Embodiments of the present invention relate to a liquid processing system and a control method.
A liquid processing system which irradiates a liquid with ultraviolet rays is known as disclosed in, for example, U.S. Pat. No. 7,385,204. The liquid processing system disclosed in U.S. Pat. No. 7,385,204 has a cylindrical water drum, and lamp housings. The lamp housings are jointed to the water drum crisscross and are formed by circular tubes whose diameters are smaller than the diameters of the water drum. Inside the lamp housing, a plurality of ultraviolet ray irradiating tubes is attached to the lamp housing in parallel to an axis of the lamp housing. The ultraviolet ray irradiating tube has a silica glass tube, and an ultraviolet lamp accommodated in the silica glass tube.
However, the conventional technique does not necessarily control an ultraviolet ray amount to an optimal ultraviolet ray amount in an actual operation of a processing system. Hence, optimization of illumination efficiency and further optimization of operation cost are desired.
Embodiments will be described below with reference to the drawings. A liquid processing system according to the embodiments is a water processing system. The water processing system according to the embodiments has: processing units of n stages in total (n is a natural number of two or more) in which each processing unit includes one or a plurality of processing lines, each processing line includes an ultraviolet ray irradiating unit, and the number of processing lines of an m-th (m is a natural number smaller than n) stage processing unit is larger than the number of processing lines of an m+1-th stage processing unit; and adjusting section which adjusts an output of an ultraviolet ray irradiating unit provided to a processing unit of a predetermined stage.
An output of an ultraviolet ray irradiating unit provided to a processing unit of a stage other than the predetermined stage is each fixed, and the adjusting section adjusts the output of the let ray irradiating unit provided to the processing unit of the predetermined stage such that a liquid processed in an n-th stage processing unit of a final stage is in a desired processing state.
The liquid processing system has processing units of a plurality of stages, a first stage processing unit has a plurality of water processing lines, and the number of water processing lines decreases as a stage goes to a subsequent stage processing unit.
A water processing system 10 according to the first embodiment uses ground water as water resources. The water processing system 10 has processing units of a plurality of stages. In the first embodiment, the water processing system 10 has processing units of three stages in total.
The water processing system 10 has a plurality of wells 11 from which ground water is pumped up, intake pipes 12 for each well 11, flowmeters (first stage flowmeter) 13 which are provided to the respective intake pipes 12, first stage ultraviolet ray irradiating units 14 which are provided to the intake pipes 12 on the downstream side of the flowmeters 13, a collecting pipe (first stage collecting pipe) 15 which collects the intake pipes 12 on drain outlet sides of the first stage ultraviolet ray irradiating unit 14, and a distributing pipe 16 which is connected to the collecting pipe 15 to be distributed while reducing the number of water processing lines. The collecting pipe 15 collects water processed by each processing line, and the distributing pipe 16 distributes water from the collecting pipe 15, to each processing line leading to a subsequent stage processing unit.
The first stage processing unit has a plurality of water processing lines, and each processing line has the flowmeter 13 and the first stage ultraviolet ray irradiating unit 14. In the first embodiment, the number of water processing lines of the first stage processing unit is six.
The water processing system 10 has a plurality of water pipes 17 which is connected to the distributing pipe 16, flowmeters (second stage flowmeters) 18 which are provided to the respective water pipes 17, second stage ultraviolet ray irradiating units 19 which are provided to the water pipes 17 on a downstream side of the flowmeters 18, and a collecting pipe (second stage collecting pipe) 20 which collects the water pipes 17 on a drain outlet side of the second stage ultraviolet ray irradiating unit 19.
The second stage processing unit has a plurality of water processing lines, and each processing line has the flowmeter 17 and the second stage ultraviolet ray irradiating unit 19. In the first embodiment, the number of water processing lines of the second stage processing unit is three.
The water processing system 10 has a water pipe 21 which is connected to the collecting pipe 20, a flowmeter (third stage flowmeter) 22 which is provided to the water pipe 21, and a third stage ultraviolet ray irradiating unit 23 which is provided to the water pipe 21 on the downstream side of the flowmeter 22.
A third stage processing unit has one water processing line, and this processing line has the flowmeter 21 and the third stage ultraviolet ray irradiating unit 23. In the first embodiment, the number of water processing lines of the third stage processing unit is one.
The number of processing lines of an m-th stage (m is a natural number smaller than n) processing unit is larger than the number of processing lines of an m+1-th stage processing unit. In other words, the number of processing lines of each stage decreases in order of 6>3>1 as the stage number increases.
Further, the water processing system 10 has a clear water reservoir 24 disposed in the downstream of the water pipe 21, a disinfectant injecting device 25 which injects a disinfectant to the clear water reservoir 24, a water pipe 26 for processed water and a controller 27.
According to the above configuration, the third stage ultraviolet ray irradiating unit 23 functions as an ultraviolet ray irradiating unit provided at a predetermined stage. In the present embodiment, the predetermined stage is a final stage.
The controller 27 has a control device such as a CPU, a storage device such as ROM (Read Only Memory) or RAM (Random Access Memory), an external non-volatile storage device, a display device (e.g. an indicator or a liquid crystal panel) which displays a state and an input device such as an operation panel. The controller 27 is, for example, a normal computer.
The controller 27 receives input of output signals from the flowmeters 13, 18 and 22, ultraviolet ray intensity sensors UVS provided to the first stage ultraviolet ray irradiating units 14, the ultraviolet ray intensity sensors UVS provided to the second stage ultraviolet ray irradiating units 19 and the ultraviolet ray intensity sensors UVS provided to the third stage ultraviolet ray irradiating unit 23.
Further, the controller 27 controls the first stage ultraviolet ray irradiating units 14, the second stage ultraviolet ray irradiating units 19 and the third stage ultraviolet ray irradiating unit 23. Hence, the controller 27 functions as adjusting section.
The ultraviolet ray irradiating unit will be described.
The first stage ultraviolet ray irradiating units 14, the second stage ultraviolet ray irradiating units 19 and the third stage ultraviolet ray irradiating unit 23 employ the same configuration. Therefore, the third stage ultraviolet ray irradiating unit 23 will be described instead of describing each ultraviolet ray irradiating unit.
The third stage ultraviolet ray irradiating unit 23 irradiates processing target water with an ultraviolet ray to perform processing of sterilizing, disinfecting and inactivating the processing target water. The third stage ultraviolet ray irradiating unit 23 has a water drum 31, ultraviolet ray irradiating tubes 32 (32a to 32c) and flange joints 33.
The water drum 31 is a member which has a pair of opposing opening portions (a water inlet and a drain outlet) and which is formed in a cylindrical shape, and allows water which is processed to pass toward a direction A (
Further, in the water drum 31, six through-holes in total having three holes in each opposing side surface (wall surface) of the cylindrical shape are formed. In these six through-holes, bushings 34a, 34b and 34c formed in the through-holes are fixed, and the bushings 34a, 34b and 34c penetrate the water drum 31.
The ultraviolet ray irradiating tube 32 has an ultraviolet lamp 35 and a silica glass tube 36. The third stage ultraviolet ray irradiating unit 23 has the three ultraviolet ray irradiating tubes 32. The respective ultraviolet ray irradiating tubes 32 are described as the ultraviolet ray irradiating tube 32a, the ultraviolet ray irradiating tube 32b and the ultraviolet ray irradiating tube 32c. In addition, in the present embodiment, the third stage ultraviolet ray irradiating unit 23 has the three ultraviolet ray irradiating tubes 32. However, the third stage ultraviolet ray irradiating unit 23 may have one, two, or four or more ultraviolet ray irradiating tubes 32 according to a required ultraviolet ray amount.
The ultraviolet lamp 35 irradiates processing target water which passes through the water drum 31, with ultraviolet rays. The ultraviolet lamp 35 according to the present embodiment has a light emitting portion which emits an ultraviolet ray, and a length (light emission length) of the light emitting portion is in a range of −10% to +10% of the inner diameter of the water drum 31. Further, the ultraviolet lamp 35 emits an ultraviolet ray whose wavelength is in a range of 200 nm to 300 nm. The silica glass tube 36 is made of silica glass, and is a protective tube which accommodates the ultraviolet lamp 35.
The ultraviolet ray irradiating tubes 32a, 32b and 32c are provided in parallel to a plane (a plane including a direction crossing a direction A) which crosses the direction A from the water inlet to the drain outlet. More specifically, the ultraviolet ray irradiating tubes 32a, 32b and 32c are arranged in parallel to each other on the plane orthogonal to the direction A. That is, the ultraviolet ray irradiating tubes 32a, 32b and 32c are vertically arranged in a row with respect to a cross-sectional line A-A as illustrated in
Further, both end portions of the ultraviolet ray irradiating tubes 32a, 32b and 32c are inserted in bushings 37a, 37b and 37c fixed to the six through-holes provided in the side surfaces of the water drum 31 to oppose to each other, and are attached to the water drum 31.
Furthermore, a triangular groove for an O-ring which is not illustrated is formed near end portions outside the bushings 37a, 37b and 37c. The O-ring is fitted to this triangular groove, and the O-ring is fixed by O-ring weights 38 (see
The flange joints 33 are used to connect the third stage ultraviolet ray irradiating unit 23 with pipes of a water processing facility or the like and other ultraviolet ray irradiating devices. Further, the flange joints 33 are circular disks in which opening portions are formed, and project toward an outside of the opening portion from the periphery of the opening portion of the water drum 31. A flange joint 33a is provided on a water inlet side of the water drum 31. Further, a flange joint 33b is provided on a drain outlet side of the water drum 31. Furthermore, the inner diameter of the flange joint 33 is the same as or smaller than the inner diameter of the water drum 31, and the outer diameter of the flange joint 33 is larger than the outer diameter of the water drum 31.
Next, the ultraviolet ray irradiating tube 32 will be described in detail.
The O-ring weights 38 weigh down the above O-ring. The positioning segments 40 are attached to both ends of the ultraviolet lamp 35. The positioning segments 40 hold the ultraviolet lamp 35 such that the ultraviolet lamp 35 is positioned at the center of the silica glass tube 36.
The caps 39 are attached to both end portions of the silica glass tube 36. The caps 39 protect the both end portions of the silica glass tubes 36, and prevent an ultraviolet ray irradiated from the ultraviolet lamp 35 from leaking to an outside. In the cap 39, a conductive wire hole through which the wire 41 which supplies power to the ultraviolet lamp 35 passes is formed.
Next, a method of selecting the ultraviolet lamp 35 used for the first stage ultraviolet ray irradiating units 14, the second stage ultraviolet ray irradiating units 19 and the third stage ultraviolet ray irradiating unit 23 will be described.
Discharge input power Pi (W) takes a value of power supplied to the ultraviolet lamp 35. As illustrated in
The diameter of a pipe used in, for example, a water processing facility is selected taking into account a processing flow rate and reduction of pressure loss in the pipe. Generally, the diameter of the pipe is selected such that a water flow velocity is about 2.5 m/sec to 3.0 m/sec.
The water drums 31 and the ultraviolet lamps 35 of the ultraviolet ray irradiating units 14, 19 and 23 according to the present embodiment are selected with reference to
A specific example of selection of the ultraviolet lamp 35 will be described. When, for example, the water drum 31 having the same inner diameter as an inner diameter (254.4 mm) of a pipe of a name 250A in
Further, when, for example, the water drum 31 having the same inner diameter (489.0 mm) of a pipe of a name 500A in
Furthermore, when, for example, the water drum 31 having the same inner diameter as an inner diameter (987.4 mm) of a pipe of a name 1000A in
In the ultraviolet ray irradiating units 14, 19 and 23 according to the present embodiment employing the above configuration, processing target water flows in a water inlet connected with the flange joint 33a and flows in the water drum 31 toward the direction A. Further, processing of sterilizing, disinfecting and inactivating bacteria included in processing target water is performed using ultraviolet light irradiated from the ultraviolet lamps 35 of the ultraviolet ray irradiating tubes 32 arranged in parallel to the plane orthogonal to the direction A. Subsequently, the processed water flows out from the drain outlet connected with the flange joint 33b.
Thus, the water drum 31 which has at both ends the flange joints 33 which have the inner diameters fitting to the inner diameters of the pipes of an existing water processing facility, and which can be connected to pipes of the existing water processing facility are used for the ultraviolet ray irradiating units 14, 19 and 23. Consequently, it is possible to introduce easily the ultraviolet ray irradiating units 14, 19 and 23 in the existing water processing facility. Further, in the ultraviolet ray irradiating units 14, 19 and 23, the ultraviolet ray irradiating tubes 32a, 32b and 32c are arranged in parallel to the plane orthogonal to the direction from the water inlet to the drain outlet. Consequently, a device configuration becomes simple and the ultraviolet ray irradiating tubes 32a, 32b and 32c can be disposed even at narrow places.
Furthermore, the ultraviolet ray irradiating units 14, 19 and 23 can be connected to other ultraviolet ray irradiating units by the flange joints 33. An ultraviolet ray irradiation amount can be adjusted according to the number of ultraviolet ray irradiating units to be connected, and processing target water can be irradiated with a required ultraviolet ray irradiation amount.
Further, the ultraviolet ray irradiating units 14, 19 and 23 use the ultraviolet lamps 35 having the light emission lengths equal to the inner diameters of the water drums 31. Consequently, processing target water is irradiated with ultraviolet rays without waste. Consequently, it is possible to perform efficiently processing of disinfecting (sterilizing) or oxidizing microorganisms, organic materials or processing target inorganic materials included in processing target water.
Next, a positional relationship between an ultraviolet ray intensity measuring window and an ultraviolet lamp will be described.
In the ultraviolet ray irradiating units 14, 19 and 23, the ultraviolet ray intensity sensors UVS which monitor ultraviolet ray irradiation amounts are accommodated in ultraviolet ray intensity measuring windows UW. The measuring window surface is disposed such that a distance L from a measuring window surface to an outer surface of the silica glass tube 36 of the monitoring target ultraviolet ray irradiating tube 32 is about 135 mm. Even when an ultraviolet ray transmittance of processing target water and an output of the ultraviolet lamp 35 change at an arbitrary flow rate, at this distance the relationships between the ultraviolet ray intensities detected by the ultraviolet ray intensity sensors UVS and ultraviolet ray irradiation amounts of the ultraviolet ray irradiating units 14, 19 and 23 can be approximated to a linear equation. Hence, this distance is an optimal position, and was determined based on a test and an analysis result obtained by the inventors.
The horizontal axis is a relative ultraviolet ray intensity (S/S0). The relative ultraviolet ray intensity (S/S0) is obtained by dividing an ultraviolet ray intensity S detected by the ultraviolet ray intensity sensor UVS by a reference ultraviolet ray intensity S0. The reference ultraviolet ray intensity S0 is an ultraviolet ray intensity when the ultraviolet ray transmittance is 100% and the ultraviolet lamp output is 100%. The vertical axis indicates a conversion equivalent ultraviolet ray irradiation amount RED (Reduction Equivalent Dose) (mJ/cm2). The conversion equivalent ultraviolet ray irradiation amount RED (mJ/cm2) is normally used as an index indicating irradiation performance of an ultraviolet disinfecting device.
As illustrated in
Where
RED: Conversion equivalent ultraviolet ray irradiation amount (mJ/cm2),
S: Ultraviolet ray intensity measurement value (mW/cm2),
S0: Ultraviolet ray intensity when ultraviolet lamp output control value is 100% (mW/cm2),
Q: Flow rate (m3/d), and
a, b: Coefficients.
Next, a function of the water processing system 10 according to the first embodiment will be described.
A general object of ultraviolet disinfection is to inactivate disinfection target pathogenic microorganisms. An inactivation index is expressed as a Log inactivation rate obtained by performing logarithmic transformation on a residual ratio. When, for example, disinfection target pathogenic microorganisms inhabit at a concentration of 1000 pieces/ml in raw water, and are reduced to 1 piece/ml by irradiation of ultraviolet rays, the inactivation rate is 99.9% and is expressed as 3 Log.
Hence, the water processing system 10 according to the first embodiment sets a processing goal based on the Log inactivation rate of target pathogenic microorganisms, and the ultraviolet ray irradiating units are selected and arranged such that required irradiation performance can be obtained to achieve this goal.
Next, an operation according to the first embodiment will be described.
First, a schematic operation according to the first embodiment will be described.
A processing target of the water processing system 10 is ground water. The pumps which are not illustrated pump ground water from a plurality of wells 11 spotted in an management zone. The flowmeter 13 and the first stage ultraviolet ray irradiating unit 14 are attached to each intake pipe 12. The first stage ultraviolet ray irradiating unit 14 performs first stage ultraviolet ray irradiation on water which passes through the first stage ultraviolet ray irradiating unit 14. That is, initial ultraviolet ray irradiation is performed. Subsequently, water processed by being irradiated with ultraviolet rays by the first stage ultraviolet ray irradiating unit 14 is fed to a water purifying facility.
The water fed to the water purifying facility is once collected by the collecting pipe 15 and moves in the facility. Subsequently, the water is branched to three lines by the distributing pipe 16, and fed to each water pipe 17. The flowmeter 18 and the second stage ultraviolet ray irradiating unit 19 are attached to each water pipe 17. The second stage ultraviolet ray irradiating unit 19 performs second stage ultraviolet ray irradiation on water which passes through the second stage ultraviolet ray irradiating unit 19.
Subsequently, the water which is processed by being irradiated with the ultraviolet rays by the second stage ultraviolet ray irradiating unit 19 is collected to one pipe again by the collecting pipe 20 and is fed to the water pipe 21. The flowmeter 22 and the third stage ultraviolet ray irradiating unit 23 are attached to the water pipe 21. The third stage ultraviolet ray irradiating unit 23 performs third stage ultraviolet ray irradiation on water which passes through the third stage ultraviolet ray irradiating unit 23. That is, final ultraviolet ray irradiation is performed on water. The water which is processed by being irradiated with ultraviolet rays by the third stage ultraviolet ray irradiating unit 23 is fed to the clear water reservoir 24.
Further, a residual disinfectant such as sodium hypochlorite is injected from the disinfectant injecting device 25 to the clear water reservoir 24 to prevent the microorganisms from being bred in the water pipe 26.
Next, a detailed operation according to the first embodiment will be described.
First, a goal Log inactivation rate ILog of a disinfection target pathogenic microorganisms is set (step S1). The goal Log inactivation rate is expressed as ILog. A value of ILog is set to, for example, ILog=3 Log.
Next, target microorganism virtual concentrations of processing target water (raw water) and water which is processed (processed water) are calculated (step S2).
Where the virtual concentration is used in order to calculate an ultraviolet ray irradiation amount of each of the ultraviolet ray irradiating units 14, 19 and 23 in the subsequent steps for convenience sake and is different from an actual microorganism concentration.
Subsequently, the controller 27 lights up each first stage ultraviolet ray irradiating unit 14 at 100% of the ultraviolet lamp output (step S3). That is, each ultraviolet lamp 32 emits light at 100% of the output. The controller 27 lights up each second stage ultraviolet ray irradiating unit 19 at 100% of the ultraviolet lamp (step S4). That is, each ultraviolet lamp 32 emits light at 100% of an output.
Next, the controller 27 lights up the third stage ultraviolet ray irradiating unit 23 at 100% of the ultraviolet lamp output (step S5). That is, each ultraviolet lamp 32 emits light at 100% of the output.
Subsequently, the controller 27 reads first stage flow rates q11, q12, q13, . . . and q1n, based on outputs of the flowmeter 13 of the respective lines of the first stage (step S6).
Further, the controller 27 reads outputs (ultraviolet ray intensities) S11, S12, S13, . . . and S1n of the ultraviolet ray intensity sensors UVS attached to the respective first stage ultraviolet ray irradiating units 14 (step S7).
As a result, the controller 27 calculates conversion equivalent ultraviolet ray irradiation amounts (RED) RED11, RED12, RED13, . . . and RED1n of the respective first stage ultraviolet ray irradiating units 14 based on equation (4) (step S8).
Where a1 and b1 are coefficients determined according to characteristics of the first stage ultraviolet ray irradiating unit.
Subsequently, the controller 27 calculates target microorganism virtual concentrations N11, N12, N13, . . . and N1n at respective outlets of the first stage ultraviolet ray irradiating units 14 based on equation (5) (step S9).
Where
D0: Inactivation velocity constant of target microorganisms (mJ/cm2), and
is an ultraviolet ray irradiation amount required to perform 1 Log inactivation on the target microorganisms.
Next, the controller 27 calculates a target pathogenic microorganism virtual concentration N2 in the distributing pipe 16 based on equation (6) (step S10).
Where Q is a total flow rate and is calculated based on equation (7).
Next, the controller 27 reads flow rates q21, q22, . . . and q2n of the respective water processing lines of the second stage (second stage) (step S11). In parallel to this, the controller 27 reads outputs (ultraviolet ray intensities) S21, S22, . . . and S2n of the ultraviolet ray intensity sensors UVS attached to the respective second stage ultraviolet ray irradiating units 19 (step S12).
As a result, the controller 27 calculates conversion equivalent ultraviolet ray irradiation amounts RED21, RED22, . . . and RED2n of the respective second stage ultraviolet ray irradiating units 19 based on equation (8) (step S13).
Where a2 and b2 are coefficients determined according to characteristics of the second stage ultraviolet ray irradiating unit.
Subsequently, the controller 27 calculates target microorganism virtual concentrations N21, N22, . . . and N2n at outlets of the respective second stage ultraviolet ray irradiating units 19 based on equation (9) (step S14).
Where
D0: Inactivation velocity constant of target microorganisms (mJ/cm2), and is an ultraviolet ray irradiation amount required to perform 1 Log inactivation on the target microorganisms.
Subsequently, the controller 27 calculates a target pathogenic microorganism virtual concentration N3 in the water pipe 21 based on equation (10) (step S15).
Where Q is a total flow rate and is calculated based on equation (11).
Subsequently, the controller 27 calculates a required ultraviolet ray irradiation amount RED3t of the third stage ultraviolet ray irradiating unit 23 based on equation (12) (step S16).
Next, the controller 27 reads an output (ultraviolet ray intensity) S3 of the ultraviolet ray intensity sensor UVS attached to the third stage ultraviolet ray irradiating unit 23 (step S17). In parallel to this, the controller 27 reads a flow rate q3 of the water processing line of the third stage (the third stage: the final stage) based on the output of the flowmeter 22 (step S18).
q
3
=Q holds.
As a result, the controller 27 calculates a goal ultraviolet ray intensity S3t of the ultraviolet ray intensity sensor UVS attached to the third stage ultraviolet ray irradiating unit 23 based on equation (13) (step S19).
Where a3 and b3 are coefficients determined according to characteristics of the third stage ultraviolet ray irradiating unit 23.
Subsequently, the controller 27 compares the output S3 of the ultraviolet ray intensity sensor UVS attached to the third stage ultraviolet ray irradiating unit 23 with the goal ultraviolet ray intensity S3t, and determines whether or not the output S3 of the ultraviolet ray intensity sensor UVS coincides with the goal ultraviolet ray intensity S3t (S3=S3t) (step S20). In addition, the coincidence in this case does not mean a strict coincidence in terms of mathematics, and means that a difference between S3 and S3t is within an allowable error range.
When it is determined in step S20 that the output S3 of the ultraviolet ray intensity sensor UVS coincides with the goal ultraviolet ray intensity S3t (step S20; Yes), the controller 27 moves processing to step S6 again.
When it is determined in step S20 that the output S3 of the ultraviolet ray intensity sensor UVS does not coincide with the goal ultraviolet ray intensity S3t (step S20; No), the controller 27 compares the output S3 of the ultraviolet ray intensity sensor UVS attached to the third stage ultraviolet ray irradiating unit 23 with the goal ultraviolet ray intensity S3t, and determines whether or not the output S3 of the ultraviolet ray intensity sensor UVS is smaller than the goal ultraviolet ray intensity S3t (S3<S3t) (step S21).
When it is determined in step S21 that the output S3 of the ultraviolet ray intensity sensor UVS is smaller than the goal ultraviolet ray intensity S3t (S3<S3t) (step S21; Yes), the controller 27 moves processing to step S23.
When it is determined in step S21 that the output S3 of the ultraviolet ray intensity sensor UVS is larger than the goal ultraviolet ray intensity S3t (S3>S3t) (step S21; No), the controller 27 lowers an ultraviolet lamp output of the third stage ultraviolet ray irradiating unit 23 by a predetermined unit rate (e.g. 1%) (step 22), and moves processing to step S23.
In step S23, the controller 27 determines whether or not the ultraviolet lamp output of the third stage ultraviolet ray irradiating unit 23 is 100%.
When it is determined in step S23 that the ultraviolet lamp output of the third stage ultraviolet ray irradiating unit 23 is 100% (step S23; Yes), the controller 27 issues a warning that an irradiation amount is insufficient (step S24) and finishes processing.
Meanwhile, when it is determined in step S23 that the ultraviolet lamp output is less than 100% (step S23; No), the controller 27 increases the ultraviolet lamp output of the third stage ultraviolet ray irradiating unit 23 by a predetermined unit rate (e.g. 5%) (step S25), and moves processing to step S6.
In step S22 and step S25, an output of each ultraviolet lamp 32 of the third stage ultraviolet ray irradiating unit 23 is commonly adjusted.
In the present embodiment, a sum of ultraviolet ray irradiation amounts of the first stage, the second stage and the third stage (final stage) only needs to be a required ultraviolet ray irradiation amount or more. Consequently, by fixing outputs of ultraviolet ray irradiating units of processing units of stages other than the predetermined stage and adjusting outputs of the ultraviolet ray irradiating units of a predetermined stage processing unit, it is possible to adjust an ultraviolet ray irradiation amount of the entire system. Consequently, the liquid processing system according to the present embodiment can operate the liquid processing system with high irradiation efficiency and effectively reduce operation cost.
Individual ultraviolet ray irradiating units can be easily disposed at narrow places, and can be easily introduced in an existing facility. Consequently, according to the present embodiment, it is possible to select sizes of ultraviolet ray irradiating units according to a pipe diameter per place at which the ultraviolet ray irradiating units are disposed. Consequently, processing target water is irradiated with all ultraviolet rays emitted from ultraviolet lamps. Consequently, the liquid processing system according to the present embodiment can be operated with higher irradiation efficiency. Further, according to the present embodiment, an expanding pipe and a reducing pipe for adjusting pipe diameters are not required.
At a water purifying plant at which water is taken from a plurality of wells 11, water of a fixed amount is not taken from all wells 11 at all times, and an operation of intermittently taking water is performed frequently according to changes in water amounts, water levels and water quality statuses of the individual wells 11. Even in this case, by setting as the first stage the predetermined stage at which outputs of ultraviolet ray irradiating units are adjusted, and flexibly operating the first stage ultraviolet ray irradiating units to meet pumping statuses of individual pumps, it is possible to realize ultraviolet processing without waste in the entire facility.
Next, the second embodiment will be described.
Processing target water which is raw water of a water processing system 100 is individually pumped by pumps which are not illustrated, from a plurality of processing target water tanks 101 whose water quality and water levels are different.
The water processing system 100 has flowmeters (first stage flowmeters) 13 which are provided to respective water pipes 12, first stage ultraviolet ray irradiating units 14 which are provided to the respective water pipes 12 on the downstream side of the flowmeters 13, a collecting pipe (first stage collecting pipe) 15 which collects the water pipes 12, and a distributing pipe 16 which is connected to the collecting pipe 15 to be distributed while reducing the number of water processing lines. The collecting pipe 15 collects water processed by each processing line, and the distributing pipe 16 distributes water from the collecting pipe 15 to each processing line leading to a subsequent stage processing unit.
The first stage processing unit has a plurality of water processing lines, and each processing line has the flowmeter 13 and the first stage ultraviolet ray irradiating unit 14.
Further, the water processing system 100 has a plurality of water pipes 17 which is connected to the distributing pipe 16, flowmeters (second stage flowmeters) 18 which are provided to the respective water pipes 17, second stage ultraviolet ray irradiating units 19 which are provided to the respective water pipes 17 on the downstream side of the flowmeters 18, and a collecting pipe (second stage collecting pipe) 20 which collects the water pipes 17.
The second stage processing unit has a plurality of water processing lines, and each processing line has the flowmeter 17 and the second stage ultraviolet ray irradiating unit 19. In the second embodiment, the number of water processing lines of the second stage processing unit is three.
The water processing system 10 has a water pipe 21 which is connected to the collecting pipe 20, a flowmeter (third stage flowmeter) 22 which is provided to the water pipe 21, and a third stage ultraviolet ray irradiating unit 23 which is provided to the water pipe 21 on the downstream side of the flowmeter 22. The third stage processing unit has one water processing line, and this processing line has the flowmeter 21 and the third stage ultraviolet ray irradiating unit 23. In the first embodiment, the number of water processing lines of the third stage processing unit is one.
Further, the water processing system 10 has a clear water reservoir 24 which is disposed in the downstream of the water pipe 21, a disinfectant injecting device 25 which injects an disinfectant in the clear water reservoir 24, a water pipe 26 and a controller 27.
In the above configuration, the third stage ultraviolet ray irradiating unit 23 functions as an ultraviolet ray irradiating unit provided at a predetermined stage. In the present embodiment, the predetermined stage is the final stage.
Further, the controller 27 receives inputs of output signals from the flowmeters 13, 18 and 22, ultraviolet ray intensity sensors UVS provided to the first stage ultraviolet ray irradiating units 14, the ultraviolet ray intensity sensors UVS provided to the second stage ultraviolet ray irradiating units 19 and the ultraviolet ray intensity sensors UVS provided to the third stage ultraviolet ray irradiating unit 23. Furthermore, the controller 27 controls the first stage ultraviolet ray irradiating units 14, the second stage ultraviolet ray irradiating units 19 and the third stage ultraviolet ray irradiating unit 23.
Next, a function according to the second embodiment will be described.
An ultraviolet ray has a function of decoloring, deodorizing or bleaching processing target water. An object of the water processing system 100 is to dissolve and remove materials which cause coloring or odor of processing target water.
The required ultraviolet ray irradiation amount in the water processing system 100 is expressed as energy dose UV_Dose unlike an ultraviolet ray disinfecting system whose object is disinfection. The energy dose UV_Dose is calculated based on equation (14).
[Mathematical 14]
UV_Dose=
Where t indicates a time at which processing target water is irradiated with an ultraviolet ray when passing through an ultraviolet ray irradiating unit, and is calculated based on equation (15).
Where Aav: Average flow path cross-sectional area in ultraviolet ray irradiating unit (m2), and
Q: Flow rate (m3/s).
Further, IV is a volume average ultraviolet ray intensity in an ultraviolet ray irradiating unit, and is calculated based on equation (16).
Where
Iλ: Ultraviolet ray intensity at arbitrary position in ultraviolet ray irradiating unit (mW/cm2), and
V: Internal volume of ultraviolet ray irradiating unit (me).
Hence, the water processing system 100 according to the second embodiment sets a processing goal at a removal rate of a processing target material. The ultraviolet ray irradiating unit is selected and arranged to obtain irradiation performance required to achieve this goal.
Next, a method of operating and controlling the ultraviolet processing system according to the second embodiment will be described.
Where water quality and a water level of processing target water differs per processing target water tank 101. Accordingly, an ultraviolet ray transmittance of processing target water differs per processing target water tank. Further, the energy dose UV_Dose of an ultraviolet ray in an ultraviolet ray irradiating unit, an ultraviolet ray intensity S detected by the ultraviolet ray intensity sensor and a processing flow rate Q are assumed to satisfy equation (17).
Where
UV_Dose: Ultraviolet ray energy dose (mJ/cm2),
S: Ultraviolet ray intensity measurement value (mW/cm2),
S0: Ultraviolet ray intensity when ultraviolet lamp output control value is 100% (mW/cm2),
Q; Flow rate (m3/d), and
a, b: Coefficients.
Further, a relationship between the removal rate R of a processing target material and the ultraviolet ray energy dose UV_Dose is assumed to be approximated by an exponential equation of equation (18).
Where
CIN: Processing target material concentration of raw water (mg/L),
COUT: Processing target material concentration of processed water (mg/L), and
α, β: Coefficients determined according to characteristics of ultraviolet ray irradiating unit.
First, the controller 27 sets the processing target material concentration CIN of raw water and the goal processing target material concentration COUT of finally processed water (step S31).
Subsequently, the controller 27 lights up each first stage ultraviolet ray irradiating unit 14 at 100% of an ultraviolet lamp output (step S32). That is, each ultraviolet lamp emits light at 100% of the output.
The controller 27 lights up each second stage ultraviolet ray irradiating unit 19 at 100% of the ultraviolet lamp (step S33). That is, each ultraviolet lamp emits light at 100% of an output.
Further, the controller 27 lights up the third stage ultraviolet ray irradiating unit 23 at 100% of the ultraviolet lamp output (step S34). That is, each ultraviolet lamp emits light at 100% of the output.
Next, the controller 27 reads first stage flow rates q11, q12, q13, . . . and q1n based on output signals of the flowmeters 13 (step S35). Further, the controller 27 reads outputs (ultraviolet ray intensities) S11, S12, S13, . . . and S1n of the ultraviolet ray intensity sensors UVS attached to the first stage ultraviolet ray irradiating units 14 (step S36).
Furthermore, the controller 27 calculates ultraviolet ray irradiation amounts UV_Dose11, UV_Dose12, UV_Dose13, . . . and UV_Dose1n of the respective first stage ultraviolet ray irradiating units 14 based on equation (19) (step S37).
Where a1 and b1 are coefficients determined according to characteristics of the first stage ultraviolet ray irradiating unit.
Next, the controller 27 calculates processing target material concentrations C11, C12, C13, . . . and C1n at outlets of the first stage ultraviolet ray irradiating units 14 based on equation (20) (step S38).
[Mathematical 20]
C
1a
=C
IN×α1×UV_Dose1aβ
Where α1 and β1 are coefficients determined according to characteristics of the first stage ultraviolet ray irradiating unit.
Subsequently, the controller 27 calculates a processing target material concentration in the distributing pipe 16 based on equation (21) (step S39).
Where Q is a total flow rate and is calculated based on equation (22).
Subsequently, the controller 27 reads second stage flow rates q21, q22, . . . and q2n based on output signals of the flowmeters 18 (step S40). Further, the controller 27 reads outputs (ultraviolet ray intensities) S21, S22, . . . and S2n, of the ultraviolet ray intensity sensors UVS attached to the respective second stage ultraviolet ray irradiating units 19 (step S41).
Furthermore, the controller 27 calculates ultraviolet ray irradiation amounts UV_Dose2l, UV_Dose22, . . . and UV_Dose2n of the respective second stage ultraviolet ray irradiating units 19 based on equation (23) (step S42).
Where a2 and b2 are coefficients determined according to characteristics of the first stage ultraviolet ray irradiating unit.
Further, the controller 27 calculates processing target material concentrations C21, C22, . . . and C2n at respective outlets of the second stage ultraviolet ray irradiating units 19 based on equation (24) (step S43).
[Mathematical 24]
C
2n
=C
2×α2×UV_Dose2nβ
Where α2 and β2 are coefficients determined according to characteristics of the second stage ultraviolet ray irradiating unit.
Subsequently, the controller 27 calculates the processing target material concentration C3 in the water pipe 21 based on equation (25) (step S44).
Where Q is a total flow rate and is calculated based on equation (26).
Further, the controller 27 calculates a required ultraviolet ray irradiation amount (UV_Dose3t) of the third stage ultraviolet ray irradiating unit 23 based on equation (27) (step S45).
Further, the controller 27 reads the output (ultraviolet ray intensity) S3 of the ultraviolet ray intensity sensor UVS attached to the third stage ultraviolet ray irradiating units 23 (step S46). Furthermore, the controller 27 reads a third stage flow rate q3 from the flowmeter 22 (step S47).
q
3
=Q holds.
Next, the controller 27 calculates a goal ultraviolet ray intensity of the ultraviolet ray intensity sensor UVS attached to the third stage ultraviolet ray irradiating unit 23 based on equation (28) (step S48).
Where a3 and b3 are coefficients determined according to characteristics of the third stage ultraviolet ray irradiating unit.
Subsequently, the controller 27 compares the output S3 (=detected ultraviolet ray intensity) of the ultraviolet ray intensity sensor UVS attached to the third stage ultraviolet ray irradiating unit 23 with the goal ultraviolet ray intensity S3t, and determines whether or not the output S3 of the ultraviolet ray intensity sensor UVS coincides with the goal ultraviolet ray intensity S3t (S3=S3t) (step S49). In addition, the coincidence in this case means that a difference between S3 and S3t is within an allowable error range, and does not mean a strict coincidence in terms of mathematics.
When it is determined in step S49 that the output S3 of the ultraviolet ray intensity sensor UVS coincides with the goal ultraviolet ray intensity S3t (step S49; Yes), the controller 27 moves processing to step S35.
When it is determined in step S49 that the output S3 of the ultraviolet ray intensity sensor UVS does not coincide with the goal ultraviolet ray intensity S3t (step S49; No), the controller 27 compares the output S3 of the ultraviolet ray intensity sensor UVS attached to the third stage ultraviolet ray irradiating unit 23 with the goal ultraviolet ray intensity S3t, and determines whether or not the output S3 of the ultraviolet ray intensity sensor UVS is smaller than the goal ultraviolet ray intensity S3t (S3<S3t) (step S50).
When it is determined in step S50 that the output S3 of the ultraviolet ray intensity sensor UVS is larger than the goal ultraviolet ray intensity S3t (S3>S3t) (step S50; No), the controller 27 lowers the ultraviolet lamp output of the third stage ultraviolet ray irradiating unit 23 (step S51), and moves processing to step S52.
When it is determined in step S50 that the output S3 of the ultraviolet ray intensity sensor UVS is smaller than the goal ultraviolet ray intensity S3t (S3<S3t) (step S50; Yes), the controller 27 moves processing to step S52.
In step S52, the controller 27 determines whether or not the ultraviolet lamp output of the third stage ultraviolet ray irradiating unit 23 is 100%.
When it is determined in step S52 that the ultraviolet lamp output is 100% (step S52; Yes), the controller 27 issues a warning that an irradiation amount is insufficient (step S53) and finishes processing.
When it is determined in step S52 that the ultraviolet lamp output is less than 100% (step S52; No), the controller 27 increases the ultraviolet lamp output of the third stage ultraviolet ray irradiating unit 23 by a predetermined amount (step S54), and moves processing to step S35.
In step S51 and step S54, an output of each ultraviolet lamp 32 of the third stage ultraviolet ray irradiating unit 23 is adjusted.
Next, an effect according to the second embodiment will be described.
According to the second embodiment, a sum of ultraviolet ray irradiation amounts of the first stage, the second stage and the third stage only needs to be required ultraviolet irradiation ray irradiation. Consequently, by fixing outputs of ultraviolet ray irradiating units of processing units of stages other than the predetermined stage and adjusting outputs of the ultraviolet ray irradiating units of a predetermined stage processing unit, it is possible to adjust an ultraviolet ray irradiation amount of the entire system. Consequently, the liquid processing system according to the present embodiment can operate the liquid processing system with high irradiation efficiency and effectively reduce operation cost.
Individual ultraviolet ray irradiating units can be easily disposed at narrow places, and can be easily introduced in an existing facility. Consequently, according to the present embodiment, it is possible to select sizes of ultraviolet ray irradiating units according to a pipe diameter per place at which the ultraviolet ray irradiating units are disposed. Consequently, processing target water is irradiated with all ultraviolet rays emitted from ultraviolet lamps. Consequently, the liquid processing system according to the present embodiment can operate with high irradiation efficiency. Further, according to the present embodiment, an expanding pipe and a reducing pipe for adjusting pipe diameters are not required.
In a water processing system at which water is taken from a plurality of processing target tanks, water of a fixed amount is not taken from all processing target water tanks at all times, and an operation of intermittently taking water is performed frequently according to changes in water amounts, water levels and water quality statuses of the individual processing target water tanks. Even in this case, by setting as the first stage the predetermined stage at which outputs of ultraviolet ray irradiating units are adjusted, and flexibly operating the first stage ultraviolet ray irradiating units to meet pumping statuses of individual pumps, it is possible to realize ultraviolet processing without waste in the entire facility.
Next, a liquid processing system according to the third embodiment will be described. A configuration of a water processing system which is the liquid processing system according to the third embodiment is the same as that in the first embodiment. However, in the third embodiment, first ultraviolet ray irradiating units, second ultraviolet ray irradiating violet ray irradiating units and a third stage ultraviolet ray irradiating unit are controlled by a method of operating and controlling an ultraviolet disinfecting system. In the first embodiment, in the ultraviolet disinfecting system configured to have a plurality of stages, a previous stage ultraviolet ray irradiating unit is operated at 100% of an output, and a lamp output is controlled based on irradiation results of preceding stages by a final stage ultraviolet ray irradiating unit.
Next, an operation according to the third embodiment will be described.
First, a controller 27 sets a goal Log inactivation rate ILog of a disinfection target pathogenic microorganisms (step S61). For example, the controller 27 sets ILog to 3 Log.
Next, the controller 27 calculates a target microorganism virtual concentration NIN of raw water (processing target water) and a target microorganism virtual concentration NOUT of processed water (water which is processed) based on equation (29) and equation (30) (step S62).
Where the virtual concentration is used in order to calculate an ultraviolet ray irradiation amount of each of ultraviolet ray irradiating units 14, 19 and 23 in the subsequent steps for convenience sake and is different from an actual microorganism concentration of processing target water.
Subsequently, the controller 27 calculates a required ultraviolet ray irradiation amount (RED) of the first stage ultraviolet ray irradiating unit 14 based on equation (31) (step S63).
Next, the controller 27 lights up each first stage ultraviolet ray irradiating unit 14 at 100% of the ultraviolet lamp output (step S64). That is, each ultraviolet lamp 32 emits light at 100% of the output.
Further, the controller 27 lights up each second stage ultraviolet ray irradiating unit 19 at 100% of the ultraviolet lamp output (step S65). That is, each ultraviolet lamp 32 emits light at 100% of the output.
Further, the controller 27 lights up each third stage ultraviolet ray irradiating unit 23 at 100% of the ultraviolet lamp output (step S66). That is, each ultraviolet lamp 32 emits light at 100% of the output.
Subsequently, the controller 27 reads first stage flow rates q11, q12, . . . and q1n based on outputs of flowmeters 13 (step S67).
Further, the controller 27 reads outputs (ultraviolet ray intensities) S11, S12, . . . and S1n of the ultraviolet ray intensity sensors UVS attached to the first stage ultraviolet ray irradiating units 14 (step S68).
Furthermore, the controller 27 calculates a goal ultraviolet ray intensity S1t of the ultraviolet ray intensity sensor UVS attached to the first stage ultraviolet ray irradiating units 14 based on equation (32) (step S69).
Where a1 and b1 are coefficients determined according to characteristics of the first stage ultraviolet ray irradiating unit.
Further, the controller 27 compares the output S1n of the ultraviolet ray intensity sensor UVS attached to the first stage ultraviolet ray irradiating unit 14 with the goal ultraviolet ray intensity S1t, and determines whether or not the output S1n of the ultraviolet ray intensity sensor UVS coincides with the goal ultraviolet ray intensity S1t (S1n=S1t) (step S70). Also in this case, the coincidence does not mean a strict coincidence in terms of mathematics, and means that a difference between S1 and S1t is within an allowable error range.
When it is determined in step S70 that the output S1n of the ultraviolet ray intensity sensor UVS coincides with the goal ultraviolet ray intensity S1t (step S70; Yes), the controller 27 moves processing to step S75.
When it is determined in step S70 that the output S1n of the ultraviolet ray intensity sensor UVS does not coincide with the goal ultraviolet ray intensity S1t (step S70; No), the controller 27 compares the output S1n of the ultraviolet ray intensity sensor UVS attached to the first stage ultraviolet ray irradiating unit 14 with the goal ultraviolet ray intensity S1t, and determines whether or not the output S1n of the ultraviolet ray intensity sensor UVS is smaller than the goal ultraviolet ray intensity S1t (S1n<S1t) (step S71).
When it is determined in step S71 that the output S1n of the ultraviolet ray intensity sensor UVS is larger than the goal ultraviolet ray intensity S1t (S1n>S1t) (step S71; No), the controller 27 lowers the ultraviolet lamp output of the first stage ultraviolet ray irradiating unit 14 (step S72), and moves processing to step S73.
When it is determined in step S71 that the output S1n of the ultraviolet ray intensity sensor UVS is smaller than the goal ultraviolet ray intensity S1t (S1n<S1t) (step S71; Yes), the controller 27 moves processing to step s73.
In step S73, the controller 27 determines whether or not the ultraviolet lamp output of the first stage ultraviolet ray irradiating unit 14 is 100%.
When it is determined in step s73 that the ultraviolet lamp output of the first stage ultraviolet ray irradiating unit 14 is 100% (step S73; Yes), the controller 27 moves processing to step S75.
When it is determined in step S73 that the ultraviolet lamp output of the first stage ultraviolet ray irradiating unit 14 is less than 100% (step S73; No), the controller 27 increases the ultraviolet lamp output of the first stage ultraviolet ray irradiating unit 14 by a predetermined amount (step S74), and moves processing to step S75.
The processing in step S69 to step S74 is performed on each first stage ultraviolet ray irradiating unit 14. Further, in step S72 and step S74, an output of each ultraviolet lamp 32 of the first stage ultraviolet ray irradiating unit 14 is adjusted.
Subsequently, the controller 27 calculates conversion equivalent ultraviolet ray irradiation amount RED11, RED12, RED13, . . . and RED1n, of the respective first stage ultraviolet ray irradiating units 14 based on equation (33) (step S75).
Where a1 and b1 are coefficients determined according to characteristics of the first stage ultraviolet ray irradiating unit.
Next, the controller 27 calculates target microorganism virtual concentrations N11, N12, N13, . . . and N1n at outlets of the first stage ultraviolet ray irradiating units 14 based on equation (34) (step S76).
Where
D0: Inactivation velocity constant of target microorganisms (mJ/cm2), and is an ultraviolet ray irradiation amount required to perform 1 Log inactivation on the target microorganisms.
Subsequently, the controller 27 calculates a target pathogenic microorganism virtual concentration N2 in a distributing pipe 16 based on equation (35) (step S77).
Where Q is a total flow rate and is calculated based on equation (36).
Next, the controller 27 calculates a required ultraviolet ray irradiation amount RED2t of the second stage ultraviolet ray irradiating unit 19 based on equation (37) (step S78).
Subsequently, the controller 27 reads second stage flow rates q21, q22, . . . and q2n based on outputs of flowmeters 18 (step S79).
Further, the controller 27 reads outputs (ultraviolet ray intensities) S21, S22, . . . and S2n of the ultraviolet ray intensity sensors UVS attached to the respective second stage ultraviolet ray irradiating units 19 (step S80).
In parallel to this, the controller 27 calculates a goal ultraviolet ray intensity S2t of the ultraviolet ray intensity sensor UVS attached to the second stage ultraviolet ray irradiating unit 19 based on equation (38) (step S81).
Where a2 and b2 are coefficients determined according to characteristics of the second stage ultraviolet ray irradiating unit.
Next, the controller 27 compares the output S2n of the ultraviolet ray intensity sensor UVS attached to the second stage ultraviolet ray irradiating unit 19 with the goal ultraviolet ray intensity S2t, and determines whether or not the output S2n of the ultraviolet ray intensity sensor UVS coincides with the goal ultraviolet ray intensity S2t (S2n=S2t) (step S82).
When it is determined in step S82 that the output S2n of the ultraviolet ray intensity sensor UVS coincides with the goal ultraviolet ray intensity S2t (step S82; Yes), the controller 27 moves processing to step S86.
When it is determined in step S82 that the output S2n of the ultraviolet ray intensity sensor UVS does not coincide with the goal ultraviolet ray intensity S2t (step S82; No), the controller 27 compares the output S2n of the ultraviolet ray intensity sensor UVS attached to the second stage ultraviolet ray irradiating unit 19 with the goal ultraviolet ray intensity S2t, and determines whether or not the output S2n of the ultraviolet ray intensity sensor UVS is smaller than the goal ultraviolet ray intensity S2t (S2n<S2t) (step S83).
When it is determined in step S83 that the output S2n of the ultraviolet ray intensity sensor UVS is larger than the goal ultraviolet ray intensity S2t (step S83; No), the controller 27 lowers the ultraviolet lamp output of the second stage ultraviolet ray irradiating unit 19 by a predetermined amount (step S84), and moves processing to step S85.
Meanwhile, when it is determined in step S83 that an actual ultraviolet ray intensity corresponding to the output S2n of the ultraviolet ray intensity sensor UVS is smaller than the goal ultraviolet ray intensity S2t (in case of S2n<S2t) (step S83; Yes), the controller 27 moves processing to step S85.
In step S85, the controller 27 determines whether or not the ultraviolet lamp output of the second stage ultraviolet ray irradiating unit 19 is 100%.
When it is determined in step S85 that the ultraviolet lamp output of the second stage ultraviolet ray irradiating unit 19 is 100% (step S85; Yes), the controller 27 moves processing to step S87.
When it is determined in step S85 that the ultraviolet lamp output of the second stage ultraviolet ray irradiating unit 19 is less than 100% (step S85; No), the controller 27 increases the ultraviolet lamp output of the second stage ultraviolet ray irradiating unit 19 by a predetermined amount (step S86) and calculates conversion equivalent ultraviolet ray irradiation amounts RED21, RED22, . . . and RED2n of the respective second stage ultraviolet ray irradiating units 19 based on equation (39) (step S87).
Where a2 and b2 are coefficients determined according to characteristics of the second stage ultraviolet ray irradiating unit.
The processing in step S79 to step S86 is performed on each second stage ultraviolet ray irradiating unit. Further, in step S84 and step S86, an output of each ultraviolet lamp 32 of the second stage ultraviolet ray irradiating unit 19 is adjusted.
Next, the controller 27 calculates target microorganism virtual concentrations N21, N22, . . . and N2n at outlets of the second stage ultraviolet ray irradiating units 19 based on equation (40) (step S88).
Where
D0: Inactivation velocity constant of target microorganisms (mJ/cm2), and
is an ultraviolet ray irradiation amount required to perform 1 Log inactivation on the target microorganisms.
Subsequently, the controller 27 calculates a target pathogenic microorganism virtual concentration N3 in a water pipe 21 based on equation (41) (step S89).
Where Q is a total flow rate and is calculated based on equation (42).
Subsequently, the controller 27 calculates a required ultraviolet ray irradiation amount RED3t in the third stage ultraviolet ray irradiating unit 23 based on equation (43) (step S90).
Further, the controller 27 reads a third stage flow rate q3 based on the output of the flowmeter 23 (step S91).
q
3
=Q holds.
In parallel to this, the controller 27 reads an output (ultraviolet ray intensity) S3 of the ultraviolet ray intensity sensors UVS attached to the third stage ultraviolet ray irradiating units 23 (step S92).
As a result, the controller 27 calculates a goal ultraviolet ray intensity S3t of the ultraviolet ray intensity sensor UVS attached to the third stage ultraviolet ray irradiating unit 23 based on equation (44) (step S93).
Where a3 and b3 are coefficients determined according to characteristics of the third stage ultraviolet ray irradiating unit 23.
Next, the controller 27 compares the output S3 of the ultraviolet ray intensity sensor UVS attached to the third stage ultraviolet ray irradiating unit 23 with the goal ultraviolet ray intensity S3t, and determines whether or not the output S3 of the ultraviolet ray intensity sensor UVS coincides with the goal ultraviolet ray intensity S3t (S3=S3t) (step S94).
When it is determined in step S94 that the output S3 of the ultraviolet ray intensity sensor UVS coincides with the goal ultraviolet ray intensity S3t (step S94; Yes), the controller 27 moves processing to step S67.
When it is determined in step S94 that the output S3 of the ultraviolet ray intensity sensor UVS does not coinicide with the goal ultraviolet ray intensity S3t (step S94; No), the controller 27 compares the output S3 of the ultraviolet ray intensity sensor UVS attached to the third stage ultraviolet ray irradiating unit 23 with the goal ultraviolet ray intensity S3t, and determines whether or not the output S3 of the ultraviolet ray intensity sensor UVS is smaller than the goal ultraviolet ray intensity S3t (S3<S3t) (step S95).
When it is determined in step S95 that the output S3 of the ultraviolet ray intensity sensor UVS is larger than the goal ultraviolet ray intensity S3t (S3>S3t) (step S95; No), the controller 27 lowers the ultraviolet lamp output of the third stage ultraviolet ray irradiating unit 23 by a predetermined amount (step S96), and moves processing to step S97.
Meanwhile, when it is determined in step S95 that the output S3 of the ultraviolet ray intensity sensor UVS is smaller than the goal ultraviolet ray intensity S3t (S3<S3t) (step S95; Yes), the controller 27 moves processing to step S97.
In step S97, the controller 27 determines whether or not the ultraviolet lamp output of the third stage ultraviolet ray irradiating unit 23 is 100% ( ).
When it is determined in step S94 that the ultraviolet lamp output of the third stage ultraviolet ray irradiating unit 23 is less than 100% (step S97; No), the controller 27 increases the ultraviolet lamp output of the third stage ultraviolet ray irradiating unit 23 by a predetermined amount (step S98), and moves processing to step S67.
When it is determined in step S93 that the ultraviolet lamp output of the third stage ultraviolet ray irradiating unit 23 is 100%, the ultraviolet lamp output cannot be increased more and processing becomes insufficient, and therefore a warning that an irradiation amount is insufficient is issued (step S99).
In step S96 and step S98, an output of each ultraviolet lamp 32 of the third stage ultraviolet ray irradiating unit 23 is adjusted.
Next, an effect according to the third embodiment will be described.
Individual ultraviolet ray irradiating units can be easily disposed at narrow places, and can be easily introduced in an existing facility. Consequently, according to the present embodiment, it is possible to select sizes of ultraviolet ray irradiating units according to a pipe diameter per place at which the ultraviolet ray irradiating units are disposed. Consequently, processing target water is irradiated with all ultraviolet rays emitted from ultraviolet lamps. Consequently, the liquid processing system according to the present embodiment can operate the liquid processing system with high irradiation efficiency and effectively reduce operation cost. Further, according to the present embodiment, an expanding pipe and a reducing pipe for adjusting pipe diameters are not required.
At a water purifying plant at which water is taken from a plurality of wells, water is intermittently taken frequently according to changes in water amounts, water levels and water quality of the individual wells. According to the third embodiment, it is possible to operate the first stage ultraviolet ray irradiating units according to changes in pumping statuses, flow rates or water quality of individual pumps. Further, the second stage and third stage ultraviolet ray irradiating units can also control irradiation amounts according to flow rates or water quality of individual units. Consequently, the liquid processing system according to the present embodiment can realize ultraviolet processing with little waste in an entire facility.
Further, according to the configuration of the water processing system according to the third embodiment, a sum of ultraviolet ray irradiation amounts of the first stage, the second stage and the third stage only needs to be a required ultraviolet ray irradiation amount or more. Ultraviolet ray irradiating units arranged in series can mutually make up for irradiation performance. Consequently, even when part of ultraviolet ray irradiating units are stopped due to, for example, regular maintenance or failure, it is possible to realize stable ultraviolet processing by making up for the irradiating performance in the entire system.
Next, the fourth embodiment will be described.
A configuration of an ultraviolet water processing system according to the fourth embodiment is basically the same as that in the first embodiment. However, in the fourth embodiment, a final stage water processing line is operated as a preliminary processing line. Upon a normal time, the final stage water processing line stops operating or operates in a standby mode which suppresses ultraviolet lamp outputs at a control lower limit. Upon an unsteady time when water quality or a water level rapidly changes, a previous stage ultraviolet ray irradiating unit goes out of order, maintenance is executed or the like, the final stage water processing line operates, for example.
Next, a water processing system according to the fourth embodiment will be described.
First, a controller 27 sets a goal Log inactivation rate ILog of a disinfection target pathogenic microorganisms (step S101). For example, ILog=3 Log holds.
Next, the controller 27 calculates a target microorganism virtual concentration NIN of raw water and a target microorganism virtual concentration NOUT of processed water based on equation (45) and equation (46) (step S102).
Where the virtual concentration is used in order to calculate an ultraviolet ray irradiation amount of each of ultraviolet ray irradiating units 14, 19 and 23 in the subsequent steps for convenience sake, and is different from an actual microorganism concentration.
Next, the controller 27 calculates a required ultraviolet ray irradiation amount (RED) of the first stage ultraviolet ray irradiating unit 14 based on equation (47) (step S103).
Subsequently, the controller 27 lights up each first stage ultraviolet ray irradiating unit 14 at 100% of the ultraviolet lamp output (step S104). That is, each ultraviolet lamp 32 emits light at 100% of the output.
Further, the controller 27 lights up each second stage ultraviolet ray irradiating unit 19 at 100% of the ultraviolet lamp output (step S105). That is, each ultraviolet lamp 32 emits light at 100% of the output.
Further, the controller 27 operates the third stage ultraviolet ray irradiating unit 23 in a standby mode (step S106).
In the standby mode, the third stage ultraviolet ray irradiating unit 23 is lighted up at a controllable lower limit of the ultraviolet lamp output. The controllable lower limit is minimum power at which a lighted state of an ultraviolet lamp can be stably maintained.
Subsequently, the controller 27 reads first stage flow rates q11, q12, . . . and q1n based on outputs of flowmeters 13 (step S107).
In parallel to this, the controller 27 reads outputs (ultraviolet ray intensities) S11, S12, . . . and S1n of the ultraviolet ray intensity sensors UVS attached to the first stage ultraviolet ray irradiating units 14 (step S108).
Next, the controller 27 calculates a goal ultraviolet ray intensity S1t of the ultraviolet ray intensity sensor UVS attached to the first stage ultraviolet ray irradiating unit 14 based on equation (48) (step S109).
Where a1 and b1 are coefficients determined according to characteristics of the first stage ultraviolet ray irradiating unit 14.
Subsequently, the controller 27 compares the output S1n of the ultraviolet ray intensity sensor UVS attached to the first stage ultraviolet ray irradiating unit 14 with the goal ultraviolet ray intensity S1t, and determines whether or not the output S1n of the ultraviolet ray intensity sensor UVS coincides with the goal ultraviolet ray intensity S1t (S1n=S1t) (step S110).
When it is determined in step S110 that the output S1n of the ultraviolet ray intensity sensor UVS coincides with the goal ultraviolet ray intensity S1t (step S110; Yes), the controller 27 moves processing to step S115.
When it is determined in step S110 that the output S1n of the ultraviolet ray intensity sensor UVS does not coincide with the goal ultraviolet ray intensity S1t (step S110; No), the controller 27 compares the output S1n of the ultraviolet ray intensity sensor UVS attached to the first stage ultraviolet ray irradiating unit 14 with the goal ultraviolet ray intensity S1t, and determines whether or not the output S1n of the ultraviolet ray intensity sensor UVS is smaller than the goal ultraviolet ray intensity S1t (S1n<S1t) (step S111).
When it is determined in step S111 that the output S1n of the ultraviolet ray intensity sensor UVS is larger than the goal ultraviolet ray intensity S1t (S1n>S1t) (step S111; No), the controller 27 lowers the ultraviolet lamp output of the first stage ultraviolet ray irradiating unit 14 by a predetermined amount (step S112), and moves processing to step S113.
When it is determined in step S111 that the output S1n of the ultraviolet ray intensity sensor UVS is smaller than the goal ultraviolet ray intensity S1t (S1n<S1t) (step S111; Yes), the controller 27 moves processing to step S113.
In step S113, the controller 27 determines whether or not the ultraviolet lamp output of the first stage ultraviolet ray irradiating unit 14 is 100%.
When it is determined in step S113 that the ultraviolet lamp output of the first stage ultraviolet ray irradiating unit 14 is 100% (step S113; Yes), the controller 27 moves processing to step S115.
When it is determined in step S113 that the ultraviolet lamp output of the first stage ultraviolet ray irradiating unit 14 is less than 100% (step S113; No), the controller 27 increases the ultraviolet lamp output of the first stage ultraviolet ray irradiating unit 14 by a predetermined amount (step S114), and moves processing to step S115.
The processing in step S107 to step S114 is performed on each first stage ultraviolet ray irradiating unit 14. Further, in step S112 and step S114, an output of each ultraviolet lamp 32 of the first stage ultraviolet ray irradiating unit 14 is adjusted.
Subsequently, the controller 27 calculates conversion equivalent ultraviolet ray irradiation amount RED11, RED12, RED13, . . . and RED1n of the respective first stage ultraviolet ray irradiating units 14 based on equation (49) (step S115).
Where a1 and b1 are coefficients determined according to characteristics of the first stage ultraviolet ray irradiating unit.
Next, the controller 27 calculates target microorganism virtual concentrations N11, N12, N13, . . . and N1n at outlets of the first stage ultraviolet ray irradiating units 14 based on equation (50) (step S116).
Where
D0: Inactivation velocity constant of target microorganisms (mJ/cm2), and
is an ultraviolet ray irradiation amount required to perform 1 Log inactivation on the target microorganisms.
Next, the controller 27 calculates a target pathogenic microorganism virtual concentration N2 in a distributing pipe 16 based on equation (51) (step S117).
Where Q is a total flow rate and is calculated based on equation (52).
Subsequently, the controller 27 calculates a required ultraviolet ray irradiation amount RED2t of the second stage ultraviolet ray irradiating unit 19 based on equation (53) (step S118).
Further, the controller 27 reads second stage flow rates q21, q22, . . . and q2n based on outputs of flowmeters 18 (step S119).
Furthermore, the controller 27 reads outputs (ultraviolet ray intensities) S21, S22, . . . and S2n of the ultraviolet ray intensity sensors UVS attached to the respective second stage ultraviolet ray irradiating units 19 (step S120).
As a result, the controller 27 calculates a goal ultraviolet ray intensity of the ultraviolet ray intensity sensor UVS attached to the second stage ultraviolet ray irradiating unit 19 based on equation (54) (step S121).
Where a2 and b2 are coefficients determined according to characteristics of the second stage ultraviolet ray irradiating unit.
Next, the controller 27 compares the output S2n of the ultraviolet ray intensity sensor UVS attached to the second stage ultraviolet ray irradiating unit 19 with the goal ultraviolet ray intensity S2t, and determines whether or not the output S2n of the ultraviolet ray intensity sensor UVS coincides with the goal ultraviolet ray intensity S2t (S2n=S2t) (step S122).
When it is determined in step S122 that the output S2n of the ultraviolet ray intensity sensor UVS attached to the second stage ultraviolet ray irradiating unit 19 coincides with the goal ultraviolet ray intensity S2t (step S122; Yes), the controller 27 moves processing to step S126.
When it is determined in step S122 that the output S2n of the ultraviolet ray intensity sensor UVS attached to the second stage ultraviolet ray irradiating unit 19 does not coincide with the goal ultraviolet ray intensity S2t (step S122; No), the controller 27 compares the output S2n of the ultraviolet ray intensity sensor UVS attached to the second stage ultraviolet ray irradiating unit 19 with the goal ultraviolet ray intensity S2t, and determines whether or not the output S2n of the ultraviolet ray intensity sensor UVS is smaller than the goal ultraviolet ray intensity S2t (S2n<S2t) (step S123).
When it is determined in step S123 that the output S2n of the ultraviolet ray intensity sensor UVS is larger than the goal ultraviolet ray intensity S2t (S2n>S2t) (step S123; No), the controller 27 lowers the ultraviolet lamp output of the second stage ultraviolet ray irradiating unit 19 by a predetermined amount (step S124), and moves processing to step S125.
Meanwhile, when it is determined in step S123 that the output S2n of the ultraviolet ray intensity sensor UVS is smaller than the goal ultraviolet ray intensity S2t (S2n<S2t) (step S123; Yes), the controller 27 moves processing to step S125.
In step S125, the controller 27 determines whether or not the ultraviolet lamp output of the second stage ultraviolet ray irradiating unit 19 is 100%.
When it is determined in step S125 that the ultraviolet lamp output of the second stage ultraviolet ray irradiating unit 19 is less than 100% (step S125; No), the controller 27 increases the ultraviolet lamp output of the second stage ultraviolet ray irradiating unit 19 by a predetermined amount (step S126), and moves processing to step S127.
The processing in step S119 to step S127 is performed on each second stage ultraviolet ray irradiating unit 19. Further, in step S124 and step S126, an output of each ultraviolet lamp 32 of the second stage ultraviolet ray irradiating unit 19 is adjusted.
When it is determined in step S125 that the ultraviolet lamp output of the second stage ultraviolet ray irradiating unit 19 is 100% (step S125; Yes), the controller 27 moves processing to step S127.
In step S127, the controller 27 calculates conversion equivalent ultraviolet ray irradiation amounts RED21, RED22, . . . and RED2n of the respective second stage ultraviolet ray irradiating units 19 based on equation (55).
Where a2 and b2 are coefficients determined according to characteristics of the second stage ultraviolet ray irradiating unit.
Subsequently, the controller 27 calculates target microorganism virtual concentrations N21, N22, . . . and N2n at outlets of the respective second stage ultraviolet ray irradiating units 19 based on equation (56) (step S128).
Where
D0: Inactivation velocity constant of target microorganisms (mJ/cm2), and is an ultraviolet ray irradiation amount required to perform 1 Log inactivation on the target microorganisms.
Subsequently, the controller 27 calculates a target pathogenic microorganism virtual concentration N3 in a water pipe 21 based on equation (57) (step S129).
Where Q is a total flow rate and is calculated based on equation (58).
Subsequently, the controller 27 compares the target pathogenic microorganism virtual concentration N3 in the water pipe 21 with a processed water virtual concentration NOUT, and determines whether or not the target pathogenic microorganism virtual concentration N3 is NOUT or more (N3≧NOUT) (step S130).
It is determined in step S130 that the controller 27 is not normal. When the target pathogenic microorganism virtual concentration N3 is the processed water virtual concentration NOUT or more (N3≧NOUT), the controller 27 is steady. Further, when the target pathogenic microorganism virtual concentration N3 is smaller than the processed water virtual concentration NOUT(N3<NOUT), the controller 27 is unsteady.
When it is determined in step S130 that the target pathogenic microorganism virtual concentration N3 is smaller than the processed water virtual concentration NOUT (N3<NOUT) (step S130; No), the controller 27 continues an operation of a standby mode, and moves processing to step S107.
Further, when it is determined in step S130 that the target pathogenic microorganism virtual concentration N3 is the processed water virtual concentration NOUT or more (N3≧NOUT) (step S130; No), the controller 27 calculates a required ultraviolet ray irradiation amount RED3t of the third stage ultraviolet ray irradiating unit 23 based on equation (59) (step S131).
In parallel to this, the controller 27 reads a third stage flow rates q3 based on the output of a flowmeter 22 (step S132).
q
3
=Q holds.
Further, the controller 27 reads an output (ultraviolet ray intensity) S3 of the ultraviolet ray intensity sensors UVS attached to the third stage ultraviolet ray irradiating units 23 (step S133).
Furthermore, the controller 27 calculates a goal ultraviolet ray intensity S3t of the ultraviolet ray intensity sensor UVS attached to the third stage ultraviolet ray irradiating unit 23 based on equation (60) (step S134).
Where a3 and b3 are coefficients determined according to characteristics of the third stage ultraviolet ray irradiating unit.
Subsequently, the controller 27 compares the output S3 of the ultraviolet ray intensity sensor UVS attached to the third stage ultraviolet ray irradiating unit 23 with the goal ultraviolet ray intensity S3t, and determines whether or not the output S3 of the ultraviolet ray intensity sensor UVS coincides with the goal ultraviolet ray intensity S3t (S3=S3t) (step S135).
When it is determined in step S135 that the output S3 of the ultraviolet ray intensity sensor UVS attached to the third stage ultraviolet ray irradiating unit 23 coincides with the goal ultraviolet ray intensity S3t (step S135; Yes), the controller 27 moves processing to step S107.
When it is determined in step S135 that the output S3 of the ultraviolet ray intensity sensor UVS attached to the third stage ultraviolet ray irradiating unit 23 does not coincide with the goal ultraviolet ray intensity S3t (step S135; No), the controller 27 compares the output S3 of the ultraviolet ray intensity sensor UVS attached to the third stage ultraviolet ray irradiating unit 23 with the goal ultraviolet ray intensity S3t, and determines whether or not the output S3 of the ultraviolet ray intensity sensor UVS is smaller than the goal ultraviolet ray intensity S3t (S3<S3t) (step S136).
When it is determined in step S136 that the output S3 of the ultraviolet ray intensity sensor UVS is larger than the goal ultraviolet ray intensity S3t (S3>S3t) (step S136; No), the controller 27 lowers the ultraviolet lamp output of the third stage ultraviolet ray irradiating unit 23 by a predetermined amount (step S137), and moves processing to step S138.
Meanwhile, when it is determined in step S136 that the output S3 of the ultraviolet ray intensity sensor UVS is smaller than the goal ultraviolet ray intensity S3t (S3<S3t) (step S136; Yes), the controller 27 moves processing to step S138.
In step S138, the controller 27 determines whether or not the ultraviolet lamp output of the third stage ultraviolet ray irradiating unit 23 is 100%.
When it is determined in step S138 that the ultraviolet lamp output of the third stage ultraviolet ray irradiating unit 23 is less than 100% (step S138; No), the controller 27 increases the ultraviolet lamp output of the third stage ultraviolet ray irradiating unit 23 by a predetermined amount (step S139), and moves processing to step S107.
When it is determined in step S138 that the ultraviolet lamp output of the third stage ultraviolet ray irradiating unit 23 is 100%, the controller 27 issues a warning that an irradiation amount is insufficient (step S140) and finishes processing.
Next, an effect according to the fourth embodiment will be described.
According to the fourth embodiment, the final stage of the ultraviolet disinfecting system configured to have a plurality of stages operates as a backup deveice. Upon a normal time, the final stage water processing line stops operating or operates in a standby mode which suppresses ultraviolet lamp outputs at a control lower limit. Upon an unsteady time when water quality or a water level rapidly changes, a previous stage ultraviolet ray irradiating unit goes out of order, maintenance is executed and the like, the final stage water processing line operates, for example. Consequently, even upon an unsteady time, it is possible to stably operate the water processing system (ultraviolet disinfecting system) at all times without stopping the water processing system.
Further, according to the fourth embodiment, a sum of ultraviolet ray irradiation amounts of the first stage, the second stage and the third stage only needs to be a required ultraviolet ray irradiation amount or more. Individual ultraviolet ray irradiating units can be easily disposed at narrow places, and can be easily introduced in an existing facility.
Further, according to the fourth embodiment, by selecting sizes of ultraviolet ray irradiating units according to a pipe diameter per place at which the ultraviolet ray irradiating units are disposed, processing target water is irradiated with all ultraviolet rays emitted from ultraviolet lamps. Consequently, the liquid processing system according to the present embodiment can operate the liquid processing system with high irradiation efficiency and effectively reduce operation cost. Further, according to the present embodiment, an expanding pipe and a reducing pipe for adjusting pipe diameters are not required.
At a water purifying plant at which water is taken from a plurality of wells, water is intermittently taken frequently according to changes in water amounts, water levels and water quality of the individual wells. According to the fourth embodiment, it is possible to operate the first stage ultraviolet ray irradiating units according to changes in pumping statuses, flow rates or water quality of individual pumps. Further, the second stage and third stage ultraviolet ray irradiating units can also control irradiation amounts according to flow rates or water quality of individual units. Consequently, the liquid processing system according to the present embodiment can realize ultraviolet processing with little waste in an entire facility.
The same case of the ultraviolet disinfecting system as that of the first embodiment has been described as examples in the third embodiment and the fourth embodiment. However, the ultraviolet water processing system whose object is to dissolve or remove materials which cause coloring or odor of processing target water can be realized similar to the second embodiment.
A control program executed by a control device (e.g. controller) of a liquid processing system according to the present embodiment is provided by being recorded as an installable format or executable format file in a computer-readable medium such as a CD-ROM, a flexible disk (FD), a CD-R and a DVD (Digital Versatile Disk).
Further, a control program executed by the control device (e.g. controller) of the liquid processing system according to the present embodiment may be configured to be provided by being stored on a computer connected to a network such as the Internet and downloaded through the network. Furthermore, the control program executed by the control device of the liquid processing system according to the present embodiment may be configured to be provided or distributed through the network such as the Internet.
Still further, the control program of the control device of the liquid processing system according to the present embodiment may be configured to be provided by being implemented in, for example, ROM in advance.
Some embodiments of the present invention have been described above. However, these embodiments have been presented as exemplary embodiments and are not intended to limit the scope of the invention. These new embodiments can be carried out in various other modes, and various omission, substitution and changes can be made without departing from the spirit of the inventions. The embodiments and the modifications are incorporated in the scope and the spirit of the invention, and are incorporated in a range of the invention recited in the claims and their equivalent.
Number | Date | Country | Kind |
---|---|---|---|
2012-059745 | Mar 2012 | JP | national |
This application is based upon and claims the benefit of priority from the prior Japanese Patent Application No. 2012-059745 filed on Mar. 16, 2012, the entire contents of which are incorporated by reference herein. This application is a continuation application of International Application No. PCT/JP2013/001657, file on Mar. 13, 2013.
Number | Date | Country | |
---|---|---|---|
Parent | PCT/JP2013/001657 | Mar 2013 | US |
Child | 14487810 | US |