The invention relates to the field of liquid dispensers, in particular the field of liquid dispensers for discharging pharmaceutical liquids or for discharging liquids from the field of personal hygiene and perfume, and also the field of liquid dispensers for discharging nicotine-containing or cannabis-containing liquids.
The invention primarily relates to the field of pressurized liquid cartridges which form part of such liquid dispensers and in which the liquid is stored prior to discharge. In addition to the liquid cartridge, such a liquid dispenser comprises a discharge device into which the liquid flows from the liquid cartridge and from which the liquid is dispensed into an environment. A liquid cartridge of the type in question and according to the invention contains pressurized liquid, so that there is no need for a pump for pumping the liquid for the purpose of dispensing it into the discharge device.
Liquid cartridges of the type in question and according to the invention are in most cases designed to be exchanged by the user and for this purpose can in particular be replaced without using tools. The emptied liquid cartridges are disposed of by the user. A new liquid cartridge is then inserted into or coupled to the discharge device.
The reuse of the discharge device is an advantage from the environmental point of view. However, used liquid cartridges remain as waste.
The objective of the invention is to provide a design of a liquid cartridge and also filling techniques which allow simple production and which permit disposal that causes the least possible damage to the environment.
To achieve this objective, a liquid cartridge for receiving pressurized liquid is proposed, which is designed according to the invention in the manner described below. Such a liquid cartridge according to the invention, preferably together with the discharge device coupled to it, forms a liquid dispenser according to the invention. In addition, according to the invention, methods are also proposed for filling such a liquid cartridge in a manner according to the invention.
The liquid cartridge according to the invention has an outer body which is composed of at least two wall components and which surrounds a pressure chamber. Preferably, there are exactly two wall components that form the outer body. The wall components are connected to each other firmly and in a gas-tight manner via coupling geometries or by means of an adhesive bond or a welded connection; the connecting of the wall components in the manner explained below can take place before the filling procedure or in the course of the filling procedure.
The outer body surrounds the pressure chamber, which is provided to receive pressurized gas and pressurized liquid in separate chambers. To be able to remove liquid from the pressure chamber, an outlet opening is provided which penetrates one of the wall components. The pressure in the pressure chamber pushes the liquid through the outlet opening when the latter is opened.
In order to keep the outlet opening closed before use of the liquid cartridge and preferably also to close the outlet opening again for safety reasons after the liquid cartridge has been emptied, the liquid cartridge according to the invention has an outlet valve with an outlet valve component which, on an inner side of the pressure chamber, is held movably on or in particular fastened to at least one wall component and which, in a closed state, prevents liquid from leaving the pressure chamber through the outlet opening. During production, the outlet valve component is usually fastened to one of the wall components through its open side, before this is connected to a second wall component.
The outlet valve component can be transferred to an open state by external application of force from the outside, in particular by insertion of the liquid cartridge into a discharge device designed for this purpose. This allows an opening stub in particular to enter the outlet opening and apply force to the outlet valve component so that it is moved to its opening position. Alternatively, an actuation section which extends outwards through the outlet opening and has an externally accessible actuation surface for deflecting and thus opening the outlet valve component can also be provided on the outlet valve component.
In addition to the design with such an outlet valve, it is in principle also possible to use a closure member that opens irreversibly, for example a fixed membrane which withstands a pressure of several bar and which, upon insertion of the liquid cartridge into the discharge device, is cut by a needle or a blade of the discharge device in order to open.
The pressure chamber of a liquid cartridge according to the invention comprises a displaceable or deformable partition wall, which divides the pressure chamber into a gas chamber and a liquid chamber. The partition wall can in particular be a wholly displaceable partition wall as part of a separating piston or can be a wholly or partially flexible wall that surrounds the liquid chamber partially and preferably substantially. In addition, such a flexible wall is also referred to as a bag.
The internal volume of the pressure chamber including the liquid chamber and the gas chamber is preferably less than 200 ml, in particular preferably less than 118 ml. In the state in which the filled liquid cartridge is delivered, the liquid chamber itself preferably has a volume of less than 118 ml.
A liquid cartridge according to the invention can consist of a very small number of parts. If it is a liquid cartridge with a bag, it preferably has a maximum of four parts, namely the two wall components, the outlet valve component and the bag. If the outlet valve component and the bag are in one piece, there may even just be three parts. In a liquid cartridge with a separating piston, there are preferably exactly four individual parts provided, namely the two wall components, the outlet valve component and a one-piece separating piston.
The displaceable or deformable partition wall has the effect that an identical or very similar pressure preferably prevails in the gas chamber and the liquid chamber. In a design with a separating piston, there is preferably a slightly higher pressure in the gas chamber than in the liquid chamber. This will be explained below.
When the outlet valve component is brought into its open state, that is to say shifted or deformed accordingly, the pressure in the pressure accumulator ensures that liquid is dispensed through the outlet opening, while the liquid chamber correspondingly reduces in size and the gas chamber increases in size, with the gas pressure decreasing. The amount of gas in the gas chamber is such that all of the liquid or at least the vast majority of the liquid (>95%) is discharged at a sufficient pressure, preferably a pressure of at least 2 bar, particularly preferably at least 3 bar. When the liquid cartridge is first opened, the pressure in the pressure chamber is preferably more than 5 bar, preferably between 7 bar and 10 bar.
Preferably, two wall components form the outer body. On one of these wall components, preferably on a wall component forming a first end wall of the outer body, the outlet opening is provided, preferably arranged centrally on the end wall. The other wall component preferably forms a bottom wall opposite the end wall. For the purpose of introducing gas into the pressure chamber, an opening can also be provided here. A lateral surface of the outer body between the end wall and the bottom wall is preferably formed by the first of the two wall components. In a design with a separating piston, this lateral surface forms with its inner side a substantially cylindrical sliding surface, along which the separating piston slides. Preferably at the lower end of the lateral surface, the second wall component is circumferentially connected to the first wall component in a gas-tight manner.
The small number of parts of a liquid cartridge according to the invention allows cost-effective production. The small number of parts is also the reason why the liquid cartridge can be easily recycled, as will be explained below.
The outlet valve component, which alone or together with one of the wall components controls the outflow from the liquid chamber, can be formed in different ways.
In one possible design, the outlet valve component is a freely movable body which is not firmly held in a defined position by the wall components, but is instead freely movable in a valve chamber formed by one of the wall components. It is preferably a spherical body, in particular made of a thermoplastic elastomer (TPE), which, in an end position caused by overpressure in the liquid chamber, closes a valve opening.
However, an outlet valve component is preferred which is firmly connected to the wall components in places and in particular in the region of its edge, for example by means of a snap-fit connection or by being clamped between at least two wall components. The outlet valve component is inherently deformable so that, despite being fastened in the intended manner, it remains partially movable, so as to be able to shift between an open state and a closed state.
Outlet valve components are possible in which the outlet valve component itself has a valve opening that can be opened and closed, and also ones which together with a wall component form a valve opening.
In the first-mentioned embodiment, the outlet valve component is penetrated by the valve opening, wherein edges adjacent to the valve opening bear on each other in a closed state of the outlet valve component and are at least partially spaced apart from each other in the open state. The valve opening can be formed in particular by a valve slit, which closes by virtue of the shaping of the outlet valve component, if it is not mechanically pressed into an open position. Preferably, such a valve slit is provided on a structure of the outlet valve component curving in a dome shape towards the liquid reservoir.
The outlet valve component with integrated valve opening has pressure surfaces which face preferably in the direction of the liquid chamber and which are pressed against each other by the pressure of the liquid and thereby compress the edges adjacent to the valve opening. The pressure in the pressure chamber thus acts in the direction of a closed state of the outlet valve component. In one possible design of the latter, a thin-walled hose section is provided which is compressed from outside by the liquid in the liquid chamber so that, in the resulting flat configuration, it no longer allows liquid to pass through until it is widened by an external opening member.
The outlet valve component is opened for its intended purpose by an external opening member, in particular a filling stub during the filling procedure or by an opening stub of the discharge device during use. For this manner of opening to work without problems, it can be advantageous to provide an expansion structure at a side of the outlet valve component facing away from the liquid chamber, by means of which expansion structure an entering filling stub can expand the valve opening. This can involve inclined surfaces, in particular mutually opposing inclined surfaces on both sides of a valve slit.
In the case of outlet valve components that form a valve opening in conjunction with a wall component, provision is made that the outlet valve component closes by bearing on a valve mating surface of one of the wall components, preferably by bearing on the wall component penetrated by the outlet opening. In particular, the outlet valve component can be arranged in front of the outlet opening and, in order to close the valve, can bear circumferentially on an edge surrounding the outlet opening to the inside.
In a particularly preferred design of such an outlet valve component, the outlet valve component is designed as a valve plate that is preferably flat in the unloaded state. This is understood to mean an outlet valve component which has a substantially uniform thickness and which in particular can be produced preferably as a stamped part made of polyethylene (PE) or thermoplastic elastomer (TPE), although other production methods and/or materials are also conceivable.
Such a valve plate can be deflected by an opening pin or opening stub insertable from the outside, such that the valve plate assumes its open state by being at least partially spaced apart from the wall component on which it was previously bearing circumferentially. The valve plate is preferably fastened circumferentially, in particular all the way round, to the inner side of the outer body, preferably by means of a snap-fit connection.
To allow liquid to flow past the valve plate to the outlet opening, the valve plate preferably has at least one through-opening. At the same time, in such a design, the valve plate is preferably provided with an outer edge, which bears circumferentially against the inner side of the outer body and/or is held here. As an alternative to the through-opening, provision can also be made that the valve plate has an outer edge in which at least one indentation is provided on the outside, in the region of which indentation the edge is spaced apart from the inner side of the outer body. In such a design, the liquid can pass through the indentation to the outlet opening.
In the closed state of the outlet valve body, it preferably bears circumferentially around the outlet opening on the inner side of the outer body. In particular, a circumferential contact web facing in the direction of the valve plate can be provided on the inside of the outer body. This contact web serves as a valve mating surface, against which the valve plate bears in a particularly defined manner in the closed state. On account of the small surface area of the contact web, a comparatively high surface pressure and leaktightness are achieved.
In another possible design of the outlet valve component, the latter has a fastening region, by means of which it is secured to one of the wall components. In particular, the outlet valve component can for this purpose be latched onto a wall component and in particular onto a cylindrical wall section. The outlet valve component has a circumferential sealing edge which faces upwards in the direction of the outlet opening and which, in the closed state of the valve, bears on an inner side of the wall component or on a sealing component inserted into the wall component. The valve can be opened by a deformation and partial displacement of the outlet valve component, since this causes the outlet valve component and in particular its sealing edges to be lifted from the mating surface on the wall component or on the sealing component, such that a through-flow gap opens. In particular, the sealing edge can be deflected by means of an opening pin or opening stub insertable from the outside, such that the outlet valve component is thus elastically deformed and liquid can flow past the sealing edge to the outlet opening. The opening pin or opening stub can be an external part that does not belong to the liquid cartridge itself but is instead provided on the dispenser with which the cartridge is used. However, it can also be a part of the liquid cartridge itself, in particular a component separate from the outlet valve component, since the separate design makes it possible to easily provide an opening between an internal channel in the opening stub and the outlet valve component, through which opening the liquid flows into the opening stub.
In particular, it can be provided that the outlet valve component has a cup-like depression for receiving the opening pin or opening stub. A circumferential and upwardly facing end edge of the cup-like depression, as it were the rim of the cup shape, can preferably form said sealing edge.
The described outlet valve component is fastened at the edge and can be deflected in the cup region. It is considered preferable if, for the purpose of such deformation, the outlet valve component has a circumferential deformation region in which the average wall thickness is reduced compared to a wall thickness in the fastening region and in the central region and/or a reduced stiffness is achieved by other measures such as the material selection. In particular, the outlet valve component preferably has such a deformation region between the attachment region and the sealing edge, which deformation region has a reduced stiffness and/or reduced wall thickness compared to the attachment region and the sealing edge.
It has proven particularly advantageous if the deformation region is not flat but has a shape deviating from this, in particular a tapering shape, for example a conical shape. Furthermore, at least one through-opening is preferably provided in the deformation region, through which the liquid can flow in the direction of the outlet opening. Such a through-opening or preferably a plurality of such through-openings promote the deformability of the deformation region. The configuration as regards the through-openings and the wall thickness can influence the closing force and thus the required opening force of the valve.
As was already explained at the outset, the partition wall between the liquid chamber and the gas chamber is preferably formed by a separating piston or a bag.
If the partition wall is formed by a separating piston, the latter is provided to be movable by sliding along an inner side of the outer body. The gas chamber is provided on the side of the separating piston facing away from the outlet opening, and the liquid chamber is provided on the side of the separating piston facing the outlet opening.
The separating piston has, surrounding the partition wall, a structure suitable for sliding on an inner side of the outer body. Preferably, this structure comprises a substantially cylindrical lateral surface, which serves as a sliding surface. This can result in a cup-like structure of the separating piston. This structure, or another structure asymmetric with respect to the longitudinal axis, can have the effect that an overflow into the gas chamber when there is an overpressure in the liquid chamber is greater than an overflow into the liquid chamber when there is an overpressure in the gas chamber. This can be utilized in the manner described below when filling the pressure accumulator, in order to enable filling of the gas chamber through the liquid chamber.
In order to facilitate filling of the gas chamber through the liquid chamber, a bypass channel can be provided on the inner side of the outer body and, when the separating piston is arranged in the region of the bypass channel, allows liquid to flow around the separating piston. Such a bypass channel is provided as a localized depression in the sliding surface. If the separating piston is arranged in the region of this depression, incoming gas can flow into the depression in the region of the separating piston and can thus enter the gas chamber beyond the separating piston. If the separating piston is later moved out of the initial position, then, in the case of a design with a bypass channel, it provides substantial circumferential sealing, such that there is no longer any relevant bypass flow.
It is preferred that the mobility of the separating piston in the pressure accumulator is mechanically limited, so that in this way the gas chamber cannot be arbitrarily reduced in size. Preferably, the limitation is such that the gas chamber occupies at least 20% of the internal volume of the pressure chamber, preferably at least 30%. Such a limitation prevents a situation where the gas chamber is reduced too much in size during the filling of the pressure accumulator and then can no longer be enlarged. A structural possibility for such limitation is one in which stop elevations are provided on the inner sliding surface of the outer wall and cannot be passed by the separating piston. However, since this makes production difficult, it is preferably provided that the separating piston and/or a bottom wall of the outer body is provided with a spacer, by means of which a minimum distance between the bottom wall and the separating piston is ensured.
If the partition wall is formed by a bag, it is the flexible bag wall of the bag that allows the reduction in size of the liquid reservoir. The liquid chamber is provided to the inside of the bag wall, while the gas chamber is provided between the bag wall and the outer body.
The bag can be made from a flexible material or can have a limited elastic restoring tendency. Particularly preferably, the bag can be designed as a tube, in other words, starting from an elongate hollow body, can be formed by pressing together and connecting the edges at the ends.
The design of the partition wall as a bag wall can preferably entail that the bag body and the outlet valve component are formed in one piece, such that the minimum number of components of the liquid cartridge can be reduced to three components.
As has already been explained, the special significance of a liquid cartridge according to the invention is that it can be designed to be easily recycled. By judicious choice of the materials, it is possible for the wall components, the partition wall and the outlet valve component to be recyclable in a common recycling process. This does not mean that the materials of all the components have to be identical, but that they can be separated from one another in a customary process. In particular, for good recycling, it is advantageous if the liquid cartridge consists predominantly of a polyethylene terephthalate (PET), in particular with the wall components made of PET. The proportion of PET in the total mass of the emptied liquid cartridge is preferably at least 60%, particularly preferably at least 75%.
The lighter materials PE and PP are easy to separate from PET, and these are therefore preferably used for the separating piston, the bag body and/or the outlet valve component. In particular, PE can be used for the separating piston, the bag and/or the outlet valve component. However, the outlet valve component and the bag can also be made of TPE.
The total proportion of said three materials PET, PE and PP in the total mass of the emptied liquid cartridge is preferably at least 75% of the mass of the liquid cartridge from these materials, particularly preferably at least 90%.
It is preferred if all the components of the liquid cartridge are produced from materials from the group comprising polyethylene terephthalates (PET), polyethylenes (PE), polypropylenes (PP) and thermoplastic elastomers (TPE). On account of the non-ideal recyclability of TPE, the proportion of TPE in the total mass of the emptied liquid cartridge is preferably less than 5%, particularly preferably less than 2%.
A liquid cartridge according to the invention can be used in various types of liquid dispensers.
Thus, the liquid cartridge can be filled in particular with a low-viscosity pharmaceutical liquid or with a liquid serving for personal hygiene, and it may be provided in particular that this liquid is discharged in the form of a spray jet.
Another field for which the liquid cartridge is suitable is the field of liquid dispensers for discharging a nicotine-containing and/or cannabis-containing liquid, in particular for stopping smoking. Such a liquid is also preferably dispensed in the form of a spray jet, in particular at a low liquid flow rate.
However, a liquid cartridge according to the invention is also well suited for highly viscous liquids such as skincare cream or toothpaste. By virtue of the achievable pressure of initially over 6 bar, it is possible for a discharge to be guaranteed even in cases where dried residues of the liquid are present in the region of the outlet opening. Compared to a pump system, a much greater pressure difference can be achieved between the liquid chamber and an environment at normal pressure.
Preferably, the liquid chamber is filled with one of the liquids mentioned. The gas chamber is filled with a compressed gas, preferably air.
As has already been explained at the outset, the at least two wall components are connected to each other firmly and in a gas-tight manner. Preferably, they are connected to each other via an adhesive bond or a welded connection, wherein the welded connection can preferably be a laser-welded connection, a friction-welded connection or an ultrasound-welded connection.
In addition, however, a connection technique is also possible in which two wall components are connected to each other by formation of a sealing interference fit. In such a case, a coupling device is preferably provided which comprises a threaded connection with an external thread and an internal thread on the two wall components. This allows the wall components to be pressed against each other with high force in order to achieve gas tightness. It is particularly advantageous if at least one of the wall components is provided with a conical expansion or constriction in order to achieve the interference fit by screwing in the course of the other wall component being pushed in or pushed on.
In order to be able to fasten the liquid cartridge to a discharge device and thus allow the outlet valve to open, suitable coupling means can be provided. In particular, an external thread or a bayonet for coupling to a discharge device can be provided on an outer side of the outer body and in particular on the lateral surface of the outer body. Corresponding coupling means will be provided on an inner side of a receiving chamber of the discharge device.
It is preferred that, during the filling of a liquid cartridge according to the invention, the gas enters the pressure chamber through the outlet opening. However, designs are also possible in which a separate gas filling opening is provided in at least one of the wall components and leads into the gas chamber to bypass the liquid chamber. Preferably, the wall component in question has a valve device which is closed by overpressure in the gas chamber. For example, this can be a sleeve which widens in the direction of the gas chamber and which is widened by the gas pressure in the gas chamber and thereby closes the gas filling opening. If there is an external overpressure, the sleeve is compressed and the valve thus opened. A plug component for closing the gas filling opening is also possible instead of or in addition to a valve.
It is preferred that at least one of the wall components, particularly preferably all of the wall components, consist(s) of a transparent plastic, in particular PET. This makes it possible to easily check the filling level of the liquid cartridge.
As was already explained at the outset, the invention also comprises a liquid dispenser for discharging liquid. This liquid dispenser comprises a discharge device and a liquid cartridge of the described type fastened to or in the discharge device. The coupling of the liquid cartridge to the discharge device is effected in a releasable manner, such that the liquid cartridge, when empty, can be replaced by a new one, preferably without use of tools.
The liquid cartridge can be pushed completely or largely into a receiving chamber of the discharge device so that it is no longer visible or barely visible from the outside. Preferably, an internal thread or a bayonet for coupling to the liquid cartridge is provided on an inner side of a lateral wall of the receiving chamber. It is preferred that the lateral wall is designed to be transparent, so that the presence of a liquid cartridge in the receiving chamber and, if necessary, the filling level of the liquid cartridge can be easily monitored.
As an alternative to such a receiving chamber, however, it may also be provided that the liquid cartridge is for the most part exposed to the outside and thus itself forms a part of the outer surface of the liquid dispenser.
Preferably, for opening the outlet valve, the discharge device has an opening pin or an opening stub, which protrudes through the outlet opening into the liquid cartridge and acts there on the outlet valve component. The opening pin or opening stub can be provided for opening the outlet valve permanently or as and when required.
In a preferred design with permanent opening of the outlet valve by the opening pin or opening stub, provision is made that the discharge device has, in addition to the outlet valve component, a drain valve which is manually switchable by means of an actuation surface and is arranged downstream of the outlet valve. In such a design, it is therefore provided that the outlet valve of the liquid cartridge is permanently opened by the discharge device, and the liquid pressure is then applied at the drain valve of the discharge device. This has to be suitably designed to close against the pressure of the pressure accumulator.
Alternatively, it can be provided that the discharge device has an actuation surface for manual actuation, wherein this actuation surface is coupled to an opening pin or opening stub which, when actuated, applies force to and thus opens the outlet valve component. Therefore, in such a design, a second valve is not required since, when the discharge device is actuated, the outlet valve of the liquid cartridge opens immediately and closes again at the end of the actuation of the actuation surface, in particular on account of the liquid pressure in the liquid chamber.
The aforementioned opening stub preferably has a sleeve-shaped or tubular form, wherein the outer side of the opening stub preferably has a diameter that bears sealingly in a radial direction against an inner side of the outlet opening.
As has already been mentioned, the liquid cartridge and the discharge device are suitable for various liquids and application forms, for example also for the discharge of highly viscous liquids. However, a design is preferred in which the liquid is discharged in the form of an atomized spray jet. In order to achieve this, the discharge device is preferably provided with a correspondingly designed outlet opening, for example with an upstream vortex chamber. A design is preferred in which the discharge device has a discharge nozzle device comprising a nozzle plate with at least one nozzle opening. Preferably, the discharge nozzle device has a plurality of discharge nozzle openings. At their narrowest point, the nozzle openings preferably have a clear cross section of between 10 μm2 and 200 μm2, particularly preferably of between 40 μm2 and 100 μm2. Preferably, at least 20 nozzle openings are provided. The discharge nozzle unit, in particular the nozzle plate, preferably has nozzle openings which generate fine individual jets which, after their emergence, decay into individual droplets, particularly in the form of a decay without influence of air (Rayleigh decay).
A liquid cartridge according to the invention is filled with gas and liquid before delivery to the end customer. In practice, at least the filling with liquid usually does not take place at the location where the components of the liquid cartridge are manufactured, but at a location set up for the filling operation. The gas filling can take place at the site of production of the liquid cartridge or at the specified filler.
Starting with the still empty dispenser, in which air under normal pressure is usually initially contained, the filling with gas, in particular with air, and also with liquid takes place, wherein different filling methods provide different sequences. Simultaneous filling with gas and liquid is also possible if the liquid cartridge has a gas filling opening besides the outlet opening.
There are several variants by means of which the gas is introduced into the gas chamber through an opening different from the outlet opening. In one of these variants, the gas is introduced into the gas chamber through an opening of a wall component before the opening is closed by connection of the wall component to a second of the wall components. This means that the at least two wall components are still separate from each other before the gas filling procedure.
Alternatively, the gas filling procedure can be carried out using the opening already described and provided for this purpose. Accordingly, the wall components can already be connected to each other before the gas filling procedure. To prevent the gas from escaping again through the gas filling opening after the filling procedure, an integrated gas filling valve then closes, or the gas filling opening is closed by means of a plug component.
In a fundamentally different form of a filling procedure, both the gas and the liquid are introduced in succession through the outlet opening into the pressure chamber. In this procedure, the liquid cartridge can already be fully assembled prior to filling.
One way to fill the gas chamber with gas and the liquid chamber with liquid through the same outlet opening entails that the gas is first introduced into the pressure chamber, wherein it enters the liquid chamber and then passes the separating piston into the gas chamber.
Preferably, a bypass channel of the type described above is provided for this purpose.
Alternatively, the separating piston is designed in such a way that, with an overpressure in the liquid chamber, it allows gas to flow past to a small extent. After the gas has been introduced, the liquid is then introduced into the liquid chamber from below, in a position of the liquid cartridge with the liquid chamber arranged at the bottom. The liquid and its pressure displace the gas from the liquid chamber into the gas chamber.
Although it may be provided according to the described method that the gas chamber is filled with gas past the separating piston, this does not mean that, after filling with gas and liquid, an exchange between the gas chamber and the liquid chamber takes place through a narrow surrounding gap at the separating piston. On the one hand, this is prevented by the surface tension of the liquid. On the other hand, by virtue of the cup-like shape described above, the separating piston can tend to expand as soon as the pressure in the gas chamber is higher than in the liquid chamber. Such a situation arises when liquid is removed from the liquid chamber, since the separating piston, when suitably designed, does not compensate for every minimal pressure difference between the gas chamber and the liquid chamber on account of its circumferential friction, and therefore the pressure in the gas chamber remains slightly higher compared to the liquid chamber.
Since, during filling with gas, there is a risk of the separating piston being pressed to its end position facing away from the outlet opening and of the gas chamber thus being reduced too much in size, the above-described stop surface or the above-described spacer can be used to limit the reduction in size of the gas chamber during the filling procedure.
If the separating piston is intended to remain in a defined position during the filling of the pressure chamber with gas, for example in a position in which it promotes the flow of gas into the gas chamber via the bypass channel, it is possible to provide holding means such as a constriction, detents or the like. To be able to move the separating piston out of the defined position after the gas filling procedure, a gas pressure surge or liquid pressure surge can be used. It is also possible that, in the course of the filling procedure, a tool is inserted through the outlet opening, which tool reaches into the region of the separating piston and applies force directly to the latter away from the outlet opening.
Further advantages and aspects of the invention will emerge from the claims and from the following description of preferred exemplary embodiments of the invention, which are explained below on the basis of the figures.
The liquid cartridge 10 has an outer body 20 made of PET. This outer body 20 is composed of two wall components 20A, 20B. The wall component 20A forms a lateral wall 21A and an upper end wall 21B, in the region of which an outlet opening 30 is provided. The wall component 20B forms a bottom end wall 21C, which has a curved shape and, in the assembled state in
The outlet opening 30 is preceded by an outlet valve 32 which, in the exemplary embodiment of
The stated choice of materials means that, after the previously emptied liquid cartridge 10 has been disposed of, it can be very easily recycled. For this purpose, the liquid cartridge 10 is shredded as a whole in the usual manner, so that its individual parts completely separate from each other. The TPE of the outlet valve component represents a negligible contamination during recycling, but it only accounts for about 0.5% of the mass of the four components of
The valve plate 40 of
The valve plates of
The outlet valve component 40 of
In the design according to
As can be seen from
In the design according to
In the design according to
As can be seen from
Thus, in the design of
In the filling procedure, provision is made according to
In the design according to
In the manner illustrated in
It has been shown that, even after the liquid cartridge 10 is returned to its normal position with the outlet opening 30 pointing upwards, no mixing takes place to any relevant extent between the gas in the gas chamber 24 and the liquid in the liquid chamber 26. This is prevented, among other things, by the fact that the gas pressure in the gas chamber 24 widens the cup-like separating piston 50 and thus closes the gap between the separating piston and the lateral wall of the wall component 21.
Thereafter, in the manner illustrated in
The wall component 20B forms a bottom end wall 21C, which has a curved shape and is connected in a gas-tight manner to the first wall component 20A, in particular by means of a welded connection or an adhesive bond. Together, the wall components 20A, 20B forming the outer body surround a pressure chamber 22, which is divided into a gas chamber 24 and a liquid chamber 26 by means of a separating piston 50. In addition to the actual partition wall 52, the separating piston 50 has a jacket section 54, which is displaceable by sliding along an inner side of the lateral wall 21A.
The outlet opening 30 is surrounded, on the inside, by a sealing component 38 with a sealing surface facing downwards and thus in the direction of the bottom.
At the upper end of the wall component 20A, an outlet valve component 40 is fitted. The outlet valve component 40 is preferably produced from PE or PP. In the region of an outer fastening region 40A, the outlet valve component 40 is secured on its outside by means of a clamping connection or latching connection. Alternatively, other joining techniques are also possible here, in particular plastic welding or adhesive bonding. The outlet valve component 40 has a central sealing region with a cup-like structure. The rim of this cup forms a sealing edge 40B which, in the closed state of the outlet valve, bears on the sealing component 38 and thus closes the access for liquid to the interior of the cup.
Between the fastening region 40A and the inner sealing edge 40B, a circumferential annular deformation region is provided, which is penetrated by through-openings 41. In this deformation region 41C, the wall thickness of the outlet valve component 40 is reduced so that, even when a comparatively rigid material is used, the lower wall thickness of the deformation region 41C and the through-openings 41 afford a sufficient deformability to enable opening of the valve.
By virtue of the resulting pressing-in of the cup-like structure, the sealing edge 40B is also lifted from the sealing component 38 counter to the restoring force of the deformation region 40C, and liquid can flow from the outside into the cup-like structure and flow through flow paths (not shown) into the opening stub 110. As soon as the application of external force to the opening stub 110 ceases, the latter returns to the position in
Another special feature of the design in
The design of the bottom and of the gas filling valve provided there on the one hand and the design of the outlet opening 30 with the outlet valve component 40 and the sealing component 38 on the other hand are independent of each other and can be used separately from each other in combination with the other exemplary embodiments. Thus, in particular, the design of the outlet valve in
Number | Date | Country | Kind |
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21212220.4 | Dec 2021 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2022/084137 | 12/1/2022 | WO |