1. Technical Field
The present invention relates to a liquid ejecting apparatus including a plurality of liquid ejecting heads that eject a liquid, particularly to an ink jet type recording apparatus including ink jet type recording heads that discharge an ink as the liquid.
2. Related Art
There is proposed an ink jet type recording head unit as an example of a liquid ejecting head unit which includes ink jet type recording heads that eject ink droplets from nozzle openings through a change in pressure by a pressure generating unit, and a head fixing substrate (unit base) on which a plurality of ink jet type recording heads adhere to a side thereof opposite to a liquid ejecting surface in which the nozzle openings are formed (for example, see JP-A-2015-174387).
In such an ink jet type recording head unit, the plurality of ink jet type recording heads form a long nozzle array, thereby making it possible to increase a yield ratio and to decrease manufacturing costs, compared to a case where one ink jet type recording head forms a long nozzle array.
In addition, the ink jet type recording head unit includes a lifting-lowering mechanism that is capable of adjusting a position of a nozzle-formed surface with respect to an apparatus main body. As the lifting-lowering mechanism, there is proposed a mechanism configured to include an eccentric cam provided on an apparatus main body side and a driven cam that is provided on an ink jet type recording head unit side and follows the eccentric cam, in which the driven cam is caused to move in response to eccentricity of the eccentric cam, and thereby the ink jet type recording head unit is lifted and lowered with respect to the apparatus main body (for example, JP-A-2011-194819).
Since the ink jet type recording head unit holds the plurality of ink jet type recording heads, it is easy to obtain a long ink jet type recording head in an alignment direction of the heads; however, as disclosed in JP-A-2015-174387, in a case where the lifting-lowering mechanisms are disposed on both sides in the alignment direction of the ink jet type recording heads, a problem arises in that the ink jet type recording apparatus is more increased in size in the alignment direction of the ink jet type recording heads.
Otherwise, as the lifting-lowering mechanism in JP-A-2015-174387, in a case where the eccentric cam provided on the apparatus main body side comes into contact with the driven cam provided on the ink jet type recording head unit side so as to be lifted and lowered, a problem arises in that it is not possible to position a nozzle-formed surface with high accuracy due to dimensional tolerance of components, positional shifts of components, or the like.
Otherwise, in a case where it is possible to lift and lower the ink jet type recording head unit with respect to a shaft, a problem arises in that the ink jet type recording head unit tilts in a direction inclined to a lifting-lowering direction with respect to the shaft, and thereby ink droplets lands at a shifted position on an ejection target medium.
Note that such problems arise not only in the ink jet type recording apparatus, but also in a liquid ejecting apparatus that ejects a liquid other than an ink.
An advantage of some aspects of the invention is to provide a liquid ejecting apparatus.
According to an aspect of the invention, there is provided a liquid ejecting apparatus including: an apparatus main body; a plurality of liquid ejecting heads that have a nozzle-formed surface; a unit base to which the plurality of liquid ejecting heads are fixed; and a lifting-lowering mechanism that is fixed to the apparatus main body and causes a position of the nozzle-formed surface to be shifted with respect to the apparatus main body. The lifting-lowering mechanisms are disposed to the unit base in a direction orthogonal to a direction in which the plurality of liquid ejecting heads are aligned, in an in-plane direction of the nozzle-formed surface.
In this configuration, the lifting-lowering mechanisms are disposed in the direction orthogonal to the direction in which the plurality of liquid ejecting heads are aligned, and thereby it is possible to decrease the liquid ejecting head in size in an alignment direction.
According to another aspect of the invention, there is provided a liquid ejecting apparatus including: an apparatus main body; two shafts fixed to the apparatus main body; a plurality of liquid ejecting heads that have a nozzle-formed surface; a unit base to which the plurality of liquid ejecting heads are fixed; and a lifting-lowering mechanism that is fixed to the apparatus main body and causes a position of the nozzle-formed surface to be shifted with respect to the apparatus main body. The unit base is positioned by three or more portions with respect to the two shafts.
In this configuration, the unit base can be positioned by one or more portions with respect to one shaft and by two or more portions with respect to the other shaft of the two shafts, and it is possible to decrease a tilt of the liquid ejecting head in a direction inclined with respect to a lifting-lowering direction.
In the liquid ejecting apparatus, it is preferable that the unit base have a contact surface facing the same side as the nozzle-formed surface, the lifting-lowering mechanism cause the position of the nozzle-formed surface to be shifted with respect to the apparatus main body in a state of being in contact with the contact surface, and the contact surfaces be disposed in the direction orthogonal to the direction in which the plurality of liquid ejecting heads are aligned, in the in-plane direction of the nozzle-formed surface. In this configuration, the unit base is provided with the contact surface with which the lifting-lowering mechanism comes into contact, thereby variations in components are unlikely to increase, compared to a case where the lifting-lowering mechanism comes into contact with a roller or the like, and it is possible to position the plurality of liquid ejecting heads in the lifting-lowering direction with high accuracy. In particular, the unit base is integrally provided with the contact surfaces, and thereby the lifting-lowering mechanism can position the liquid ejecting heads in the lifting-lowering direction with high accuracy. In addition, the contact surfaces are provided in the direction orthogonal to the direction in which the liquid ejecting heads are aligned, and thereby it is possible to decrease the liquid ejecting heads in size in the alignment direction, compared to a case where the contact surfaces are provided on both sides of the liquid ejecting heads in the alignment direction.
According to still another aspect of the invention, there is provided a liquid ejecting apparatus including: an apparatus main body; a plurality of liquid ejecting heads that have a nozzle-formed surface; a unit base which is provided with a contact surface facing the same side as the nozzle-formed surface and to which the plurality of liquid ejecting heads are fixed; and a lifting-lowering mechanism that is fixed to the apparatus main body and comes into contact with the contact surface, in which the lifting-lowering mechanism causes a position of the nozzle-formed surface to be shifted with respect to the apparatus main body.
In this configuration, the unit base is provided with the contact surface with which the lifting-lowering mechanism comes into contact, thereby variations in components are unlikely to increase, compared to a case where the lifting-lowering mechanism comes into contact with a roller or the like, and it is possible to position the plurality of liquid ejecting heads in the lifting-lowering direction with high accuracy. In particular, the unit base is integrally provided with the contact surface, and thereby the lifting-lowering mechanism can position the liquid ejecting heads in the lifting-lowering direction with high accuracy.
In the liquid ejecting apparatus, it is preferable that the contact surfaces be disposed in a direction orthogonal to a direction in which the plurality of liquid ejecting heads are aligned, in the in-plane direction of the nozzle-formed surface. In this configuration, the contact surfaces are provided in the direction orthogonal to the direction in which the liquid ejecting heads are aligned, and thereby it is possible to decrease the liquid ejecting heads in size in the alignment direction, compared to the case where the contact surfaces are provided on both sides of the liquid ejecting heads in the alignment direction.
In the liquid ejecting apparatus, it is preferable that a plurality of the contact surfaces be disposed in the direction in which the plurality of liquid ejecting heads are aligned, and the liquid ejecting apparatus further include a tilt adjusting mechanism that adjusts a tilt of the contact surfaces of the unit base with respect to the apparatus main body in an alignment direction on a plane defined by the alignment direction of the plurality of liquid ejecting heads and a moving direction by the lifting-lowering mechanism. In this configuration, the tilt adjusting mechanism makes it possible to adjust the tilt of the nozzle-formed surface with respect to an ejection target medium, and thereby it is possible to decrease a shift of a landing position.
In the liquid ejecting apparatus, it is preferable that the lifting-lowering mechanism include an eccentric cam and a rotary shaft that causes the eccentric cam to rotate, and the tilt adjusting mechanism adjust a tilt of the rotary shaft. In this configuration, it is possible to simplify structures of the lifting-lowering mechanism and the tilt adjusting mechanism.
In the liquid ejecting apparatus, it is preferable that the contact surface be disposed on only one side of the plurality of liquid ejecting heads. In this configuration, it is possible to decrease the liquid ejecting heads in size in the direction orthogonal to the direction in which the liquid ejecting heads are aligned.
It is preferable that the liquid ejecting apparatus further include two shafts fixed to the apparatus main body, in which the unit base is positioned by three or more portions with respect to the two shafts. In this configuration, the unit base can be positioned by one or more portions with respect to one shaft and by two or more portions with respect to the other shaft of the two shafts, and it is possible to decrease a tilt of the liquid ejecting head in a direction inclined with respect to a lifting-lowering direction.
In the liquid ejecting apparatus, it is preferable that the unit base include a plurality of bearings that are in contact with at least one shaft of the two shafts, and the plurality of bearings be disposed to be separated from each other in a relative moving direction of the apparatus main body and the nozzle-formed surface. In this configuration, the bearings are provided to be separated from each other, and thereby it is possible to decrease a frictional force produced during the lifting and lowering. In addition, it is possible to more decrease the tilt of the liquid ejecting heads with respect to the lifting-lowering direction.
In the liquid ejecting apparatus, it is preferable that the unit base include a fixing surface to which the plurality of liquid ejecting heads are to be fixed, and a projecting portion that projects from the fixing surface and has the bearing. In this configuration, a member provided with the fixing surface can become less thick, and thus the bearing is formed by the projecting portion.
In the liquid ejecting apparatus, it is preferable that the projecting portion be provided to project from an eave portion having an eave shape that is provided with the contact surface. In this configuration, it is possible to increase stiffness of the projecting portion and the eave portion.
In the liquid ejecting apparatus, it is preferable that the bearing be provided in a through-hole that penetrates through the unit base in the relative moving direction of the apparatus main body and the nozzle-formed surface, and the bearing be disposed at a position overlapped with the liquid ejecting heads in the alignment direction of the plurality of liquid ejecting heads. In this configuration, it is possible to decrease the unit base in size in the direction orthogonal to the direction in which the liquid ejecting heads are aligned. In addition, since the plurality of liquid ejecting heads can be supported by the two shafts on both sides of the liquid ejecting heads in the alignment direction, it is possible to decrease the tilt of the liquid ejecting heads with respect to the shafts.
In the liquid ejecting apparatus, it is preferable that the contact surface be disposed to be farther away from the nozzle-formed surface than from the fixing surface to which the plurality of liquid ejecting heads are fixed, in a relative moving direction of the apparatus main body and the nozzle-formed surface. In this configuration, the lifting-lowering mechanism that comes into contact with the contact surface does not occupy a space at a position which is closer to the nozzle-formed surface. Hence, it is possible to provide a roller that pushes the ejection target medium to the position which is closer to the nozzle-formed surface, a unit that suctions mists of a liquid, or the like.
In the liquid ejecting apparatus, it is preferable that the unit base include an eave portion projecting to have an eave shape which defines the contact surface, a bottom portion having a fixing surface to which the plurality of liquid ejecting heads are fixed, a side wall through which the eave portion and the bottom portion are connected, and a rib that reinforces the side wall. In this configuration, it is possible to increase strength of the eave portion with the rib. In particular, it is possible to secure the stiffness of the eave portion provided with the contact surface even when the contact surface is disposed at a position separated from the nozzle-formed surface, and thus it is possible to decrease deformation of the unit base.
The invention will be described with reference to the accompanying drawings, wherein like numbers reference like elements.
Hereinafter, the invention will be described on the basis of embodiments.
As illustrated in
Here, in the embodiment, a transport direction of the recording sheet S is referred to as a first direction X, and a direction orthogonal to the first direction X in an in-plane direction of a surface of the recording sheet S, on which an ink lands, is referred to as a second direction Y. In addition, a direction orthogonal to both of the first direction X and the second direction Y, that is, a direction orthogonal to the surface of the recording sheet S on which the ink lands, is referred to as a third direction Z. Further, in the third direction Z, the recording sheet S side is referred to as Z1, and the ink jet type recording head unit side is referred to as Z2. In the embodiment, an example, in which the directions (X, Y, and Z) are orthogonal to one another, is described; however, the definitions of the directions are not necessarily limited thereto.
The ink jet type recording apparatus 1 includes an apparatus main body 2, an ink jet type recording head unit 3 (hereinafter, also simply referred to as a head unit 3) provided to be able to be lifted and lowered with respect to the apparatus main body 2 in the third direction Z, a liquid storing unit 4 such as an ink tank in which an ink as a liquid is stored, and a first transport unit 5 and a second transport unit 6 that transport the recording sheet S.
The head unit 3 extends in the second direction Y. In the embodiment, the head unit 3, which will be described below in detail, includes a plurality of ink jet type recording heads 100 (hereinafter, also simply referred to as a recording head 100) that discharge an ink, and a unit base 200 that holds the plurality of recording heads 100.
The liquid storing unit 4 supplies an ink to the head unit 3 and is fixed to the apparatus main body 2, in the embodiment. The ink from the liquid storing unit 4 fixed to the apparatus main body 2 is supplied to the head unit 3 via a supply tube 4a such as a tube. Note that an example, in which the head unit 3 includes the liquid storing unit 4, for example, the liquid storing unit 4 is mounted above the head unit 3 on the Z2 side, may be employed.
The first transport unit 5 is provided on one side of the head unit 3 in the first direction X, and thus on an X1 side in the embodiment. Note that, in the embodiment, an upstream side from the head unit 3 in the transport direction in the first direction X is referred to as the X1 side, and a downstream side is referred to as an X2 side.
The first transport unit 5 includes a first transport roller 501 and a first driven roller 502 that is driven by following the first transport roller 501. The first transport roller 501 is provided on a side opposite to the surface of the recording sheet S on which the ink lands, that is, on the Z1 side, and is driven by a drive force from the first drive motor 503. In addition, the first driven roller 502 is provided on the surface side of the recording sheet S on which the ink lands, that is, on the Z2 side, and the recording sheet S is nipped between the first transport roller 501 and the first driven roller 502. The first driven roller 502 presses the recording sheet S toward the first transport roller 501 with a bias member such as a spring not illustrated.
The second transport unit 6 includes a transport belt 601, a second drive motor 602, a second transport roller 603, a second driven roller 604, a tension roller 605, and a pressing roller 607.
The second transport roller 603 of the second transport unit 6 is driven by a drive force from the second drive motor 602. The transport belt 601 is formed of an endless belt and loops around outer circumferences of the second transport roller 603 and the second driven roller 604. The transport belt 601 is provided on the Z1 side of the recording sheet S. The tension roller 605 is provided between the second transport roller 603 and the second driven roller 604, comes into contact with an inner circumferential surface of the transport belt 601, and applies tension to the transport belt 601 due to a bias force from a bias member 606 such as a spring. In this manner, the transport belt 601 is disposed between the second transport roller 603 and the second driven roller 604 so as to have a flat surface facing the head unit 3.
The pressing rollers 607 of the second transport unit 6 are provided on the X1 side and the X2 side of the head unit 3, respectively, on the Z2 side of the recording sheet S. The recording sheet S is interposed between the two pressing rollers 607 and the transport belt 601, and thereby a flat posture of the recording sheet S is maintained.
In the ink jet type recording apparatus 1, while the first transport unit 5 and the second transport unit 6 transport the recording sheet S with respect to the head unit 3 from the X1 side to the X2 side in the first direction X, the ink is caused to be ejected from the recording heads 100 of the head unit 3, the ejected ink is caused to land on a surface of the recording sheet S on the Z2 side, and so-called printing is performed.
Here, the head unit 3 that is mounted in the ink jet type recording apparatus 1 is more described in detail with reference to
As illustrated in
As illustrated in
In addition, the recording head 100 has a substantially parallelogramic shape in the second direction Y and the fourth direction Xa, in a plan view from the nozzle-formed surface 102 side. It is needless to say that the shape of the recording head 100 is not limited to the substantially parallelogram; however, the recording head may have a rectangular shape, a trapezoidal shape, a polygonal shape, or the like, in a plan view from the nozzle-formed surface 102 side.
Further, the plurality of recording heads 100 are aligned in the second direction Y orthogonal to the first direction X as the transport direction of the recording sheet S, and are fixed to the unit base 200. Note that, in the embodiment, the plurality of recording heads 100 are aligned in the second direction Y, that is, are aligned in a straight line in the second direction Y. In other words, the plurality of recording heads 100 are not disposed to be shifted from one another in the first direction X. In this manner, it is possible to decrease a width of the head unit 3 in the first direction X, and thus it is possible to decrease the head unit 3 in size. Note that, in the embodiment, the recording heads 100 are aligned in the second direction Y, and thereby the head unit 3 has an elongated length in the second direction Y, and has a short length in the first direction X. In other words, the head unit 3 has a longitudinal direction in the second direction Y and has a short direction in the first direction X.
The recording head 100 is configured to include a plurality of members which are stacked. Specifically, as illustrated in
In addition, the holding member 120 includes a flow-path member 121, a holder 122, and a wiring substrate 123 held between the flow-path member 121 and the holder 122. The wiring substrate 123 is provided to be exposed on a stack interface between the flow-path member 121 and the holder 122. In addition, a cable 126 connected to the wiring substrate 123 is guided out through a surface of the recording head 100 on the Z2 side.
The plurality of recording heads 100 are fixed to the unit base 200. In the embodiment, six recording heads 100 are fixed to unit base 200 via the spacer 300.
The spacer 300 includes a first fixing portion 301 and a second fixing portion 302 which is thicker than the first fixing portion 301 in the third direction Z.
The first fixing portion 301 is provided with a first insertion hole 304 that penetrates therethrough in the third direction Z. In addition, the recording head 100 is provided with a first fixing hole 103. A first screw member 401 as a male screw is inserted into the first insertion hole 304 from the Z2 side of the first fixing portion 301 and the first screw member 401 is screwed with the first fixing hole 103 of the recording head 100, and thereby the spacer 300 is fixed to the surface of the recording head 100 on the Z2 side.
The spacer 300 is disposed at a position which is placed within the outer shape of the recording head 100 in the second direction Y as an alignment direction of the recording heads 100, in a plan view of the nozzle-formed surface 102. In other words, the spacer 300 is disposed at a position which does not project from the outer shape of the recording head 100 in the second direction Y, when viewed in the third direction Z. Note that the outer shape of the recording head 100 means portions of the recording head 100 which project to the largest extent in the first direction X and the second direction Y.
When the recording head 100 is viewed in the third direction Z, the spacer 300 is disposed at a position which does not project from a side surface of the recording head 100 in the second direction Y, and thereby it is possible to decrease a gap between the recording heads 100 which are adjacent to each other in the second direction Y. In this manner, the head main bodies 110 of the recording heads 100, which are adjacent to each other in the second direction Y, can be provided to approach each other, and the nozzle openings 101 provided in the head main bodies 110 of the adjacent recording heads 100 can be provided to approach each other in the second direction Y. As a result, it is possible to continuously form the heads of the head unit 3, which are aligned at equal intervals in the second direction Y.
In addition, in the embodiment, the spacer 300 is disposed at a position which is placed within the outer shape of the recording head 100 on the nozzle-formed surface 102 side in a relative moving direction of the recording sheet S with respect to the head unit 3, that is, in the first direction X as a transport direction of the recording sheet S, in a plan view of the nozzle-formed surface 102. In this manner, it is possible to decrease the width of the head unit 3 in the first direction X, and it is possible to decrease a distance between the two pressing rollers 607 in the first direction X in the ink jet type recording apparatus 1. Hence, it is possible to decrease a space between the two pressing rollers 607 in the first direction X, and thus it is easy to fix the posture of the recording sheet S between the two pressing rollers 607 such that it is possible to improve print quality. In addition, it is possible to decrease the head unit 3 and the ink jet type recording apparatus 1 in size.
The spacer 300 is detachably fixed in a state in which the second fixing portion 302 is in contact with a surface of the unit base 200 on the Z1 side as the recording sheet S side. Specifically, the second fixing portion 302 of the spacer 300 is provided with a second fixing hole 306 that opens to the unit base 200 side. In addition, the unit base 200 is provided with a second insertion hole 202. A second screw member 402 as a male screw is inserted into the second insertion hole from the Z2 side of the unit base 200 and the second screw member 402 is screwed into the second fixing hole 306 of the spacer 300, and thereby the spacer 300 is fixed in a state of being in contact with a surface of the unit base 200 on the Z1 side. In other words, the spacer 300 is detachably fixed by being screwed with the second screw member 402 from the Z2 side of the unit base 200. The spacer 300 of the embodiment is released from the screwing with the second screw member 402, and thereby it is possible to detach the spacer 300 from the unit base 200 at a desirable timing.
As described above, the spacer 300 fixed to the recording head 100 is detachably provided in the unit base 200, and thereby it is possible to easily attach or detach the recording head 100 to and from the unit base 200. In this manner, when the plurality of recording heads 100 provided in the head unit 3 malfunction, it is possible to selectively replace only the malfunctioning recording head 100. In other words, since there is no need to replace the entire head unit 3 in response to the malfunction of one recording head 100, it is possible to decrease costs. In addition, also during assembly of the head unit 3, it is possible to selectively replace a recording head 100 which does not have the same ejection characteristics of ink droplets, and thus, it is possible to increase a yield ratio.
In addition, in the embodiment, the first screw member 401, which fixes the recording head 100 and the spacer 300, and the second screw member 402, which fixes the unit base 200 and the spacer 300, are detachably fixed by being screwed from a side opposite to the nozzle-formed surface 102 of the recording head 100. Hence, it is possible to decrease an occurrence of a problem arising in that an ink attached to the first screw member 401 or the second screw member 402 drops down on the recording sheet S or the like at an unexpected timing. In addition, the first screw member 401 and the second screw member 402 have the same direction of screwing, and thus are screwed with good workability.
Note that, in the embodiment, one recording head 100 is provided with four spacers 300. Specifically, the spacers 300 are provided on four corners of a surface of the recording head 100, respectively, in the first direction X and the second direction Y.
In addition, a plurality of types of spacers 300, which have different thicknesses, can be used and can adjust relative heights of the plurality of recording heads 100 in the third direction Z, and thereby it is possible to easily adjust to have the same heights and inclinations of the nozzle-formed surface 102 of the plurality of recording heads 100. In particular, in the embodiment, the spacer 300 is attachable to and detachable from the recording head 100, and thereby it is possible to easily perform replacement with the spacer 300 having a different thickness. Hence, it is possible to decrease a shift of a landing position of ink droplets which are ejected from the recording heads 100 such that it is possible to improve the print quality.
The unit base 200, to which the recording heads 100 are fixed via the spacers 300, is more described with reference to
As illustrated in
The bottom portion 210 has a plate shape with a plane direction including a first direction X and the second direction Y, and includes fixing portions 211 provided on both sides in the first direction X and a thick portion 212 that is provided between the fixing portions 211 and is thicker than the fixing portion 211. The two fixing portions 211 and the thick portion 212 interposed between the two fixing portions 211 are provided to be continuous in the second direction Y. In addition, the fixing portions 211 and the thick portion 212 are integrally provided.
The fixing portion 211 includes a fixing surface 213 having a surface of the fixing surface on the Z1 side, to which the recording head 100 is fixed via the spacer 300. Note that, in the embodiment, a surface of the bottom portion 210, which is opposite to the fixing surface 213 to which the recording head 100 is fixed, that is, a surface on the Z2 side, is referred to as a supply surface 214.
The fixing portion 211 of the bottom portion 210 is provided with the second insertion hole 202 that penetrates therethrough in the third direction Z. The second screw member 402 inserted into the second insertion hole 202 from the supply surface 214 side is screwed as described above, and thereby the spacer 300 fixed to the recording head 100 is fixed to the fixing surface 213. Note that, as described above, one recording head 100 is provided with four spacers 300. In other words, the recording head 100 is fixed at total of four positions of two positions in the fixing portions 211, respectively, which are disposed to interpose the thick portion 212 in the first direction X. In other words, the recording head 100 are fixed to unit base 200 at a plurality of positions in the first direction X as a short direction of the unit base. As described above, the recording head 100 is fixed to the unit base 200 at the plurality of positions in the first direction X, and thereby it is possible to increase the stiffness of the unit base 200 in the short direction, with the recording head 100 fixed to the unit base 200. In addition, it is preferable that the fixing surfaces 213 in the unit base 200, to which the spacers 300 fixing both ends of the recording head 100 the first direction X as the short direction of the unit base 200 are fixed, be disposed in both end regions in a case where the bottom portion 210 is divided into four regions in the first direction X as the short direction. As described above, the fixing surfaces 213, to which the spacers 300 are fixed, are provided in both end portions of the bottom portion 210 in the short direction, and thereby it is possible to increase the stiffness of the unit base 200 in the short direction, with the recording head 100 fixed to the unit base.
In addition, the thick portion 212 of the bottom portion 210 is provided with a supply hole 215 that penetrates therethrough in the third direction Z. A flow path of the recording head 100 fixed to the bottom portion 210 is exposed through the supply hole 215 in the supply surface 214 side and the exposed flow path through the supply hole 215 is connected with the supply tube 4a such as a tube from the supply surface 214 side (refer to
Since the plurality of recording heads 100 are aligned in the second direction Y and are fixed to the bottom portion 210, the bottom portion 210 has a long length (a longitudinal direction) in the second direction Y, and the bottom portion 210 has a short length (a short direction) in the first direction X. The bottom portion 210 is provided with the thick portion 212, and thereby it is possible to increase the stiffness of the bottom portion 210. In particular, since the bottom portion 210 has the long length in the second direction Y, the thick portion 212 is provided in the second direction Y, and thereby it is possible to increase the stiffness in the longitudinal direction in which the stiffness is likely to be decreased.
The wall portion 230 includes two first wall portions 231 provided to be continuous in the second direction Y as the alignment direction of the recording heads 100, and two second wall portions 232 that connects the two first wall portions 231 to each other. In other words, the wall portion 230 has a ring shape in which the two first wall portions 231 and the two second wall portions 232 are formed to be a continuous wall.
Specifically, the first wall portions 231 are formed of a plate-like member and are provided to be upright in both end portions of the bottom portion 210 in the first direction X, respectively, so as to extend from the bottom portion 210 on the Z1 side in a direction perpendicular to the fixing surface 213, that is, the third direction Z. In addition, the first wall portion 231 is provided to be continuous in the second direction Y as the alignment direction of the recording heads 100. In other words, the first wall portion 231 is formed of the plate-like member and is disposed so as to have a front surface that is formed in directions including the second direction Y and the third direction Z.
The second wall portions 232 are provided to be upright in both end portions of the bottom portion 210 in the second direction Y, respectively, so as to extend from the bottom portion on the Z1 side in a direction perpendicular to the fixing surface 213, that is, the third direction Z. In addition, the second wall portion 232 is provided to be continuous in an inclined direction with respect to the first direction X, that is, in the fourth direction Xa as the alignment direction of the nozzle openings 101 of the recording heads 100 in the embodiment. In other words, the second wall portion 232 is formed of a plate-like member and is disposed so as to have a front surface that is formed in directions including the fourth direction Xa and the third direction Z.
In addition, end portions of the first wall portions 231 and the second wall portions 232 are connected to each other. In the embodiment, the first wall portions 231 and the second wall portions 232 are integrally provided to be a continuous wall. Hence, the wall portion 230 is formed to have a ring shape surrounding the plurality of recording heads 100 by the two first wall portions 231 and the two second wall portions 232.
The ring-shaped wall portion 230 makes it possible to increase the stiffness of the unit base 200. In other words, the first wall portion 231 makes it possible to increase the stiffness of the unit base against the bending moment in the second direction Y, compared to a case where only the bottom portion 210 is provided as the unit base 200. In other words, the second wall portion 232 makes it possible to increase the stiffness of the bottom portion 210 against the bending moment in the first direction X. The first wall portion 231 and the second wall portion 232 enable the unit base to have an increase in stiffness against the torsional moment. In the embodiment, the wall portion 230 has the ring shape with the first wall portions 231 and the second wall portions 232 formed as a continuous wall, and thereby it is possible to increase the stiffness against the bending moment in the first direction X and the second direction Y, and to increase the stiffness against the torsional moment. Hence, even when a load is increased, with a cap coming into contact with the nozzle-formed surface 102 of the head unit 3, it is possible to decrease deformation of the unit base 200. Since it is possible to decrease the deformation of the unit base 200, it is possible to increase the load produced when the cap comes into contact with the nozzle-formed surface 102. Then, it is possible to increase sealing performance between the cap and the nozzle-formed surface 102 such that it is possible to reliably perform a suction operation via the cap. In addition, it is possible to increase the load produced when the cap comes into contact with the nozzle-formed surface 102, and then it is possible to increase the sealing performance between the cap and the nozzle-formed surface such that it is possible to decrease an amount of inks evaporating from the nozzle openings 101. Further, even when the head unit 3 holds the plurality of recording heads 100 and thus a weight of the head unit is increased, it is possible to increase the stiffness of the unit base 200 such that it is possible to decrease deformation or damage to the unit base due to the own weight.
In addition, in the embodiment, since the recording heads 100 are arranged in a row in the second direction Y, the unit base 200 is likely to be long in the second direction Y with a high aspect ratio. However, the wall portion 230, which is continuous in the alignment direction of the recording heads 100 on the unit base 200, particularly the first wall portion 231, makes it possible to increase the stiffness of the unit base 200 in the longitudinal direction in which the unit base is likely to be deformed.
Further, in the embodiment, as described above, since the spacer 300 fixed to the recording head 100 is fixed to be screwed into the unit base 200 from the side opposite to the fixing surface 213 on the Z1 side, the spacer 300 does not project on the nozzle-formed surface 102 of the recording head 100 in the second direction Y, and thus it is possible to dispose the spacer 300 within the outer shape of the recording head 100 in the second direction Y. Hence, it is possible to decrease the interval between the recording heads 100 which are aligned in the second direction Y and are adjacent to each other, and it is possible to decrease the width of the unit base 200 in the first direction X. The decrease in the width of the head unit 3 in the first direction X makes it possible to increase the stiffness of the unit base 200.
In addition, since the wall portion 230 provided in the unit base 200 makes it possible to increase the stiffness of the bottom portion 210, there is no need to increase the thickness of the bottom portion 210 and it is possible to less increase the weight of the unit base 200 such that it is possible to decrease the deformation due to the own weight and it is possible to decrease the size. Incidentally, in a case where the wall portion 230 is not provided in the unit base 200 and only the bottom portion 210 is provided, the thickness has to be increased in the third direction Z such that the stiffness of the bottom portion 210 is increased, then, the own weight is likely to be increased and the size is likely to be increased. In the embodiment, the wall portion 230 is provided in the unit base 200, and thereby it is possible to increase the stiffness of the unit base 200 and to decrease the weight and the size.
The unit base 200 is provided with a cable opening 201 into which the cable 126 of the recording head 100 is inserted. In the embodiment, the cable opening 201 is provided over a boundary between the bottom portion 210 and the wall portion 230. The cable 126 of the recording head 100, which is fixed to the unit base 200, is guided out to the supply surface 214 side via the cable opening 201.
In addition, a third wall portion 233 that projects outward, that is, in the first direction X, is provided on an end portion of the first wall portion 231 on the Z1 side. The third wall portion 233 is provided on the end portion of the first wall portion 231 on the Z1 side, and thereby a step 234 is formed on the outer side of the first wall portion 231. A relay substrate 400 is accommodated in the step 234 provided on the outer side of the first wall portion 231. Here, the relay substrate 400 is formed of a rigid substrate and is fixed in the step 234 by using a screw or the like. A plurality of cables 126 guided out through the cable opening 201 of the unit base 200 to the supply surface 214 side are connected to the relay substrate 400. As described above, the cables 126 of the plurality of the recording heads 100 are inserted into the cable openings 201, which open to the supply surface 214 of the unit base 200, and are connected to the common relay substrate 400, ink mists are difficult to infiltrate to the nozzle-formed surface 102 side through the cable openings 201, and it is possible to decrease an amount of inks attached to the cables 126, the wiring substrates 123 of the recording heads 100, or the like.
In addition, in the embodiment, the step 234 is provided by the third wall portion 233 on the outer side of the first wall portion 231 such that the relay substrate 400 is accommodated in the step 234. Therefore, the relay substrate 400 is less exposed on the Z1 side such that it is possible to decrease an amount of ink mists or the like attached to the relay substrate 400 from the nozzle-formed surface 102 side. In other words, the third wall portion 233 covers the Z1 side of the relay substrate 400, and thereby the inks are unlikely to be attached to the relay substrate 400.
Further, it is preferable that the relay substrate 400 have a size in the third direction Z which is larger than the height of the step 234 in the third direction Z. In this manner, a portion of the cable opening 201, which opens to the first wall portion 231, that is, an opening in the first direction X, is blocked with the relay substrate 400. Hence, the relay substrate 400 makes it possible to decrease an amount of the inks infiltrated through the cable openings 201. It is needless to say that the step 234, in which the relay substrate 400 is accommodated, is covered with a lid member or the like, and thereby it is possible to decrease the amount of the inks attached to the relay substrate 400. However, there is a concern that the step 234 will be covered with the lid member, and thereby the head unit 3 is likely to be increased in size in the first direction X. In the embodiment, the relay substrate 400 is not covered and is exposed in the first direction X, and thereby it is possible to decrease the head unit 3 in size in the first direction X.
As described above, the recording heads 100 are fixed to the unit base 200 via the spacers 300. Here, a head-side fixing surface of the recording head 100, which is fixed to the unit base 200 via the spacers 300, is positioned on the Z2 side opposite to the Z1 side on which the nozzle-formed surface 102 is provided. In this manner, it is possible to decrease the unit base 200 in size in the first direction X such that it is possible to increase the stiffness against torsion. Incidentally, in a case where the head-side fixing surface is provided on the nozzle-formed surface 102, there is a need to provide a flange or the like having the head-side fixing surface on the nozzle-formed surface 102 side, and there is a need to provide a region in the unit base 200 to which the flange is fixed. Then, the unit base 200 is likely to be increased in size. In particular, in the embodiment, since the plurality of recording heads 100 need to be provided to approach each other in the second direction Y, the region of the unit base 200, to which the flange is fixed, needs to be provided on both sides of the recording head 100 in the first direction X, then, the unit base 200 is likely to be increased in size in the first direction X and the stiffness thereof against the torsion is likely to be decreased.
In addition, in the embodiment, the recording heads 100 are fixed to the surface of the unit base 200 on the Z1 side, thereby it is possible to decrease the unit base 200 in size and it is possible to increase the stiffness of the unit base 200. Incidentally, in a case where the recording heads 100 are fixed on the surface of the unit base 200 on the Z2 side, there is a need to provide, in the unit base 200, openings for exposing the nozzle opening 101 side of the recording heads 100 on the Z1 side and approaching the nozzle openings 101 to the recording sheet S, a region for fixing the recording head 100, or the like, and thus the unit base is increased in size. In particular, in the embodiment, since the plurality of recording heads 100 need to be provided to approach each other in the second direction Y, the region of the unit base 200, to which the recording heads 100 are fixed, needs to be disposed on both sides of the recording head 100 in the first direction X, then, the unit base 200 is likely to be increased in size in the first direction X and the stiffness thereof against the torsion is likely to be decreased.
In addition, in the embodiment, the wall portion 230 is provided on the bottom portion 210 on the Z1 side on which the recording heads 100 are fixed, and thereby it is possible to decrease the head unit 3 in size in the third direction Z. Incidentally, the recording heads 100 may be provided on the unit base 200 on the Z1 side and the wall portion 230 may be provided on the unit base 200 on the Z2 side; however, the head unit 3 is increased in size in the third direction Z.
Further, in the embodiment, the wall portion 230 and the recording heads 100 are provided on the bottom portion 210 on the same Z1 side, and the wall portion 230 covers principal side surfaces of the recording heads 100. In this manner, it is possible to decrease an occurrence of a state in which the recording head 100 comes into contact with another member during work such as attaching the head unit 3 to the ink jet type recording apparatus 1, or the like. In addition, it is possible to decrease an occurrence of a case in which the recording sheet S comes into contact with the recording head 100 due to a paper jam or the like. Hence, it is possible to decrease an occurrence of a case where another member comes into contact with the recording head 100 such that it is possible to decrease damage to the recording head 100.
Note that it is preferable that the wall portion 230 be formed to have a size such that the wall portion covers interfaces of the members stacked to configure the recording head 100 in the third direction Z. In the embodiment, as illustrated in
In addition, the plurality of recording heads 100 are held in the unit base 200, and thereby it is possible to increase the yield ratio, compared to a case where a plurality of nozzle arrays are provided in the recording head 100 and multiple arrays are formed. However, the plurality of recording heads 100 are held in the unit base 200, and thereby the weight of all of the plurality of recording heads 100 is likely to be increased; however, the wall portion 230 is provided on the unit base 200, and thereby the stiffness of the unit base is increased such that it is possible to decrease the deformation due to the weight of the recording heads 100.
Note that, since the unit base 200 of the embodiment holds the plurality of recording heads 100 which are aligned in the second direction Y, the bottom portion 210 is short in the first direction X, is long in the second direction Y, and has a substantially rectangular shape. In this respect, the second wall portion 232 of the wall portion 230 is provided in the fourth direction Xa which is inclined with respect to the first direction X. Therefore, the bottom portion 210 has a first overhang 217 and a second overhang 218 that overhang outward from both end portions in the second direction Y, respectively, more than the wall portion 230, so as to have an eave shape. In other words, the bottom portion 210 has the first overhang 217 that more overhangs outward than the second wall portion 232 on the Y1 side of the second direction Y, and the second overhang 218 that more overhangs outward than the second wall portion 232 on the Y2 side of the second direction Y.
The first overhang 217 is provided with a first through-hole 219 that penetrates therethrough in the third direction Z as a lifting-lowering direction of the head unit 3. A first shaft 9a having the axial direction thereof in the third direction Z is inserted into the first through-hole 219. In addition, a first bearing 220 is provided in the first through-hole 219, so as to be in contact with an outer circumferential surface of the first shaft 9a and to receive the load of the shaft.
In addition, the second overhang 218 is provided with a cylindrical projecting portion 221 that projects to the supply surface 214 side and more toward the Z2 side. A second through-hole 222, which penetrates through the projecting portion 221 and the second overhang 218 in the third direction Z, is provided inside the projecting portion 221, and a second shaft 9b having the axial direction thereof in the third direction Z is inserted into the second through-hole 222. In addition, a second bearing 223 and a third bearing 224 are provided in an opening of the second through-hole 222 on the Z1 side and an opening thereof on the Z2 side, respectively, so as to be in contact with an outer circumferential surface of the second shaft 9b and to receive the load of the shaft. In other words, the second bearing 223 is provided in the opening of the second through-hole 222 on the Z2 side and the third bearing 224 is provided in the opening thereof on the Z1 side. In addition, the second bearing 223 and the third bearing 224 are separately provided in the second through-hole 222. In the second through-hole 222, the load of the second shaft 9b is received at two positions of the two second bearing 223 and third bearing 224 provided at positions separated in the third direction Z. In other words, in the embodiment, the unit base 200 is supported by the two first and second shafts 9a and 9b provided in the apparatus main body 2, at total three positions of the first bearing 220, the second bearing 223, and the third bearing 224.
In the embodiment, the first bearing 220, the second bearing 223, and the third bearing 224 are disposed at positions which are overlapped by the recording heads 100 in the second direction Y as the alignment direction of the recording heads 100. In this manner, it is possible to decrease the unit base 200 in size in the first direction X. In addition, since the two first and second shafts 9a and 9b can support both end portions of the unit base 200 in the second direction Y as the longitudinal direction of the unit base 200, it is possible to decrease a tilt of the unit base 200 with respect to the third direction Z as the axial direction of the first shaft 9a and the second shaft 9b. Incidentally, in order to dispose the first bearing 220, the second bearing 223, and the third bearing 224 at positions which are overlapped with the recording heads 100 in the first direction X, the unit base 200 needs to be provided with a space for the first through-hole 219 and the second through-hole 222, and thus the unit base 200 is likely to be increased in size in the first direction X. In particular, since a first contact surface 225 and a second contact surface 227, which will be described in detail below, are provided in the unit base 200 of the embodiment in the first direction X, the first contact surface 225 and the second contact surface 227 interfere with the first through-hole 219 and the second through-hole 222. Thus, the unit base is easy to be increased in size in the first direction X. In addition, since the unit base 200 has the center of gravity at a position shifted in the first direction X with respect to the two first and second shafts 9a and 9b, the unit base 200 is likely to tilt with respect to the first shaft 9a and the second shaft 9b. In the embodiment, since the first through-hole 219 and the second through-hole 222 are provided in the first overhang 217 and the second overhang 218 of the bottom portion 210, which are formed by the wall portion 230, there is no need to provide a new space to provide the first through-hole 219 and the second through-hole 222 such that it is possible to decrease the unit base in size not only in the first direction X, but also in the second direction Y. In addition, since it is possible to dispose the center of gravity of the head unit 3 at a position between or closer to a portion between the two first and second shafts 9a and 9b, the unit base 200 is unlikely to tilt with respect to the first shaft 9a and the second shaft 9b.
In addition, the projecting portion 221, which more projects than the bottom portion 210, is provided, the second bearing 223 and the third bearing 224 are provided in the second through-hole 222 of the projecting portion 221, and thereby it is possible to dispose the second bearing 223 and the third bearing 224 at positions which are separated from each other in the third direction Z. Therefore, the bottom portion 210 does not need to have any region which is thick in the third direction Z, and thus it is possible to less increase the weight of the unit base 200.
Note that, in the embodiment, the positioning is performed by the three portions of the first bearing 220, the second bearing 223, and the third bearing 224 with respect to the two shafts of the first shaft 9a and the second shaft 9b. In other words, the positioning is performed by one portion of the first bearing 220 with respect to the first shaft 9a and by two portions of the second bearing 223 and the third bearing 224 with respect to the second shaft 9b, and thereby it is possible to decrease a tilt of the unit base 200 with respect to the first shaft 9a and the second shaft 9b, particularly a tilt in a direction in which the unit base rotates toward the first direction X; however, the number of bearings is not limited to three as long as the first shaft 9a and the second shaft 9b as the two shafts are positioned by three or more bearings. For example, a configuration, in which total four bearings are provided with respect to the two first and second shafts 9a and 9b which are provided two bearings, respectively, may be employed. However, it is difficult to adjust a clearance, a tilt, or the like of the first shaft 9a and the second shaft 9b in the four bearings, and thus there is a concern that a bias in the clearance of the bearings with the first shaft 9a and the second shaft 9b will occur and the head unit 3 will be difficult to move in the third direction Z. In the embodiment, the three bearings of the first bearing 220, the second bearing 223, and the third bearing 224 are provided with respect to the two shafts of the first shaft 9a and the second shaft 9b, thereby it is possible to easily adjust a clearance between the first shaft 9a and the first bearing 220 and clearances between the second shaft 9b and the second bearing 223 an the third bearing 224, and it is possible to cause the head unit 3 to smoothly move with respect to the first shaft 9a and the second shaft 9b in the third direction Z. In addition, three or more bearings may be provided with respect to one shaft; however, similarly, it is difficult to relatively position the three or more bearings, and the head unit 3 is difficult to smoothly move with respect to the shaft.
Further, the first overhang 217 is provided with a first contact portion 226 having the first contact surface 225 on the Z1 side. The first contact portion 226 has a side wall 226b provided to project from the first overhang 217 toward Z2, and a first eave portion 226a that projects to have an eave shape from a projecting end portion of the side wall 226b on the Z2 side toward the X1 side. A surface of the first eave portion 226a on the Z1 side is the first contact surface 225. In other words, the first contact portion 226 is provided with the first eave portion 226a on the end portion of the side wall 226b on the Z2 side, and thereby it is possible to dispose the first contact surface 225 at a position more separated from the nozzle-formed surface 102 of the head unit 3 on the Z2 side.
In addition, the first contact portion 226 is provided with a first rib 226c and a second rib 226d that reinforce the fixing to the bottom portion 210. The first rib 226c and the second rib 226d are formed of a plate-like member connected to a surface of the side wall 226b on the X2 side and to the supply surface 214 of the bottom portion 210. The first contact portion 226 is reinforced with the first rib 226c and the second rib 226d.
The first contact portion 226 is integrally formed with the unit base 200. The first contact portion 226 is integrally formed with the unit base 200, and thereby the stiffness of the first contact portion 226, particularly, the stiffness of the first eave portion 226a, is increased.
The second overhang 218 is provided with a second contact portion 228 having the second contact surface 227 on the Z1 side. The second contact portion 228 is provided with a second eave portion 228a provided to be continuous from an outer circumference of the projecting portion 221 at a position separated from the supply surface 214 on the Z2 side and to project to have an eave shape toward the X1 side. Incidentally, the projecting portion 221 is provided to more project than the second eave portion 228a on the Z2 side. A surface of the second eave portion 228a on the Z1 side is the second contact surface 227.
In addition, the second contact portion 228 has a reinforcement portion 228b provided between the second eave portion 228a, the outer circumferential surface of the projecting portion 221, and the supply surface 214 of the bottom portion 210. The second eave portion 228a is reinforced by the reinforcement portion 228b.
In addition, in the embodiment, the second contact portion 228 and the projecting portion 221 are integrally formed with the unit base 200. The second contact portion 228 and the projecting portion 221 are integrally formed with the unit base 200, and thereby the stiffness of the second contact portion 228 and the projecting portion 221, particularly, the stiffness of the second eave portion 228a, is increased.
A lifting-lowering mechanism is caused to come into contact with both of the first contact surface 225 of the first contact portion 226 and the second contact surface 227 of the second contact portion 228, such that the lifting-lowering mechanism presses the first contact surface 225 and the second contact surface 227 in the third direction X, and thereby it is possible to lift and lower the head unit 3 along the first shaft 9a and the second shaft 9b in the third direction Z.
Here, a lifting-lowering mechanism 10 of the embodiment is further described with reference to
As illustrated in
The eccentric cams 12 are disposed on the first contact surface 225 and the second contact surface 227 on the Z1 side, respectively, and the first contact surface 225 and the second contact surface 227 are in contact with the two eccentric cams 12 in the third direction Z due to the own weight of the head unit 3. The rotary shaft 11 is caused to rotate by the drive unit 13 from a state illustrated in
As described above, the first contact surface 225 and the second contact surface 227 of the head unit 3, which project to the X1 side of the first direction X, are caused to come into contact with the eccentric cams 12 of the lifting-lowering mechanism 10, and the head unit 3 is supported by the three portions of the first bearing 220, the second bearing 223, and the third bearing 224 with respect to the two first and second shafts 9a and 9b even in a case where the head unit 3 can be lifted and lowered in the third direction Z. Therefore, it is possible to decrease the tilt of the head unit 3 in the first direction X with respect to the two first and second shafts 9a and 9b. In other words, the first contact surface 225 and the second contact surface 227 are provided to project to the X1 side. Therefore, when the lifting-lowering mechanism 10 comes into contact with the head unit 3 on the X1 side, the X1 side of the head unit 3 becomes higher to the Z2 direction, and the head unit is likely to have a tilt in a rotating direction to the first direction X in which the X2 side thereof becomes lower to the Z1 direction. In particular, in a case where only two bearings are provided to support the head unit 3 with respect to the two first and second shafts 9a and 9b, the head unit has a remarkable tilt. In the embodiment, the two second and third bearings 223 and 224 are provided to the single second shaft 9b, and thereby it is possible to decrease the head unit 3 in size in the first direction X. In addition, the two second and third bearings 223 and 224 are provided to the second shaft 9b, and thereby it is possible to decrease the tilt to the rotating direction to the second direction Y. Hence, it is possible to position the unit base 200 in the third direction Z by using the lifting-lowering mechanism 10 with high accuracy, and the nozzle-formed surface 102 held in the unit base 200 is positioned with respect to the recording sheet S held in the apparatus main body 2, with high accuracy. In this manner, it is possible to decrease a shift of a landing position of an ink droplet such that it is possible to improve the print quality.
In addition, in embodiment, the wall portion 230 is provided on the unit base 200 and thereby the unit base 200 is increased in stiffness. Hence, even in a case where the two first and second shafts 9a and 9b support both end portions of the unit base 200 in the first direction X, it is possible to decrease the deformation of the unit base 200, particularly, the deformation in the second direction Y or the deformation in a torsional direction.
Further, the unit base 200 is provided with the first contact surface 225 and the second contact surface 227 with which the lifting-lowering mechanism 10 comes into contact, and thereby it is possible to position the unit base 200 in the third direction Z as the lifting-lowering direction, that is, to position the nozzle-formed surface 102 of the recording head 100 held in the unit base 200 with high accuracy. In this manner, it is possible to adjust a gap between the recording sheet S and the nozzle-formed surface 102 with high accuracy and it is possible to decrease a shift of a landing position of an ink droplet or the like such that it is possible to improve the print quality. Incidentally, in a case where the eccentric cams 12 come into contact with the unit base 200 and a roller is provided to follow the rotation of the eccentric cams 12, variations are likely to occur in components such as a roller, and the accuracy of the positioning of the head unit 3 in the third direction Z is likely to be lowered.
In addition, in the embodiment, the eccentric cams 12, which come into contact with the first contact surface 225 and the second contact surface 227, respectively, are fixed on the same shaft, that is, on the single rotary shaft 11. Therefore, compared to a case where the rotary shaft 11 is provided for each eccentric cam 12, it is possible to decrease a shift of the positions of the two eccentric cams 12 in the rotating direction, and it is possible to decrease the tilt of the head unit 3, that is, the tilt in the rotating direction in a plane including the second direction Y and the third direction Z such that it is possible to position the nozzle-formed surface 102 of the head unit 3 by the lifting-lowering mechanism 10 with high accuracy. Incidentally, in the case where the rotary shaft 11 is provided for each of the two eccentric cams 12, there is a concern that rotating angles of the two rotary shafts 11 which are linked to each other will be different from each other due to the variations of the component such as a gear or a belt that links the different rotary shafts 11. When the rotating angles of the two rotary shafts 11 are different from each other, there are variations in a pressing amount of the eccentric cams 12 that press the first contact surface 225 and the second contact surface 227 and then, the nozzle-formed surface 102 is likely to tilt.
In addition, in the embodiment, as described above, the first eave portion 226a having the first contact surface 225 and the second eave portion 228a having the second contact surface 227 are integrally provided with the unit base 200. In this manner, it is possible to increase the stiffness of the first eave portion 226a and the second eave portion 228a, and it is possible to decrease a positional shift due to the deformation or the like of the first contact surface 225 and the second contact surface 227 such that it is possible to position the unit base 200 in the third direction Z as the lifting-lowering direction with higher accuracy.
Further, in the embodiment, the first contact surface 225 and the second contact surface 227 are provided in the head unit 3 in the first direction X. Therefore, compared to a case where the first contact surface 225 and the second contact surface 227 are provided on both sides in the second direction Y, it is possible to decrease the head unit 3 in size in the second direction Y. Similarly, in the embodiment, since the first contact surface 225 and the second contact surface 227 are coincident in the positions and the lifting-lowering mechanism 10 is provided in the first direction X as the direction orthogonal to the alignment direction of the recording heads 100, it is possible to decrease the ink jet type recording apparatus 1 in size in the second direction Y, compared to a case where the lifting-lowering mechanisms 10 are provided on both sides in the second direction Y.
In addition, in the embodiment, the first contact surface 225 and the second contact surface 227 are provided only on the X1 side of the first direction X. Therefore, compared to a case where contact surfaces, with which the lifting-lowering mechanism 10 comes into contact, are provided on both sides of the X1 side and the X2 side, it is possible to decrease the head unit 3 in size in the first direction X. It is needless to say that, similarly, since the lifting-lowering mechanism 10 is also provided only on the X1 side, it is possible to decrease the ink jet type recording apparatus 1 in size in the first direction X.
Even in a case where the first contact surface 225 and the second contact surface 227 are provided only on the X1 side and the sizes in the second direction Y and the first direction X are decreased with the lifting-lowering mechanism 10 provided only one the X1 side, the head unit 3 is supported by the three portions of the first bearing 220, the second bearing 223, and the third bearing 224 with respect to the two first and second shafts 9a and 9b, as described above, and thereby it is possible to decrease the tilt of the head unit 3 and it is possible to position the nozzle-formed surface 102 with high accuracy such that it is possible to improve the print quality.
Further, in the embodiment, the first contact surface 225 and the second contact surface 227, with which the lifting-lowering mechanism 10 comes into contact, are disposed at positions which are separated from the nozzle-formed surface 102 on the Z2 side. In other words, the first contact surface 225 is disposed on the Z2 side from the supply surface 214 by the side wall 226b and the second contact surface 227 is provided to be continuous with the outer circumferential surface of the projecting portion 221, and thus the second contact surface is disposed on the Z2 side from the supply surface 214. Therefore, the lifting-lowering mechanism 10 can less occupy a space at a position which is closer to the nozzle-formed surface 102. Hence, it is possible to dispose the pressing rollers 607 at positions which are closer to the nozzle-formed surface 102 on the X1 side and the X2 side of the first direction X. As a result, it is possible to decrease a space between the two pressing rollers 607 in the first direction X, and thus it is easy to fix the posture of the recording sheet S between the two pressing rollers 607 such that it is possible to improve the print quality. In addition, it is possible to dispose a suction device that suctions the ink mists, or the like, on the nozzle-formed surface 102 on the X1 side or the like, although not specifically illustrated. Hence, it is possible to efficiently suction and to remove the mists in the vicinity of the nozzle-formed surface 102 by the suction device, and it is possible to improve the print quality.
In the head unit 3, a cap comes into contact with the nozzle-formed surface 102 on the Z1 side. At this time, when the head unit 3 comes into contact with the eccentric cam 12 due to only the own weight, there is a concern that the head unit 3 will float to the Z2 side due to the contact with the cap. Therefore, when the cap comes into contact with the head unit, the cap comes into contact with the supply surface 214 side of the head unit 3. It is preferable that a floating preventive unit be provided to prevent the head unit 3 from floating to the Z2 side.
In the embodiment, as illustrated in
Note that, in the embodiment, a curved plate-like member is provided as the floating preventive portion 14; however, the configuration is not limited thereto, as long as the member regulates movement of the unit base 200 to the Z2 side. For example, the member may come into contact with the supply surface 214 of the unit base 200, or the member may engage with a side surface or the like of the unit base 200.
Here, the cap is described with reference to
As illustrated in
As illustrated in
Note that, in the embodiment, one cap 15 has a size to cover some nozzle openings 101 of one recording head 100; however, the configuration is not limited thereto, and one cap 15 may have a size to cover all of the nozzle openings 101 of the recording head 100, or one cap 15 may have a size to cover the nozzle openings 101 of the plurality of recording heads 100. However, as an area which is covered with the cap 15 is more increased, it is difficult to increase the load to the nozzle-formed surface 102.
In addition, in the embodiment, there is provided a tilt adjusting mechanism 17 that adjusts the tilt of the lifting-lowering mechanism 10 with respect to the apparatus main body 2 in the second direction Y as the alignment direction of the first contact surface 225 and the second contact surface 227, on a plane defined by the third direction Z as the moving direction of the lifting-lowering mechanism 10 and the second direction Y as the alignment direction of the recording heads 100.
The tilt adjusting mechanism 17 is described with reference to
As illustrated in
Specifically, the tilt adjusting mechanism 17 includes a first tilt adjusting screw member 18 that is screwed to the apparatus main body 2 and has a front end which comes into contact with a surface of the first rotary-shaft bearing 11a on the Z1 side, and a second tilt adjusting screw member 19 that is screwed to the apparatus main body 2 and has a front end which comes into contact with a surface of the first rotary-shaft bearing 11a on the Z2 side. The first rotary-shaft bearing 11a is nipped between the first tilt adjusting screw member 18 and the second tilt adjusting screw member 19.
In the tilt adjusting mechanism 17, the second tilt adjusting screw member 19 is loosened and the first tilt adjusting screw member 18 is tightened, and thereby it is possible to cause the first rotary-shaft bearing 11a to move on the Z2 side. In this manner, it is possible to cause the first rotary-shaft bearing 11a side to move to the Z2 side with respect to the second rotary-shaft bearing 11b such that it is possible to cause the Y1 side of the rotary shaft 11 to move to the Z2 side. In addition, similarly, the first tilt adjusting screw member 18 is loosened and the second tilt adjusting screw member 19 is tightened, and thereby it is possible to cause the first rotary-shaft bearing 11a to move on the Z1 side. In this manner, it is possible to cause the first rotary-shaft bearing 11a side to move to the Z1 side with respect to the second rotary-shaft bearing 11b such that it is possible to cause the Y1 side of the rotary shaft 11 to move to the Z1 side.
As described above, the tilt adjusting mechanism 17 makes it possible to adjust a tilt of the nozzle-formed surface 102 with respect to the apparatus main body 2. In other words, the tilt adjusting mechanism 17 makes it possible to adjust the tilt of the nozzle-formed surface 102 with respect to a surface of the recording sheet S, on which the inks land. Here, as illustrated in
Note that the tilt adjusting mechanism 17 is not limited to the mechanism described above, and, for example, a tilt of the recording sheet S may be adjusted with respect to the nozzle-formed surface 102. However, as in the embodiment, the tilt adjusting mechanism 17 adjusts the tilt of the rotary shaft 11 of the lifting-lowering mechanism 10, and thereby it is possible to simplify and to decrease a structure of the tilt adjusting mechanism 17 in size.
Here, an example of the recording head 100, which is fixed to the unit base 200, is more described with reference to
As illustrated in
The head main body 110 has nozzle openings 101 on the Z1 side in the third direction Z. A surface of the head main body 110 provided with the nozzle openings 101 on the Z1 side configures a part of the nozzle-formed surface 102. In addition, in the inside (not illustrated) of the head main body 110, a flow path that communicates with the nozzle opening 101, and a pressure generating unit that causes a change in the pressure of the ink in the flow path are provided. As the pressure generating unit, it is possible to use a pressure generating unit that changes a volume of the flow path due to deformation of a piezoelectric actuator having a piezoelectric material with an electromechanical converting function, that causes a change in the pressure in the ink in the flow path, and that discharges ink droplets from the nozzle openings 101, a pressure generating unit in which a heating element is disposed in the flow path, and ink droplets are caused to be discharged from the nozzle openings 101 due to bubbles produced by the heating of the heating element, or a so-called electrostatic actuator that generates an electrostatic force between a vibration plate and an electrode, in which the vibration plate is deformed due to the electrostatic force, and that discharges ink droplets from the nozzle openings 101, or the like.
In addition, drive wirings 111 connected to the pressure generating unit in the inside (not illustrated) are guided out from the surface of the head main body 110 on the Z2 side.
The Z2 sides of the plurality of head main bodies 110 are fixed to a surface of the holding member 120 on the Z1 side.
In addition, the holding member 120 includes the flow-path member 121, the holder 122, and the wiring substrate 123 held between the flow-path member 121 and the holder 122.
In the inside (not illustrated) of the flow-path member 121, a flow path is provided to supply, to the head main body 110, inks supplied from the liquid storing unit 4. The flow path is provided to open to the front end surface of protrusions 124 which are provided on a surface of the flow-path member 121 on the Z1 side and protrude in the third direction Z. In the embodiment, four protrusions 124 are provided on the surface of the flow-path member 121 on the Z1 side. In other words, four separate flow paths are provided in the inside of the flow-path member 121. Note that a filter for removing foreign substances such as dirt or bubbles contained in the inks may be provided in the flow path of the flow-path member 121.
The holder 122 is fixed to a surface of the flow-path member 121 on the Z1 side, and in the inside (not illustrated) of the holder, flow paths that communicate with the flow paths provided in the inside of the flow-path member 121 are provided. The inks supplied from the flow-path member 121 are supplied to the plurality of head main bodies 110 via the flow paths in the holder 122. Note that each path provided in the inside of the holder 122 diverges into a plurality of paths through which the inks are supplied to the plurality of head main bodies 110, although not specifically illustrated.
The flow-path member 121 and the holder 122 are stacked in the third direction Z and are fixed by using third screw members 403. In other words, an interface exists between the flow-path member 121 and the holder 122. In addition, the wiring substrate 123 is held on the interface, that is, between the flow-path member 121 and the holder 122. The wiring substrate 123 is formed of a rigid substrate which is common to the drive wirings 111 of the plurality of head main bodies 110 and to which the drive wirings are electrically connected. In addition, in the embodiment, the wiring substrate 123 is provided to be exposed on the side surface of the recording head 100, that is, from the stack interface between the flow-path member 121 and the holder 122.
In addition, cable inserting holes 125, which penetrate through the flow-path member 121 in the third direction Z, are provided in both end portions of the flow-path member 121 in the first direction X. The cables 126 inserted into the cable inserting holes 125 from the Z1 side of the flow-path member 121 are connected to the wiring substrate 123 held between the flow-path member 121 and the holder 122.
In addition, the holder 122 includes a holding portion 127 that forms a groove-shaped space on the Z1 side. The holding portion 127 is provided to be continuous to the surface of the holder 122 on the Z1 side in the second direction Y, and thereby the holding portion is provided to open to both sides thereof in the second direction Y. In addition, the holder 122 is provided with the holding portion 127 substantially at the central portion in the first direction X, and leg portions 128 are formed on both sides of the holding portion 127 in the first direction X. In other words, the leg portions 128 are provided on both end portions only in the first direction X of the surface of the holder 122 on the Z1 side and are not provided on both end portions in the second direction Y.
The plurality of head main bodies 110 are fixed in the holding portion 127. In other words, the leg portions 128 are positioned on both sides in the first direction X with respect to the head main body 110. In addition, the holder 122 and the head main body 110 have surfaces facing each other in the third direction Z and adhering to each other. In the embodiment, six head main bodies 110 adhere to the single holder 122. It is needless to say that the number of head main bodies 110 which are fixed to the single holder 122 is not limited to the holder described above, and a single head main body 110 may be fixed to the single holder 122, or two or more head main bodies may be fixed to the single holder. Incidentally, the plurality of head main bodies 110 are provided to the single recording head 100 and multiple nozzle arrays are formed, and thereby it is possible to increase the yield ratio, compared to a case where a plurality of nozzle arrays are provided in only one head main body 110 with respect to the single recording head 100 and multiple arrays are formed. In addition, the plurality of head main bodies 110 are provided in the single recording head 100, thereby it is easy to increase the weight of the recording head 100; however, the wall portion 230 is provided on the unit base 200 and the stiffness of the unit base is increased, and thereby it is possible to decrease the deformation of the unit base 200 due to the weight of the recording heads 100.
Note that the plurality of head main bodies 110 of the embodiment are fixed to have nozzle arrays which are inclined with respect to the first direction X as the transport direction of the recording sheet S, in the in-plane direction of the nozzle-formed surface 102. In other words, the fourth direction Xa as the alignment direction of the nozzle openings 101 that form the nozzle array means a direction inclined with respect to the first direction X. In the embodiment, the recording head 100 is configured to include the plurality of head main bodies 110 which are aligned in the second direction Y, and thus it is possible to dispose the head main bodies 110 at positions at which at least some nozzle openings 101 of the head main bodies 110, which are adjacent to each other in the second direction Y, overlap each other in the first direction X. In addition, as described above, the plurality of recording heads 100 are aligned in the second direction Y, and thus it is possible to dispose the recording heads 100 at positions at which at least some nozzle openings 101 of the recording heads 100, which are adjacent to each other in the second direction Y, overlap each other in the first direction X. Accordingly, it is possible to form the nozzle openings 101, which are aligned in the head unit 3 at equal intervals in the second direction Y.
The cover 130 covers the opening of the holding portion 127 of the holder 122 on the Z1 side. In the embodiment, a surface of the cover 130 on the Z1 side and a surface of the head main body 110 on the Z1 side exposed by an exposure opening 133 are referred to as a nozzle-formed surface 102.
In addition, right-angle bending portions 132 are provided on both end portions of a base portion 131 in the second direction Y, and are formed to have a size to cover an opening area of the holding portion 127 that opens to the sides in the second direction Y. The right-angle bending portions 132 adhere to side surfaces of the holder 122 in the second direction Y. In this manner, the openings of the holding portion 127 to the sides in the second direction Y are covered and sealed by the right-angle bending portion 132.
As described above, in the embodiment, since the right-angle bending portions 132 are provided on the cover 130 on both sides of the holder 122 in the second direction Y, and thereby the cover 130 and the holder 122 adhere to each other, there is no need to provide leg portions for adhering to the base portion 131 of the cover 130 on both sides of the holder 122 in the second direction Y. Therefore, since there is no leg portion between the adjacent recording heads 100 when the recording heads 100 are aligned in the second direction Y, it is possible to decrease a gap between the recording heads 100 which are adjacent to each other in the second direction Y. In this manner, the head main bodies 110 of the recording heads 100, which are adjacent to each other in the second direction Y, can be provided to approach each other, and the nozzle openings 101 provided in the head main bodies 110 of the adjacent recording heads can be provided to approach each other in the second direction Y.
Note that the configuration is not limited thereto, and the recording head 100 may be provided with the leg portions on both sides of the holder 122 in the second direction Y. In addition, the right-angle bending portion 132 may be provided on the entire circumference of the cover 130 without the leg portions, and the right-angle bending portion 132 may cover the entire side surfaces of the head main body 110.
As described above, the plurality of, in the embodiment, six recording heads 100 are aligned in the second direction Y, that is, are aligned in a straight line and are detachably fixed to the unit base 200. In other words, the plurality of recording heads 100 are not disposed to be shifted from one another in the first direction X. In this manner, it is possible to decrease the width of the head unit 3 in the first direction X, and thus it is possible to decrease the head unit 3 in size. It is needless to say that the recording heads 100 aligned in the second direction Y may be arranged to be shifted in the first direction X; however, when the recording heads 100 are significantly shifted in the first direction X, the width of the unit base 200 or the like in the first direction X is likely to be widened. As described above, when the head unit 3 is increased in size in the first direction X, the distance between the two pressing rollers 607 becomes long in the first direction X in the ink jet type recording apparatus 1, and it is difficult to fix the posture of the recording sheet S. In addition, the head unit 3 and the ink jet type recording apparatus 1 are likely to be increased in size.
As illustrated in
In the embodiment, the lifting-lowering driven roller 240 is rotatably supported on a front end portion of the first eave portion 226a and a front end portion of the second eave portion 228a.
In the configuration, the lifting-lowering driven roller 240 comes into contact with the eccentric cam 12 and is driven in response to the rotation of the eccentric cam 12. In this manner, the head unit 3 is lifted and lowered by the lifting-lowering mechanism 10 in the third direction Z.
In the embodiment, the lifting-lowering mechanism 10 comes into contact with the lifting-lowering driven roller 240 rotatably supported on the head unit 3, and thereby the accuracy of the positioning of the head unit in the third direction Z is lowered, compared to the case where the lifting-lowering mechanism 10 of Embodiment 1 described above comes into contact with the first contact surface 225 and the second contact surface 227 of the head unit 3. In other words, the lifting-lowering driven roller 240 is rotatably provided, and thereby the variations in the components are increased. Therefore, the head unit 3 is less stably positioned, compared to Embodiment 1.
Note that, although not specifically illustrated, the ink jet type recording apparatus 1 of the embodiment has the same configuration as that of Embodiment 1 described above except that the lifting-lowering driven roller 240 is provided without the first contact surface 225 and the second contact surface 227. Thus, the same operations and the same effects as those in Embodiment 1 described above are achieved, based on the configurations thereof. In other words, similar to Embodiment 1 described above, the lifting-lowering mechanism 10 is provided only on the X1 side of the first direction X, and thereby it is possible to decrease the sizes in the second direction Y and the first direction X. In addition, the head unit 3 is supported by the three portions of the first bearing 220, the second bearing 223, and the third bearing 224 with respect to the two first and second shafts 9a and 9b, and thereby it is possible to decrease the tilt of the nozzle-formed surface 102 such that it is possible to decrease the shift of the landing position of the ink on the recording sheet S.
As illustrated in
The lifting-lowering mechanism 10 comes into contact with the first contact surface 225 and the second contact surface 227. Here, the lifting-lowering mechanism 10 includes a first rotary shaft 11A, one eccentric cam 12 that is fixed to the first rotary shaft 11A and comes into contact with the first contact surface 225, the drive unit 13 that drives and rotates the first rotary shaft 11A, a second rotary shaft 11B that rotates by being linked to the first rotary shaft 11A with a gear or a belt (not illustrated), and the other eccentric cam 12 that is fixed to the second rotary shaft 11B and comes into contact with the second contact surface 227.
As described above, the first contact surface 225 and the second contact surface 227 are disposed at positions which are overlapped with the recording heads 100 in the second direction Y, and thereby it is not possible to fix the two eccentric cams 12 on one rotary shaft 11 as in Embodiment 1 described above. In other words, even when one rotary shaft 11 is disposed on the head unit 3 in the second direction Y, the rotary shaft 11 interferes with the recording heads 100 or the wall portion 230. Thus, it is not possible to dispose the rotary shaft. Hence, there is a need to provide the two eccentric cams 12 to the first rotary shaft 11A and the second rotary shaft 11B, which are different from each other.
In a case where the first rotary shaft 11A and the second rotary shaft 11B, which are different from each other, are provided for the two eccentric cams 12, respectively, the two first rotary shaft 11A and second rotary shaft 11B, which are linked to each other, are likely to have different rotating angles, respectively, due to the variations of the components such as a gear or a belt which are used to link the different first rotary shaft 11A and second rotary shaft 11B. Variations in amounts of pressing by the eccentric cams 12 that press the first contact surface 225 and the second contact surface 227 are produced, and the accuracy of the positioning and the tilt of the nozzle-formed surface 102 is likely to be lowered, compared to Embodiments 1 and 2.
In addition, the first contact surface 225 and the second contact surface 227 are provided on both sides of the head unit 3 in the second direction Y, and thereby the head unit 3 is likely to be increased in size in the second direction Y. In addition, the lifting-lowering mechanisms 10 are disposed on both sides of the head unit 3 in the second direction Y, depending on the positions of the first contact surface 225 and the second contact surface 227, and thereby the ink jet type recording apparatus 1 is likely to be increased in size in the second direction Y. However, the contact surfaces and the lifting-lowering mechanisms 10 are not disposed in the first direction X of the head unit 3, and thereby it is possible to decrease the head unit 3 in size in the first direction X and it is possible to decrease the ink jet type recording apparatus 1 in size in the first direction X.
Note that, although not specifically illustrated, the ink jet type recording apparatus 1 of the embodiment has the same configuration as that of Embodiment 1 described above except that the first contact surface 225, the second contact surface 227. Thus, the lifting-lowering mechanism 10 are disposed at different positions, and the same operations and the same effects as those in Embodiment 1 described above are achieved, based on the configurations thereof. In other words, the lifting-lowering mechanism 10 comes into contact with the first contact surface 225 and the second contact surface 227 of the head unit 3, and thereby it is possible to position the nozzle-formed surface 102 with high accuracy, compared to a case where the lifting-lowering mechanism comes into contact with a roller or the like. In addition, the head unit 3 is supported by the three portions of the first bearing 220, the second bearing 223, and the third bearing 224 with respect to the two first and second shafts 9a and 9b, and thereby it is possible to decrease the tilt of the nozzle-formed surface 102 such that it is possible to decrease the shift of the landing position of the ink on the recording sheet S.
Note that, in the embodiment, the first contact surface 225 and the second contact surface 227 are disposed at positions which are overlapped with the recording heads 100 in the second direction Y on both sides of the head unit 3 in the second direction Y; however, the configuration is not particularly limited thereto. For example, as illustrated in
As illustrated in
The lifting-lowering mechanism 10 comes into contact with the first contact surface 225 and the second contact surface 227.
However, the lifting-lowering mechanism 10 includes the first rotary shaft 11A, one eccentric cam 12 that is fixed to the first rotary shaft 11A and comes into contact with the first contact surface 225, the drive unit 13 that drives and rotates the first rotary shaft 11A, a second rotary shaft 11B, the other eccentric cam 12 that is fixed to the second rotary shaft 11B and comes into contact with the second contact surface 227, and an endless belt 11C looped around the first rotary shaft 11A and the second rotary shaft 11B.
When the first rotary shaft 11A rotates by the drive of the drive unit 13, the rotation of the first rotary shaft 11A is transmitted to the second rotary shaft 11B via the endless belt 11C and the second rotary shaft 11B rotates.
Also in this configuration, the lifting-lowering mechanism 10 is disposed in the first direction X of the head unit 3. In the embodiment, the first contact surface 225 and the second contact surface 227, and the lifting-lowering mechanisms 10, which comes into contact with the first contact surface 225 and the second contact surface 227, are disposed in the first direction X of the head unit 3, and thereby it is possible to decrease the size in the second direction Y.
However, in the embodiment, since the two eccentric cams 12 are fixed to the first rotary shaft 11A and the second rotary shaft 11B, which are different from each other, the two first rotary shaft 11A and second rotary shaft 11B, which are linked to each other, are likely to have different rotating angles, respectively, due to the variations of the components such as the endless belt 11C which are used to link the different first rotary shaft 11A and second rotary shaft 11B. Variations in amounts of pressing by the eccentric cams 12 that press the first contact surface 225 and the second contact surface 227 are produced, and the accuracy of the positioning and the tilt of the nozzle-formed surface 102 is likely to be lowered, compared to Embodiments 1 and 2. In addition, compared to Embodiments 1 and 2, since the first contact surface 225 and the second contact surface 227 exist on both sides in the first direction X, the size is likely to be increased in the first direction X, compared to Embodiment 1 and 2.
Note that, although not specifically illustrated, it is preferable that a tilt adjusting mechanism is provided to adjust the tilt of the nozzle-formed surface 102. As the tilt adjusting mechanism, for example, a configuration, in which it is possible to change a position of one of the two first and second rotary shafts 11A and 11B in the third direction Z, may be employed. The tilt adjusting mechanism 17 may have a configuration, in which the same configuration as in Embodiment 1 described above is provided with respect to the two bearings (not illustrated) of one rotary shaft. It is needless to say that, as the tilt adjusting mechanism 17, a part of the apparatus main body 2 may be moveable in the third direction Z, and the configuration is not limited to the configuration described above.
In addition, although not specifically illustrated, the ink jet type recording apparatus 1 of the embodiment has the same configuration as that of Embodiment 1 described above except that the first contact surface 225, the second contact surface 227, and the lifting-lowering mechanism 10 are disposed at different positions. Thus, the same operations and the same effects as those in Embodiment 1 described above are achieved, based on the configurations thereof. In other words, the lifting-lowering mechanism 10 comes into contact with the first contact surface 225 and the second contact surface 227 of the head unit 3, and thereby it is possible to position the nozzle-formed surface 102 with high accuracy, compared to a case where the lifting-lowering mechanism comes into contact with a roller or the like. In addition, the head unit 3 is supported by the three portions of the first bearing 220, the second bearing 223, and the third bearing 224 with respect to the two first and second shafts 9a and 9b, and thereby it is possible to decrease the tilt of the nozzle-formed surface 102 such that it is possible to decrease the shift of the landing position of the ink on the recording sheet S.
As illustrated in
In this configuration of the embodiment, it is not possible to more decrease the tilt of the nozzle-formed surface 102 with respect to the two first and second shafts 9a and 9b, compared to Embodiments 1 to 4.
In addition, although not specifically illustrated, the ink jet type recording apparatus 1 of the embodiment has the same configuration as that of Embodiment 1 described above except that only the first bearing 220 and the second bearing 223 are provided without the third bearing 224. Thus, the same operations and the same effects as those in Embodiment 1 described above are achieved, based on the configurations thereof. In other words, the first contact surface 225 and the second contact surface 227 are provided in the first direction X of the head unit 3, and thereby it is possible to decrease the head unit 3 in size in the second direction Y. In addition, the lifting-lowering mechanism 10 comes into contact with the first contact surface 225 and the second contact surface 227 of the head unit 3, and thereby it is possible to position the nozzle-formed surface 102 with high accuracy, compared to a case where the lifting-lowering mechanism comes into contact with a roller or the like.
As described above, the embodiments of the invention are described; however the basic configurations of the invention are not limited to the embodiments described above.
In the embodiments described above, the two first and second contact surfaces 225 and 227 are provided as the contact surface with which the lifting-lowering mechanism 10 comes into contact; however, the configuration is not particularly limited thereto, and one contact surface may be provided or three or more contact surfaces may be provided. However, since it is difficult to adjust the tilt of the nozzle-formed surface 102 by the lifting-lowering mechanism 10 in a case of one contact surface, as the tilt adjusting mechanism, for example, a mechanism in which the first shaft 9a and the second shaft 9b are tilted with respect to the apparatus main body 2 may be employed; however, there is a concern that there will be a need to provide a large-sized apparatus with respect to the tilt adjusting mechanism 17 described above and the size thereof will be increased. In other words, in Embodiments 1 to 5 described above, the following effect is achieved. As the tilt adjusting mechanism 17, the simple mechanism that adjusts the tilt of the rotary shaft 11 can adjust the tilt of the nozzle-formed surface 102 with respect to the apparatus main body 2 and with respect to the recording sheet S held in the apparatus main body. In addition, three or more contact surfaces, with which the lifting-lowering mechanism 10 comes into contact, may be provided; however, it is difficult to perform positional adjustment such that the lifting-lowering mechanism 10 comes into contact with all of the contact surfaces, and thus it is difficult to adjust the tilt of the nozzle-formed surface 102. As Embodiments 1 to 5 described above, with the two first and second contact surfaces 225 and 227 and the lifting-lowering mechanism 10 that comes into contact with the two contact surfaces, it possible to easily position the lifting-lowering mechanism 10 and the two first and second contact surfaces 225 and 227, and it is possible to easily adjust the tilt of the nozzle-formed surface 102.
In addition, in the embodiments described above, the wall portion 230 is provided on the unit base 200; however, the configuration is not particularly limited thereto, and the unit base 200 may be configured of only the bottom portion 210.
In addition, in the embodiments described above, the wall portion 230 of the unit base 200 is provided on the surface side on which the recording heads 100 are held, that is, on the Z1 side; however, the configuration is not particularly limited thereto, and the wall portion 230 may be provided on the Z2 side of the bottom portion 210. However, as the embodiments described above, when the wall portion 230 is provided on the Z1 side of the bottom portion 210, it is possible to decrease the head unit 3 in size, and it is possible to protect the side surface of the recording head 100 by the wall portion 230 such that it is possible to decrease damage caused when the recording heads 100 come into contact with the recording sheet S. In addition, the side surfaces of the recording heads 100 are protected by the wall portion 230, and thereby it is possible to decrease an amount of inks which are attached to the stack interface of the recording head 100. Note that the wall portion 230 may be provided on both sides of the Z1 side and the Z2 side of the bottom portion 210. In this manner, it is possible to increase stiffness of the head unit 3. However, the wall portion 230 is provided on the Z2 side of the bottom portion 210, and thereby the head unit 3 is likely to be increased in size in the third direction Z.
In addition, in Embodiments 1 to 4 described above, the two second and third bearings 223 and 224, which are in contact with the second shaft 9b, are provided in the second through-hole 222 of the projecting portion 221; however, the configuration is not particularly limited thereto. The bottom portion 210 may be thicker without the projecting portion 221 and the second through-hole 222 may elongate in the third direction Z. In this manner, the two second and third bearings 223 and 224 may be disposed in the second through-hole 222 at positions separated from each other in the third direction Z. However, as described above, the projecting portion 221 is provided and the two second and third bearings 223 and 224 may be disposed in the projecting portion 221 at positions separated from each other in the third direction Z. In this manner, it is possible to decrease the thickness of the entire bottom portion 210 such that it is possible to less increase the weight of the unit base 200 and it is possible to decrease the costs.
In addition, in Embodiments 1 to 4 described above, the second eave portion 228a is configured to be integrally provided and is continuous from the outer circumference of the projecting portion 221; however, the configuration is not particularly limited thereto, and a gap may be formed between the first eave portion 226a and the projecting portion 221. However, the second eave portion 228a and the projecting portion 221 are integrally provided to be continuous to each other, and thereby it is possible to increase the stiffness of the second eave portion 228a and the projecting portion 221.
In addition, in the embodiments described above, the head unit 3 is held to the two first and second shafts 9a and 9b so as to be moveable in the third direction Z; however, the number or positions of the shafts may not be particularly limited thereto, and one shaft may be provided, or three or more shafts may be provided. However, in a case of one shaft, a guide is provided such that the head unit does not rotate around the shaft; however, the cross-sectional shape of the shaft needs to be a polygonal shape such as a quadrangular shape. In addition, in a case of three or more shafts, it is possible to decrease the tilt of the nozzle-formed surface 102 with respect to the plane including the first direction X and the second direction Y; however, there is a concern that it is difficult to position the shafts such that the clearances of the bearings with respect to the shafts are uniform, and it is not possible for the head unit to smoothly move in the third direction Z. In embodiments 1 to 5 described above, the two first and second shafts 9a and 9b are provided, and thereby the movement in the rotating direction around the shaft is easily regulated and it is possible to easily position the two first and second shafts 9a and 9b with uniform clearances of the first bearing 220, the second bearing 223, and the third bearing 224 with respect to the two first and second shafts 9a and 9b such that it is possible to cause the head unit to smoothly move with respect to the first shaft 9a and the second shaft 9b in the third direction Z.
In addition, the first contact surface 225 and the second contact surface 227 are disposed at positions which are separated from the nozzle-formed surface 102 on the Z2 side; however, the configuration is not particularly limited thereto, and the first contact surface 225 and the second contact surface 227 may be disposed at positions which are closer to the nozzle-formed surface 102 in the third direction Z. However, since the first contact surface 225 and the second contact surface 227 interfere with the pressing rollers 607, there is a need to have a distance between the two pressing rollers 607 in the first direction X, and thus it is difficult to control the posture of the recording sheet S.
Note that, in the embodiment, the plurality of recording heads 100 are screwed and fixed to the unit base 200 by using the spacers 300, the first screw member 401, and the second screw member 402; however, the configuration is not particularly limited thereto. For example, the plurality of recording heads 100 may adhere to the unit base 200 with an adhesive or may be fixed by using a clip or the like.
In addition, in the embodiments described above, the alignment direction of the plurality of recording heads 100 held in the unit base 200 is the second direction Y as the direction perpendicular to the first direction X as the transport direction of the recording sheet S; however, the configuration is not particularly limited thereto, and a head unit, in which the recording heads 100 are aligned in the longitudinal direction of the unit base 200, may be disposed such that the plurality of recording heads 100 have an alignment direction at an angle intersecting with the first direction X as the transport direction of the recording sheet S, that is, at an angle which is smaller than 90 degrees with respect to the first direction X. At this time, it is possible to provide the nozzle array in a direction perpendicular to the longitudinal direction of the unit base 200 in the in-plane direction of the nozzle-formed surface 102, and the entire head unit is inclined, and thereby it is possible to dispose the nozzle array in a direction inclined with respected to the first direction X as the transport direction.
In addition, in the embodiments described above, the recording heads 100 are arranged in a straight line in the second direction Y; however, the configuration is not particularly limited thereto, and the recording heads 100 may be arranged in a zigzag pattern in the second direction Y. Here, in the arrangement of the recording heads 100 in the zigzag pattern in the second direction Y, the recording heads 100 arranged in the second direction Y are disposed to be alternately shifted in the first direction X, and two rows of the recording heads 100 arranged in the second direction Y are arranged side by side in the first direction X. However, when the recording heads 100 as in Embodiments 1 and 2 described above are arranged in the straight line in the second direction Y, it is possible to decrease the head unit 3 in size in the first direction X, compared to the case of the arrangement in the zigzag pattern.
Further, in the embodiments described above, the fourth direction Xa as the alignment direction of the nozzle openings 101 of the head main body 110 is the direction inclined with respect to the second direction Y orthogonal to the first direction X as the transport direction; however, the fourth direction Xa as the alignment direction of the nozzle openings 101 may be the same direction as the first direction X as the transport direction, or the fourth direction Xa as the alignment direction of the nozzle openings 101 may be the same direction as the second direction Y. Further, the nozzle openings 101 are not limited to the alignment in an array shape, and the nozzle openings 101 may be disposed to have a matrix shape. Further, in Embodiment 1 described above, the holder 122 has a substantially parallelogramic shape in a plan view kin the third direction Z perpendicular to the nozzle-formed surface 102; however, the configuration is not particularly limited to the opening described above, and the holder may have a rectangular shape, a trapezoidal shape, a polygonal shape, or the like. Here,
As illustrated in
In the recording head 100A, the nozzle openings 101 are arranged in a matrix shape in the nozzle-formed surface 102. Also in this configuration, it is possible to achieve the same effects using the same configuration as the embodiments described above. Note that, also in the recording head 100 of the embodiments described above, the nozzle openings 101 may be arranged in the matrix shape.
In addition, in the embodiments described above, the eccentric cam 12 or the like is used as the lifting-lowering mechanism 10; however, the lifting-lowering mechanism that causes the head unit 3 to be lifted and lowered in the third direction Z is not particularly limited thereto. For example, a contact member that comes into contact with the first contact surface 225 and the second contact surface 227 may be caused to reciprocate in the third direction Z by hydraulic pressure or drive of a motor. However, as the embodiment described above, it is possible to simplify the configuration by using the eccentric cam 12 as the lifting-lowering mechanism 10, and it is possible to decrease the costs or decrease the size.
Further, in the embodiment described above, as the ink jet type recording apparatus 1, a so-called line type recording apparatus, in which the head unit 3 is fixed to the apparatus main body 2, only the recording sheet S is transported, and thereby printing is performed, is exemplified; however, the apparatus is not particularly limited thereto, and the invention can be applied to a so-called serial type recording apparatus in which the head unit 3 is mounted on a carriage that moves in a direction intersecting with the first direction X as the transport direction of the recording sheet S, for example, in the second direction Y, and printing is performed while the head unit 3 moves in the direction intersecting with the transport direction. In addition, the configuration is not limited to the configuration in which the recording sheet S is transported with respect to the head unit 3, and printing may be performed by a configuration in which the head unit 3 is caused to move with respect to the recording sheet S, or the recording sheet S may be relatively move with respect to the head unit 3.
Note that, in the embodiments described above, an ink jet type recording apparatus is described as an example of a liquid ejecting apparatus; however, the invention is widely applied to a liquid ejecting apparatus in general, as a target, and can be also applied to a liquid ejecting apparatus including a liquid ejecting head that ejects liquids in addition to an ink. Examples of other liquid ejecting heads include various recording heads that are used in an image recording apparatus such as a printer, a color material ejecting head that is used in manufacturing a color filter of a liquid crystal display or the like, an electrode material ejecting head that is used in forming electrodes of an organic EL display, a field emission display (FED), or the like, a bioorganic material ejecting head that is used in manufacturing a biochip, and the invention can be applied to a liquid ejecting apparatus including the liquid ejecting head.
Number | Date | Country | Kind |
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2016-025296 | Feb 2016 | JP | national |
Number | Name | Date | Kind |
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20130292529 | Takada | Nov 2013 | A1 |
20150258787 | Togashi | Sep 2015 | A1 |
Number | Date | Country |
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2011-194819 | Oct 2011 | JP |
2015-174387 | Oct 2015 | JP |
Number | Date | Country | |
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20170232767 A1 | Aug 2017 | US |