LIQUID CONTAINER WITH PREDETERMINED BREAKING POINT

Abstract

Liquid container with a predetermined break point (4), which is covered by an elastomer septum (3). The container forms a hollow body (10) made of a single material that is compatible with critical liquids such as medicines. The elastomer septum (3) and the predetermined break point (4) can be pierced by a hollow needle (51) in order to withdraw liquid from the container.

Description

The invention relates to a container for containing a liquid, a container filled with liquid, as well as a package comprising a container filled with liquid and a liquid withdrawal device.

For appropriately conserving liquid medicines, glass ampoules are used, wherein for withdrawing liquid, the ampoule head has to be broken off whereupon the content can be withdrawn by means of an injection syringe. Opening the glass ampoules is not without problems, which is the reason why containers have already been used, the cover of which consists of an elastomeric material, for example silicone or isobutyl rubber, and which is secured by means of a metallic crimp cap. Withdrawing the liquid is carried out via a hollow needle by means of which the cover wall can be pierced.

In the case of such containers with covers, there is the danger that volatile constituents can escape along the sealing surfaces or through the material itself, or that the useful liquid dissolves material constituents out of the elastomeric materials, which material constituents are undesirable in the useful liquid. Specifically in the case of medicines, all constituents of the container, even during prolonged storage, have to prove to be compatible with the liquid medicine. If substances are dissolved out of the container, they have to be toxicologically examined. The examination efforts required for this are significant.

EP 0694498 A1 and EP 0919215 A1 describe the withdrawal of a liquid from a closed glass ampoule by means of a blunt hard object, for example a thick-walled cannula. The bottom of the glass ampoule the shaft region connected thereto can be enclosed by an elastomeric part so as to retain glass splinters occuring in the ampoule region. While in the case of EP 0694498 A1, no predetermined breaking point is provided in the bottom of the glass ampoule, the bottom in the case of EP 0919215 A1, due to its shape and/or a coating, has a defined predetermined breaking point region which can be destroyed with little expenditure of force. In detail, the bottom of the ampoule has a recessed region with a point-like ceramic coating that serves as point of engagement for the opening tool of the ampoule.

It is an object of the invention to provide a liquid container that securely seals the contained liquid and avoids the danger of separating constituents from the sealing material. In comparison with glass ampoules, safe and injury-free withdrawal of liquid shall be enabled.

In order to achieve the given object, the container comprises a hollow body and an elastomer septum. Said hollow body comprises an inner wall from a single material that is compatible with the liquid. A predetermined breaking point that can be pierced with a hollow needle is provided on the hollow body. The predetermined breaking point is covered by an elastomer septum that is fixedly connected to the hollow body. In this configuration of the container, the point of the hollow needle is guided through the elastomer septum and is stabilized when piercing the predetermined breaking point. When piercing the elastomer septum, the material thereof is laterally displaced resulting in good sealing at the circumference of the hollow needle. The liquid can then be suctioned out of the container interior or can be withdrawn by generating overpressure.

The preferred material for the septum comprises silicone, isobutyl rubber and neoprene. Provided that the liquid is not in direct contact with the septum during storage, particularly inexpensive, commercially available materials can be used for the septum.

The thickness of the septum is selected in dependence on the desired degree of sealing to the hollow needle. If a very good sealing effect between the septum and the hollow needle is required, a septum thickness in the range of 3 mm is advantageous. However, if the demands on the sealing effect are lower, a thickness in the range of 1 mm can already be reasonable.

As a material for the inner wall of the hollow body, plastics or also glass can be considered.

For example, plastics from the class of polyamides, in particular PA 6.6 or PA 12, or from the class of cyclic olefin copolymers (COC), have proved to be particularly suitable for use as material for the inner wall.

Furthermore, preferably used plastics comprise the group polypropylene or polyethylene. The plastics polypropylene and polyethylene can advantageously be used for an aqueous, unproblematic liquid. Here, polypropylene is characterized, for example, by its low production costs as well as its low density and its good general material resistance with respect to various liquids.

As a glass, preferably such glass materials are used which are produced as hollow glass bodies and are suitable for pharmaceutics. Such glasses can be categorized according to their hydrolytic resistance according to ISO 719. According to this classification, glasses of the hydrolytic class 1 such as, for example, borosilicate glasses are particularly preferably used for the inner wall.

The predetermined breaking point is formed from a thickness-reduced spot of the wall of the hollow body. This thickness-reduced wall spot can be formed as a wall indentation.

The hollow body can be produced based on a jar and a cover which, after filling the container, are welded or fused together so that a gapless inner wall from a single material is formed. The use of additional filler materials and sealants can be completely dispensed with.

For withdrawing liquid, a standard needle can be used which, at its end opposite the needle point, has a customary connector to which an injection syringe for extracting the liquid can be attached. It is also possible to use a hollow needle that is supplied together with the liquid-filled container and together with the same represents a package. It is also conceivable to press the liquid out of the container by means of gas pressure.

Exemplary embodiments of the invention are described with reference to the drawings.

In the figures:

FIG. 1 shows a container filled with liquid and with a covered predetermined breaking point on the container cover,

FIG. 2 shows individual parts of another container and a withdrawal device in an exploded view,

FIG. 3 shows another configuration of a container with an attached liquid withdrawal device,

FIG. 4 shows the container during withdrawal of liquid,

FIG. 5 shows a container with another liquid withdrawal device, and

FIG. 6 shows a container with yet another liquid withdrawal device.

FIG. 1 shows a container that is filled with liquid and comprises a hollow body 10 and a septum 3 from an elastomeric plastic. The hollow body 10 is constructed from a jar 1 and a cover 2, wherein the inner wall consists of a single material. In the cover 2, a predetermined breaking point 4 is provided. In the case of FIG. 1, the jar 1 is bottle-shaped and is formed with a neck 11 and a bottle rim 12 so as to be able to easily carry out the welding with the cover 2. This is advantageous for the glass design since the welded joint is located remote from the hollow body 10. However, it is also possible to produce it from plastic. The predetermined breaking point 4 is incorporated in the form of a funnel-shaped dent or groove in the center of the cover 2, resulting in a thickness reduction in the wall. The predetermined breaking point 4 is covered by the septum 3 that may have a mark 30 as a piercing point for the withdrawal needle. As a method for attaching the septum, adhesive bonding or injection molding on the whole can be taken into account.

FIG. 2 illustrates another possible shape of the container. The jar 1 is cylindrical and has a bottom 13 in which there is the predetermined breaking point 4. The elastomer septum 3 is secured above the predetermined breaking point on the bottom 13. After filling the interior 10 of the container, the cover 2 is inserted with its insert 21 into the jar opening 14, and the bottle rim 22 is welded together with the jar rim 14a. The shape of the container is suitable for production from plastic, but also from glass.

FIG. 2 also schematically illustrates a liquid withdrawal device 4 which is composed of a hollow needle 51 and a tubular body 52 that has a transverse opening 53. The hollow needle 51 and the tubular body 52 enclose a withdrawal channel 50. In the transverse opening 53, a filter can be arranged that is permeable with respect to air or other gases, but is impermeable with respect to liquids. Depending on the hardness of the container material, the hollow needle 51 consists of hard plastics or metal.

FIG. 3 shows another possible shape of the container. The jar 1 has a flanged rim 12 onto which the cover 2 is attached and secured by welding. The predetermined breaking point 4 is formed as a semi-circular dent in the bottom 13 of the jar 1. FIG. 3 further shows another embodiment of the liquid withdrawal device 5. The latter has a guide cage 54 with a plurality of guide grooves 55 which interact with guide ribs 15 on the circumference of the jar 1. The guide grooves 55 and the guide ribs 15 extend in the axial direction of the cylindrical jar 1 and thus guide the hollow needle 51 when breaking through the predetermined breaking point 4 (FIG. 4).

Apart from that, FIG. 4 shows another shape of the container having a flat cover 2 that is welded to the cylindrical rim 14a of the jar 1.

FIG. 5 shows another embodiment of the container and the liquid withdrawal device 5. The jar 1 is ampoule-shaped and has a relatively narrow filler opening 16 which is closed by means of a cover 2 that has an insert 21 and a bottle rim 22. The predetermined breaking point 4 is incorporated in the bottom 13 and can be formed as a cylindrical recess, as illustrated. The liquid withdrawal device 5 has a screw-cap-shaped cage 54 that is provided on the inner side with an internal thread 57 that interacts with the screw thread 17 on the circumference of the jar 1. By turning the cage 54 with respect to the jar 1, the predetermined breaking point 4 can be pierced and the container can be opened and thus the liquid can be withdrawn.

Another embodiment is shown in FIG. 6. Here, the predetermined breaking point 4 lies in the region of the portion 61 to be welded.

Handling during withdrawal of the liquid takes place as follows:

If it is intended to withdraw the liquid with a set of injection instruments, the hollow needle is placed onto the marked point 30 of the septum 3, pierces therethrough and breaks through the predetermined breaking point 4 so as to reach the interior 10 of the container. Subsequently, as much liquid as needed is suctioned from the content of the container. Further liquid can be suctioned via the usual connector for standard needles.

It is also possible to work with special liquid withdrawal devices 5 as they have been described above.

The liquid withdrawal device 5 according to FIG. 2 is positioned at the marked point 30 so as to pierce the septum 3 and the predetermined breaking point 4. Thereby, a discharge channel 50 from the interior 10 of the container is opened, as a result of which liquid can flow into a jar that is not illustrated here. The filter in the transverse opening 53 allows air or gas bubbles to rise through the channel 50 into the interior 10 of the container.

It is also possible to feed gas pressure through the transverse opening 53 in order to push liquid out of the interior of the container. Gas supply can take place through a cannula into the interior 50 of the hollow needle 51 so as to provide for a clear separation of the flows within the hollow needle (not illustrated).

In the embodiments according to the FIGS. 3 to 5, the hollow needle 51 is pressed through the septum 3 by means of the guide device 54, and the predetermined breaking point 4 is broken open so as to get access into the interior of the container. Thereafter, the liquid is withdrawn via the channel 50 as described above.

In the case of hollow bodies 10 made from glass or other brittle materials, splinters can form when the point of the hollow needle breaks through the predetermined breaking point 4, which splinters can be caught by filter material. A filter fleece can be used in the channel 50, or the channel 50 is connected to a filter unit via which the liquid is delivered to the intended location.

In the above description, diverse measures and features of different embodiments of the container have been described. It is understood that these measures and features can also be used in combinations other than those described here so as to obtain further embodiments of the invention.

Claims

1. A container for containing a liquid, comprising: a hollow body with a cover, with a bottom and with an inner wall made from a single material that is compatible with the liquid,a predetermined breaking point that is provided at the hollow body and can be pierced with the point of a hollow needle and that is formed from a thickness-reduced spot in the cover or in the bottom, andan elastomer septum that covers the predetermined breaking point, is fixedly connected to the hollow body at the cover or bottom thereof and has sufficient thickness so as to guide and to stabilize the hollow needle when piercing the predetermined breaking point and also to seal it at the circumference.

2. The container for containing a liquid according to claim 1, wherein the elastomer septum comprises materials from the group silicone, isobutyl rubber and/or neoprene.

3. The container for containing a liquid according to claim 1, wherein the thickness of the septum ranges of from 0.3 to 15 mm, preferably of from 0.5 to 10 mm and particularly preferred of from 0.8 to 4 mm.

4. The container for containing a liquid according to claim 1, wherein the inner wall consists of plastic.

5. The container for containing a liquid according to claim 4, wherein said plastic comprises materials from the group polyamide, in particular PA 6.6 or PA 12, cyclic olefin copolymers (COC), polypropylene and/or polyethylene.

6. The container for containing a liquid according to claim 1, wherein the inner wall consists of glass.

7. The container for containing a liquid according to claim 6, wherein the glass is selected from the glasses of the hydrolytic class 1 according to ISO 719 (DIN 12111) or from a class corresponding to this class with comparable properties.

8. The container for containing a liquid according to claim 1, wherein the predetermined breaking point is formed as a funnel-shaped dent or groove.

9. The container for containing a liquid according to claim 1, wherein the predetermined breaking point is formed as a thickness-reduced wall or as a wall indentation.

10. A container filled with liquid, comprising a hollow body, a predetermined breaking point and an elastomer septum according to claim 1, wherein said hollow body has a jar and a cover which are welded or fused together so as to form an inner wall from a single material.

11. A package, comprising a container filled with liquid according to claim 10 and a liquid withdrawal device that has a hollow needle for piercing the predetermined breaking point.

12. The package according to claim 11, wherein the hollow needle is of a design that enables the liquid to flow out of the container and gas to flow into the container at the same time.

13. The package according to claim 12, wherein the hollow needle is inserted into a tube that has a transverse opening that communicates with the hollow needle interior via a filter membrane.

14. The package according to claim 10, wherein a guide device is attached to the container and to the liquid withdrawal device, by means of which guide device the hollow needle can be guided towards the predetermined breaking point.

15. The package according to claim 14, wherein the guide device comprises ribs and grooves at the container and the liquid withdrawal device, which ribs and grooves engage with each other.

16. The package according to claim 14, wherein the guide device comprises threads at the container and the liquid withdrawal device, which threads engage with each other.

17. The package according to claim 10, wherein the liquid withdrawal device has a cannula for feeding gas into the interior of the container so to displace the liquid from the container.