The present disclosure relates to a liquid storage container capable of storing a liquid such as ink.
There exists a conventional ink tank detachably attached to an ink jet printing apparatus. The ink tank includes a tank case that accommodates an ink absorber capable of holding ink, and a lid member that covers the opening portion of the tank case. A projection portion having a truncated cone shape and a plurality of ribs are provided on the inner surface of the lid member. The projection portion is provided with an air communication port communicating with the air. In a state where the opening portion of the tank case is covered by the lid member, the ribs are in contact with the ink absorber. A first groove and a second groove are also formed on the inner surface of the lid member. The first groove is away from the projection portion and surrounds the projection portion. The second groove is in an area surrounded by the first groove, is branched from the first groove, and is away from the projection portion. Japanese Patent Application Laid-Open No. 2009-248426 discusses an ink tank detachably attached to an ink jet printing apparatus.
The above ink tank that includes the tank case is often handled separately in a distribution process. While being transported, the ink tank changes its posture, and ink oozes from the ink absorber and reaches the inner surface of the lid member via the ribs or the like. The first and second grooves located near the projection portion hold the ink that has reached the inner surface of the lid member, thereby preventing the ink from entering the air communication port.
Recent years have seen an increase in the amount of ink injected into an ink tank. Some ink tanks can prevent the ink from entering the air communication port. However, with the recent increase in the amount of injected ink, further countermeasures have been demanded.
The present disclosure is directed to a liquid storage container capable of preventing, even when the injected amount of liquid such as ink increases, the liquid from leaking to the outside from an air communication port.
According to an aspect of the present disclosure, a liquid storage container includes a liquid absorber configured to absorb and hold a liquid, a storage portion storing the liquid absorber, and having an opening portion facing a first surface of the liquid absorber, a lid member configured to cover the opening portion of the storage portion, a plurality of ribs provided on an inner surface of the lid member that is located closer to the storage portion, wherein the plurality of ribs is in contact with the first surface of the liquid absorber in a state where the opening portion is covered by the lid member, an air communication port provided in the lid member so that an internal space of the storage portion communicates with air, and at least one first liquid holding path provided on at least one rib adjacent to the air communication port among the plurality of ribs, and extending toward the lid member from a contact surface of the at least one rib that is in contact with the first surface, wherein the at least one first liquid holding path is configured to hold a liquid that has oozed from the first surface of the liquid absorber.
Further features of the present disclosure will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Exemplary embodiments of the present disclosure will be described in detail below with reference to the accompanying drawings. Components described in the exemplary embodiments are merely examples, and the scope of the present disclosure is not limited thereto.
While the liquid storage container 100 illustrated in
As illustrated in
A plurality of ribs 184 is provided on an inner surface 180a of the lid member 180 on the storage portion 140 side. Each of the ribs 184 has a plate shape and is attached to the inner surface 180a of the lid member 180 at a right angle. In a state where the opening portion 140a of the storage portion 140 is covered by the lid member 180, the ribs 184 are in contact with the first surface 170a of the liquid absorber 170. More specifically, each of the ribs 184 has a contact surface 184a that is in contact with the first surface 170a. The liquid absorber 170 is pressed toward the bottom surface of the storage portion 140 (e.g., toward the filter 160) by the ribs 184 and is stored in the internal space 186 of the storage portion 140. It is desirable that the ribs 184 be made of resin (e.g., engineering plastic). The ribs 184 can have a shape other than a plate shape.
A projection portion 185 is provided on the inner surface 180a of the lid member 180. The projection portion 185 has, for example, a truncated cone shape, but is not limited thereto. The projection portion 185 is provided with the air communication port 181 that communicates with the air. The air communication port 181 is a through-hole penetrating the lid member 180. The internal space 186 communicates with the air communication port 181.
In a state where the opening portion 140a of the storage portion 140 is covered by the lid member 180, the projection portion 185 is not in contact with the first surface 170a of the liquid absorber 170. The projection portion 185 is provided at the central portion of the inner surface 180a of the lid member 180. The ribs 184 are disposed on both sides of the projection portion 185.
The projection portion 185 can be provided at a portion other than the central portion of the inner surface 180a of the lid member 180.
At least one first liquid holding path 10 is provided on at least each of ribs 184A adjacent to the projection portion 185 (the air communication port 181) among the plurality of ribs 184. The first liquid holding path 10 extends from the contact surface 184a of the corresponding rib 184A toward the lid member 180. The first liquid holding path 10 is formed to hold a liquid 200 (see
The first liquid holding path 10 will be described in detail next.
As illustrated in
The width w1 is the length in a direction perpendicular to the extending direction of the groove-like channel 1841 and parallel to the side surface of the corresponding rib 184A. The depth d1 is the length in a direction perpendicular to the extending direction of the groove-like channel 1841 and perpendicular to the side surface of the corresponding rib 184A.
As illustrated in
The groove-like channels 1841 are formed to hold the liquid 200 that has oozed from the first surface 170a of the liquid absorber 170. When ink, which is widely used in ink jet printing apparatuses, is used as a liquid, the viscosity of the ink is, for example, 1.0 to 3.0 [mPa·s], and the surface tension is, for example, 30 to 40 [mN/m]. Each of the groove-like channels 1841 is formed so that capillary action is to be generated with respect to the ink. Each of the groove-like channels 1841 has the width w1 ranging from 0.2 to 1.0 mm, and the depth d1 ranging from 0.2 to 1.0 mm. To hold the ink and to effectively generate a capillary force (a force for generating capillary action) on the held ink, it is desirable that the relationship between the width w1 and the depth d1 of each of the groove-like channels 1841 satisfy a condition of w1 > d1.
Next, operational effects of the liquid storage container 100 according to the present exemplary embodiment will be described. The operational effects will be described in comparison with a liquid storage container according to a comparative example that does not have the groove-like channels 1841.
The liquid storage container according to the comparative example has the same structure as that of the liquid storage container 100 according to the present exemplary embodiment, except that the liquid storage container does not have the groove-like channels 1841. When the posture of the liquid storage container changes, the liquid 200 that has oozed from the first surface 170a of the liquid absorber 170 moves inside the liquid storage container.
In the liquid storage container, void portions of the liquid absorber 170 can expand when the pressure in the internal space 186 fluctuates, thereby decreasing the liquid holding force of the liquid absorber 170. In addition, the pressing force of the ribs 184 with respect to the liquid absorber 170 can increase due to dimensional variations that occur when the bonding portion between the lid member 180 and the opening portion 140a of the storage portion 140 is processed. As a result, in the state (in which the lid member 180 faces upward) illustrated in
When the posture of the liquid storage container changes from the state (in which the lid member 180 faces upward) illustrated in
When the posture of the liquid storage container further changes from the state (in which the lid member 180 faces sideways) illustrated in
When the posture of the liquid storage container according to the comparative example is repeatedly changed as illustrated in
The following description will be given of how the liquid in the liquid storage container 100 according to the present exemplary embodiment moves as the posture of the liquid storage container 100 changes.
In the liquid storage container 100, the groove-like channels 1841 (the first liquid holding path 10) provided on the first side surface 184A-1 of the rib 184A hold the liquid 200 that has oozed from the first surface 170a of the liquid absorber 170. Thus, even when the posture of the liquid storage container 100 changes as illustrated in
In the liquid storage container 100 according to the present exemplary embodiment, it is desirable that the first liquid holding path 10 (the groove-like channels 1841) be each formed so that a portion closer to the lid member 180 has a stronger capillary force. In this way, the liquid 200 that has oozed from the first surface 170a of the liquid absorber 170 can be reliably held by the whole of the first liquid holding path 10 (the groove-like channels 1841).
Main parameters relating to capillary action include the density of the liquid 200, the surface tension of the liquid 200, the contact angle of the liquid 200 with respect to a solid body (an inner surface of the first liquid holding path 10), and the width w1 of the first liquid holding path 10. The capillary force is inversely proportional to the width w1 of the first liquid holding path 10. Thus, in the first liquid holding path 10 (the groove-like channels 1841), a portion having a smaller width w1 has a stronger capillary force. Based on this principle, in the first liquid holding path 10 (the groove-like channels 1841), a portion closer to the lid member 180 is formed to have a smaller width w1 (while the depth d1 is maintained constant). In this way, the first liquid holding path 10 can be formed so that a portion closer to the lid member 180 has a stronger capillary force. In the structure in which a portion closer to the lid member 180 is formed to have a smaller width w1, it is desirable that each portion always satisfy the condition of w1 > d1.
In another method, the capillary force can be changed by performing surface treatment and changing the wettability of the inner surface of the first liquid holding path 10 depending on the portion. The wettability indicates how easily the solid body (the inner surface of the first liquid holding path 10) becomes wet. As the contact angle of the liquid 200 decreases, the solid body (the inner surface of the first liquid holding path 10) becomes more wettable, thereby increasing the capillary force. Based on this principle, in the first liquid holding path 10 (the groove-like channels 1841), a portion closer to the lid member 180 is formed to have higher wettability. In this way, the first liquid holding path 10 can be formed so that a portion closer to the lid member 180 has a stronger capillary force. In this case, too, it is desirable that each portion always satisfy the condition of w1 > d1.
In addition, it is desirable that the other end of each of the groove-like channels 1841 not reach the inner surface 180a of the lid member 180. In other words, it is desirable that the other end of each of the groove-like channels 1841 terminate between the inner surface 180a of the lid member 180 and the corresponding contact surface 184a. In this way, the liquid held in the groove-like channels 1841 is prevented from moving to the inner surface 180a of the lid member 180.
With the structure in which each rib 184A is provided with the first liquid holding path 10 (the groove-like channels 1841), the liquid storage container 100 can hold more liquid than a conventional ink tank. As a result, even when the amount of liquid injected into the liquid absorber 170 increases, the liquid can be prevented from leaking to the outside via the air communication port 181.
In the present exemplary embodiment, the groove-like channels 1841 are provided on the first side surface 184A-1 of each rib 184A, but can be formed on a surface other than the first side surface 184A-1.
The groove-like channels 1841 can be provided on both the first side surface 184A-1 and the second side surface 184A-2 of each rib 184A. In this way, more liquid can be held by the groove-like channels 1841, and a liquid leakage from the air communication port 181 can be prevented more reliably.
Further, while the ribs 184A adjacent to the projection portion 185 are provided with the groove-like channels 1841, the ribs 184 other than the ribs 184A can be provided with the groove-like channels 1841. In addition to the ribs 184A, the other ribs 184 can be provided with the groove-like channels 1841 as appropriate. In this way, a liquid leakage from the air communication port 181 can be prevented more reliably.
A liquid storage container according to a second exemplary embodiment of the present disclosure is the same as that according to the first example embodiment, except that the first liquid holding path 10 according to the second exemplary embodiment has a different structure.
As illustrated in
The depth d2 is the same as the thickness of each rib 184A.
As is the case with the groove-like channels 1841, the slit-like channels 1842 are also capable of holding the liquid 200 that has oozed from the first surface 170a of the liquid absorber 170. It is desirable that each of the slit-like channels 1842 be shaped so that a capillary force acts on the held liquid, and that the width w2 be in the range of 0.2 to 1.0 mm. In order for the capillary force to act on the held liquid, it is desirable that the relationship between the width w2 and the depth d2 of each of the slit-like channels 1842 satisfy a condition of w2 > d2. The depth d2 is the same as the thickness of each rib 184A.
Since the silt-like channels 1842 hold the liquid 200 that has oozed from the first surface 170a of the liquid absorber 170, the liquid storage container according to the present exemplary embodiment exhibits the operational effects similar to those according to the first exemplary embodiment.
The slit-like channels 1842 can hold more liquid than the groove-like channels 1841. Therefore, a liquid leakage from the air communication port 181 can be prevented more reliably.
In the liquid storage container according to the present exemplary embodiment, it is desirable that the slit-like channels 1842 be each formed so that a portion closer to the lid member 180 has a stronger capillary force. In this way, the liquid 200 that has oozed from the first surface 170a of the liquid absorber 170 can be reliably held by the whole of the slit-like channels 1842.
For example, in each of the slit-like channels 1842, a portion closer to the lid member 180 is formed to have a smaller width w2, or the wettability of a portion closer to the lid member 180 is increased by surface treatment. In this way, the slit-like channels 1842 can each be formed so that a portion closer to the lid member 180 has a stronger capillary force. In any case, it is desirable that each portion always satisfy the condition of w2 > d2.
In addition, it is desirable that the other end of each of the slit-like channels 1842 not reach the inner surface 180a of the lid member 180. In other words, it is desirable that the other end of each of the slit-like channels 1842 terminate between the inner surface 180a of the lid member 180 and the corresponding contact surface 184a. In this way, the liquid held in the slit-like channels 1842 is prevented from moving to the inner surface 180a of the lid member 180.
In the present exemplary embodiment, the ribs 184A adjacent to the projection portion 185 are provided with the slit-like channels 1842, but the ribs 184 other than the ribs 184A can be provided with the slit-like channels 1842. In addition to the ribs 184A, the other ribs 184 can be provided with the slit-like channels 1842 as appropriate. In this way, a liquid leakage from the air communication port 181 can be prevented more reliably.
A liquid storage container according to a third exemplary embodiment of the present disclosure is the same as that according to the first exemplary embodiment, except that the liquid storage container includes, in addition to the first liquid holding path 10, at least one second liquid holding path 20 extending in a direction that crosses the first liquid holding path 10. The second liquid holding path 20 is provided on each rib 184A and communicates with the first liquid holding path 10. The second liquid holding path 20 is formed to hold the liquid flowing from the first liquid holding path 10. The structure of the second liquid holding path 20 is an example of a capillary structure that absorbs the liquid by capillary action.
Referring to
Since the first groove-like channels 1843 (the first liquid holding path 10) and the second groove-like channel 1844 (the second liquid holding path 20) hold the liquid 200 that has oozed from the first surface 170a of the liquid absorber 170, the liquid storage container according to the present exemplary embodiment exhibits the operational effects similar to those according to the first exemplary embodiment.
In addition, the amount of liquid held by the first groove-like channels 1843 (the first liquid holding path 10) and the second groove-like channel 1844 (the second liquid holding path 20) is greater than the amount of liquid held by the groove-like channels 1841 (the first liquid holding path 10) according to the first exemplary embodiment. Thus, even when the amount of liquid 200 that has oozed from the first surface 170a of the liquid absorber 170 increases, the liquid 200 is reliably prevented from leaking to the outside from the air communication port 181.
In the liquid storage container according to the present exemplary embodiment, it is desirable that the first groove-like channels 1843 (the first liquid holding path 10) and the second groove-like channel 1844 (the second liquid holding path 20) be each formed so that a portion closer to the lid member 180 have a stronger capillary force. More specifically, the second groove-like channel 1844 (the second liquid holding path 20) is formed to have a stronger capillary force than the first groove-like channels 1843 (the first liquid holding path 10). More specifically, the width (the length in the Z direction) of the second groove-like channel 1844 (the second liquid holding path 20) is made smaller than the width (the length in the Y direction) of each of the first groove-like channels 1843 (the first liquid holding path 10). The depth of each of the first groove-like channels 1843 (the first liquid holding path 10) and the depth of the second groove-like channel 1844 (the second liquid holding path 20) are constant. In this way, the liquid 200 that has oozed from the first surface 170a of the liquid absorber 170 can be reliably held by the whole of the first groove-like channels 1843 (the first liquid holding path 10) and the second groove-like channel 1844 (the second liquid holding path 20). As in the first exemplary embodiment, the first groove-like channels 1843 (the first liquid holding path 10) can each be formed so that a portion closer to the lid member 180 has a stronger capillary force. It is also desirable that the widths of each of the first groove-like channels 1843 (the first liquid holding path 10) and the second groove-like channel 1844 (the second liquid holding path 20) be always greater than the depths thereof.
The second groove-like channel 1844 (the second liquid holding path 20) can be formed to cross the first groove-like channels 1843 (the first liquid holding path 10). More specifically, the second groove-like channel 1844 (the second liquid holding path 20) connects portions, other than end portions, of the first groove-like channels 1843 (the first liquid holding path 10). With this structure, too, the liquid 200 that has oozed from the first surface 170a of the liquid absorber 170 can be reliably held.
In the above case, too, it is desirable that the first groove-like channels 1843 (the first liquid holding path 10) and the second groove-like channel 1844 (the second liquid holding path 20) be each formed so that a portion closer to the lid member 180 has a stronger capillary force. More specifically, the capillary force generated at a portion of each of the first groove-like channels 1843 (the first liquid holding path 10) that is closer to the corresponding contact surface 184a than the second groove-like channel 1844 (the second liquid holding path 20) is defined as F1. The capillary force generated at a portion of each of the first groove-like channels 1843 (the first liquid holding path 10) that is closer to the lid member 180 than the second groove-like channel 1844 (the second liquid holding path 20) is defined as F2. The capillary force generated at the second groove-like channel 1844 (the second liquid holding path 20) is defined as F3. It is desirable that the first groove-like channels 1843 (the first liquid holding path 10) and the second groove-like channel 1844 (the second liquid holding path 20) satisfy a relationship of F1 < F3 < F2. In this way, the liquid 200 that has oozed from the first surface 170a of the liquid absorber 170 can be reliably held by the whole of the first groove-like channels 1843 (the first liquid holding path 10) and the second groove-like channel 1844 (the second liquid holding path 20).
The relationship of F1 < F3 < F2 described above can be achieved by changing the widths or wettabilities of each of the first groove-like channels 1843 (the first liquid holding path 10) and the second groove-like channel 1844 (the second liquid holding path 20) depending on the portion.
For example, assuming that the width of a portion at which the capillary force F1 is generated is w11, the width of a portion at which the capillary force F2 is generated is w12, and the width of a portion at which the capillary force F3 is generated is w13, when a relationship of w11 > w13 > w12 is satisfied, the relationship of F1 < F3 < F2 can be achieved. In this case, too, it is desirable that the widths of each of the first groove-like channels 1843 and the second groove-like channel 1844 be always greater than the depths at each portion. While the depth of each of the first groove-like channels 1843 (the first liquid holding path 10) and the depth of the second groove-like channel 1844 (the second liquid holding path 20) are the same as each other, the present exemplary embodiment is not limited thereto. The depths can be appropriately changed depending on the channel width or the capillary force.
In addition, the second groove-like channel 1844 (the second liquid holding path 20) can be provided in plurality in parallel with each other. In this way, more liquid can be held by the first groove-like channels 1843 (the first liquid holding path 10) and the second groove-like channels 1844 (the second liquid holding path 20).
In the present exemplary embodiment, the first groove-like channels 1843 (the first liquid holding path 10) and the second groove-like channel 1844 (the second liquid holding path 20) are provided on the first side surface 184A-1 of each rib 184A, but the surface on which these groove-like channels are arranged is not limited to the first side surface 184A-1. The first groove-like channels 1843 (the first liquid holding path 10) and the second groove-like channel 1844 (the second liquid holding path 20) can be provided on both the first side surface 184A-1 and the second side surface 184-2 of each rib 184A. In this way, more liquid can be held by the first groove-like channels 1843 (the first liquid holding paths 10) and the second groove-like channels 1844 (the second liquid holding paths 20), and a liquid leakage from the air communication port 181 can be prevented more reliably.
Further, while the first groove-like channels 1843 (the first liquid holding path 10) and the second groove-like channel 1844 (the second liquid holding path 20) are provided on the ribs 184A adjacent to the projection portion 185, the first groove-like channels 1843 (the first liquid holding path 10) and the second groove-like channel 1844 (the second liquid holding path 20) can be arranged on the other ribs 184. In addition to the ribs 184A, the first groove-like channels 1843 (the first liquid holding path 10) and the second groove-like channel 1844 (the second liquid holding path 20) can be formed on the other ribs 184 as appropriate. In this way, a liquid leakage from the air communication port 181 can be prevented more reliably.
The first to third exemplary embodiments described above are examples of exemplary embodiments of the present disclosure, and the configurations described in the first to third exemplary embodiments can be changed as appropriate. For example, the groove-like channels 1841, 1843, and 1844, and the slit-like channels 1842 can be appropriately combined as long as a liquid can be held by capillary action. This can improve the degree of freedom in design while preventing a liquid from entering the air communication port 181.
For example, in the third exemplary embodiment described above, the first groove-like channels 1843, which serve as the first liquid holding path 10, can be replaced by the slit-like channels 1842 illustrated in
Further, in the third exemplary embodiment, the second groove-like channel 1844, which serves as the second liquid holding path 20, can be replaced by the slit-like channels 1842 illustrated in
To increase the amount of liquid that can be held, the shape of the first liquid holding path 10 can be changed as appropriate.
The first groove-like channel 1841a has one end open to the contact surface 184a of the corresponding rib 184A, and extends toward the lid member 180 (extends in a Z direction). The second groove-like channel 1841b is coupled to the other end of the first groove-like channel 1841a and extends in a direction (a Y direction) that crosses the first groove-like channel 1841a. The third groove-like channel 1841c has one end coupled to the second groove-like channel 1841b, and extends toward the lid member 180 (extends in the Z direction). The liquid 200 that has oozed from the first surface 170a of the liquid absorber 170 can be held by the whole of the first groove-like channel 1841a, the second groove-like channel 1841b, and the third groove-like channel 1841c. The width of the second groove-like channel 1841b is greater than each of the width of the first groove-like channel 1841a and the width of the third groove-like channel 1841c. This structure can hold more liquid than the structure illustrated in
According to this variation, it is desirable that the other end of the third groove-like channel 1841c not reach the inner surface 180a of the lid member 180. In other words, it is desirable that the other end of the third groove-like channel 1841c terminate between the inner surface 180a of the lid member 180 and the second groove-like channel 1841b. In this way, the liquid held in the third groove-like channel 1841c can be prevented from moving to the inner surface 180a of the lid member 180.
In addition, assuming that the first groove-like channel 1841a, the second groove-like channel 1841b, and the third groove-like channel 1841c have capillary forces F1, F2, and F3, respectively, it is desirable that a relationship of F1 < F2 < F3 be satisfied. In this way, the liquid 200 can be reliably held by the whole of the first groove-like channel 1841a, the second groove-like channel 1841b, and the third groove-like channel 1841c.
The relationship of F1 < F2 < F3 described above can be achieved by changing the widths or the wettabilities of the first groove-like channel 1841a, the second groove-like channel 1841b, and the third groove-like channel 1841c. For example, assume that the width of the first groove-like channel 1841a is w11, the width of the second groove-like channel 1841b is w12, and the width of the third groove-like channel 1841c is w13. The width w11 and the width w13 are lengths in the Y direction, and the width w12 is a length in the Z direction. In this case, by satisfying a relationship of w11 > w12 > w13, the relationship of F1 < F2 < F3 can be achieved. It is desirable that the widths of the first groove-like channel 1841a, the second groove-like channel 1841b, and the third groove-like channel 1841c be always greater than the depths thereof. While the first groove-like channel 1841a, the second groove-like channel 1841b, and the third groove-like channel 1841c have the same depth, the present variation is not limited thereto. The channel depth can be appropriately changed depending on the channel width and the capillary force.
The second groove-like channel 1841b can be provided in plurality for each of the groove-like channels 1841. In this way, more liquid can be held by each of the groove-like channels 1841.
The present variation is applicable to any of the second and third exemplary embodiments.
For example, in the second exemplary embodiment, the second groove-like channel 1841b is provided on one or each of the first side surface 184A-1 and the second side surface 184A-2 of each rib 184A. In this case, the second groove-like channel 1841b is formed to hold the liquid flowing from each of the slit-like channels 1842. In this way, more liquid can be held.
According to the exemplary embodiments of the present disclosure, even when the amount of injected liquid increases, the liquid is prevented from leaking to the outside from an air communication port.
While the present disclosure has been described with reference to exemplary embodiments, it is to be understood that the disclosure is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2022-078966, filed May 12, 2022, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2022-078966 | May 2022 | JP | national |