicate with each other without communicating the pressurization pump 51 and the first storage portion 41 with each other. In the second circulation control state, the control portion 100 controls the depressurization switching portion 54 such that the depressurization pump 52 and the second storage portion 42 communicate with each other without communicating the depressurization pump 52 and the third storage portion 43 with each other.
As a result, as illustrated in
In the second circulation control state, the control portion 100 determines whether or not the storage amount of the liquid, which is stored in the first storage portion 41, is less than the second defined amount, based on the signal from the storage amount detection portion 46 after the lapse of the predetermined time. When the control portion 100 determines that the storage amount of liquid, which is stored in the first storage portion 41, is not less than the second defined amount, the control portion 100 controls the state to the first circulation control state. On the other hand, when the control portion 100 determines that the storage amount of liquid, which is stored in the first storage portion 41, is less than the second defined amount, the control portion 100 drives the positive displacement pump 33 over the predetermined time and replenishes the first storage portion 41 with the liquid from the liquid supply source 18 via the supply flow path 19.
As a result, even when the first storage portion 41 cannot be sufficiently replenished with the liquid from the third storage portion 43, the control portion 100 can replenish the first storage portion 41 with the liquid from the liquid supply source 18 via the supply flow path 19.
In the present embodiment, the control portion 100 controls the first positive pressure opening/closing valve 64A, the second positive pressure opening/closing valve 64B, the first negative pressure opening/closing valve 69A, and the second negative pressure opening/closing valve 69B depending on a control status of the liquid discharging apparatus 10.
The content of the control executed by the control portion 100 will be described with reference to
As illustrated in
Next, as the control status of the liquid discharging apparatus 10, the control portion 100 performs a high speed circulation control when the power is turned on and when returning from sleep. In the high speed circulation control, the control portion 100 controls so as to open the second positive pressure opening/closing valve 64B and the second negative pressure opening/closing valve 69B and close the first positive pressure opening/closing valve 64A and the first negative pressure opening/closing valve 69A.
Next, as the control status of the liquid discharging apparatus 10, the control portion 100 performs a nozzle air exhaust circulation control when an air bubble exhaust is performed from the nozzle 21B. When the air bubble exhaust is performed from the nozzle 21B, the control portion 100 discharges the liquid in the liquid discharging head 21 at a high speed. In the nozzle air exhaust circulation control, the control portion 100 controls so as to open the second positive pressure opening/closing valve 64B and close the first positive pressure opening/closing valve 64A, the first negative pressure opening/closing valve 69A, and the second negative pressure opening/closing valve 69B.
Next, when performing the wiping of the nozzle surface 21A, the control portion 100 performs a wiping circulation control. In the wiping circulation control, the control portion 100 controls so as to close the first positive pressure opening/closing valve 64A, the second positive pressure opening/closing valve 64B, the first negative pressure opening/closing valve 69A, and the second negative pressure opening/closing valve 69B.
Finally, as the control status of the liquid discharging apparatus 10, the control portion 100 performs a neglected circulation control during the neglecting time, which is not the control status described above. In the neglected circulation control, the control portion 100 controls so as to open the first negative pressure opening/closing valve 69A and close the first positive pressure opening/closing valve 64A, the second positive pressure opening/closing valve 64B, and second negative pressure opening/closing valve 69B.
The operation of the present embodiment will be described.
First, as illustrated in
As illustrated in
In the second circulation control state, the circulation control state is controlled to be the first circulation control state when the storage amount of liquid, which is stored in the first storage portion 41, is not less than the second defined amount after the lapse of the predetermined time. As described above, by repeatedly switching and controlling the first circulation control state and the second circulation control state, the liquid to be supplied to the liquid discharging head 21 can be circulated.
On the other hand, when the storage amount of liquid, which is stored in the first storage portion 41, is less than the second defined amount, the positive displacement pump 33 is driven over the predetermined time and the first storage portion 41 is replenished with the liquid from the liquid supply source 18 via the supply flow path 19. As a result, even when the first storage portion 41 cannot be sufficiently replenished with the liquid from the third storage portion 43, the first storage portion 41 can be replenished with the liquid from the liquid supply source 18 via the supply flow path 19.
Further, in the pressure adjustment device 60, the first positive pressure opening/closing valve 64A, the second positive pressure opening/closing valve 64B, the first negative pressure opening/closing valve 69A, and the second negative pressure opening/closing valve 69B are controlled depending on the control status of the liquid discharging apparatus 10.
Specifically, when the printing is performed, the first positive pressure opening/closing valve 64A is open in the supply flow path 19, and the first negative pressure opening/closing valve 69A is open in the collection flow path 35. When the first positive pressure opening/closing valve 64A is open, the pressure on the liquid discharging head 21 side becomes the first positive pressure in the first positive pressure adjustment portion 63A, and then the first positive pressure adjustment portion 63A is open. As a result, the liquid flows in the supply flow path 19 in a state where the first positive pressure is received. When the first negative pressure opening/closing valve 69A is open, the pressure on the liquid discharging head 21 side becomes the first negative pressure in the first negative pressure adjustment portion 68A, and then the first negative pressure adjustment portion 68A is open. As a result, the liquid flows in the collection flow path 35 in a state where the first negative pressure is received.
Next, when the power is turned on and when returning from sleep, the second positive pressure opening/closing valve 64B is open in the supply flow path 19, and the second negative pressure opening/closing valve 69B is open in the collection flow path 35. When the second positive pressure opening/closing valve 64B is open, the pressure on the liquid discharging head 21 side becomes the second positive pressure in the second positive pressure adjustment portion 63B, and then the second positive pressure adjustment portion 63B is open. As a result, the liquid flows in the supply flow path 19 in a state where the second positive pressure is received. When the second negative pressure opening/closing valve 69B is open, the pressure on the liquid discharging head 21 side becomes the second negative pressure in the second negative pressure adjustment portion 68B, and then the second negative pressure adjustment portion 68B is open. As a result, the liquid flows in the collection flow path 35 in a state where the second negative pressure is received.
The second positive pressure is larger than the first positive pressure. The second negative pressure is larger in absolute value than the first negative pressure. When the power is turned on and when returning from sleep, there is a higher possibility that air bubbles are generated in the supply flow path 19 and the collection flow path 35 than in the normal case. When the power is turned on and when returning from sleep, there is a higher possibility that pigments and the like settle in the supply flow path 19 and the collection flow path 35 than in the normal case. Therefore, when the power is turned on and when returning from sleep, by circulating the liquid at a higher speed than in the normal case, it is possible to eliminate the air bubbles in the supply flow path 19 and the collection flow path 35 and increase the possibility of collecting the sedimentation.
Next, when the air bubble exhaust is performed from the nozzle 21B, the second positive pressure opening/closing valve 64B is open. As a result, by applying the second positive pressure to the liquid supplied from the supply flow path 19 and closing the collection flow path 35, the flow rate of the liquid discharged from the nozzle 21B of the liquid discharging head 21 from the supply flow path 19 can be efficiently increased. Therefore, the air bubbles in the nozzle 21B can be efficiently eliminated. Further, the time required for the liquid flow at a high speed can be shortened, and wasteful liquid can be reduced.
Next, when performing the wiping of the nozzle surface 21A, the first positive pressure opening/closing valve 64A and the second positive pressure opening/closing valve 64B are closed in the supply flow path 19, and the first negative pressure opening/closing valve 69A and the second negative pressure opening/closing valve 69B are closed in the collection flow path 35. As a result, the supply flow path 19 and the collection flow path 35 are closed. As described above, when the supply flow path 19 is closed, the unnecessary liquid does not flow from the supply flow path 19. Further, when the supply flow path 19 and the collection flow path 35 are closed, it is possible to reduce the discharge of the unnecessary liquid from the nozzle 21B by applying an upward force to the liquid in the liquid discharging head 21, and it is also possible to reduce the intrusion of liquid into the adjacent nozzle 21B.
Finally, during the neglecting time, the first negative pressure opening/closing valve 69A is open in the collection flow path 35. As a result, the supply flow path 19 is closed, and the unnecessary liquid does not flow from the supply flow path 19. During the neglecting time, the liquid discharging head 21 is in a capping state in which the cap 153 is in contact with the nozzle surface 21A. Further, by releasing the pressure of the nozzle 21B when the first negative pressure opening/closing valve 69A is open, it is possible to reduce the dripping of the liquid from the nozzle 21B due to the expansion of the liquid in the liquid discharging head 21 due to the environmental change such as the change in environmental temperature. Further, it is preferable that the first negative pressure opening/closing valve 69A is open in order to efficiently release the pressure of the nozzle 21B without flowing the unnecessary liquid from the supply flow path 19.
Further, the printing is performed on the medium by reciprocating the carriage 22 in the width direction X and discharging the liquid from the nozzle 21B of the liquid discharging head 21 while the carriage 22 is moving. As described above, when the carriage 22 reciprocates in the width direction X, the pressure is applied to the liquid stored in the liquid outflow portion 75 of the pressure adjustment device 60 according to the acceleration of the carriage 22 with respect to the width direction X. The liquid stored in the liquid outflow portion 75 is the liquid after the pressure is adjusted by the pressure adjustment device 60.
In the present embodiment, the liquid outflow portion 75 is provided at a position along a direction orthogonal to the width direction X and overlapping the plane passing through the liquid discharging head 21, and the flow path between the liquid outflow portion 75 and the liquid discharging head 21 is shortened with respect to the width direction X. When the flow path between the liquid outflow portion 75 and the liquid discharging head 21 is shortened with respect to the width direction X, the pressure applied according to the acceleration of the carriage 22 with respect to the width direction X becomes smaller. As described above, as the carriage 22 reciprocates in the width direction X, the external pressure applied to the liquid after the pressure is adjusted by the pressure adjustment device 60 can be reduced, and it is possible to reduce the pressure fluctuation of the liquid in the liquid discharging head 21.
The effects of the present embodiment will be described.
1. In the related art, the liquid is supplied at a constant flow rate in the supply flow path to the liquid discharging head, and the liquid is collected at a constant flow rate in the collection flow path from the liquid discharging head. Therefore, in the liquid circulation mechanism, it is desired to circulate the liquid at a flow rate according to the control status, such as a difference between the flow rate required for stable printing and the flow rate required for exhausting air bubbles. Therefore, it is possible to make different predetermined positive pressures for opening the flow paths in each of the first positive pressure supply flow path 62A and the second positive pressure supply flow path 62B that branch at the supply branch portion 61A in the supply flow path 19. The first positive pressure supply flow path 62A and the second positive pressure supply flow path 62B are configured such that the flow paths through which the liquid flows can be switched. Therefore, in the first positive pressure supply flow path 62A and the second positive pressure supply flow path 62B in which the positive pressures for opening the flow paths are different, the flow path through which the liquid flows can be selectively switched, and the liquid can be circulated at a flow rate according to the control status among a plurality of types of flow rates.
2. The first positive pressure opening/closing valve 64A and the second positive pressure opening/closing valve 64B provided in each of the first positive pressure supply flow path 62A and the second positive pressure supply flow path 62B in the supply flow path 19 can be controlled, and the flow path through which the liquid flows can be easily switched.
3. In the collection flow path 35, the predetermined negative pressure for opening the flow path can be made different in each of the first negative pressure collection flow path 67A and the second negative pressure collection flow path 67B branched at the collection branch portion 66A, and the flow paths through which the liquid flows is configured to be capable of being switched in the first negative pressure collection flow path 67A and the second negative pressure collection flow path 67B. Therefore, in the first negative pressure collection flow path 67A and the second negative pressure collection flow path 67B in which the negative pressures for opening the flow paths are different, the flow path through which the liquid flows can be selectively switched, and the liquid can be circulated at a flow rate according to the control status among a plurality of types of flow rates.
4. The first negative pressure opening/closing valve 69A and the second negative pressure opening/closing valve 69B provided in each of the first negative pressure collection flow path 67A and the second negative pressure collection flow path 67B in the collection flow path 35 can be controlled, and the flow path through which the liquid flows can be easily switched.
5. There is the first storage portion 41 for storing the liquid in the supply flow path 19, and the second storage portion 42 for storing the liquid in the collection flow path 35. Therefore, the liquid can be stored in both the supply flow path 19 and the collection flow path 35, and the liquid can be easily circulated.
6. Further, there is the first storage portion 41 at a connection portion of the supply flow path 19 to which the collection flow path 35 is coupled. Therefore, both the liquid supplied from the liquid supply source 18 and the liquid collected from the liquid discharging head 21 can be stored in the first storage portion 41, and the liquid can be easily circulated.
7. The pressurization pump 51, which is configured to be capable of pressurizing the first storage portion 41, and the depressurization pump 52, which is configured to be capable of depressurizing the second storage portion 42, are included, the liquid can be circulated by pressurizing/depressurizing the storage portions 41 and 42, and simplification of the flow path configuration can be achieved.
8. In the first storage portion 41 and the second storage portion 42, the liquid to be stored can be heated, and the liquid can be smoothly supplied by adjusting the viscosity of the liquid.
9. By mounting the liquid circulation mechanism 37 and the liquid discharging head 21 on the carriage 22 that is configured to be capable of reciprocating movement in the main scanning direction, a distance between the liquid circulation mechanism 37 and the liquid discharging head 21 can be shortened, and the flow path in the liquid discharging apparatus 10 can be easily routed.
10. By mounting the liquid circulation device 30 and the liquid discharging head 21 on the carriage 22, the distance between the liquid circulation device 30 and the liquid discharging head 21 can be shortened, and the flow path in the liquid discharging apparatus 10 can be easily routed.
11. Even when each of the pressure adjustment portions 63A, 63B, 68A, and 68B is mounted on the carriage 22, a distance of the flow path through which the liquid outflow portion 75 and the liquid discharging head 21 communicate with each other can be shortened with respect to the main scanning direction of the carriage 22. Therefore, it is possible to reduce the pressure fluctuation of the liquid in the flow path in which the liquid outflow portion 75 and the liquid discharging head 21 communicate with each other as the carriage 22 moves in the main scanning direction.
12. In the related art, it is necessary to dispose a pump for circulating liquid on at least any one of the flow paths of the supply flow path and the collection flow path, which may lead to an increase in size. Therefore, by using the first to third storage portions 41 to 43, the supply flow path 19, the first to third collection flow paths 35A to 35C, the first check valve 44, and the second check valve 45, for example, even when the pump is not provided on the flow path for circulating the liquid, it is possible to form the flow path for circulating the liquid, and miniaturization can be achieved.
13. In particular, by depressurizing the third storage portion 43, the liquid stored in the second storage portion 42 can be collected in the third storage portion 43 without causing the liquid stored in the first storage portion 41 to flow back to the third storage portion 43. Further, by pressurizing the third storage portion 43, the liquid can be collected in the first storage portion 41 without causing the liquid stored in the third storage portion 43 to flow back to the second storage portion 42. As a result, the liquid can be circulated without providing the pump on the flow path for circulating the liquid, and miniaturization can be achieved.
14. Further, by switching the depressurization switching portion 54 between the first depressurization state and the second depressurization state, it is possible to easily switch between depressurizing the second storage portion 42 and depressurizing the third storage portion 43. Further, by switching the pressurization switching portion 53 between the first pressurization state and the second pressurization state, it is possible to easily switch between pressurizing the first storage portion 41 and pressurizing the third storage portion 43.
15. The pressurization pump 51 capable of pressurizing each of the plurality of liquid circulation mechanisms 37 is shared. The depressurization pump 52 capable of depressurizing each of the plurality of liquid circulation mechanisms 37 is shared. Therefore, the size can be made smaller as compared with the configuration in which the pressurization pump 51 and the depressurization pump 52 are provided for each of the plurality of liquid circulation mechanisms 37.
The present embodiment can be modified and performed as follows. The present embodiment and the following modification examples can be implemented in combination with each other within a technically consistent range.
In the following, the technical ideas and the operational effects ascertained from the above-described embodiments and modification examples will be described.
A liquid circulation mechanism includes: a supply flow path making a liquid supply source and a liquid discharging head communicate with each other to supply liquid in the liquid supply source to the liquid discharging head; and a collection flow path making the liquid discharging head and a connection portion of the supply flow path communicate with each other to collect the liquid in the liquid discharging head to the supply flow path, in which a branch portion, a plurality of flow paths branched at the branch portion, and a merging portion, in which the plurality of flow paths are merged, are provided in at least one of the supply flow path between the connection portion and the liquid discharging head, and the collection flow path between the liquid discharging head and the connection portion, the liquid circulation mechanism, further includes: a flow path switching portion configured to switch flow paths through which the liquid flows in the plurality of flow paths; and pressure adjustment portions that are provided in the plurality of flow paths and open the flow paths when a pressure on the liquid discharging head side is equal to a predetermined pressure, and the pressure adjustment portions have different predetermined pressures for opening the flow paths in the plurality of flow paths.
According to this configuration, the predetermined pressure for opening the flow path can be made different for each of the plurality of flow paths branched at the branch portion, and the flow paths through which the liquid flows are configured to be capable of being switched in the plurality of flow paths. Therefore, in the plurality of flow paths in which the predetermined pressures for opening the flow paths are different, the flow path through which the liquid flows can be selectively switched, and the liquid can be circulated at a flow rate according to the control status among a plurality of types of flow rates.
In the liquid circulation mechanism, the branch portion, the plurality of flow paths, and the merging portion may be provided in the supply flow path between the connection portion and the liquid discharging head, the flow path switching portion may include a first flow path switching portion in the supply flow path, and a plurality of the pressure adjustment portions provided in the plurality of flow paths in the supply flow path may be a plurality of positive pressure adjustment portions that open the flow paths when the pressure on the liquid discharging head side is lower than a predetermined positive pressure, and have different predetermined positive pressures for opening the flow paths in the plurality of flow paths in the supply flow path.
According to this configuration, the predetermined positive pressures for opening the flow paths can be made different for each of the plurality of flow paths branched at the branch portion in the supply flow path, and the flow paths through which the liquid flows are configured to be capable of being switched in the plurality of flow paths. Therefore, in the plurality of flow paths in which the positive pressures for opening the flow paths are different, the flow path through which the liquid flows can be selectively switched, and the liquid can be circulated at a flow rate according to the control status among a plurality of types of flow rates.
In the liquid circulation mechanism, the first flow path switching portion may include opening/closing valves provided in the plurality of flow paths in the supply flow path.
According to this configuration, it is possible to control the opening/closing valves provided in each of the plurality of flow paths in the supply flow path, and it is possible to easily switch the flow paths through which the liquid flows.
In the liquid circulation mechanism, the branch portion, the plurality of flow paths, and the merging portion may be provided in the collection flow path between the liquid discharging head and the connection portion, the flow path switching portion may include a second flow path switching portion in the collection flow path, and a plurality of the pressure adjustment portions provided in the plurality of flow paths in the collection flow path may be a plurality of negative pressure adjustment portions that open the flow paths when the pressure on the liquid discharging head side is higher than a predetermined negative pressure, and have different predetermined negative pressures for opening the flow paths in the plurality of flow paths in the collection flow path.
According to this configuration, the predetermined negative pressures for opening the flow paths can be made different for each of the plurality of flow paths branched at the branch portion in the collection flow path, and the flow paths through which the liquid flows are configured to be capable of being switched in the plurality of flow paths. Therefore, in the plurality of flow paths in which the negative pressures for opening the flow paths are different, the flow path through which the liquid flows can be selectively switched, and the liquid can be circulated at a flow rate according to the control status among a plurality of types of flow rates.
In the liquid circulation mechanism, the second flow path switching portion may include opening/closing valves provided in the plurality of flow paths in the collection flow path.
According to this configuration, it is possible to control the opening/closing valves provided in each of the plurality of flow paths in the collection flow path, and it is possible to easily switch the flow paths through which the liquid flows.
In the liquid circulation mechanism, a first storage portion that communicates with the collection flow path in the connection portion and is configured to store the liquid, a second storage portion provided in the collection flow path and configured to store the liquid, and a liquid feeding portion delivering the liquid from the second storage portion to the first storage portion may be included.
According to this configuration, there is the first storage portion for storing the liquid in the supply flow path, and the second storage portion for storing the liquid in the collection flow path. Therefore, the liquid can be stored in both the supply flow path and the collection flow path, and the liquid can be easily circulated. Further, there is the first storage portion at a connection portion of the supply flow path to which the collection flow path is coupled. Therefore, both the liquid supplied from the liquid supply source and the liquid collected from the liquid discharging head can be stored in the first storage portion, and the liquid can be easily circulated.
In the liquid circulation mechanism, a first storage portion provided on the liquid discharging head side from the connection portion in the supply flow path and configured to store the liquid, a second storage portion provided in the collection flow path and configured to store the liquid, and a liquid feeding portion delivering the liquid from the second storage portion to the first storage portion may be included.
According to this configuration, there is the first storage portion for storing the liquid in the supply flow path, and the second storage portion for storing the liquid in the collection flow path. Therefore, the liquid can be stored in both the supply flow path and the collection flow path, and the liquid can be easily circulated. Further, the first storage portion is positioned on the liquid discharging head side from the connection portion of the supply flow path to which the collection flow path is coupled. Therefore, both the liquid supplied from the liquid supply source and the liquid collected from the liquid discharging head can be stored in the first storage portion, and the liquid can be easily circulated.
A liquid circulation device includes: the liquid circulation mechanism described above; a pressurization portion configured to pressurize the first storage portion; and a depressurization portion configured to depressurize the second storage portion.
According to this configured, the pressurization portion, which is configured to be capable of pressurizing the first storage portion, and the depressurization portion, which is configured to be capable of depressurizing the second storage portion, are included, the liquid can be circulated by pressurizing/depressurizing the storage portions, and simplification of the flow path configuration can be achieved.
In the liquid circulation device, a heating portion heating liquid to be stored in at least one of the first storage portion and the second storage portion may be included.
According to this configuration, in at least one of the first storage portion and the second storage portion, the liquid to be stored can be heated, and the liquid can be smoothly supplied by adjusting the viscosity of the liquid.
A liquid discharging apparatus includes: the liquid circulation mechanism described above; the liquid discharging head discharging the liquid; and a carriage configured to be equipped with the liquid circulation mechanism and the liquid discharging head and reciprocate in a main scanning direction.
According to this configured, by mounting the liquid circulation mechanism and the liquid discharging head on the carriage that is configured to be capable of reciprocating movement in the main scanning direction, a distance between the liquid circulation mechanism and the liquid discharging head can be shortened, and the flow path in the liquid discharging apparatus can be easily routed.
A liquid discharging apparatus includes: the liquid circulation device described above; the liquid discharging head discharging the liquid; and a carriage configured to be equipped with the liquid circulation device and the liquid discharging head and reciprocate in a main scanning direction.
According to this configuration, by mounting the liquid circulation device and the liquid discharging head on the carriage, the distance between the liquid circulation device and the liquid discharging head can be shortened, and the flow path in the liquid discharging apparatus can be easily routed.
In the liquid discharging apparatus, the pressure adjustment portion may have a liquid storage chamber that communicates with the liquid discharging head, and the liquid storage chamber may be provided at a position along a direction orthogonal to the main scanning direction and overlapping a plane passing through the liquid discharging head.
According to this configuration, even when the pressure adjustment portion is mounted on the carriage, a distance of the flow path through which the liquid storage chamber and the liquid discharging head communicate with each other can be shortened with respect to the main scanning direction of the carriage. Therefore, it is possible to reduce the pressure fluctuation of the liquid in the flow path in which the liquid storage chamber and the liquid discharging head communicate with each other as the carriage moves in the main scanning direction.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2021-012852 | Jan 2021 | JP | national |
| Number | Name | Date | Kind |
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| 9987853 | Ishikawa | Jun 2018 | B2 |
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| 11148433 | Otsuka | Oct 2021 | B2 |
| 20090213163 | Bansyo | Aug 2009 | A1 |
| 20150183227 | Ishikawa | Jul 2015 | A1 |
| Number | Date | Country |
|---|---|---|
| 2009-196208 | Sep 2009 | JP |
| 2017-159668 | Sep 2017 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20220242136 A1 | Aug 2022 | US |
