Patent Application
20110242216
The present application claims priority from Japanese Patent Application No. 2010-077381, which was filed on Mar. 30, 2010, the disclosure of which is herein incorporated by reference in its entirety.
1. Field of the Invention
The present invention relates to a liquid ejection head having an ejection face in which are formed ejection openings for ejecting liquid droplets and to a method of manufacturing the liquid ejection head.
2. Description of the Related Art
There is an ink jet head having an ejection face in which a water repellent layer is formed on peripheries of nozzle openings in order to enhance ink ejection properties. In such an ink jet head, there is known a technique that the nozzle openings are formed in a bottom portion of each of elongated holes formed in the ejection face in order to protect the water repellent layer from a wiper for wiping the ink-ejection face.
In a process of manufacturing such an ink-jet head, when the water repellent layer is formed on the ink-ejection face, an unnecessary water repellent layer may be formed in each nozzle. Thus, only the ink-ejection face is masked by covering the ink-ejection face with a masking material, and then the unnecessary water repellent layer in each nozzle is removed. In the above-described technique, shapes and positional relationships of the elongated holes formed in the ejection face may cause unequal or different amounts of the masking material entering into the respective elongated holes when the ejection face is covered with the masking material. In the case where the amounts of the masking material entering into the respective elongated holes are unequal, it is difficult to accurately adjust a pressure at which the masking material is bonded to the ejection face, such that the masking material does not enter into each nozzle. This makes it difficult to accurately remove only the water repellent layer formed in each nozzle. Where the water repellent layer unequally remains in the nozzle, variations in ejection properties are caused among the nozzles, leading to a deterioration of a recording property.
This invention has been developed in view of the above-described situations, and it is an object of the present invention to provide a liquid ejection head which can reduce variations in liquid ejection properties among ejection openings and a method of manufacturing the liquid ejection head.
The object indicated above may be achieved according to the present invention which provides a liquid ejection head comprising: a plate base material; and an actuator configured to apply a liquid-droplet ejection energy to liquid in the plate base material; wherein the plate base material has: a plurality of ejection holes formed therein in a thickness direction thereof for ejecting liquid droplets; and an ejection face having a plurality of ejection openings opened therein, wherein the liquid droplets are ejected through the plurality of ejection holes and the plurality of ejection openings; wherein the ejection face has a plurality of recessed portions formed therein, and each of at least one of the plurality of recessed portions has a bottom portion in which the plurality of ejection openings are opened; wherein the plurality of recessed portions include a plurality of pairs thereof, each pair being constituted by two recessed portions located side by side and respectively having bottom portions in at least one of which the ejection openings are formed; wherein, where a shortest line segment of a certain pair of the recessed portions as a shortest one of line segments connecting outlines of the respective two recessed portions constituting the certain pair is equal to or shorter than that of another pair of the recessed portions, an average value of lengths of the respective two recessed portions constituting the certain pair is equal to or smaller than that of lengths of the respective two recessed portions constituting said another pair; wherein a liquid repellent layer is formed on the bottom portion of the recessed portion in which the ejection openings are formed, wherein the liquid repellent layer formed on the bottom portion is a layer having not been removed due to a masking material having entered into the recessed portion and covered the liquid repellent layer.
It is noted that, in the above-described liquid ejection head, the plurality of recessed portions may be constituted only by the plurality of pairs of the recessed portions, each pair being constituted by two recessed portions located side by side and respectively having the bottom portions.
The object indicated above may be achieved according to the present invention which provides a method of manufacturing a liquid ejection head, the liquid ejection head including: a plate base material having: a plurality of ejection holes formed therein in a thickness direction thereof for ejecting liquid droplets; and an ejection face having a plurality of ejection openings opened therein, wherein the liquid droplets are ejected through the plurality of ejection holes and the plurality of ejection openings; and an actuator configured to apply a liquid-droplet ejection energy to liquid in the plate base material, the method comprising: a base-material forming step of forming, in the plate base material, (a) a plurality of recessed portions formed in the ejection face and (b) the plurality of ejection holes respectively having the plurality of ejection openings opened in a bottom portion of each of at least one of the plurality of recessed portions; a liquid-repellent-layer forming step of forming a liquid repellent layer on the ejection face in which the plurality of recessed portions are formed; a compression-bonding step of compressing and bonding a masking material onto the ejection face such that the masking material enters into the plurality of recessed portions; a liquid-repellent-layer removing step of removing a liquid repellent layer not covered by the masking material; a masking-material removing step of removing the masking material from the plate base material after the liquid-repellent-layer removing step; wherein the base-material forming step is a step of forming the plurality of recessed portions such that the plurality of recessed portions include a plurality of pairs thereof, each pair being constituted by two recessed portions located side by side and respectively having bottom portions in at least one of which the ejection openings are formed and such that, where a shortest line segment of a certain pair of the recessed portions as a shortest one of line segments connecting outlines of the respective two recessed portions constituting the certain pair is equal to or shorter than that of another pair of the recessed portions, an average value of lengths of the respective two recessed portions constituting the certain pair is equal to or smaller than that of lengths of the respective two recessed portions constituting said another pair.
The objects, features, advantages, and technical and industrial significance of the present invention will be better understood by reading the following detailed description of an embodiment of the invention, when considered in connection with the accompanying drawings, in which:
Hereinafter, there will be described an embodiment of the present invention by reference to the drawings.
An ink-jet printer 1 is a color ink-jet printer of a line type. As shown in
In the space A, there are disposed (a) four ink jet heads 2, (b) a sheet-feed unit 20 configured to feed the sheet, (c) guide portions for guiding the sheet, and so on. Each of the four heads 2 is a line-type head elongated in a main scanning direction and having a generally rectangular parallelepiped shape as an external shape. The heads 2 respectively have lower faces as ink-ejection faces 2a from which inks of four colors, namely, magenta, cyan, yellow, and black are respectively ejected as ink droplets. The heads 2 are arranged so as to be spaced at predetermined pitches in a sub-scanning direction which is perpendicular to the main scanning direction.
As shown in
The guide portions are arranged on opposite sides of the sheet-feed unit 20 in the sub-scanning direction. The upstream guide portion includes guides 27a, 27b and a pair of sheet-feed rollers 26. This upstream guide portion connects the sheet-supply unit 1b and the sheet-feed unit 20 to each other. The downstream guide portion includes guides 29a, 29b and two pairs of sheet-feed rollers 28. This downstream guide portion connects the sheet-feed unit 20 and the sheet-discharge portion 31 to each other.
The sheet-supply unit 1b is disposed in the space B. The sheet-supply unit 1b includes a sheet-supply tray 23 and a sheet-supply roller 25. The sheet-supply tray 23 can be mounted on and removed from the casing 1a. The sheet-supply tray 23 has a box-like shape opening upward so as to accommodate a plurality of sheets P. The sheet-supply roller 25 supplies, to the upstream guide portion, an uppermost one of the sheets P accommodated in the sheet-supply tray 23.
As described above, in the space A and the space B is formed the sheet feeding path extending from the sheet-supply unit 1b to the sheet-discharge portion 31 via the sheet-feed unit 20. The sheet P supplied from the sheet-supply tray 23 is fed along the guides 27a, 27b to the sheet-feed unit 20 by the sheet-feed rollers 26. When the sheet P is fed in the sub-scanning direction through a position just below the heads 2, the ink droplets are ejected in order from the heads 2 to record or form a color image on the sheet P. The sheet P is peeled at a right end of the sheet-feed belt 8 and fed upward along the guides 29a, 29b by the two sheet-feed rollers 28. The sheet P is then discharged onto the sheet-discharge portion 31 through an opening 30.
Here, the sub-scanning direction is parallel to a sheet feeding direction in which the sheet P is fed by the sheet-feed unit 20, and the main scanning direction is parallel to a horizontal plane and perpendicular to the sub-scanning direction.
In the space C, there is disposed an ink tank unit 1c which can be mounted on and removed from the casing 1a. The ink tank unit 1c accommodates therein four ink tanks 49 arranged in a row. The respective inks in the ink tanks 49 are supplied to the heads 2 through tubes, not shown.
There will be next explained the heads 2 with reference to
As shown in
The channel unit 15 has a rectangular parallelepiped shape. The upper face 15a of the channel unit 15 has ten ink-supply openings 105b opened therein to which the ink is supplied from an ink reservoir, not shown. As shown in
In the present embodiment, the pressure chambers 110 formed in an area opposed to each of the actuator units 21 constitute sixteen pressure-chamber rows in each of which the pressure chambers 110 are arranged in the main scanning direction so as to be equally spaced from one another. These pressure-chamber rows are arranged in parallel in the sub-scanning direction. In correspondence with an outer shape (a trapezoid shape) of each of the actuator units 21, the number of the pressure chambers 110 included in each of the pressure-chamber rows gradually decreases from a longer side toward a shorter side of the trapezoid shape of each actuator unit 21. The ink-ejection opening 108a are also arranged in a manner similar to the manner of the arrangement of the pressure chambers 110. Thus, as shown in
As shown in
Through holes formed through the respective plates 122-130 are communicated with one another by stacking the plates 122-130 on one another while positioning. As a result, in the channel unit 15, there are formed a multiplicity of individual ink channels 132 extending from the four manifold channels 105 to the ink-ejection openings 108a of the nozzle holes 108 via the sub-manifold channels 105a, outlets of the respective sub-manifold channels 105a, and the pressure chambers 110.
The ink supplied from the ink reservoir into the channel unit 15 via ink-supply openings 105b is diverted from the manifold channels 105 into the sub-manifold channels 105a. The ink in the sub-manifold channels 105a flows into each of the individual ink channels 132 and reaches a corresponding one of the nozzle holes 108 via a corresponding one of the apertures 112 each functioning as a restrictor and via a corresponding one of the pressure chambers 110.
A lower face of the nozzle plate 130 is the ink-ejection face 2a. As shown in
In an area of the ink-ejection face 2a which faces the actuator unit 21, there are arranged in order from one side (an upper side in
A center-to-center distance in the sub-scanning direction between each two grooves 109a adjacent to each other and belonging to different groove groups among the groove groups X1-X5 is 1.78 mm (l1=1.78 mm). In other words, the distance in the sub-scanning direction between a center of one groove 109a in the sub-scanning direction and a center of another groove 109a in the sub-scanning direction is 1.78 mm, wherein these two grooves 109a are adjacent to each other in the sub-scanning direction and partly constitute different groove groups among the groove groups X1-X5. In each of the groove goups X1, X5, a center-to-center distance between the grooves 109a in the sub-scanning direction is 0.75 mm (l4=0.75 mm). In other words, in each of the groove groups X1, X5, the distance in the sub-scanning direction between a center of one of the grooves 109a in the sub-scanning direction and a center of the other of the grooves 109a in the sub-scanning direction is 0.75 mm, wherein these two grooves 109a are adjacent to each other in the sub-scanning direction. In each of the groove groups X2-X4, a center-to-center distance in the sub-scanning direction between the groove 109a and the groove 109b adjacent to each other is 0.5 mm (l2=0.5 mm). In other words, in each of the groove groups X2-X4, the distance in the sub-scanning direction between a center of one of the grooves 109a in the sub-scanning direction and a center of one of the grooves 109b in the sub-scanning direction is 0.5 mm, wherein these two grooves 109a, 109b are adjacent to each other in the sub-scanning direction. Further, in each of the groove groups X2-X4, a center-to-center distance in the sub-scanning direction between the grooves 109b adjacent to each other is 0.24 mm (l3=0.24 mm). In other words, in each of the groove groups X2-X4, the distance in the sub-scanning direction between a center of one of the grooves 109b in the sub-scanning direction and a center of the other of the grooves 109b in the sub-scanning direction is 0.24 mm, wherein these two grooves 109b are adjacent to each other in the sub-scanning direction.
As thus described, two grooves adjacent to each other among the grooves 109a, 109b and having respective outlines connected by the shortest line segment among the grooves have respective widths equal to each other and each shorter than the width of each groove other than the grooves. In the present embodiment, two grooves 109b whose separation distance is the shortest in the sub-scanning direction among the grooves 109a, 109b have respective widths equal to each other and each shorter than the width of each groove 109a. The shortest separation distance is 0.14 (0.24-0.1) mm in the present embodiment. It is noted that the separation distance is a distance between two of the grooves 109a, 109b in the sub-scanning direction.
Further, where a separation distance between two grooves adjacent to each other among the grooves 109a, 109b is equal to or shorter than five times an average value of widths of the respective two grooves, the shorter the separation distances each between the two grooves, the smaller the average values each corresponding to the widths of the respective two grooves are. In other words, in the case where a separation distance between each two grooves of the grooves 109a, 109b is equal to or shorter than five times an average value of widths of the respective two grooves, where a separation distance between a certain pair of the grooves is shorter that that between another pair of the grooves, the average value of respective widths of the certain pair of the grooves is smaller than that of respective widths of the another pair of the grooves. Specifically, an average value of the respective widths of the two grooves 109a adjacent to each other at a separation distance of 0.55 (0.75-0.2) mm is 0.2 mm. An average value of the respective widths of the groove 109a and the groove 109b adjacent to each other at a separation distance of 0.35 (0.50-0.15) mm is 0.15 mm. An average value of the respective widths of the two grooves 109b adjacent to each other at a separation distance of 0.14 mm is 0.1 mm.
On the other hand, where a separation distance between two grooves of the grooves 109a, 109b is longer than five times an average value of widths of the respective two grooves, the average value of the widths of the respective two grooves is equal to the largest (longest) value among average values of widths of respective pairs of grooves, wherein a separation distance of each of the pairs of grooves is equal to or shorter than five times the average value of the widths of the respective two grooves. Specifically, as described above, the largest (longest) value among average values of widths of respective pairs of grooves, each of whose separation distance is equal to or shorter than five times the average value of the widths of the respective two grooves, is 0.2 mm. Accordingly, an average value of the respective widths of the grooves 109a adjacent to each other at the separation distance of 1.58 (1.78-0.2) mm is 0.2 mm.
Further, in a case where there is a third groove 109b which is adjacent to one groove 109b of two grooves 109a, 109b adjacent to each other and having different widths, with the third groove 109b and the other groove 109a of the two grooves 109a, 109b being located respectively on opposite sides of the one groove 109b (that is, the third groove 109b is located on the other side of the one groove 109b from the other groove 109a), and where a separation distance between the one groove 109b and the third groove 109b is shorter than a separation distance between the two grooves 109a, 109b, a width of the one groove 109b is smaller than that of the other groove 109a. On the other hand, where the separation distance between one groove 109a of the two grooves 109a, 109b and a third groove 109a is longer than the separation distance between the two grooves 109a, 109b, the width of the one groove 109a is larger than that of the other groove 109b.
For example, in a case of the groove 109a and the groove 109b of the groove group X2 that are adjacent to each other at the separation distance of 0.35 mm in the present embodiment, a separation distance between the groove 109a as one of the two grooves 109a, 109b and a groove 109a as a third groove is 1.58 mm, wherein the third groove 109a is adjacent to the one groove 109a, with the third groove 109a and the other groove 109b being located respectively on opposite sides of the one groove 109a (that is, the third groove 109a is located on the other side of the one groove 109a from the other groove 109b). Accordingly, a width of the one groove 109a (0.2 mm) is larger than that of the other groove 109b (0.1 mm). In contrast, in the case of the groove 109a and the groove 109b of the groove group X2 that are adjacent to each other at the separation distance of 0.35 mm, a separation distance between the groove 109b as one of the two grooves 109a, 109b and a groove 109b as a third groove is 0.14 mm, wherein the third groove 109b is adjacent to the one groove 109b, with the third groove 109b and the other groove 109a being located respectively on opposite sides of the one groove 109b (that is, the third groove 109b is located on the other side of the one groove 109b from the other groove 109a). Accordingly, a width of the one groove 109b (0.1 mm) is smaller than that of the other groove 109a (0.2 mm).
There will be next explained a method of manufacturing the head 2, concentrating on a step for forming the nozzle plate 130. As shown in
Further, as shown in
Specifically, a photosensitive resist sheet is pasted on an entirety of the ink-ejection face 2a and then exposed to light via a mask. The mask has openings opened therein which respectively correspond to the ink-ejection openings 108a. Each opening has a widthwise center line passing through a center of the corresponding ink-ejection opening 108a and has a width about five times as large as that of the corresponding ink-ejection opening 108a having an opening diameter of about 20 μm, for example. A length of the opening in a longitudinal direction thereof is generally equal to a distance between two oblique lines of the respective two actuator units 21, which oblique lines are opposed to each other in an opposed area of the actuator units 21. In plan view, each of the ink-ejection-opening rows is included in a corresponding one of the openings. After the light exposure, portions of the resist sheet which have not been exposed to the light are removed by a developer, whereby portions of the resist sheet which have been exposed to the light remain on the ink-ejection face 2a. The exposed portions of the resist sheet seal all the ink-ejection openings 108a of the ink-ejection-opening rows. In this state, the electrolytic plating is performed, whereby the plated layer 131 having a thickness of 2 μm is formed, for example. The nozzle plate 130 is then cleaned to remove the masking material, resulting that the grooves 109a, 109b are formed in the ink-ejection face 2a.
As shown in
As shown in
As shown in
In the masking-material stripping step, the masking material 72 is stripped or removed from the ink-ejection face 2a of the nozzle plate 130 from which the unnecessary water repellent layer 2b′ has been removed in the water-repellent-layer removing step. The nozzle plate 130 is then cleaned and dried. As a result, forming the nozzle plate 130 is completed.
As described above, in the ink-ejection face 2a of the head 2 of the present embodiment, where the separate distance between two grooves of the grooves 109a, 109b is equal to or shorter than five times the average value of the widths of the respective two grooves, the shorter the separation distances each between the two grooves, the smaller the average values each corresponding to the widths of the respective two grooves are. Accordingly, when the masking material 72 is compressed and bonded to the ink-ejection face 2a in the masking-material compression-bonding step, pressures at which the masking material 72 enters into the respective grooves 109a, 109b are made uniform. That is, the amounts of the masking material 72 entering into the respective grooves 109a, 109b are made uniform. Consequently, it is possible to prevent the masking material 72 from entering into the nozzle holes 108 by adjusting the pressure at which the roller 75 presses the masking material 72 via the tape material 71. As a result, it is possible to accurately remove only the water repellent layer 2b′ formed in each nozzle hole 108, thereby suppressing variations in ink ejection properties among the ink-ejection openings 108a. Likewise, when a wiper for cleaning the ink-ejection face 2a is brought into contact with the ink-ejection face 2a, depths or distances in which the wiper enters into the respective grooves 109a, 109b can be made uniform. As a result, it is possible to uniformly clean the ink-ejection face 2a and to prevent partial deterioration of the wiper and the ink-ejection face 2a and partial shortage of the contact pressure of the wiper.
In addition, where a separation distance between two grooves of the grooves 109a, 109b is longer than five times an average value of widths of the respective two grooves, the pressures at which the masking material 72 enters into the respective grooves 109a, 109b (i.e., the amounts of the masking material 72 entering into the respective grooves 109a, 109b) are less likely to be changed by the separation distance. Thus, it is possible to efficiently make the pressures uniform at which the masking material 72 enters into the respective grooves 109a, 109b, by changing the average value of respective widths of each pair of the grooves 109a, 109b only in the case where a separation distance between two grooves of the grooves 109a, 109b is equal to or shorter than five times an average value of widths of the respective two grooves. Further, it is possible to prevent the separation distance from becoming relatively long, thereby preventing an upsizing of the head 2.
Where a separation distance between two grooves of the grooves 109a, 109b is longer than five times an average value of widths of the respective two grooves, the average value of the widths of the respective two grooves is equal to the largest (longest) value among average values of widths of respective pairs of grooves 109a, 109b, wherein a separation distance of each of the pairs of grooves is equal to or shorter than five times the average value of the widths of the respective two grooves. This facilitates designing the grooves 109a, 109b. In addition, it is possible to prevent a rigidity or a stiffness of the nozzle plate 130 from lowering. The lowering of the rigidity of the nozzle plate 130 leads to a lowering of a rigidity of the head 2, which may cause a deformation of the head 2 when the head 2 is mounted on the printer 1 (especially in the case of the elongated head 2). Since the deformation of the head 2 lowers a recording quality, maintaining the width at a value equal to or smaller than the predetermined value leads to maintaining the recording quality.
Further, two grooves 109b whose separation distance is the shortest in the sub-scanning direction among the grooves 109a, 109b have respective widths equal to each other and each equal to or shorter than the width of each groove 109a. Accordingly, it is possible to reliably prevent the masking material 72 from entering too much into the two grooves 109b closest to each other and to make uniform the pressures at which the masking material 72 enters into the two grooves 109b, thereby making the entering amount of the masking material 72 uniform.
Further, where there is a third groove 109a or 109b which is adjacent to one of two grooves 109a, 109b adjacent to each other and having different widths and which is located on the other side of the one of the two grooves 109a, 109b from the other of the two grooves 109a, 109b, a size relationship among the widths of the respective pairs of the grooves 109a, 109b is determined by a size relationship among the separation distances of the respective pairs of the grooves 109a, 109b. Thus, it is possible to make uniform the pressures at which the masking material 72 enters into the two grooves 109a, 109b, thereby making the entering amount of the masking material 72 uniform.
In addition, the width of each of the grooves 109a, 109b is constant over its entire length (except opposite end portions thereof), which facilitates forming the grooves 109a, 109b. In addition, it is possible to efficiently make the pressures uniform at which the masking material 72 enters into the respective grooves 109a, 109b, thereby making the entering amount of the masking material 72 uniform.
Further, each of the grooves 109a, 109b is defined by the lower face of the nozzle plate 130 and the inner wall face of the corresponding elongated hole of the plated layer 131, which elongated hole exposes the ink-ejection-opening row. This further facilitates forming the grooves 109a, 109b.
In addition, in the masking-material compression-bonding step, the roller 75, while contacting the tape material 71, is rotated and moved from one to the other of opposite end portions of the ink-ejection face 2a in the main scanning direction such that the masking material 72 is pressed onto the ink-ejection face 2a in the state in which the masking material 72 held on the surface of the tape material 71 faces the ink-ejection face 2a. Thus, it is possible to efficiently make the pressures uniform at which the masking material 72 enters into the respective grooves 109a, 109b, thereby making the entering amount of the masking material 72 uniform.
<First Modification>
In the above-described embodiment, as the separation distance between the two grooves of the grooves 109a, 109b decreases, the average value of the widths of the respective two grooves decreases, but (a) an average value of lengths of respective two recessed portions, in a direction along the shortest line segment thereof, having a separation distance included in one of a plurality of ranges of lengths of the respective separation distances and (b) an average value of lengths of respective other two recessed portions, in a direction along the shortest line segment thereof, having a separation distance included in the one range may be the same as each other. This construction is applied to the case where the separation distance between the two grooves is equal to or shorter than five times the average value of the widths of the respective two grooves, for example. Specifically, as shown in
Further, the present invention is applicable to the following construction. For example, as shown in
<Second Modification>
In the above-described embodiment, all the opening diameters of the ink-ejection openings 108a opened in the bottom portions of the grooves 109a, 109b are the same, but the opening diameters of the ink-ejection openings 108a may vary among the grooves. For example, the opening diameter of each of the ink-ejection openings 108a of one of the grooves adjacent to each other may be larger than the opening diameter of each of the ink-ejection openings 108a of the other of the grooves. Where this printer 1 is configured in this manner, a size relationship of the opening diameters of the ink-ejection openings which are different from each other is preferably the same as a size relationship of respective widths of two grooves in which the ink-ejection openings are respectively opened. This facilitates adjusting the pressure at which the masking material is pressed, such that the masking material does not enter into the ink-ejection openings in the masking-material compression-bonding step.
While the embodiment of the present invention has been described above, it is to be understood that the invention is not limited to the details of the illustrated embodiment, but may be embodied with various changes and modifications, which may occur to those skilled in the art, without departing from the spirit and scope of the invention. In the above-described embodiment, the ink-ejection openings 108a are opened in the bottom portions of the respective grooves 109a, 109b extending in the main scanning direction, but the grooves may extend in a direction other than the main scanning direction and may extend in different directions. Further, instead of the grooves, the ink-ejection openings may be opened in bottom portions of recessed portions each having another shape such as a circular shape. For example, where the circular recessed portions are employed, a center of each ink-ejection opening and a center of a corresponding one of the recessed portions preferably coincide with each other.
Further, one or more of the ink-ejection openings may be opened in the bottom portion of each groove or recessed portion. Further, no ink-ejection openings may be opened in the bottom portion of one of two grooves adjacent to each other or one of two recessed portions adjacent to each other. It is noted that, in this case, the separation distance of the two grooves adjacent to each other or the two recessed portions adjacent to each other is determined by a length of the shortest line segment connecting respective outlines of the two grooves or the two recessed portions to each other. Further, a width of each groove or each recessed portion has the same length as the line segment.
Further, in the above-described embodiment, where the separate distance between two grooves of the grooves 109a, 109b is equal to or shorter than five times the average value of the widths of the respective two grooves, the shorter the separation distances each between the two grooves, the smaller the average values each corresponding to the widths of the respective two grooves are, but this printer 1 is not limited to this configuration. For example, this printer 1 may be configured such that, even where the separation distance is longer than five times the average value of the widths of the respective two grooves, the shorter the separation distances each between the two grooves, the smaller the average values each corresponding to the widths of the respective two grooves are.
Further, in the above-described embodiment, where a separation distance between two grooves of the grooves 109a, 109b is longer than five times an average value of widths of the respective two grooves, the average value of the respective two grooves is equal to the largest (longest) value among the average values of the widths of the respective pairs of grooves, wherein the separation distance of each of the pairs of grooves is equal to or shorter than five times the average value of the widths of the respective two grooves, but the average value of the respective two grooves may be a value larger than the largest (longest) value.
In addition, in the above-described embodiment, the two grooves 109b whose separation distance is the shortest in the sub-scanning direction among the grooves 109a, 109b have respective widths equal to each other and each equal to or shorter than the width of each groove 109a, but this printer 1 is not limited to this configuration. For example, the two grooves 109b may have different widths. In this case, one of the widths may be greater than the width of the groove 109b.
Further, in the above-described embodiment, where there is a third groove 109a or 109b which is adjacent to one of two grooves 109a, 109b adjacent to each other and having different widths and which is located on the other side of the one of the two grooves 109a, 109b from the other of the two grooves 109a, 109b, a size relationship among the widths of the respective pairs of the grooves 109a, 109b is determined by a size relationship among the separation distances of the respective pairs of the grooves 109a, 109b, but this printer 1 is not limited to this configuration. That is, the widths of the respective pairs of the grooves 109a, 109b may be determined independently of the size relationship among the separation distances of the respective pairs of the grooves 109a, 109b. For example, where the separation distance between the one of the two grooves 109a, 109b and the third groove 109a or 109b is shorter than the separation distance between the two grooves 109a, 109b, the width of the one of the two grooves 109a, 109b may be larger than that of the other of the two grooves 109a, 109b. Further, where the separation distance between the one of the two grooves 109a, 109b and the third groove 109a or 109b is longer than the separation distance between the two grooves 109a, 109b, the width of the one of the two grooves 109a, 109b may be smaller than that of the other of the two grooves 109a, 109b.
In addition, in the above-described embodiment, the width of each of the grooves 109a, 109b is constant but may be changed at a part of the groove. For example, each connecting groove may have a width smaller than the other part.
Further, in the above-described embodiment, each of the grooves 109a, 109b is defined by the lower face of the nozzle plate 130 and the inner wall face of the corresponding elongated hole of the plated layer 131, which elongated hole exposes the ink-ejection-opening row, but this printer 1 is not limited to this configuration. For example, each of the grooves 109a, 109b may be formed by performing an etching work, a punching work, or a cutting work for the nozzle plate 130.
In addition, in the above-described embodiment, in the masking-material compression-bonding step, the roller 75, while contacting the tape material 71, is rotated and moved from one to the other of the opposite end portions of the ink-ejection face 2a in the main scanning direction such that the masking material 72 is pressed onto the ink-ejection face 2a in the state in which the masking material 72 held on the surface of the tape material 71 faces the ink-ejection face 2a, but this printer 1 is not limited to this configuration. For example, the head 2 may be moved in a state in which the roller 75 is fixed. Further, any mechanism may be used as a mechanism for pressing the masking material 72 onto the ink-ejection face 2a. For example, a pressing member having a pressing face may be used to press the masking material 72 onto an entire area of the ink-ejection face 2a.
In the above-described embodiment, the present invention is applied to the head 2 configured to eject the ink droplets, but the present invention is also applicable to any liquid ejection head configured to eject liquid other than the ink.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2010-077381 | Mar 2010 | JP | national |
