Information
-
Patent Grant
-
6543886
-
Patent Number
6,543,886
-
Date Filed
Wednesday, June 21, 200024 years ago
-
Date Issued
Tuesday, April 8, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Fitzpatrick, Cella, Harper & Scinto
-
CPC
-
US Classifications
Field of Search
US
- 347 84
- 347 85
- 347 86
- 347 87
-
International Classifications
-
Abstract
There is disclosed a liquid supply method in which a bubble is prevented from being retained or accumulated in a communication part. An upper wall surface of a joint pipe for connecting a negative pressure control chamber container to an ink container is inclined upward to the ink container from the negative pressure control chamber container. Since the upper wall surface of the joint pipe is inclined, the bubble flows into the ink container without being retained or accumulated on the upper wall surface of the joint pipe during gas-liquid exchange.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a liquid supply method, a liquid supply container, a negative pressure generating member container and a liquid container, more specifically relates to a liquid supply method in a liquid container in which a negative pressure generating member container and a liquid supply container are attachable/detachable with respect to each other.
2. Related Background Art
Conventional recording devices which perform recording on record materials (hereinafter referred to simply as “the record sheet”) such as paper, cloth, plastic sheet, and OHP sheet are proposed as forms on which recording heads by various recording systems such as a wire dot system, heat-sensitive system, heat transfer system and ink jet system can be mounted.
Among the recording devices, as a low-noise non-impact recording system, the recording device (hereinafter referred to as the “ink jet recording device”) provided with the recording head of the ink jet recording system for discharging ink from a discharge port (nozzle) disposed on a recording element to perform the recording on the record sheet can realize a high-density high-speed recording operation.
The ink jet recording device is constituted to be adapted for the inherent function, use form, and the like of the system to which this device is applied. A general ink jet recording device is provided with a carriage on which an ink jet head cartridge constituted of a recording head, ink tank, and tank holder is mounted, conveyance means for conveying the record sheet, and control means for controlling these.
Moreover, the recording head for discharging ink droplets from a plurality of discharge ports is serially scanned in a direction (main scan direction) crossing at right angles to a record sheet conveyance direction (sub-scan direction), and the record sheet is intermittently conveyed (pitch-fed) by an amount equal to the record width during non-recording. By using the recording head in which a multiplicity of nozzles for discharging the ink are arranged on a straight line parallel to the sub-scan direction, when the recording head scans once on the record sheet, the recording is performed in a width corresponding to the number of nozzles.
Furthermore, for the ink jet recording device, the running cost is low, the device can be miniaturized, and color image recording can easily be performed using a plurality of color inks. Above all, in a line type recording device in which a line type recording head with a multiplicity of discharge ports arranged in the width direction of the record sheet, the recording can further be accelerated.
For the above-described reasons, the ink jet recording device is utilized and merchandised as information processing system output means such as a printer as the output terminal of a copying machine, facsimile machine, electronic typewriter, word processor, or a work station, and a handy or portable printer mounted on a personal computer, host computer, optical disk device, and video device.
On the other hand, examples of an energy generating element for generating an energy to discharge the ink from the discharge port of the recording head include a piezo-element or other elements using an electromechanical converter, an element for radiating laser or electromagnetic wave and generating heat to discharge ink droplets with the action by the heating, an electrothermal conversion element provided with a heating resistor for heating a liquid, and the like.
Above all, for the recording head of the ink jet recording system in which a heat energy is utilized to discharge the ink droplets, since the discharge ports can be arranged with a high density, high-resolution recording can be performed. Moreover, the recording head in which the electrothermal conversion element is used as the energy generating element is advantageous, because miniaturization is facilitated, the advantages of an IC technology or a micro processing technology remarkably advanced with an enhanced reliability in the recent semiconductor field can sufficiently be utilized, high-density mounting is facilitated, and manufacture cost is reduced.
Examples of the above-described recording head include a chip type recording head integrally formed with the ink tank, and a recording head in which the ink tank is attached/detached with respect to the tank holder integrally formed with the recording head.
Moreover, an ink tank is described in European Patent Publication No. EP0580433, which comprises an ink containing part substantially entirely sealed with respect to a negative pressure generating member containing chamber for containing an ink absorber and other negative pressure generating members. The ink tank is used while the negative pressure generating member containing chamber is opened to the atmosphere. Moreover, the ink tank structured described above in which the ink containing chamber is replaceable is described in European Patent Publication No. EP0581531. For the ink tank as the replaceable ink containing chamber, when the ink tank is detachably attached to the tank holder, the tank holder and ink tank are provided with engagement parts engaging with each other. Moreover, when the ink tank is mounted on the tank holder and the engagement parts engage with each other, the ink tank is fixed to the tank holder.
However, for the negative pressure generating member containing chamber detachably attached to the ink containing chamber as described above, when the ink containing chamber is separated from the negative pressure generating member containing chamber, there is a possibility that ink leaks from the communication part of the ink containing chamber, and to prevent this the communication part needs to be provided with a valve mechanism. On the other hand, in order to connect the negative pressure generating member containing chamber to the ink containing chamber, the valve needs to be opened. To achieve this, when a communicating part for communicating with the communication part of the negative pressure generating member containing chamber is constituted to open the valve, the communicating part requires a stroke length for opening the valve. Specifically, the communicating part requires a certain degree of length, and as a result, during gas-liquid exchange, an air bubble is supposed to be retained and accumulated on the upper wall surface inside the communicating part inserted into the communication part.
SUMMARY OF THE INVENTION
Wherefore, an object of the present invention is to provide a liquid supply method for stably supplying a liquid without retaining or accumulating air bubble in a communication part, a liquid supply container, a negative pressure generating member container and a liquid container.
Moreover, further object of the present invention is to provide various related inventions newly developed to solve the above-described new technical problems such as the retention and accumulation of the bubble based on inventive viewpoints, such as a constitution for securing the degree of freedom in the movement of bubble, and a structure for promoting the ink movement to a negative pressure generating member containing chamber from an ink containing chamber.
To achieve the above-described objects, according to the present invention, there is provided a liquid supply method for a liquid supply container comprising a liquid containing part for containing a liquid in a sealed space, and for a negative pressure generating member container detachably attached to the liquid supply container and provided with a negative pressure generating member which can hold the liquid, an atmosphere communication part for communicating with the atmosphere and a liquid supply part for supplying the liquid to the outside. In the liquid supply method, the flow resistance of a communication part for connecting the liquid supply container to the negative pressure generating member container is reduced toward the liquid containing part.
In the liquid supply method, since the flow resistance of the communication part is reduced toward the liquid containing part, the liquid fluidity is enhanced. This also enhances the bubble fluidity, the bubble can flow into the liquid supply container without being retained or accumulated in the communication part during gas-liquid exchange, and the liquid can stably be supplied to the negative pressure generating member container.
According to another aspect of the present invention, there is provided a liquid supply method for a liquid supply container comprising a liquid containing part for containing a liquid in a sealed space, and for a negative pressure generating member container detachably attached to the liquid supply container and provided with a negative pressure generating member which can hold the liquid, an atmosphere communication part for communicating with the atmosphere and a liquid supply part for supplying the liquid to the outside. In the liquid supply method, a gas restraint area on the top surface part side of a communication part for connecting the liquid supply container to the negative pressure generating member container is shorter than a liquid restraint area on the lower surface part side of the communication part.
In the liquid supply method, since the gas restraint area on the top surface part side of the communication part is shorter than the liquid restraint area on the lower surface part side, the bubble is easily discharged to the liquid supply container from the communication part, a smooth gas-liquid exchange operation is therefore possible, and the liquid can stably be supplied to the negative pressure generating member container.
Moreover, according to the present invention there is provided a liquid supply container which is detachably attached to a negative pressure generating member container comprising a negative pressure generating member able to hold a liquid, an atmosphere communication part for communicating with the atmosphere, and a liquid supply part for supplying the liquid to the outside, and which comprises a liquid containing part for containing the liquid in a sealed space. In the liquid supply container, the negative pressure generating member container comprises a supply tube for supplying the liquid, and the flow resistance of the supply tube is reduced toward the liquid containing part.
For the liquid supply container, since the flow resistance of the supply tube is reduced toward the liquid containing part, the liquid fluidity is enhanced. This also enhances the bubble fluidity, the bubble can flow into the liquid supply container from the negative pressure generating member container without being retained or accumulated in the supply tube during the gas-liquid exchange, and the liquid can stably be supplied to the negative pressure generating member container.
According to another aspect of the present invention there is provided a liquid supply container which is detachably attached to a negative pressure generating member container comprising a negative pressure generating member able to hold a liquid, an atmosphere communication part for communicating with the atmosphere, and a liquid supply part for supplying the liquid to the outside, and which comprises a liquid containing part for containing the liquid in a sealed space. In the liquid supply container, the negative pressure generating member container comprises a supply tube for supplying the liquid, and the horizontal length of the top surface part of the supply tube is shorter than the horizontal length of the lower surface part of the supply tube.
In the liquid supply container, since the gas restraint area on the top surface part side of the supply tube is shorter than the liquid restraint area on the lower surface part side, the bubble is easily discharged to the liquid supply container from the supply tube, the smooth gas-liquid exchange operation is therefore possible, and the liquid can stably be supplied to the negative pressure generating member container.
According to still another aspect of the present invention there is provided a liquid supply container which is detachably attached to a negative pressure generating member container comprising a negative pressure generating member able to hold a liquid, an atmosphere communication part for communicating with the atmosphere, and a liquid supply part for supplying the liquid to the outside, and which comprises a liquid containing part for containing the liquid in a sealed space. In the liquid supply container, the negative pressure generating member container comprises a supply tube for supplying the liquid, and the sectional shape of the supply tube includes an area in which the sectional area of the supply tube increases toward the liquid containing part.
The liquid supply container is shaped such that the sectional area of the supply tube increases toward the liquid containing part. Specifically, this shape minimizes the influence of the wall surface constituting the supply tube on the liquid in the bubble flow direction, the flow path resistance decreases, and the liquid fluidity is therefore enhanced. This also enhances the bubble fluidity, the bubble can be introduced without being retained or accumulated in the supply tube during the gas-liquid exchange and the liquid can stably be supplied to the negative pressure generating member container.
Moreover, according to still another aspect of the present invention there is provided a liquid supply container which is detachably attached to a negative pressure generating member container comprising a negative pressure generating member able to hold a liquid, an atmosphere communication part for communicating with the atmosphere, and a liquid supply part for supplying the liquid to the outside, and which comprises a liquid containing part for containing the liquid in a sealed space. In the liquid supply container, the negative pressure generating member container comprises a supply tube for supplying the liquid, and the top surface part of the supply tube is relatively subjected to a water repellent treatment with respect to the other areas of the supply tube. In this case, since the top surface part of the supply tube is relatively subjected to the water repellent treatment with respect to the other areas of the supply tube, the liquid in contact with the top surface part easily flows by the water repellent effect of the top surface part, the bubble can therefore flow into the liquid supply container without being retained or accumulated in the supply tube during the gas-liquid exchange, and the liquid can stably be supplied to the negative pressure generating member container.
According to the present invention there is provided a negative pressure generating member container which is detachably attached to a liquid supply container comprising a liquid containing part containing a liquid in a sealed space and being able to be deformed to generate a negative pressure, and which comprises a negative pressure generating member able to hold the liquid, an atmosphere communication part for communicating with the atmosphere, and a liquid supply part for supplying the liquid to the outside. The negative pressure generating member container comprises a supply receiving tube to which the liquid is supplied from the liquid supply container, and a gas restraint area on the top surface part side of the supply receiving tube is shorter than a liquid restraint area on the lower surface part side of the supply receiving tube.
Moreover, according to another aspect of the present invention there is provided a negative pressure generating member container which is detachably attached to a liquid supply container comprising a liquid containing part containing a liquid in a sealed space and being able to be deformed to generate a negative pressure, and which comprises a negative pressure generating member able to hold the liquid, an atmosphere communication part for communicating with the atmosphere, and a liquid supply part for supplying the liquid to the outside. The negative pressure generating member container comprises a supply receiving tube to which the liquid is supplied from the liquid supply container, and the sectional shape of the supply receiving tube includes an area in which the sectional area of the supply receiving tube increases toward the liquid containing part.
According to the present invention there is provided a liquid container comprising: a negative pressure generating member containing chamber which comprises a liquid supply part for supplying a liquid to the outside and an atmosphere communication part for communicating with the atmosphere and which holds the liquid inside; and a liquid containing chamber which forms a substantial sealed space excluding a communication part with respect to the negative pressure generating member containing chamber and which comprises a liquid containing part for containing the liquid. In the liquid container, a gas restraint area on the top surface part side of the communication part for connecting the liquid supply container to the negative pressure generating member container is shorter than a liquid restraint area on the lower surface part side of the communication part.
Moreover, according to the present invention there is further provided a liquid container comprising: a negative pressure generating member containing chamber which comprises a liquid supply part for supplying a liquid to the outside and an atmosphere communication part for communicating with the atmosphere and which holds the liquid inside; and a liquid containing chamber which forms a substantial sealed space excluding a communication part with respect to the negative pressure generating member containing chamber and which comprises a liquid containing part for containing the liquid. In the liquid container, the sectional shape of the communication part for connecting the liquid supply container to the negative pressure generating member container includes an area in which the sectional area of the communication part increases toward the liquid containing part.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a perspective view showing an ink jet head cartridge according to a first embodiment of the present invention.
FIG. 2
is a sectional view of the cartridge of FIG.
1
.
FIG. 3
is an enlarged side sectional view in the vicinity of a joint pipe of the ink jet head cartridge shown in FIG.
1
.
FIGS. 4A and 4B
are perspective views showing an ink tank unit shown in FIG.
2
.
FIGS. 5A
,
5
B,
5
C and
5
D are sectional views showing an operation of mounting the ink tank unit on a holder to which a negative pressure control chamber unit of
FIG. 2
is attached.
FIGS. 6A
,
6
B,
6
C,
6
D and
6
E are sectional views showing the opening/closing operation of a valve mechanism which can be applied to the present invention.
FIG. 7
is a sectional view showing an ink supply operation in the ink jet head cartridge shown in FIG.
2
.
FIGS. 8A and 8B
are diagrams showing the ink state in an ink consuming operation described with reference to FIG.
7
.
FIGS. 9A and 9B
are diagrams showing an effect of inhibiting an inner pressure fluctuation by the deformation of an inner bag in the ink consuming operation described with reference to FIG.
7
.
FIGS. 10A
,
10
B,
10
C and
10
D are diagrams showing a relation between a valve frame and a valve body in the valve mechanism which can be applied to the present invention.
FIG. 11
is a perspective view showing one example of the shape of the tip end of the joint pipe for engagement during the opening/closing operation of the valve mechanism which can be applied to the present invention.
FIG. 12
is a diagram showing a comparative example with respect to the valve mechanism applicable to the present invention.
FIG. 13
is a diagram showing a twisted state in the valve mechanism of FIG.
12
.
FIG. 14
is a diagram showing a seal state in the valve mechanism of FIG.
12
.
FIG. 15
is a diagram showing the valve mechanism applicable to the present invention.
FIG. 16
is a diagram showing the twisted state in the valve mechanism of FIG.
15
.
FIG. 17
is a diagram showing the seal state in the valve mechanism of FIG.
15
.
FIGS. 18A
,
18
B
18
C and
18
D are explanatory views showing the engagement shape of the valve body with a joint pipe tip end in the valve mechanism of FIG.
15
.
FIG. 19
is an explanatory view showing the dimensions of constituting components in the connection place of the ink tank unit applicable to the present invention.
FIGS. 20A
,
20
B and
20
C are explanatory views showing a method of manufacturing an ink tank applicable to the present invention.
FIG. 21
is a sectional view showing the inner constitution example of an ink container shown in FIG.
2
.
FIG. 22
is an explanatory view of an absorber in a negative pressure control chamber container shown in FIG.
2
.
FIGS. 23A and 23B
are explanatory views of the absorber in the negative pressure control chamber container shown in FIG.
2
.
FIG. 24
is an explanatory view showing an attaching/detaching operation by the rotation of the ink tank unit shown in FIG.
2
.
FIG. 25
is a schematic explanatory view of the ink jet head cartridge using the ink tank unit applicable to the present invention.
FIG. 26
is an enlarged side sectional view of the joint pipe of the negative pressure control chamber container according to a second embodiment of the present invention.
FIGS. 27A and 27B
are an enlarged plan sectional view, an enlarged side sectional view and a front view of the joint pipe in the negative pressure control chamber container according to a third embodiment of the present invention.
FIGS. 28A and 28B
are enlarged side sectional views of the joint pipe of the negative pressure control chamber container according to a fourth embodiment of the present invention.
FIGS. 29A and 29B
are an enlarged side sectional view in the vicinity of the joint pipe and an explanatory view of a bubble behavior in the vicinity of the joint pipe when the negative pressure control chamber container is bonded to the ink container according to a fifth embodiment of the present invention.
FIGS. 30A and 30B
are an enlarged side sectional view in the vicinity of a joint port of the ink container and a plan view of the joint port according to a sixth embodiment of the present invention.
FIGS. 31A and 31B
are an enlarged side sectional view in the vicinity of the joint port of the ink container and a plan view of the joint port according to a seventh embodiment of the present invention.
FIGS. 32A and 32B
are an enlarged side sectional view in the vicinity of the joint port of the ink container and an explanatory view of the bubble behavior in the vicinity of the joint port according to an eighth embodiment of the present invention.
FIG. 33
is a schematic view of a recording device to which the ink jet head cartridge of the present invention can be applied.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Embodiments of the present invention will be described hereinafter with reference to the drawings.
Moreover, the “hardness” of a capillary force generating member in the present invention refers to the “hardness” while the capillary force generating member is contained in a liquid supply container, and is defined by the inclination of a repulsion force (unit: kgf/mm) to the deformation amount of the capillary force generating member. For the sizes of the “hardness” of two capillary force generating members, the capillary force generating member with a larger repulsion force inclination to the deformation amount is referred to as the “hard capillary force generating member”.
First Embodiment
<Entire Constitution>
FIG. 1
is a perspective view of an ink jet head cartridge according to a first embodiment of the present invention, and
FIG. 2
is a sectional view. Moreover,
FIG. 3
is an enlarged side sectional view in the vicinity of a joint pipe
180
.
In the present embodiment, the respective elements constituting the ink jet head cartridge to which the present invention is applied, and the relations of these elements will be described. Since various inventive techniques developed in the establishment stage of the present invention are applied to the constitution of the present embodiment, the entire embodiment will be described by describing the constitution.
As shown in
FIGS. 1 and 2
, the ink jet head cartridge of the first embodiment is constituted of an ink jet head unit
160
, a holder
150
, a negative pressure control chamber unit
100
, an ink tank unit
200
, and the like. The negative pressure control chamber container
110
is fixed inside the holder
150
, and the ink jet head unit
160
is fixed via the holder under the negative pressure control chamber unit
100
. The holder
150
is fixed to the negative pressure control chamber unit
100
, and the holder
150
is fixed to the ink jet head unit
160
as described herein, for example, by screwing or joining so that they can easily be disassembled, the cartridge is effectively recycled, and the cost is effectively reduced with respect to constitution changes such as a version change. Moreover, the respective components are different from one another in life, it is therefore necessary to replace only the component requiring the replacement, and in this respect it is preferable to easily disassemble the components. However, depending upon conditions, a complete fixing may of course be performed by welding, thermal caulking, and the like. The negative pressure control chamber unit
100
is constituted of a negative pressure control chamber container
110
with an opening formed in its top surface, a negative pressure control chamber lid
120
attached to the top surface of the negative pressure control chamber container
110
, and two absorbers
130
,
140
, mounted inside the negative pressure control chamber container
110
, for absorbing and holding ink. The absorbers
130
,
140
are stacked in upper and lower layers and closely abut on each other to fill the inside of the negative pressure control chamber container
110
during the use of the ink jet head cartridge. Since the capillary force generated by the lower absorber
140
is higher than the capillary force generated by the upper absorber
130
, the lower absorber
140
has a higher ink retaining force. The ink inside the negative pressure control chamber unit
100
is supplied to the ink jet head unit
160
through an ink supply tube
165
.
A supply port
131
on the tip end of the ink supply tube
165
on the side of the absorber
140
is provided with a filter
161
, and the filter
161
presses the absorber
140
. The ink tank unit
200
is detachable/attachable with respect to the holder
150
.
The joint pipe
180
is connected to the surface of the negative pressure control chamber container
110
on the side of the ink tank unit
200
, and is inserted into a joint port
230
of the ink tank unit
200
, and an inner upper wall surface
122
is inclined upward toward an ink container
201
from the negative pressure control chamber container
110
. Therefore, when gas-liquid exchange is performed via the joint pipe
180
, a bubble contacting the upper wall surface
122
receives the partial force of bubble buoyancy exerted parallel to the upper wall surface
122
and toward the ink container
201
from the negative pressure control chamber container
110
, the partial force in the direction of the ink container
201
propels the bubble toward the ink container
201
, and no bubble is retained or accumulated on the upper wall surface
122
of the joint pipe
180
. Additionally, the upper wall surface
122
is shown as a linear inclination in
FIGS. 1 and 2
, but this is not limited, and the upper wall surface
122
may comprise a curved inclination as long as the bubble retention or accumulation fails to occur. The negative pressure control chamber unit
100
and the ink tank unit
200
are constituted so that the ink in the ink tank unit
200
is supplied into the negative pressure control chamber unit
100
via the connection part of the joint pipe
180
with the joint port
230
. The part of the surface of the negative pressure control chamber container
110
on the side of the ink tank unit
200
and above the joint pipe
180
is provided with an ID member
170
, protruded from the surface, for preventing the incorrect mounting of the ink tank unit
200
.
The negative pressure control chamber lid
120
is provided with an atmosphere communication port
115
for connecting the inside of the negative pressure control chamber container
110
to the outside air, specifically the absorber
130
contained in the negative pressure control chamber container
110
to the outside air, and in the vicinity of the atmosphere communication port
115
in the negative pressure control chamber container
110
, a space formed by a rib protruded from the surface of the negative pressure control chamber lid
120
on the side of the absorber
130
, and a buffer space
116
of an area in which no ink (liquid) is present in the absorber are disposed.
A valve mechanism is disposed in the joint port
230
, and the valve mechanism is constituted of a first valve frame
260
a
, a second valve frame
260
b
, a valve body
261
, a valve lid
262
and an urging member
263
. The valve body
261
is slidably supported in the second valve body
260
b
and pressed toward the first valve frame
260
a
by the urging member
263
. When the joint pipe
180
is not inserted into the joint port
230
, the edge of the part of the valve body
261
on the side of the first valve frame
260
a
is pressed by the first valve frame
260
a
by the urging force of the urging member
263
, and the hermetic property is maintained in the ink tank unit
200
.
When the joint pipe
180
is inserted into the joint port
230
, and the valve body
261
is pressed by the joint pipe
180
to move apart from the first valve frame
260
a
, the inside of the joint pipe
180
communicates with the inside of the ink tank unit
200
via an opening formed in the side surface of the second valve frame
260
b
. This releases the air sealed in the ink tank unit
200
, and the ink in the ink tank unit
200
is supplied into the negative pressure control chamber unit
100
through the joint port
230
and joint pipe
180
. Specifically, when the valve in the joint port
230
opens, the sealed ink containing part of the ink tank unit
200
communicates with the negative pressure control chamber unit
100
only via the opening.
Here, when the ink jet head unit
160
and the negative pressure control chamber unit
100
are fixed to the holder
150
as in the present embodiment, the ink jet head unit
160
and the negative pressure control chamber unit
100
are preferably fixed to the holder
150
by a method provided with the easy disassembly property, such as screws, so that the respective units can be removed and replaced in accordance with the useful life.
Specifically, in the ink jet head cartridge of the present embodiment, usually the incorrect mounting preventing member disposed on the ink tank prevents the ink tanks containing different types of inks from being incorrectly mounted on the negative pressure control chamber. However, when the ID member disposed on the negative pressure control chamber unit
100
is damaged, or when a user intentionally mounts the different types of ink tanks on the negative pressure control chamber unit
100
, only the negative pressure control chamber unit
100
may be replaced immediately after the mounting. Moreover, when the holder
150
falls and is damaged, only the holder
150
can be replaced.
Additionally, in order to disassemble the ink tank unit
200
, negative pressure control chamber unit
100
, holder
150
, and ink jet head unit
160
, it is preferable to determine the position of the fixing part so that the ink leakage from the respective units can be prevented.
In the first embodiment, since the ink tank unit
200
is connected to the negative pressure control chamber unit
100
utilizing an ink tank engagement part
155
of the holder
150
, the negative pressure control chamber unit
100
is prevented from being detached alone from the other fixed units. Specifically, unless at least the ink tank unit
200
is removed from the holder
150
, the unit
100
is not easily separated from the holder
150
. In this manner, the negative pressure control chamber unit
100
is not easily removed before the ink tank unit
200
is removed from the holder
150
. Therefore, there is no possibility that the ink leakage from the connection part is caused by the inadvertent separation of the ink tank unit
200
from the negative pressure control chamber unit
100
.
Moreover, the filter
161
is disposed on the end of the ink supply tube
165
of the ink jet head unit
160
. Even when the negative pressure control chamber unit
100
is disassembled, there is no possibility of the ink leakage from the ink jet head unit
160
. Additionally, since the negative pressure control chamber unit
100
is provided with the buffer space
116
(including the area holding no ink inside the absorbers
130
,
140
) to prevent the ink from leaking from the ink tank, and a boundary surface
113
c
of two absorbers
130
,
140
different in the capillary force is disposed above the joint pipe
180
in the posture during the use (more preferably, as in the present embodiment, the capillary force of the vicinity layer including the boundary surface
113
c
is higher than that of the area of the absorbers
130
,
140
), the integral structure of the negative pressure control chamber unit
100
and ink tank unit
200
has little possibility of the ink leakage even after the change of the posture. Therefore, in the present embodiment, the ink jet head unit
160
is provided with the fixing part on the bottom surface including the connection terminal of the holder
150
, and the separation can easily be performed even when the ink tank unit
200
is attached to the holder
150
.
Additionally, depending upon the shape of the holder
150
, the negative pressure control chamber unit
100
or the ink jet head unit
160
may indivisibly be formed integrally with the holder
150
. As a method of integrally forming the structure, the structure may integrally be molded beforehand, or may indivisibly be formed by thermal caulking, or the like.
As shown in
FIGS. 2
,
4
A and
4
B, the ink tank unit
200
is constituted of the ink container
201
, the valve mechanism including the first valve frame
260
a
and second valve frame
260
b
, and an ID member
250
. The ID member
250
prevents the incorrect mounting during the assembling of the ink tank unit
200
and negative pressure control chamber unit
100
.
The valve mechanism controls the ink flow in the joint port
230
, and engages with the joint pipe
180
of the negative pressure control chamber unit
100
to perform an opening/closing operation. The twist of the opened/closed valve during attachment/detachment is prevented by the valve constitution described later, a structure in which the ID member
170
and an ID recess
252
regulate the tank operation range, and the like.
Ink Tank Unit
FIGS. 4A and 4B
are perspective views of the ink tank unit
200
shown in FIG.
2
.
FIG. 4A
is a perspective view of the ink tank unit
200
, and
FIG. 4B
is a perspective view showing the ink tank unit
200
in an exploded state.
Moreover, in the front surface of the ID member
250
on the side of the negative pressure control chamber unit
100
, the part above a supply hole
253
forms an inclined surface
251
. The inclined surface
251
is inclined toward the ink container
201
from the front end surface of the ID member
250
on the side of the supply hole
253
, that is, rearward. This inclined surface
251
is provided with a plurality (three in
FIGS. 4A and 4B
) of ID recesses
252
for preventing the incorrect insertion of the ink tank unit
200
. In the present embodiment, the ID member
250
is disposed on the front surface (the surface provided with the supply port) of the ink container
201
on the side of the negative pressure control chamber unit
100
.
The ink container
201
is a substantially polygonal hollow container provided with a negative pressure generating function. The ink container
201
is constituted of a housing
210
and an inner bag
220
, and the housing
210
and inner bag
220
(see
FIG. 2
) are strippable. The inner bag
220
has a flexibility, and this inner bag
220
can be deformed while the contained ink is introduced to the outside. Moreover, the inner bag
220
is provided with a pinch off part (welded part)
221
, and the inner bag
220
is supported at the pinch off part
221
to engage with the housing
210
. Moreover, an outside air communication port
222
is disposed in the vicinity of the pinch off part
221
, and the atmosphere can be introduced between the inner bag
220
and the housing
210
through the outside air communication port
222
.
As shown in
FIG. 21
, the inner bag
220
is constituted of three layers by laminating a liquid contact layer
220
c
provided with the resistance to the ink, an elasticity modulus control layer
220
b
, and a gas barrier layer
220
a
superior in the gas barrier property in order from its inner side, and the respective layers are bonded to one another with the separated functions. For the elasticity modulus control layer
220
b
, the elasticity modulus of the elasticity modulus control layer
220
b
is kept to be substantially constant within the operation temperature range of the ink container
201
. Specifically, the elasticity modulus of the inner bag
220
is kept to be substantially constant by the elasticity modulus control layer
220
b
within the operation temperature range of the ink container
201
. In the inner bag
220
, the middle layer may be replaced with the outer layer, the elasticity modulus control layer
220
b
may be used as the outermost layer, and the gas barrier layer
220
a
may be used as the middle layer.
Since the inner bag
220
is constituted in this manner, the inner bag
220
can sufficiently fulfill the respective layer functions with a small number of layers, that is, the ink resistant layer, elasticity modulus control layer
220
b
and gas barrier layer
220
a
, and the influence of the elasticity modulus of the inner bag
220
on the temperature change is reduced. Moreover, in the inner bag
220
, since the elasticity modulus suitable for controlling the negative pressure in the ink container
201
is secured within the operation temperature range, the inner bag
220
has a buffer function as described later with respect to the ink in the ink container
201
and negative pressure control chamber unit
100
(described later in detail). Therefore, since the buffer chamber disposed in the upper part of the negative pressure control chamber container
110
, that is, the part unfilled with the ink absorber and the area with no ink in the absorbers
130
,
140
can be reduced, the negative pressure control chamber unit
100
can be miniaturized, and an ink jet head cartridge
70
high in use efficiency is realized.
In the present embodiment, polypropylene is used as the material of the innermost liquid contact layer
220
c
constituting the inner bag
220
, annular olefin copolymer is used as the material of the middle elasticity modulus control layer
220
b
, and the saponified material (EVOH) of ethylene-vinyl acetate copolymer (EVA) is used as the material of the outermost gas barrier layer
220
a
. Here, when the elasticity modulus control layer
220
b
contains a functional adhesive resin material, no adhesive layer needs to be particularly disposed between the layers, and the thickness of the inner bag
220
can preferably be reduced.
Polypropylene is used as the material of the housing
210
in the same manner as the innermost layer of the inner bag
220
. Moreover, polypropylene is also used as the material of the first valve frame
260
a.
The ID member
250
includes a plurality of ID recesses
252
disposed opposite to a plurality of ID members
170
for preventing the incorrect mounting of the ink tank unit
200
on both sides, and is fixed to the ink container
201
.
For the incorrect mounting preventing function obtained by the ID member
170
and ID recess
252
, an incorrect mounting preventing mechanism is constituted by forming the ID recesses
252
in the ID member
250
opposite to a plurality of ID members
170
disposed on the side of the negative pressure control chamber unit
100
, and various types of ID functions can therefore be fulfilled by changing the shapes and positions of the ID members
170
and ID recesses
252
.
The joint port
230
of the ID recess
252
and first valve frame
260
a
of the ID member
250
is positioned on the front surface of the ink tank unit
200
in front of the attachment/detachment direction of the ink tank unit
200
, and is formed by two members, that is, the ID member
250
and first valve frame
260
a.
Moreover, the valve member and ID recess
252
can precisely be molded by forming the ink container
201
by blow molding, forming the ID member
250
and first valve frame
260
a
by injection molding, and constituting the ink tank unit
200
by three members.
When the ID recess
252
is directly formed in the ink container
201
as the blow tank formed by the blow molding, the stripping of the inner bag
220
as the inner layer of the ink container
201
is influenced. Specifically, since the ink tank inner shape is complicated, the negative pressure generated in the ink tank unit
200
is influenced in some cases. However, as in the constitution of the ink tank unit
200
in the present embodiment, by forming the ID part, that is, the ID member
250
as the member separate from the ink container
201
, the above-described influence on the ink container
201
by the ID member
250
attached to the ink container
201
is eliminated, and the negative pressure can stably be generated and controlled in the ink container
201
.
The first valve frame
260
a
is bonded both to the housing
210
and inner bag
220
of the ink container
201
. The first valve frame
260
a
is bonded to the inner bag
220
by welding an inner bag exposed part
221
a
of the inner bag
220
as the ink introducing part of the ink container
201
to the opposite surface of the part of the joint port
230
. Here, since the housing
210
is also polypropylene in the same manner as the innermost layer of the inner bag
220
, the first valve frame
260
a
can be welded to the housing
210
even in the periphery of the joint port
230
.
This enhances the position precision by the welding, the supply port part of the ink container
201
is completely sealed, and the ink leakage from the sealed part of the first valve frame
260
a
and ink container
201
is prevented during the attachment/detachment of the ink tank unit
200
. As in the ink tank unit
200
of the present embodiment, during the bonding by the welding, the material of the layer as the bonding surface of the inner bag
220
is preferably the same as the material of the first valve frame
260
a
in order to enhance the sealing property.
Moreover, in the bonding of the housing
210
to the ID member
250
, when the surface of the first valve frame
260
a
opposite to a sealed surface
102
bonded to the ink container
201
is joined to a click part
250
a
formed in the lower part of the ID member
250
, and an engagement part
210
a
of the side surface of the housing
210
is joined to the click part
250
a
on the side of the ID member
250
, the ID member is joined/fixed to the ink container
201
.
In the joining/fixing herein, the structure is preferably provided with the easy disassembly property, for example, by the engagement by the recess/protrusion, nesting, and the like. Since the ID member
250
is joined/fixed to the ink container
201
in this manner, both can slightly move, so that the force by the contact of the ID member
170
with the ID recess
252
during the attachment/detachment can be absorbed, and the ink tank unit
200
and negative pressure control chamber unit
100
can be prevented from being broken.
Moreover, since the ID member
250
is partially joined/fixed to the ink container
201
in this manner, the ink tank unit
200
can easily be disassembled, which is effective from the viewpoint of recycling. Furthermore, since the side surface of the housing
210
is provided with the engagement part
210
a
as the engaging recess part, the constitution is simplified during the forming of the ink container
201
by the blow molding, a mold member is also simplified during the molding, and the film thickness can easily be managed.
Furthermore, the housing
210
is bonded to the ID member
250
while the first valve frame
260
a
is bonded to the housing
210
, and in the periphery of the joint port
230
, the first valve frame
260
a
is held and the click part
250
a
is joined to the engagement part
210
a
, so that the strength of the ink tank unit
200
, particularly the joint part during the attachment/detachment can be enhanced.
Moreover, since the part of the ink container
201
covered with the ID member
250
has a recessed shape, and the supply port is protruded, no protruded shape is formed on the front surface of the ink tank unit
200
by fixing the ID member
250
to the ink container
201
. Moreover, the relation of the recess/protrusion between the engagement part
210
a
of the housing
210
and the opposite click part
250
a
of the ID member
250
may be reversed.
Furthermore, the position of the ink container
201
and ID member
250
in the vertical/lateral direction can be regulated. The method of bonding the ink container
201
to the ID member
250
is not limited to the above-described form, and the engagement position and fixing method can be realized by other means.
As shown in
FIGS. 2 and 24
, the bottom part of the ink container
201
is inclined in an upward lifting direction, and the lower part of the ink container
201
opposite the joint port
230
engages with the ink tank engagement part
155
of the holder
150
. When the ink tank unit
200
is detached from the holder
150
, the engagement part of the ink container
201
with the ink tank engagement part
155
is lifted upward, and the ink tank unit
200
substantially rotates during the attaching/detaching operation of the ink tank unit
200
. In the present embodiment, this rotation center substantially corresponds to the supply port (joint port
230
). Strictly speaking, the rotation center changes as described later. During the attaching/detaching operation of the ink tank unit
200
by the substantial rotation, in the relation between the distance from the rotation support point to the corner part of the ink tank unit
200
on the side of the ink tank engagement part
155
and the distance from the support point to the ink tank engagement part
155
, when the former is longer than the latter, a twist is generated between the ink tank unit
200
and the ink tank engagement part
155
, and an unnecessary force in the mounting operation, the deformation of the pressing parts of the ink tank unit
200
and holder
150
, and other disadvantages occur in some cases.
As in the ink container
201
of present embodiment, since the bottom surface is inclined, and the lower end of the ink container
201
on the side of the ink tank engagement part
155
is lifted up, the unnecessary twist in the rotation of the ink tank unit
200
can be prevented at the engagement parts of the ink tank unit
200
and holder
150
, so that the attaching/detaching operation of the ink tank unit
200
can satisfactorily be performed.
In the ink jet head cartridge of the present embodiment, the joint port
230
is formed in the lower part of one side surface of the ink container
201
on the side of the negative pressure control chamber unit
100
, and the lower part of the other side surface of the ink container
201
opposite the side of the joint port
230
, that is, the lower part of the rear end engages with the ink tank engagement part
155
. Moreover, the upper part of the ink tank engagement part
155
is extended upward from the bottom of the holder
150
to substantially the same height as a center height
603
of the joint port
230
. Therefore, the movement of the joint port
230
in the horizontal direction is securely regulated by the ink tank engagement part
155
, and the connection state of the joint port
230
to the joint pipe
180
can satisfactorily be held. Here, in order to securely hold the connection of the joint port
230
to the joint pipe
180
during the mounting of the ink tank unit
200
, the upper end of the ink tank engagement part
155
is disposed at substantially the same height as that of the upper part of the joint port
230
. Moreover, by the rotating operation of the ink tank unit
200
centering on a part of the front surface on the side of the joint port
230
, the unit is detachably attached to the holder
150
. In the attaching/detaching operation of the ink tank unit
200
, the part of the ink tank unit
200
abutting on the negative pressure control chamber unit
100
corresponds to the rotation center of the ink tank unit
200
. In the ink jet head cartridge, since the bottom of the rear end of the ink container
201
is inclined as described above, a difference between the distance from a rotation center
600
to an ink tank engagement part upper end
601
and the distance from the rotation center
600
to an ink tank engagement lower end
602
can be reduced, so that the unnecessary twist in the rotation of the ink tank unit
200
can be prevented at the engagement parts of the ink tank unit
200
and holder
150
, and the attaching/detaching operation of the ink tank unit
200
can satisfactorily be performed.
Since the ink container
201
and holder
150
are formed in the above-described shapes, even with the enlarged size of the joint port
230
for the high-speed ink supply, the twist area of the rear lower end of the ink container
201
with the ink tank engagement part
155
can be decreased during the attaching/detaching operation of the ink tank unit
200
. Therefore, the fixing property is secured during the mounting of the ink tank unit
200
on the holder
150
, and the unnecessary twist with the ink tank engagement part
155
can be avoided during the mounting of the ink tank unit
200
.
Here, this will be described in more detail with reference to FIG.
24
. When the distance from the rotation center
600
to the ink tank engagement part lower end
602
of the ink tank unit
200
is unnecessarily longer than the distance from the rotation center
600
to the ink tank engagement part upper end
601
in the attaching/detaching operation of the ink tank unit
200
, the force necessary for the attaching/detaching operation becomes very strong, the ink tank engagement part upper end
601
is cut, and the ink container
201
is deformed in some cases. Therefore, the difference between the distance from the rotation center
600
of the ink tank unit
200
to the ink tank engagement part lower end
602
of the ink tank unit
200
and the distance from the rotation center
600
to the ink tank engagement part upper end
601
is preferably minimized to such an extent that an adequate fixing force is exerted and that an excellent attachment/detachment property is provided.
Moreover, when the rotation center
600
of the ink tank unit
200
is positioned below the center of the joint port
230
, the distance from the rotation center
600
of the ink tank unit
200
to the ink tank engagement part upper end
601
is longer than the distance from the rotation center
600
to the ink tank engagement part lower end
602
, and the ink container
201
cannot accurately or easily be depressed at the center height of the joint port
230
. Therefore, in order to accurately fix the center of the joint port
230
in the height direction, the rotation center
600
of the ink tank unit
200
is preferably positioned above the center of the joint port
230
in the height direction.
Moreover, when the rotation center
600
of the ink tank unit
200
is lifted upward from the center height
603
of the joint port
230
, the part of the ink tank unit
200
abutting on the ink tank engagement part
155
is thickened, the part abutting on the ink tank engagement part
155
increases, and a possibility of breakage of the ink tank unit
200
and holder
150
increases. Therefore, it is preferable from the viewpoint of the attachment/detachment property of the ink tank unit
200
that the rotation center
600
of the ink tank unit
200
be close to the center of the joint port
230
in the height direction. Moreover, the height of the ink tank engagement part
155
of the ink tank unit
200
may appropriately be determined based on the attachment/detachment property of the ink tank unit
200
. However, when the part is higher than the rotation center
600
, the contact distance of the engagement part of the ink tank unit
200
with the holder
150
is lengthened, and the rubbing part increases by the attaching/detaching operation. Therefore, in consideration of the deterioration of the ink tank unit
200
and holder
150
, the height is preferably lower than the rotation center
600
of the ink tank unit
200
.
Moreover, in the ink jet head cartridge of the present embodiment, the urging force for fixing the position of the ink container
201
in the horizontal direction is formed by the urging member
263
for urging the valve body
261
or by the resilience of a rubber joint part
280
(see
FIGS. 5A
to
5
D), but is not limited to this form, and the engagement part may be disposed on the rear end of the ink container
201
, or urging means for fixing the position of the ink container
201
in the horizontal direction may be disposed on the surface of the ink tank engagement part
155
on the side of the ink container
201
, or on the negative pressure control chamber unit
100
. Additionally, when the rubber joint p art
280
is connected to the ink container, the part is pressed/inserted by the wall surfaces of the negative pressure control chamber and ink tank, the hermetic property of the connection part (joint pipe peripheral part) is secured (instead of completing the hermetic property, the area exposed to the atmosphere may be reduced), and additionally the rubber joint part can play an auxiliary sealing role by a sealing protrusion described later.
The inside constitution of the negative pressure control chamber unit
100
will next be described.
The negative pressure control chamber unit
100
contains the negative pressure generating members of the two-stage constitution obtained by laminating the absorber
130
as the upper stage and the absorber
140
as the lower stage. Therefore, the absorber
130
communicates with the atmosphere communication port
115
, and the absorber
140
closely abuts on the absorber
130
by its top surface, and closely abuts on the filter
161
by its lower surface. The boundary surface
113
c
of the absorbers
130
and
140
is above the upper end of the joint pipe
180
as the communication part in the posture during the use.
The absorbers
130
,
140
are formed of fiber materials with a substantially aligned fiber direction, and the main fiber direction is inclined with respect to the vertical direction (more preferably in the substantially horizontal direction as in the present embodiment) while the ink jet head cartridge
70
is mounted on a printer. In this manner, the absorbers are contained in the negative pressure control chamber container
110
.
The absorbers
130
,
140
with the aligned fiber directions are manufactured, for example, by using a short crimped fiber of thermoplastic resin as the fiber (having a length of about 60 mm, and constituted, for example, by a mixed fiber of polypropylene, polyethylene, and the like), properly arranging the fiber direction of a short fiber lump with a worsted cotton machine, heating the lump (the heating temperature is preferably higher than the melting point of polyethylene with a relatively low melting point and lower than the melting point of polypropylene with a relatively high melting point), and cutting the lump into a desired length. Here, for the fiber member of the present embodiment, the fiber direction of the surface layer is more properly arranged than that of the middle part, the generated capillary force is also larger than that of the middle part, but the surface is not mirror-shaped and is provided with slight irregularities generated mainly during the bundling of a sliver, and fused intersection points are disposed in a three-dimensional manner even in the surface layer. Therefore, when the surfaces provided with the irregularities contact each other, in the boundary surface
113
c
of the absorbers
130
,
140
with the aligned fiber direction together with the surface layer areas of the respective absorbers
130
,
140
in the vicinity, the ink entirely has an appropriate fluidity with respect to the horizontal direction. Specifically, only the boundary surface
113
c
is remarkably superior to the peripheral area in the ink fluidity, and as a result, no ink path is made between the gap of the negative pressure control chamber container
110
from the absorbers
130
,
140
and the boundary surface
113
c
. Therefore, by disposing the boundary surface
113
c
of the absorbers
130
,
140
on the upper part of the joint pipe
180
in the posture during the use, preferably in the vicinity of the upper part of the joint pipe
180
as in the present embodiment, the interface of the ink and gas in the absorbers
130
,
140
during the gas-liquid exchange operation can be used as the boundary surface
113
c
, and as a result a static negative pressure in the head part during the ink supply operation can be stabilized.
Moreover, when attention is given to the directional property of the fiber member, as shown in
FIG. 22
, the respective fibers are continuously arranged in a longitudinal direction F
1
arranged mainly with the worsted cotton machine, and are interconnected in a direction F
2
crossing at right angles to the longitudinal direction by fusing some of the intersection points among the fibers by the thermal molding. Therefore, the absorbers
130
,
140
are not easily collapsed even when pulled in the direction F
1
in FIG.
22
. When the absorbers are pulled in the direction F
2
in
FIG. 22
, the connection parts among the fibers are broken, and the separation is more easily performed than in the direction F
1
.
In the absorbers
130
,
140
formed of the fibers, the above-described main fiber direction F
1
is present, and the ink fluidity and the method of holding the stationary state differ in the main fiber direction F
1
and the fiber direction F
2
crossing at right angles to the direction F
1
.
The inner structures of the absorbers
130
,
140
will further be described. When the crimped short fiber shown in
FIG. 23A
is heated in the fiber direction aligned to a certain degree, the state shown in
FIG. 23B
is obtained. Here, in an area α in which a plurality of short fibers are overlapped in the fiber direction in
FIG. 23A
, there is a high probability that the intersection points are fused as shown in
FIG. 23B
, and as a result, the continuous fiber which is not easily cut with respect to the direction F
1
shown in
FIG. 22
is formed in the fiber direction. Moreover, when the crimped short fiber is used, in the end area (β, γ shown in FIG.
23
A), the short fiber is fused with the other short fiber (β) in a three-dimensional manner as shown in
FIG. 23B
, or remains as the end (γ). Additionally, since all the fibers are incompletely aligned in the same direction, the short fiber (ε shown in
FIG. 23A
) originally inclined to intersect and contact the other short fiber is fused as it is after the heating (ε shown in FIG.
23
B). In this manner, the fiber higher in strength than the conventional one-directional fiber bundle is formed even in the direction F
2
.
Moreover, in the present embodiment, the absorbers
130
,
140
are arranged so that the main fiber direction F
1
becomes substantially horizontal and becomes substantially parallel to the direction to the ink supply port from the communication part. Therefore, as shown in
FIG. 7
, while the ink container
201
is connected, a gas-liquid interface L (the ink-gas interface) in the absorber
140
becomes parallel to the main fiber direction F
1
and substantially horizontal. Even when a fluctuation occurs by an environmental change, the gas-liquid interface maintains its substantially horizontal direction. Therefore, when the environmental fluctuation is settled, the gas-liquid interface returns to the original position of the gas-liquid interface L, and the dispersion of the gas-liquid interface with respect to a gravity direction is prevented from increasing in accordance with the cycle number of the environmental change.
As a result, when the ink in the ink container
201
is used up, and the ink tank unit
200
is replaced with the new one, the gas-liquid interface keeps its substantially horizontal direction. Therefore, even when the replacement frequency of the ink tank unit
200
increases, the buffer space
116
fails to decrease.
In order to stabilize the position of the gas-liquid interface L during the gas-liquid exchange operation regardless of the environmental change, in the upper end area of the communication part (the joint pipe
180
in the present embodiment) as the connection part, more preferably, in the area including the space above the upper end, the layer containing the main fiber arrangement components may be disposed in the substantially horizontal direction. From another viewpoint, this layer may be disposed in the area for connecting the supply port
131
to the upper end of the communication part, and from further viewpoint, this area may be positioned on the gas-liquid interface in the gas-liquid exchange operation. When the action of the latter is considered, the fiber layer provided with the directional property of the arrangement levels the gas-liquid interface in the absorber
140
in the liquid supply operation by the gas-liquid exchange, and regulates the change of the absorber
140
in the vertical direction with the liquid movement from the ink container
201
.
When the absorber
140
contains this layer, the gas-liquid interface L can depress the dispersion with respect to the gravity direction in this area. In this case, when the main fiber arrangement component is substantially parallel even to the longitudinal direction in the cut surface of the absorber
140
in the horizontal direction, the longitudinal direction of the fiber can preferably effectively be utilized.
Additionally, when the fiber arrangement direction is even slightly inclined from the vertical direction, in theory the above-described effect is slightly produced, but in practice the clear effect can be confirmed within a range of about ±30° with respect to the horizontal direction. Therefore, the “substantially” horizontal direction includes the above-described inclination in the present specification.
In the present embodiment, also for the area below the upper end of the communication part, the arrangement component of the main fiber direction is constituted of the same absorber
140
in the same manner. Therefore, in the gas-liquid exchange operation as shown in
FIG. 7
, since the gas-liquid interface L fails to be inadvertently dispersed in the area below the upper end of the communication part, the ink supply defect by the ink shortage fails to occur.
Specifically, in the gas-liquid exchange operation, upon reaching the gas-liquid interface L, the atmosphere introduced from the atmosphere communication port
115
is dispersed along the main fiber direction. As a result, the interface during the gas-liquid exchange operation is kept in the substantially horizontal direction, and can be stabilized. This results in an effect that the ink can more securely be supplied while the stable negative pressure is maintained. Moreover, for the gas-liquid exchange operation, in the present embodiment, since the main fiber direction corresponds to the substantially horizontal direction, the ink is substantially equally consumed in the horizontal direction. As a result, also for the ink of the negative pressure control chamber container
110
, the ink supply system with little residual ink can be provided. Therefore, particularly in the system in which the ink tank unit
200
for directly containing the liquid is replaceable as in the present embodiment, the area where no ink is held can effectively be produced in the absorbers
130
,
140
, the buffer space efficiency is enhanced, and the ink supply system strong against the environmental fluctuation can be provided.
Moreover, when the ink jet head cartridge of the present embodiment is mounted on a so-called serial type printer, the cartridge is mounted on a reciprocating scanned carriage. In this case, with the reciprocating operation of the carriage, the force of a carriage movement direction component acts on the ink in the ink jet head cartridge. In order to minimize the adverse influence of this force on the ink supply property to the ink jet head unit
160
from the ink tank unit
200
, the fiber direction of the absorbers
130
,
140
and the arrangement direction of the ink tank unit
200
with the negative pressure control chamber unit
100
are preferably directed toward the supply port
131
of the negative pressure control chamber container
110
from the joint port
230
of the ink tank unit
200
.
<Tank Mounting Operation>
An operation of mounting the ink tank unit
200
on the integral structure of the negative pressure control chamber unit
100
and holder
150
will next be described with reference to
FIGS. 5A
to
5
D.
FIGS. 5A
to
5
D are sectional views showing the operation of mounting the ink tank unit
200
on the holder
150
attached to the negative pressure control chamber unit
100
. The ink tank unit
200
is substantially rotated and mounted in the direction of arrows F and G along a width-direction guide (not shown), a bottom
151
of the holder
150
, a guide part
121
disposed on the negative pressure control chamber lid
120
of the negative pressure control chamber unit
100
, and the ink tank engagement part
155
of the rear part of the holder
150
.
First, as the mounting operation of the ink tank unit
200
, the ink tank unit
200
is moved to the position shown in
FIG. 5A
, that is, the position where the inclined surface
251
of the ink tank unit
200
contacts the ID member
170
, disposed on the negative pressure control chamber unit
100
, for preventing the incorrect insertion of the ink tank unit. At this time, the joint port
230
is constituted not to contact the joint pipe
180
. At this time, if the incorrect ink tank unit
200
is mounted, the inclined surface
251
interferes with the ID member
170
, and the subsequent mounting operation of the ink tank unit
200
is inhibited. Since the ink jet head cartridge
70
is constituted in this manner, and the joint port
230
is constituted not to contact the joint pipe
180
as described above, it is possible to beforehand prevent the unnecessary replacement of the head and ink tank in the ink tank replaceable type device by ink color mixture at the joint part during the incorrect mounting or the ink retention (depending on the ink component (e.g., reaction of anion and cation) the retention occurs in the absorbers
130
,
140
and it becomes impossible to use the negative pressure control chamber unit
100
in some cases). Moreover, when the ID part of the ID member
250
is formed on the inclined surface as described above, by inserting a plurality of ID members
170
into the ID recesses opposite to the respective ID members
170
substantially simultaneously, the ID members
170
can be confirmed, and the secure incorrect mounting preventing function can be achieved.
Subsequently, as shown in
FIG. 5B
, the ID member
170
is inserted into the ID recess
252
, and the ink tank unit
200
is moved toward the negative pressure control chamber unit
100
so that the joint pipe
180
is inserted into the joint port
230
. Moreover, since the ink tank unit
200
mounted on a predetermined position is disposed in the position shown in
FIG. 5C
, that is, the position where the ID members
170
face the ID recesses
252
, the ink tank unit
200
is further moved to the depth on the side of the negative pressure control chamber unit
100
. Furthermore, when the ink tank unit
200
is rotated in the direction of the arrow G, the tip end of the joint pipe
180
abuts on the valve body
261
to press the valve body
261
. Therefore, the valve mechanism opens to connect the ink tank unit
200
to the negative pressure control chamber unit
100
, an ink
300
in the ink tank unit
200
can be supplied into the negative pressure control chamber unit
100
. The opening/closing operation of the valve mechanism will be described later in detail.
Thereafter, the ink tank unit
200
is further rotated in the direction of the arrow G, and pressed into the position shown in FIG.
2
. Thereby, the rear lower part of the ink tank unit
200
engages with the ink tank engagement part
155
of the holder
150
, and the ink tank unit
200
is fixed to the desired position in the holder
150
. In this state, the ID member
170
is slightly moved apart from the ID recess
252
. The rearward urging force (on the side of the ink tank engagement part
155
) for fixing the ink tank unit
200
is given by the urging member
263
in the ink tank unit
200
and the seal member disposed in the periphery of the rubber joint part
280
.
In the ink tank unit
200
attached/detached with the above-described rotating operation, since the ID recess
252
is formed in the inclined surface
251
, and the lower surface of the ink tank unit
200
is inclined, the secure attachment/detachment of the ink tank unit
200
without any incorrect mounting or any ink mixed color is possible in a minimum space.
When the ink tank unit
200
is connected to the negative pressure control chamber unit
100
in this manner, the ink moves, until the pressure in the negative pressure control chamber unit
100
equals the pressure in the ink container
201
. As shown in
FIG. 5D
, the pressure in the joint pipe
180
and joint port
230
becomes negative and is equilibrated (this state is referred to as the use start state). The ink movement for obtaining this equilibrated state will next be described in detail.
When the ink tank unit
200
is mounted and the valve mechanism disposed in the joint port
230
of the ink container
201
opens, the ink containing part is placed in the substantially closed state excluding the joint port
230
. Then, the ink in the ink container
201
flows into the joint port
230
and an ink path is formed with the absorber
140
of the negative pressure control chamber unit
100
. When the ink path is formed, the ink movement to the absorber
140
from the ink container
201
starts by the capillary force of the absorber
140
, and as a result, the ink interface in the absorber
140
rises. Moreover, the inner bag
220
starts to be deformed from the middle part of the surface with the maximum area in a direction in which the volume of the inner bag
220
decreases.
Here, since the housing
210
functions to inhibit the displacement of the corner of the inner bag
220
, the action force of deformation by the ink consumption and the action force to return to the shape of the state before the mounting (the initial state shown in
FIGS. 5A
to
5
C of the present embodiment) are exerted to the inner bag
220
, and the negative pressure is generated in accordance with the degree of the deformation without any rapid change. Since the space between the housing
210
and the inner bag
220
communicates with the outside air via the outside air communication port
222
, the air is introduced between the housing
210
and the inner bag
220
in accordance with the above-described deformation.
Additionally, even when the air is present in the joint port
230
and joint pipe
180
, the ink in the ink container
201
contacts the absorber
140
, the ink path is formed, with the introduction of the ink the inner bag
220
is deformed, and the air can easily move into the inner bag
220
.
The ink movement is performed until the static negative pressure in the joint port
230
of the ink container
201
equals the static negative pressure in the joint pipe
180
of the negative pressure control chamber unit
100
.
As described above, in the connection of the ink container
201
to the negative pressure control chamber unit
100
the ink movement to the negative pressure control chamber unit
100
from the ink container
201
is performed without introducing any gas into the ink container
201
via the absorbers
130
,
140
. In the equilibrium state the static negative pressures of the respective chambers may be set to appropriate values in accordance with the type of liquid discharge recording means to be connected so that no ink leaks from the liquid discharge recording means such as the ink jet head unit
160
connected to the ink supply port of the negative pressure control chamber unit
100
.
Moreover, since there is a dispersion in the amount of the ink held by the absorber
130
before the connection, even in the equilibrium state, the area unfilled with the ink remains in the absorber
140
. This area can be utilized as a buffer area.
Conversely, when there is a probability that the pressure in the joint pipe
180
and joint port
230
having reached the equilibrium state becomes positive by the influence of the dispersion amount, the suction recovery may be performed by the suction recovery means disposed on a liquid discharge recording device main body as described later to discharge a slight amount of ink.
As described above, the ink tank unit
200
of the present embodiment is mounted on the holder
150
with the substantial rotating operation of laying the outer bottom surface on the ink tank engagement part
155
of the holder
150
, obliquely inserting the unit until the ink tank engagement part
155
is ridden over, and pushing the unit to the bottom surface of the holder. Moreover, by the reverse operation, the ink tank unit
200
is detached from the holder
150
. Furthermore, with the attaching/detaching operation of the ink tank unit
200
, the opening/closing operation of the valve mechanism disposed on the ink tank unit
200
is performed.
<Opening/Closing Operation of Valve Mechanism>
The opening/closing operation of the valve mechanism will be described hereinafter with reference to
FIGS. 6A
to
6
E.
FIG. 6A
shows that the ink tank unit
200
is obliquely inserted into the holder
150
with the joint port
230
facing obliquely downward immediately before the joint pipe
180
is inserted into the joint port
230
.
Here, a sealing protrusion
180
a
is integrally disposed on the entire outer peripheral surface of the joint pipe
180
, and a valve opening/closing protrusion
180
b
is disposed on the tip end. The sealing protrusion
180
a
abuts on a joint seal surface
260
of the joint port
230
when the joint pipe
180
is inserted into the joint port
230
, and is obliquely disposed so that the distance from the tip end of the joint pipe
180
on the upper end is larger than that on the lower end.
Since the sealing protrusion
180
a
slides against the joint seal surface
260
as described later during the attaching/detaching operation of the ink tank unit
200
, a material excellent in the sliding and adhering properties with the joint seal surface
260
is preferably used. Moreover, the form of the urging member
263
for urging the valve body
261
toward the first valve frame
260
a
is not particularly limited, and spring members such as a coil spring and a leaf spring, materials provided with contraction and expansion properties such as rubber, and the like can be used. Moreover, in consideration of the recycling property, an elastic member formed of a resin is preferable.
In the state shown in
FIG. 6A
, the valve opening/closing protrusion
180
b
fails to abut on the valve body
261
, and the seal part formed on the outer periphery of the end of the valve body
261
on the side of the joint pipe
180
is pressed by the seal part of the first valve frame
260
a
by the urging force of the urging member
263
. This maintains the hermetic property of the inside of the ink tank unit
200
.
When the ink tank unit
200
is further inserted into the holder
150
, the joint seal surface
260
of the joint port
230
is sealed by the sealing protrusion
180
a
. In this case, since the sealing protrusion
180
a
is obliquely disposed as described above, first as shown in
FIG. 6B
, the lower end of the sealing protrusion
180
a
abuts on the joint seal surface
260
, and slides against the joint seal surface
260
with the inserting operation of the ink tank unit
200
, the abutment range is gradually widened toward the upper part of the sealing protrusion
180
a
, and the upper end of the sealing protrusion
180
a
finally abuts on the joint seal surface
260
as shown in FIG.
6
C. Thereby, the entire periphery of the sealing protrusion
180
a abuts on the joint seal surface
260
, and the joint port
230
is sealed by the sealing protrusion
180
a.
Moreover, in the state shown in
FIG. 6C
, the valve opening/closing protrusion
180
b
fails to abut on the valve body
260
, and the valve mechanism fails to open. Therefore, since the joint port
230
is sealed before the opening of the valve mechanism, the ink leakage from the joint port
230
during the attaching/detaching operation of the ink tank unit
200
is prevented.
Furthermore, as described above, the joint port
230
is gradually sealed from the lower side of the joint seal surface
260
. Therefore, the air in the joint port
230
is discharged from a gap between the sealing protrusion
180
a
and the joint seal surface
260
until the joint port
230
is sealed by the sealing protrusion
180
a
. By discharging the air from the joint port
230
in this manner, the amount of residual air in the joint port
230
is minimized in the sealed state of the joint port
230
, and the excess compression of the air in the joint port
230
, that is, the excess rise of the pressure in the joint port
230
is prevented from occurring by the insertion of the joint pipe
180
into the joint port
230
. As a result, the inadvertent opening of the valve with the rise of the pressure in the joint port
230
and the flowing of the ink into the joint port
230
can be prevented before the ink tank unit
200
is completely mounted on the holder
150
.
When the ink tank unit
200
is further inserted, as shown in
FIG. 6D
, the joint port
230
is still sealed by the sealing protrusion
180
a
, and the valve opening/closing protrusion
180
b
pushes the valve body
261
against the urging force of the urging member
263
. Therefore, an opening
260
c
of the second valve frame
260
b
communicates with the joint port
230
, the air in the joint port
230
is introduced into the ink tank unit
200
through the opening
260
c
, and the ink in the ink tank unit
200
is supplied to the negative pressure control chamber container
110
(see
FIG. 2
) through the opening
260
c
and joint pipe
180
.
The air in the joint port
230
is introduced into the ink tank unit
200
in this manner. Therefore, for example, when the ink tank unit
200
in process of use is again mounted, the negative pressure in the inner bag
220
(see
FIG. 2
) is moderated. Therefore, the balance of the negative pressures of the negative pressure control chamber container
110
and inner bag
220
is improved, and the re-supply property of the ink to the negative pressure control chamber container
110
can be prevented from being deteriorated.
After the above-described operation, the ink tank unit
200
is pushed into the bottom surface of the holder
150
. As shown in
FIG. 6E
, by mounting the ink tank unit
200
on the holder
150
, the joint port
230
is completely connected to the joint pipe
180
, and the above-described gas-liquid exchange is securely performed.
In the present embodiment, the second valve frame
260
b
is provided with the opening
260
c
on the bottom of the ink tank and in the vicinity of a valve frame seal part
264
. According to the constitution of the opening
260
c
, during the opening of the valve mechanism, that is, when the valve body
261
is pressed by the valve opening/closing protrusion
180
b
, immediately after the movement of the valve body toward the valve lid
262
the ink in the ink tank unit
200
starts to be supplied to the negative pressure control chamber unit
100
, and the ink is used up, the ink residual amount in the ink tank can be minimized.
Moreover, in the present embodiment, elastomer is used as the joint seal surface
260
of the first valve frame
260
a
, that is, the material constituting the seal part of the first valve frame. By using elastomer as the constituting material, the elastic force of elastomer can secure the certain seal property of the joint pipe
180
with the sealing protrusion
180
a
on the joint seal surface
260
, and the secure seal property with the seal part of the valve body
261
in the seal part of the first valve frame
260
a
. Additionally, by providing elastomer with the minimum necessary elastic force to secure the seal property between the first valve frame
260
a
and the joint pipe
180
(e.g., increasing the film thickness of elastomer), during the serial scanning of the ink jet head cartridge the axis deviation and twist of the joint pipe connection place is depressed by the deflection of elastomer, and more reliable seal can be performed. Furthermore, elastomer used as the constituting material can integrally be molded with the first valve frame
260
a
, and the above-described effect can be obtained without increasing the number of components. Moreover, the part in which elastomer is used as the constituting material is not limited to the above-described constitution, and elastomer may be used as the constituting material of the sealing protrusion
180
a
formed on the joint pipe
180
, and as the constituting material of the seal part of the valve body
261
.
On the other hand, after the ink tank unit
200
is removed from the holder
150
, the removing of the seal of the joint port
230
and the operation of the valve mechanism are performed in order reverse to the above-described operation.
Specifically, when the ink tank unit
200
is rotated in a direction opposite to the mounting direction to extract the unit from the holder
150
, the valve body
261
first advances by the urging force of the urging member
263
, the seal part of the valve body
261
is pressed by the seal part of the first valve frame
260
a
, and the joint port
230
is closed by the valve body
261
.
Subsequently, by further extracting the ink tank unit
200
, the seal of the joint port
230
by the sealing protrusion
180
a
is removed. Since the seal of the joint port
230
is removed after the closing of the valve mechanism in this manner, the wasteful ink supply to the joint port
230
is prevented.
Furthermore, since the sealing protrusion
180
a
is obliquely disposed as described above, the removal of the seal of the joint port
230
is performed from the upper end of the sealing protrusion
180
a
. The ink remains inside the joint port
230
and joint pipe
180
before the seal of the joint port
230
is removed, but the upper end of the sealing protrusion
180
a
is first opened, and the lower end is still sealed, so that no ink leaks from the joint port
230
. Additionally, the inside of the joint port
230
and joint pipe
180
is in a negative pressure state. When the upper end of the sealing protrusion
180
a
is opened, the atmosphere enters the joint port
230
, and the ink remaining in the joint port
230
and joint pipe
180
is drawn into the negative pressure control chamber container
110
.
When the seal of the joint port
230
is removed in this manner, the upper end of the sealing protrusion
180
a
is first opened, the ink remaining in the joint port
230
is moved to the negative pressure control chamber container
110
. In this case, the ink leakage from the joint port
230
is prevented when the ink tank unit
200
is removed from the holder
150
.
As described above, according to the connection structure of the ink tank unit
200
and negative pressure control chamber container
110
in the present embodiment, the joint port
230
is sealed before the valve mechanism of the ink tank unit
200
operates, so that the inadvertent ink leakage from the joint port
230
can be prevented. Additionally, during the connection and disconnection of the ink tank unit
200
, by making a time difference between the sealing timing and the unsealing timing in the upper and lower parts, the inadvertent operation of the valve body
261
during the connection and the leakage of the ink remaining in the joint port
230
during the disconnection can be prevented.
Moreover, in the present embodiment, since the valve body
261
is disposed inside the opening end of the joint port
230
, and the valve body
261
is operated by the valve opening/closing protrusion
180
b
on the tip end of the joint pipe
180
, the contamination by the ink adhering to the valve body
261
can be prevented without directly contacting the valve body
261
.
<Relation Between Attaching/Detaching Operation of Joint Part and ID>
A relation between the attaching/detaching operation of the joint part and ID will next be described with reference to
FIGS. 5A
to
5
D, and
6
A to
6
E.
FIGS. 5A
to
5
D and
6
A to
6
E are diagrams showing the processes of mounting the ink tank unit
200
on the holder
150
,
FIGS. 5A
to
5
C and
6
A to
6
C show the same time,
FIGS. 5A
to
5
D show the ID state, and
FIGS. 6A
to
6
E show the details of the joint part.
First, to obtain the position shown in
FIGS. 5A and 6A
, that is, the position in which a plurality of ID members
170
for preventing the incorrect insertion of the ink tank unit
200
disposed in the negative pressure control chamber unit
100
contacts the ink tank inclined surface
251
, the mounting operation is performed. At this time the joint port
230
is constituted not to contact the joint pipe
180
. At this time, if the incorrect ink tank unit is mounted, the inclined surface
251
interferes with the ID member
170
, and further mounting operation of the ink tank unit is inhibited. According to the present constitution, since the joint port
230
fails to contact the joint pipe
180
as described above, during the incorrect mounting, the ink mixed color at the joint part, ink retention, non-discharge, image defects, device malfunction and unnecessary head replacement in the ink tank replaceable type device can be prevented beforehand.
Moreover, since the ink tank unit
200
mounted in the correct position is disposed in the position shown in
FIGS. 5B
,
6
B, that is, the position wherein the ID member
170
is opposite to the ID recess
252
, the unit is mounted further inside (on the side of the negative pressure control chamber unit
100
). For the ink tank unit
200
mounted up to this position, the lower end of the sealing protrusion
180
a
of the joint port
230
and joint pipe
180
abuts on the joint seal surface
260
of the joint port
230
.
Subsequently, the joint part is connected as described above, and the ink tank unit
200
communicates with the negative pressure control chamber unit
100
.
In the above-described embodiment, the sealing protrusion
180
a
is integrally disposed with the joint pipe
180
, but the sealing protrusion
180
a
may be constituted separately from the joint pipe
180
. In the constitution, by substantially joining the sealing protrusion
180
a
to the protrusion or the recess disposed in the periphery of the joint pipe
180
, the sealing protrusion
180
a
can move around the joint pipe
180
. Additionally, the movable range of the sealing protrusion
180
a
is designed so that during the mounting of the ink tank unit
200
on the holder
150
, the sealing protrusion
180
a
in the movable range completely abuts on the joint seal surface
260
before the valve opening/closing protrusion
180
b
abuts on the valve body
261
.
In the process of mounting the ink tank unit
200
on the holder
150
, in the above-described embodiment, the lower end of the sealing protrusion
180
a
abuts on the joint seal surface
260
, and slides against the joint seal surface
260
with the inserting operation of the ink tank unit
200
so that the abutment range gradually extends toward the upper part of the sealing protrusion
180
a
, and finally the upper end of the sealing protrusion
180
a
abuts on the joint seal surface
260
. However, in another constitution, the upper end of the sealing protrusion
180
a
abuts on the joint seal surface
260
, and slides against the joint seal surface
260
with the inserting operation of the ink tank unit
200
so that the abutment range gradually extends toward the lower part of the sealing protrusion
180
a
, and finally the lower end of the sealing protrusion
180
a
may abut on the joint seal surface
260
. Moreover, the lower end and upper end may simultaneously abut on the surface. In this case, even when the air between the joint pipe
180
and the valve body
261
pushes the valve body
261
to open the valve body
261
, the joint port
230
is completely sealed by the sealing protrusion
180
a
and joint seal surface
260
, and the ink
300
in the ink container
201
fails to leak to the outside. Specifically, the point of the present invention lies in that the joint pipe
180
and joint port
230
are completely sealed before the valve mechanism is opened. According to the present constitution, the ink
300
in the ink tank fails to leak to the outside during the mounting of the ink tank unit
200
. The further pushed air enters the ink tank unit
200
, the ink
300
in the ink container
201
is pushed out to the joint port
230
, and the ink supply to the absorber
140
from the ink container
201
is therefore quickly performed.
<Ink Supply Operation>
An ink supply operation in the ink jet head cartridge shown in
FIG. 2
will next be described with reference to FIG.
7
.
FIG. 7
is a sectional view showing the ink supply operation in the ink jet head cartridge shown in FIG.
2
.
As described above, the absorber in the negative pressure control chamber unit
100
is divided into a plurality of members, and the boundary surface of the divided members is disposed above the upper end of the joint pipe
180
in the posture during the use. Therefore, when the ink is present both in the absorbers
130
,
140
in the ink jet head cartridge shown in
FIG. 2
, after consuming the ink in the upper absorber
130
, the ink in the lower absorber
140
can be consumed. Moreover, when the gas-liquid interface L fluctuates by the environmental change, first the absorber
140
, and the vicinity of the boundary surface
113
c
between the absorbers
130
and
140
are filled, and the ink then advances into the absorber
130
. Therefore, the fiber direction of the absorber
140
, and the buffer area other than the buffer space
116
in the negative pressure control chamber unit
100
can stably be secured. Furthermore, as in the present embodiment, by setting the strength of the capillary force of the absorber
140
to be relatively higher than that of the capillary force of the absorber
130
, the ink in the upper absorber
130
can securely be consumed during the use.
Additionally, in the present embodiment, when the absorber
130
is pushed toward the absorber
140
by the rib of the negative pressure control chamber lid
120
, the absorber
130
presses/contacts the absorber
140
on the boundary surface
113
c
, and the parts of the absorbers
130
,
140
in the vicinity of the boundary surface
113
c
are higher in compression ratio and stronger in capillary force than the other sites. Specifically, when the capillary force of the absorber
140
is P
1
, the capillary force of the absorber
130
is P
2
, and the capillary force of the boundary surface
113
c
of the absorbers
130
,
140
and the area (boundary layer) of the absorbers
130
,
140
in the vicinity of the boundary surface
113
c
is PS, a relation of P
2
<P
1
<PS is obtained. With the boundary layer strong in the capillary force, even when the capillary force ranges of P
1
and P
2
set by considering a density dispersion overlap each other by the density dispersion in the absorbers
130
,
140
, the capillary force satisfying the above-described condition is present in the interface, and the above-described effect can securely be produced. Moreover, by disposing the joint pipe
180
in the vicinity of the lower part of the boundary surface
113
c
of the absorbers
130
,
140
as described above, the liquid surface during the gas-liquid exchange can preferably be kept stably in this position.
A method for constituting the boundary surface
113
c
in the present embodiment will next be described. In the present embodiment, an olefin-based resin fiber (2 deniers) with a capillary force P
1
=−110 mmAq. is used as the material constituting the absorber
140
as the capillary force generating member, and its hardness is 0.69 kgf/mm. Here, by measuring the resilience in the contained state in the negative pressure control chamber container
110
when a φ15 mm pushing rod is pushed into the absorber, the hardness of the absorbers
130
,
140
is obtained by the inclination of the resilience to the pushing amount. On the other hand, the same olefin-based resin fiber as the material of the absorber
140
is used as the constituting material of the absorber
130
, but P
2
of the absorber
130
becomes weaker than that of the absorber
140
, the capillary force is P
2
=−80 mmAq., the fiber diameter of the fiber material is thick (6 deniers), and the rigidity of the absorber
130
is as high as 1.88 kgf/mm.
By setting the absorber
130
with a lower capillary force to be harder than the absorber
140
with a higher capillary force, and pressing and combining the absorbers
130
,
140
, the absorber
140
is collapsed in the vicinity of the boundary surface
113
c
of the absorbers
130
,
140
, and the capillary force strength relation can be set to P
2
<P
1
<PS. Furthermore, a difference between P
2
and PS can be more than a difference between P
2
and P
1
.
<Ink Consuming Operation>
Next, an ink consuming operation will briefly be described with reference to
FIGS. 7
to
9
A and
9
B from when the ink tank unit
200
is mounted on the negative pressure control chamber unit
100
and holder
150
until the ink in the ink container
201
is consumed.
FIGS. 8A and 8B
are explanatory views showing the ink state in the ink consuming operation described with reference to
FIG. 7
, and
FIGS. 9A and 9B
are explanatory views showing the inhibiting effect of an inner pressure fluctuation by the deformation of the inner bag
220
in the ink consuming operation.
First, by connecting the ink container
201
to the negative pressure control chamber unit
100
as described above, the ink in the ink container
201
moves into the negative pressure control chamber unit
100
until the pressure in the negative pressure control chamber unit
100
equals that in the ink container
201
, so that the user start state is obtained. Subsequently, when the ink starts to be consumed by the ink jet head unit
160
, the value of a static negative pressure generated both by the inner bag
220
and the absorber
140
is balanced in an increasing direction, and the ink held both in the inner bag
220
and the absorber
140
is consumed (first ink supply state: area A of FIG.
8
A). Here, when the absorber
130
contains the ink, the ink of the absorber
130
is also consumed. Additionally,
FIG. 8A
is an explanatory view showing one example of a negative pressure change proportion in the ink supply tube
165
in the above-described case, and in
FIG. 8A
the abscissa indicates the amount of the ink introduced to the outside of the negative pressure control chamber container
110
from the ink supply tube
165
, and the ordinate indicates the value of the negative pressure (static negative pressure) in the ink supply tube
165
.
Subsequently, by introducing gas into the inner bag
220
, a gas-liquid exchange state (second ink supply state: area B of
FIG. 8A
) is obtained in which the absorbers
130
,
140
keep the gas-liquid interface L and hold a substantially constant negative pressure with the ink introduction, and the ink remaining in a capillary force generating member containing chamber
10
is then consumed (area C of FIG.
8
A).
In this manner, since the ink jet head cartridge of the present embodiment includes a process of using the ink in the inner bag
220
without introducing the outside air into the inner bag
220
, in the ink supply process (first ink supply state) the inner volume of the ink container
201
is limited only by considering the air introduced into the inner bag
220
during the connection. As a result, even when the limitation of the inner volume of the ink container
201
is moderated, there is an advantage that environmental changes such as a temperature change can be handled.
Moreover, even when the ink container
201
is replaced in any state of the above-described areas A, B, C in
FIG. 8A
, the negative pressure can stably be generated, and the secure ink supply operation can be performed. Specifically, according to the ink jet head cartridge of the present embodiment, the ink in the ink container
201
can substantially completely be consumed. Additionally, during the replacing of the ink tank unit
200
the joint pipe
180
or the joint port
230
may contain the air, and the ink container
201
can be replaced irrespective of the ink holding amount. Therefore, even when a residual amount detecting mechanism is not necessarily disposed, the ink jet head cartridge in which the ink container
201
is replaceable can be obtained.
Here, an operation in the above-described series of ink consumption process will be described with reference to
FIG. 8B
from another viewpoint.
FIG. 8B
is an explanatory diagram showing one example of the operation in the series of ink consumption process, and in
FIG. 8B
, the abscissa indicates time, and the ordinate indicates the amount of the ink introduced from the ink container, and the amount of the air introduced into the inner bag
220
. Moreover, with an elapse of time the ink supply amount to the ink jet head unit
160
is set to be constant.
The operation in the series of ink consumption process will be described from the viewpoint of the ink introduced amount and air introduced amount shown in FIG.
8
B. In
FIG. 8B
, the amount of the ink introduced from the inner bag
220
is shown by a solid line
1
, and the amount of the air introduced into the ink container is shown by a solid line
2
. An area from time t=0 to time t=t
1
corresponds to the area A before the gas-liquid exchange shown in FIG.
8
A. In the area A, the ink is introduced from the head while the ink from the absorber
140
and inner bag
220
is balanced as described above.
Moreover, an area from time t=t
1
to time t=t
2
corresponds to the gas-liquid exchange area B of FIG.
8
A. In this area B, the gas-liquid exchange is performed based on the above-described negative pressure balance. As shown by the solid line
1
of
FIG. 8B
, the ink is introduced from the inner bag
220
by introducing the air into the inner bag
220
(shown by the stepped part of the solid line
2
). In this case, the ink is not introduced from the inner bag
220
by the amount equal to the amount of the introduced air immediately after the air introduction, and the ink is finally introduced from the inner bag
220
by the amount equal to the amount of the introduced air, for example, in a predetermined time after the air introduction. In the operation, as clearly shown in
FIG. 8B
, the timing deviates, different from the operation of the ink tank in which the inner bag
220
is not disposed and the ink container is not deformed. This operation is repeated in the gas-liquid exchange area as described above. When the introduction of the ink from the inner bag
220
proceeds, at a certain time, the amount of the air and the amount of the ink are reversed in the inner bag
220
.
When time t=t
2
elapses, the area after the gas-liquid exchange (area C) shown in
FIG. 8A
is obtained. In this area C, the inside of the inner bag
220
substantially reaches the atmospheric pressure. Accordingly, the operation returns to the initial state (the state before the use start) by the elastic force of the inner bag
220
. However, the inner bag
220
incompletely returns to its initial state by so-called buckling. Therefore, the final air introduction amount Vc into the inner bag
220
has a relation of V>Vc. Also in the area C all the ink from the inner bag
220
is used up.
As described above, the phenomenon of the gas-liquid exchange operation in the constitution of the ink jet head cartridge of the present embodiment is characterized in that the pressure fluctuation during the gas-liquid exchange (amplitude y in
FIG. 8A
) is relatively large as compared with the ink tank system in which the conventional gas-liquid exchange is performed.
The reason is that the inner bag
220
is deformed inward in the tank by the ink introduction from the inner bag
220
before the gas-liquid exchange. Therefore, a constant outward force is exerted on the wall of the inner bag
220
by the elastic force of the inner bag
220
. In order to moderate the pressure difference between the inside of the absorber
140
and the inside of the inner bag
220
during the gas-liquid exchange, a predetermined amount of air or more air is introduced into the inner bag
220
as described above in many cases. Therefore, the amount of the ink introduced to the negative pressure control chamber unit
100
from the inner bag
220
also tends to increase. On the other hand, in the constitution of the ink tank unit
200
provided with the ink container whose wall fails to be deformed different from the inner bag
220
, when the predetermined amount of air is introduced into the ink container, the ink is immediately introduced into the negative pressure control chamber unit
100
.
For example, when a 100% duty (solid mode) printing is performed, a large amount of ink is discharged once from the ink jet head unit
160
. Thereby, the ink is rapidly introduced from the negative pressure control chamber unit
100
and ink container
201
, but in the ink jet head cartridge of the present embodiment, the introduction of the ink by the gas-liquid exchange is performed in relatively many cases, so that there is no fear of ink shortage and the reliability is enhanced.
Moreover, according to the constitution of the ink jet head cartridge of the present embodiment, since the ink is introduced in the inward deformed state of the inner bag
220
, there is further advantage that the buffer effect is high against external factors such as a carriage vibration, environmental change and the like.
As described above, in the ink jet head cartridge of the present embodiment, a slight negative pressure fluctuation can be moderated by the inner bag
220
. Furthermore, according to the constitution, even when the inner bag
220
contains the air as in the second ink supply state, the environmental changes such as a temperature change can be handled by a solution method different from the conventional method.
Moreover, since the upper wall surface
122
of the joint pipe
180
is inclined upward toward the ink container
201
from the negative pressure control chamber container
110
as shown in
FIG. 3
, the gas-liquid exchange operation is performed without retaining or accumulating the bubble on the upper wall surface
122
of the joint pipe
180
.
A mechanism of stably holding the liquid in the unit will next be described with reference to
FIGS. 9A
,
9
B in which the environmental condition of the ink jet head cartridge shown in
FIG. 2
is changed. In the description, the absorbers
130
,
140
will also be referred to as the capillary force generating members.
When the air in the inner bag
220
expands by a decrease of atmospheric pressure or a rise of temperature, the wall constituting the inner bag
220
and the liquid surface in the inner bag
220
are pressed. Therefore, when the inner volume of the inner bag
220
increases, a part of the ink in the inner bag
220
flows into the negative pressure control chamber container
110
from the inner bag
220
through the joint port
230
and joint pipe
180
. Here, since the inner volume of the inner bag
220
increases, the amount of the ink flowing to the absorber
140
is remarkably reduced as compared with the constitution in which the ink containing part cannot be deformed.
Here, when the atmospheric change is rapid, the amount of the ink flowing into the negative pressure control chamber container
110
through the joint port
230
and joint pipe
180
moderates the negative pressure in the inner bag
220
, and increases the inner volume of the inner bag
220
. Therefore, the influences of a wall surface resisting force generated by moderating the inward deformation of the wall of the inner bag
220
and a resisting force for moving the ink to be absorbed by the capillary force generating member are initially dominant.
Particularly, in the present constitution, since the flow resistance of the capillary force generating member (absorbers
130
,
140
) is larger than the resistance against the bag restoration, the inner volume of the inner bag
220
first increases with the air expansion. Moreover, when the volume increase by the air expansion is larger than the upper limit of the increase, the flow flows toward the negative pressure control chamber container
110
from the inner bag
220
through the joint port
230
and joint pipe
180
. Specifically, since the wall surface in the inner bag
220
plays a function as the buffer against the environmental change, the ink movement in the capillary force generating member is moderated, and the negative pressure property in the vicinity of the ink supply tube
165
is stabilized.
Additionally, in the present embodiment, the ink flowing out to the negative pressure control chamber container
110
is held by the capillary force generating member. In this case, since the amount of the ink of the negative pressure control chamber container
110
temporarily increases to raise the gas-liquid interface, a slightly positive inner pressure is obtained similarly as the use initial period, as compared with the stable period of the ink inner pressure, but the influence on the discharge characteristics of the liquid discharge recording means such as the ink jet head unit
160
is minimized, and there is no problem in the actual use. Moreover, when the atmospheric pressure is recovered to the level before the pressure reduction (returns to one atmospheric pressure or returns to the original temperature), the ink which leaks to the negative pressure control chamber container
110
and which is held in the capillary force generating member returns into the inner bag
220
and the inner volume of the inner bag
220
returns to its original state.
A principle operation will next be described in which after the atmospheric pressure change and the initial operation a stationary condition is obtained under the changed atmospheric pressure.
This state is characterized in that in order to maintain a balance against not only the ink amount introduced from the inner bag
220
but also the negative pressure fluctuation by the inner volume change of the inner bag
220
itself, the ink interface held in the capillary force generating member changes. Here, in the present invention, for a relation between the ink absorption amount of the capillary force generating member and the ink container
201
, from the viewpoint of the prevention of the ink leakage from the atmosphere communication port during the above-described pressure reduction or temperature change, the maximum ink absorption amount of the negative pressure control chamber container
110
is determined in consideration of the ink flow amount from the ink container
201
under the worst condition and the ink amount held by the negative pressure control chamber container
110
during the ink supply from the ink container
201
, and the negative pressure control chamber container
110
may be provided with the volume for containing at least the corresponding capillary force generating member.
In
FIG. 9A
, when the inside of the inner bag
220
fails to be deformed against the air expansion, the initial space volume (air volume) in the inner bag
220
before the pressure reduction is shown along the abscissa (X), the ink flow amount with the atmospheric pressure reduced to P atmospheric pressure (0<P<1) is shown along the ordinate (Y), and a relation is shown by a dotted line
1
.
Therefore, for the estimated ink flow amount from the inner bag
220
on the worst condition, for example, supposing that the atmospheric pressure by the maximum pressure reduction condition is 0.7 atmospheric pressure, the ink flow amount from the ink container
201
is maximized when the ink is residual in the inner bag
220
by 30% of the volume VB of the inner bag
220
. Supposing that the lower ink is also absorbed by the capillary force generating member of the negative pressure control chamber container
110
from the inner wall lower end of the inner bag
220
, it may be considered that all the residual ink (30% of VB) in the inner bag
220
leaks out.
On the other hand, in the present embodiment, since the inside of the inner bag
220
is deformed with the air expansion, the inner volume of the expanded inner bag
220
increases with respect to the inner volume of the inner bag
220
before the expansion, and further the ink holding level in the negative pressure control chamber container
110
changes in order to maintain a balance against the negative pressure fluctuation by the deformation inside the inner bag
220
. Moreover, in the stationary condition, the ink from the inner bag
220
maintains the balance of the negative pressure with the capillary force generating member whose negative pressure decreases as compared with before the atmospheric pressure fluctuation. Specifically, the ink introduced amount decreases by the expansion amount in the inner bag
220
. One example of the result is shown by a solid line
2
. As clearly seen from the dotted line
1
and solid line
2
, the estimate on the worst condition of the ink flow amount from the inner bag
220
can be set to be smaller than that in a case in which the inside of the inner bag
220
is not deformed at all against the air expansion. The similar phenomenon also occurs when the temperature of the ink tank changes, but even with the temperature rise of about 50 deg the flow amount is less than that during the pressure reduction.
As described above, according to the ink tank of the present invention, the expansion of the air in the ink container
201
by the environmental change is allowable not only in the negative pressure control chamber container
110
but also in the ink container
201
by the buffer effect of increasing the volume of the ink container
201
itself to the maximum until the outer shape of the inner bag
220
substantially equals the shape of the inner surface of the housing
210
. Therefore, there can be provided an ink supply system in which even when the ink amount contained in the ink container
201
largely increases, the environmental change can be handled.
Moreover, when the initial air volume is VA
1
, and the tank environment is changed at t=0 under the pressure reduction environment from the atmospheric pressure to P atmospheric pressure (0<P<1), the amount of the ink introduced from the inner bag
220
and the inner volume of the inner bag
220
with an elapse of time are schematically shown in FIG.
9
B. In
FIG. 9B
, the abscissa indicates time t, the ordinate indicates the amount of the ink introduced from the inner bag
220
and the inner volume of the inner bag
220
, the change of the amount of the ink introduced from the inner bag
220
with time is shown by a solid line
1
, and the change of the volume in the inner bag
220
with time is shown by a solid line
2
.
As shown in
FIG. 9B
, against the rapid environmental change, the air expansion can be allowed mainly in the ink container
201
before the stationary condition is finally obtained to maintain the negative pressure balance between the negative pressure control chamber container
110
and the ink container
201
. Therefore, against the rapid atmospheric pressure, the timing for introducing the ink to the negative pressure control chamber container
110
from the ink container
201
can be retarded.
Therefore, even under various use environments, there can be provided an ink supply system in which the tolerance for the expansion of the outside air introduced by the gas-liquid exchange is enhanced, and the ink supply can be performed during the use of the ink container
201
under the stable negative pressure condition.
According to the ink jet head cartridge of the present embodiment, the volume proportion of the negative pressure control chamber container
110
and inner bag
220
can arbitrarily determined by appropriately selecting the materials of the capillary force generating member (absorbers
130
,
140
) for use and the inside of the inner bag
220
, and the practical use is possible even with a proportion larger than 1:2. Particularly, when importance is attached to the buffer effect in the inner bag
220
, the deformation amount of the inner bag
220
in the gas-liquid exchange state with respect to the use start state may be increased within an elastically deformable range.
As described above, according to the ink jet head cartridge of the present embodiment, even when the capillary force generating member occupies a slight volume together with the constitution of the negative pressure control chamber container
110
, the effect can synergistically be fulfilled against the external environmental change.
In the ink jet head cartridge of the present embodiment, as shown in
FIG. 2
, the joint pipe
180
is disposed above the lower end of the negative pressure control chamber container
110
. Thereby, the effect of reducing the dispersion of the ink component in the absorbers
130
,
140
in the negative pressure control chamber container
110
is obtained. This effect will be described hereinafter in more detail.
The ink from the ink tank unit
200
is supplied to the ink jet head unit
160
via the joint port
230
, and absorbers
130
,
140
, but various paths are extended to the ink supply tube
165
from the joint port
230
. When the ink is directly supplied in the shortest distance, and for example, when the ink once goes to the upper part of the absorber
140
by the rise of the liquid surface in the absorber
140
by the above-described environmental changes and is then introduced to the ink supply tube
165
, the paths considerably differ. Therefore, the dispersion of the ink component influences the recording in some cases. As in the constitution of the ink jet head cartridge of the present embodiment, by positioning the joint pipe
180
in the upper part of the absorber
140
, the dispersion of the ink path, that is, the difference of the path length is depressed, and the ink component dispersion can therefore be depressed. This can depress the dispersion component to the recording. Therefore, it is preferable to dispose the joint pipe
180
and joint port
230
as high as possible, but in order to secure the buffer function, a certain position is preferably restricted as in the present embodiment. This position is appropriately determined by the absorbers
130
,
140
, ink, ink supply amount, ink amount, and other conditions.
Additionally, in the negative pressure control chamber container
110
of the ink jet head cartridge of the present embodiment, as described above, by pressing and containing the absorber
140
with a capillary force of P
1
and the absorber
130
with a capillary force of P
2
, the boundary surface
113
c
with a capillary force of PS is formed. The respective capillary force strengths have a relation of P
2
<P
1
<PS, that is, the capillary force of the boundary surface
113
c
is strongest, the capillary force of the lower disposed absorber
140
is next strong, and the capillary force of the upper disposed absorber
130
is weakest. Since the capillary force of the boundary surface
113
c
is strongest and the capillary force of the upper disposed absorber
130
is weakest, even the ink supplied from the communication port
230
and flowing beyond the boundary surface
113
c
into the upper absorber
130
is strongly pulled toward the boundary surface
113
c
, and returns toward the boundary surface
113
c
. With the presence of the boundary surface
113
c
, a path J draws no line passed through both the absorber
130
and the absorber
130
, additionally the communication port
230
is formed above the supply port
131
, and a difference in the length between paths K and J can therefore be reduced. Consequently, the influence of the absorber
140
on the ink caused when the path of the ink flowing through the absorber
140
differs can also be reduced.
Moreover, in the present embodiment, the ink absorber as the negative pressure generating member contained in the negative pressure control chamber container
110
is constituted of two members. In the present embodiment, the absorbers
130
,
140
different in the capillary force are used, and the lower absorber has a stronger capillary force. Furthermore, by positioning the joint pipe
180
in the lower part of the vicinity of the interface of the boundary surface
113
c
between the absorbers
130
,
140
, the ink path dispersion is depressed, and the certain buffer part can also be secured.
Moreover, the supply port
131
is formed in the vicinity of the middle of the lower wall of the negative pressure control chamber container
110
in the example, but is not limited to this, and may be formed in a direction apart from the communication port
230
, that is, on the left end of the lower wall or in the left side wall in
FIG. 2
if necessary. Therefore, the position of the ink jet head unit
160
disposed on the holder
150
, and the position of the ink supply tube
165
may also be disposed opposite to the supply port formed in the left end of the lower wall or in the left side wall.
<Valve Mechanism>
The valve mechanism disposed inside the joint port
230
of the ink tank unit
200
will next be described with reference to
FIGS. 10A
to
10
D.
FIG. 10A
is a front view showing a relation between the second valve frame
260
b
and the valve body
261
,
FIG. 10B
is a side sectional view of
FIG. 10A
,
FIG. 10C
is a front view showing a relation between the second valve frame
260
b
and the rotated valve body
261
, and
FIG. 10D
is a side sectional view of FIG.
10
C.
As shown in
FIGS. 4A
,
4
B,
10
A,
10
B, the opening shape of the joint port
230
is elongated and extended in one direction in order to enhance the ink supply performance of the ink container
201
, and the opening area of the joint port
230
is enlarged. However, when the opening width of the joint port
230
is enlarged in the lateral direction vertical to the longitudinal direction of the joint port
230
, the space occupied by the ink container
201
increases, and this results in the enlargement of the device. With the recent coloring and photographing, this tendency is effective particularly when the ink tanks are arranged in parallel in the lateral direction (carriage scan direction). Therefore, in the present embodiment, the shape of the joint port
230
as the ink supply port of the ink container
201
is shaped as the elongated hole.
Furthermore, in the ink jet head cartridge of the present embodiment, the joint port
230
plays a role of supplying the ink to the negative pressure control chamber unit
100
, and a role of introducing the atmosphere into the ink container
201
. Therefore, since the joint port
230
has the elongated hole shape having the longitudinal direction vertical to the gravity direction, the functions can easily be separated by using the lower part of the joint port
230
mainly as the ink supply path and the upper part of the joint port
230
mainly as the atmosphere introduction path, and the secure ink supply and gas-liquid exchange can be achieved.
As described above, the joint pipe
180
of the negative pressure control chamber unit
100
is inserted into the joint port
230
with the mounting of the ink tank unit
200
. Therefore, when the valve opening/closing protrusion
180
b
on the tip end of the joint pipe
180
pushes the valve body
261
to open the valve mechanism of the joint port
230
, the ink in the ink container
201
is supplied into the negative pressure control chamber unit
100
. Even when one side of the valve opening/closing protrusion
180
b
contacts the valve member by the posture of the ink tank unit
200
mounted on the joint pipe
180
, owing to the semicircular sectional shape of the tip end of the sealing protrusion
180
a
disposed on the side surface of the joint pipe
180
, the twist of the valve body
261
can be avoided. IN this case, in order to realize the stable sliding of the valve body
261
, a clearance
266
is disposed between the joint seal surface
260
inside the joint port
230
and the outer peripheral part of the valve body
261
on the side of the first valve frame
260
a
as shown in
FIGS. 10A and 10B
.
Furthermore, since at least the upper part is opened in the tip end of the joint pipe
180
, the joint pipe
180
is inserted into the joint port
230
without obstructing the formation of the main atmosphere introduction path in the upper part in the joint pipe
180
and joint port
230
, and a quick gas-liquid exchange operation is possible. Conversely, during the removing operation of the ink tank unit
200
, since the joint pipe
180
is detached from the joint port
230
, the valve body
261
slides forward on the side of the first valve frame
260
a
by the elastic force exerted from the urging member
263
, and as shown in
FIG. 10D
, the valve frame seal part
264
of the first valve frame
260
a
engages with a valve body seal part
265
of the valve body
261
to cut off the ink supply path.
FIG. 11
is a perspective view showing one example of the shape of the tip end of the joint pipe
180
. As shown in
FIG. 11
, an upper opening
181
a
is formed in the upper part of the tip end of the joint pipe
180
having the elongated hole shape, and a lower opening
181
b
is formed in the lower part of the tip end. The lower opening
181
b
forms an ink path, and the upper opening
181
a
forms an air path, but the upper opening
181
a
sometimes passes the ink.
Moreover, the value of the urging force of the valve body
261
to the first valve frame
260
a
is set so that the urging force of the valve body
261
is maintained to be substantially constant even if a difference between inner and outer pressures is generated in the ink container
201
in the use environmental change. When the ink tank unit
200
is used in a high place with 0.7 atmospheric pressure, the valve body
261
is thereafter closed, and the ink tank unit
200
is transported to the environment with 1.0 atmospheric pressure, the pressure of the ink container
201
becomes lower than the atmospheric pressure, and a force acts on the valve body
261
in a direction for opening the valve body
261
. In the present embodiment, a force FA by which the atmosphere pushes the valve body
261
is as follows:
FA
=1.01×10
5
[N/m
2
] (1.0 atmospheric pressure)
Moreover, a force FB by which the gas in the ink tank pushes the valve body
261
is as follows:
FB
=0.709×10
5
[N/m
2
] (0.7 atmospheric pressure)
In order to constantly generate the urging force in the valve body
261
against the environmental change, an urging force FV of the valve body
261
needs to satisfy a condition of FV-(FA-FB)>0. Specifically, in the present invention, the following is obtained:
FV
>1.01×10
5
-0.709×10
5
=0.304×10
5
[N/m
2
]
This value is obtained when the valve body
261
engages with the first valve frame
260
a
. When the valve body
261
is detached from the first valve frame
260
a
, the displacement amount of the urging member
263
for generating the urging force to the valve body
261
increases, and it is therefore clear that the value of the urging force for urging the valve body
261
toward the first valve frame
260
a
further increases.
In the valve mechanism constituted as described above, for the sliding surface of the valve opening/closing protrusion
180
b
with the valve body
261
, friction coefficient sometimes increases by the ink retention or the like, in this case the valve body
261
fails to slide on the valve opening/closing protrusion sliding surface, and there is a fear of occurrence of so-called twist phenomenon in which the valve body
261
is pushed upward in the drawing by the valve opening/closing protrusion
180
b
to make a stroke.
A valve form in which the influence on the seal performance by the occurrence of the twist phenomenon can be considered will be describe hereinafter together with a comparative example.
FIG. 12
shows an example for comparison with the valve mechanism of the present invention, and
FIGS. 13 and 14
show the twist and seal state in the valve mechanism of FIG.
12
. In the comparative example of
FIG. 12
, a clearance
506
for sliding between a valve body
501
having an elongated hole shape and a second valve frame
500
b
is of a constant amount. The valve body
501
is pressed against a first valve frame
500
a
by an urging member
503
, and a tapered valve body seal part
501
c
on the side of the second valve frame
500
b
of the valve body
501
closely abuts on a tapered seal part
500
c
of the first valve frame
500
a
to seal a joint port
530
. When the above-described twist phenomenon occurs in this comparative example structure, as shown in
FIG. 13
, the valve body
501
is in contact with the second valve frame
500
b
at two places of contact surfaces
510
a
,
511
b
. When a distance between two contact surfaces is X, and a clearance amount is Y, a twist angle θ is θ=tan
−1
(2Y/X). When the clearance amount is the same, with the larger contact surface distance X, the twist angle can further be reduced.
In the comparative example, however, since the contact surface distance X is relatively short (e.g., as compared with a valve body diameter), the twist angle θ is relatively large. In other words, since the rotating operation with a relatively large angle is necessary to correct the twist, it is seen that a probability of correcting the generated twist is low.
When no twist is corrected and the valve body abuts on the first valve frame
500
a
again as shown in
FIG. 14
, particularly R parts in the elongated hole shapes of the tapered valve body seal part
501
c
and first valve frame seal part
500
c
are different from each other in abutment radius, abutment parts incompletely abut on each other, and ink leakage occurs.
Moreover, the second valve frame
500
b
and valve lid
502
are welded by an ultrasonic wave, but the valve lid of the comparative example has a simple flat surface, a position deviation by ultrasonic vibration is generated, and dispersion is possibly generated in the precision of the center position of the hole into which a slide shaft
501
a
of the valve body
501
is inserted. Therefore, the hole of the valve lid
502
needs to be enlarged so that the hole of the valve lid
502
is prevented from contacting the slide shaft
501
a
of the valve body
501
. Since the minimum diameter of the urging member
503
is determined by the hole diameter of the valve lid
502
, it becomes difficult to miniaturize the urging member
503
and to miniaturize the entire valve mechanism.
Contrary to the comparative example, the valve mechanism of the present embodiment is constituted as follows.
FIG. 15
shows the valve mechanism according to the embodiment of the present invention, and
FIGS. 16 and 17
show the twist and seal state in the valve mechanism of FIG.
15
. As shown in
FIG. 15
, in the present embodiment, the valve body
261
is tapered in a direction in which the diameter (at least a long diameter) decreases in a stroke direction (to the right in FIG.
15
). The inner peripheral part of the second valve frame
260
b
is similarly tapered in a direction in which the inner diameter increases in the stroke direction. When the valve body
261
is twisted in this constitution, a remarkable large angle is necessary for the valve body
261
and second valve frame
260
b
to contact each other in the position of the contact surface
511
b
in the comparative example of
FIG. 13
, and the slide axis of the valve body
261
contacts the hole of the valve lid
262
before the angle is obtained (see FIG.
16
). Therefore, the contact surface distance X can be set to be long, and as a result, the twist angle θ can be reduced. Consequently, even when no twist is corrected and the valve body
261
abuts on the first valve frame
500
a
, because of a very small twist angle θ as compared with the comparative example, the adhesion of the valve body seal part
265
to the first valve frame seal part
264
is satisfactory.
In this case, when the contact surface distance is X, a clearance between the valve body
261
and the second valve frame
260
b
is Y
1
, and a clearance between the slide axis of the valve body
261
and the hole of the valve lid
262
is Y
2
, the twist angle is θ=tan
−1
(Y
1
+Y
2
/X).
Moreover, the valve lid
262
is provided with a valve lid weld guide
262
a
as a stepped part (valve lid advancement amount of 0.8 mm) which can abut on the end of the second valve frame
260
b
with the advancement of the valve lid
252
into the second valve frame
260
b
. For this, the diameter of the hole into which the slide axis of the valve body
261
is inserted in the valve lid
262
is set to be smaller than that in the comparative example. Specifically, the positional deviation of the valve lid
262
by the vibration during the ultrasonic welding of the second valve frame
260
b
to the valve lid
262
is reduced by the valve lid weld guide
262
a
, the precision of the center position of the hole in the valve lid
262
can be enhanced. Therefore, the hole diameter of the valve lid
262
can be reduced, the minimum diameter of the urging member
263
can further be reduced, and the valve mechanism can therefore be miniaturized. Moreover, even when the force is applied to the valve lid
262
via the slide shaft of the valve body
261
by the twist of the valve body
261
, the rigidity of the valve lid
262
can be secured by the valve lid weld guide
262
a.
Furthermore, an R part
262
b
is disposed on the ridge of the hole of the valve lid
262
. This R part
262
b
is disposed only on the non-welded surface side (right side in
FIG. 15
) of the hole ridge. According to this constitution, the contact resistance of the slide axis of the valve body
261
with the valve lid
262
can be reduced in the operation of the twisted valve body
261
, particularly during valve closing.
Moreover, the end of the valve body
261
abutting on the first valve frame
260
a
forms the valve body seal part
265
of a flat surface. On the other hand, the part abutting on the valve body seal part
265
of the first valve frame
260
a
forms the first valve frame seal part
264
of elastomer
267
disposed inside the first valve frame
260
a
. The seal parts of the valve body
261
and first valve frame
260
a
are flatted in this manner. Therefore, even when the valve body is twisted and abuts, the abutment radius of the R part of the elongated circular valve body
261
agrees with that of the first valve frame
260
a
, and the complete abutment is performed. Furthermore, since the first valve frame seal part
264
is protruded in a tongue shape, the seal during the abutment is secured.
Moreover, when the clearance for sliding is disposed between the valve body
261
and the second valve frame
260
b
in the valve mechanism, in the attaching/detaching operation of the ink tank unit
200
, the valve body
261
sometimes rotates centering on its axis in the second valve frame
260
b
as shown in FIG.
10
C. In the present embodiment, however, even when the valve body
261
rotates centering on its axis and is urged by the first valve frame
260
a
with a maximum rotation angle, the first valve frame seal part
264
contacts the valve body seal part
265
by the surface, and the closing property of the valve mechanism can be secured.
Furthermore, the elongated hole shapes of the joint port
230
and valve mechanism can minimize the rotation angle of the valve body
261
against the sliding of the valve body
261
, the response property of the valve can be enhanced, and the valve mechanism seal property of the joint port
230
can be secured. Moreover, since the joint port
230
and valve mechanism have the elongated hole shapes, in the attaching/detaching operation of the ink tank unit
200
, the sealing protrusion
180
a
disposed on the side surface of the joint pipe
180
and valve body
261
quickly slide in the joint port
230
, and the stable in connecting operation is performed.
Furthermore, as shown in
FIG. 11
, the abutment end of the joint pipe
180
with the valve body
261
is provided with two opposite valve opening/closing protrusions
180
b
which form the upper opening
181
a
and lower opening
181
b
for gas-liquid exchange and liquid supply. Therefore, as shown in
FIGS. 18C and 18D
, it is proposed that two abutment ribs
310
be disposed opposite to the protrusions
180
b
in the place of the valve body
261
abutting on the protrusion
180
b
except the valve body seal part
265
closely abutting on the first valve frame seal part
264
. However, since the valve body
261
is pushed back against the pressing force of the urging member
263
during valve opening, the rib part requires rigidity to such an extent that the part fails to be deformed. Moreover, for the arrangement and shape of the abutment rib part, even when the position of the abutment rib part of the valve body
261
deviates around the axis of the slide shaft
261
a
of the valve body
261
with respect to two valve opening/closing protrusions
180
b
of the joint pipe
180
, moments applied to two abutment positions centering on the slide shaft
261
a
need to be offset from the viewpoint of reliability. To solve the problem, in the present embodiment, as shown in
FIGS. 18A and 18B
, the valve body
261
is provided with an annular rib
311
with a shape (e.g., width of 0.6 mm, height of 1.3 mm) analogous to the elongated hole shape of the joint pipe
180
. In other words, an elongated hole shaped recess
311
a
is disposed in the middle part of the valve body
261
except the valve body seal part
265
closely abutting on the first valve frame seal part
264
. According to he constitution, the valve body
261
is provided with the strength and reliability during abutment on the valve opening/closing protrusion
180
b
. Additionally, the annular shape of the rib and the recess in the middle part enhance the molding property of the valve body. Moreover, in this respect, the area of the annular rib on the side on which the recess of the rib base end is formed is preferably provided with a micro curved surface.
Moreover, as shown in
FIGS. 2
,
4
A,
4
B, for the ink tank unit
200
, after the valve mechanism including the first valve frame
260
a
and second valve frame
260
b
is inserted into the supply port of the ink container
201
, the ID member
250
is assembled by welding and joining. Particularly, the inner bag
220
is exposed in the opening edge surface of the supply port of the ink container
201
, a flange part
268
of the first valve frame
260
a
of the valve mechanism is welded to the inner bag exposed part
221
a
, and further the ID member
250
is welded to the place of the flange part
268
and engages with the engagement part
210
a
of the tank housing
210
.
In the assembly form, for example, when a first valve frame flange part
508
bonded to an ID member
550
is flat as in the comparative example of
FIG. 12
, no elastomer
567
exists inside the supply port disposed in the ID member
550
, and there is a fear of seal leakage during the connecting operation of the joint pipe
180
shown in FIG.
6
. Therefore, in the present embodiment, the welded surface of the first valve frame flange part
508
on the ID member
550
present on the same plane as that of the opening surface of the joint port
530
is disposed behind opposite the tank mounting side. Specifically, when the ID member
250
is bonded to the first valve frame flange part
268
as shown in
FIGS. 2 and 15
, the first valve frame flange part
268
is disposed so that the outer surface of the ID member
250
is aligned with the opening surface of the joint port
230
. According to this constitution, since the elastomer
267
surely exists inside the supply port disposed in the ID member
250
, the valve mechanism is high in reliability without any fear of the seal leakage. Moreover, since the first valve frame flange part
268
deviates from the opening surface of the joint port
230
, the opening part of the joint port
230
is protruded from the flange surface of the first valve frame flange part
268
. Therefore, during the assembling of the ID member
250
, the position of the ID member
250
is guided by the opening part of the joint port
230
and the positioning is facilitated.
Furthermore, the respective ink containers
201
of the ink tank unit
200
according to the present embodiment are mounted in the holder
150
, and the liquid supply is performed for the respective negative pressure control chambers
110
through the joint pipe
180
and the valve mechanism of the joint port
230
of the container
201
. The holder
150
with the ink containers
201
attached thereto in this manner is mounted on the carriage and reciprocated/moved parallel to the record sheet in a serial scan type recording device described later (see
FIGS. 29A
,
29
B). In this case, it is preferable from the viewpoint of product reliability to take a preventive measure so that the seal state of the inner side surface of the joint port
230
of the ink container
201
with the outer side surface of the joint pipe
180
of the negative pressure control chamber container
110
is prevented from being deteriorated by the twist of the connection part because of the axis deflection of the joint pipe
180
during carriage reciprocating movement and the positional deviation of the ink container
201
.
For this purpose, in the present embodiment, by setting the thickness of the elastomer
267
inside the first valve frame
260
a
of the valve mechanism shown in
FIGS. 2 and 15
to be larger than the minimum thickness necessary for simply sealing a gap between the first valve frame
260
a
and the joint pipe
180
, the shaft deflection and twist of the joint pipe connection part during the carriage reciprocating movement are inhibited by the elastomer deflection, and a more reliable seal is secured. Moreover, another measure comprises raising the rigidity of the valve frame into which the joint pipe
180
is inserted to be higher than the rigidity of the joint pipe
180
, and inhibiting the valve frame deformation by the axis deflection and twist of the connection part of the joint pipe during the carriage reciprocating movement to secure the more reliable seal.
The respective component dimensions to realize the above-described valve mechanism will next be described with reference to
FIGS. 11
,
18
A to
18
D,
19
.
In
FIG. 19
, length e
5
of the valve body
261
in the longitudinal direction is 5.7 mm, length e
3
from the valve body seal part
265
to the valve body slide shaft
261
a
is 14.4 mm, length e
1
from the second valve frame
260
b
to the inner side surface of the valve lid
262
is 8.7 mm, length e
2
from the second valve frame
260
b
to the outer side surface of the valve lid
262
is 11.0 mm, length e
4
of the opening between the first valve frame
260
a
and the second valve frame
260
b
is 3.0 mm, protrusion amount e
6
of the rib part from the seal part
265
of the valve body
261
is 1.3 mm, length
12
of the valve lid weld guide
262
a
is 0.8 mm, length b
1
of the seal part
265
of the valve body
261
in the longitudinal direction is 9.7 mm, length b
2
of the valve body
261
on the side of the valve lid
262
in the longitudinal direction is 9.6 mm, length a
1
of the second valve frame
260
b
on the side of the first valve frame
260
a
in the longitudinal direction is 10.2 mm, length a
2
of the second valve frame
260
b
on the side of the valve lid
262
in the longitudinal direction is 10.4 mm, shaft diameter c
1
of the valve body slide shaft
261
a
is 1.8 mm, hole diameter c
2
of the valve lid
262
into which the valve body slide shaft
261
a
is inserted is 2.4 mm, the length of a spring as the urging member
263
is 11.8 mm (spring constant: 1.016 N/mm), the R part
262
b
of the valve lid
262
has R 0.2 mm (entire periphery), length g
1
of the first valve frame seal part
264
as a part of the elastomer
267
is 0.8 mm, the R part of the first valve frame seal part
264
has R 0.4 mm, thickness u
1
of the first valve frame seal part
264
is 0.4 mm, thickness u
2
of the elastomer
267
is 0.8 mm, inner diameter g
2
of the elastomer
267
in the longitudinal direction is 8.4 mm, outer diameter g
3
of the first valve frame
260
a
in the longitudinal direction is 10.1 mm, outer diameter g
5
of the joint pipe
180
in the longitudinal direction is 8.0 mm, outer diameter g
4
of the joint pipe
180
including the sealing protrusion
180
a
in the longitudinal direction is 8.7 mm, retreat amount
11
of the first valve frame flange part
268
is 1.0 mm, length
13
of the joint pipe
180
is 9.4 mm, and length
14
of the valve opening/closing protrusion
180
b
is 2.5 mm.
The length g
1
of the first valve frame seal part
264
is set to 0.8 mm, but an amount by which the first valve frame seal part
264
abutting on the valve body seal part
265
is bent and protruded from the valve frame, and by which the seal can be completed is preferable. Therefore, the length g
1
of the first valve frame seal part
264
is preferably in a range (g
3
−g
2
)/2>g
1
>(b
1
−g
2
)/2.
For the dimensions of the valve opening/closing protrusion
180
b
of the joint pipe
180
and the rib
311
of the valve body
261
in the abutment relation shown in
FIGS. 11 and 18A
to
18
D, thickness t of the joint pipe
180
and rib
311
is 0.75 mm, inner interval f
3
between the opposite valve opening/closing protrusions
180
b
is 1.7 mm, outer interval f
4
between the valve opening/closing protrusions
180
b
is 3.2 mm, outer interval f
1
between the elongated hole shaped ribs
311
of the valve body
261
in a short direction is 2.6 mm, inner interval f
2
between the ribs
311
in the short direction is 1.4 mm, and length d of the rib
311
is 3.6 mm.
Moreover, for the inner elastomer
267
of the elongated hole shaped first valve frame
260
a
, from a viewpoint of molding precision, the thickness u
2
of the circumferential part of the elongated hole shape is preferably the same as that of a linear part. Moreover, in the vertical direction of the joint port
230
, a bite amount for sealing a gap between the elastomer
267
and the maximum diameter part of the joint pipe
180
(the place including the sealing protrusion
180
a
) is g
4
−g
2
=0.3 mm, and this amount is absorbed by the elastomer
267
. In this case, the substantial thickness for absorption is 0.8 mm×2=1.6 mm, but the bite amount is 0.3 mm, and therefore much force is not necessary for the deformation of elastomer
267
. On the other hand, also in the lateral direction of the joint port
230
, the sealing bite amount is set to 0.3 mm, and absorbed by the elastomer
267
with the substantial thickness of 0.8 mm×2=1.6 mm. Here, in the vertical direction the outer diameter g
5
of the joint pipe<the inner diameter g
2
of the elastomer in the longitudinal direction, similarly in the lateral direction g
5
<g
2
. Therefore, in the state shown in
FIG. 19
, since the elastomer abuts only on the sealing protrusion
180
a
of the joint pipe, smooth insertion and secure seal with the connection part can be performed. The looseness of the ink container
201
in the holder
150
in the lateral direction may preferably be in a range absorbed by the thickness of the elastomer (±0.8 mm in the present embodiment), and the tolerance range of the looseness in the present embodiment is ±0.4 mm at maximum. Here, in the present embodiment, when the looseness amount in the lateral direction (the deviation amount from the center position) is larger than the half of the absolute value of a difference between the outer diameter g
5
of the joint pipe and the inner diameter g
2
of the elastomer in the longitudinal direction (i.e., when the looseness in the lateral direction in the present embodiment is ±0.2 mm or more), the outer wall of the joint pipe other than the sealing protrusion
180
a
extensively abuts on and presses the elastomer, so that a force for returning to the center position is exerted by the elastomer elastic force.
The above-described dimensions can realize the valve mechanism which produces the above-described effects.
<Effect by Arrangement Place of Valve Mechanism>
Moreover, in the ink jet head cartridge of the present embodiment, the valve lid
262
and second valve frame
260
b
in the valve mechanism attached to the joint port
230
of the ink tank unit
200
deeply advance into the inner bag
220
. Therefore, for the deformation of the inner bag
220
with the consumption of the ink in the inner bag
220
, even when the part in the vicinity of the joint port
230
in the inner bag
220
is stripped from the housing
210
, the deformation of the part in the vicinity of the joint port
230
in the inner bag
220
is regulated by the part of the valve mechanism inserted deeply into the inner bag
220
, that is, the valve lid
262
and second valve frame
260
b
. Even when the inner bag
220
is deformed with the ink consumption, the deformation of the part of the inner bag
220
in the vicinity of the valve mechanism, and the periphery is regulated by the valve mechanism, and the ink flow path in the periphery of the valve mechanism in the inner bag
220
, and the bubble path for raising the bubble during the gas-liquid exchange operation are therefore secured. Consequently, the ink supply to the negative pressure control chamber unit
100
from the inner bag
220
during the deformation of the inner bag
220
, and the bubble rising in the inner bag
220
fail to be obstructed.
In the ink tank unit
200
provided with the above-described deformable inner bag
220
, and the ink jet head cartridge provided with the negative pressure control chamber unit
100
, in order to deform the inner bag
220
as much as possible and perform the gas-liquid exchange operation between the ink tank unit
200
and the negative pressure control chamber unit
100
, it is preferable to balance the negative pressure in the inner bag
220
with the negative pressure in the negative pressure control chamber container
110
so that the buffer space in the housing
210
is increased. Moreover, for the high-speed ink supply, the joint port
230
of the ink tank unit
200
may be enlarged. Of course, it is preferable to make a large space in the area in the vicinity of the joint port
230
in the inner bag
220
and sufficiently secure the ink supply path in the area.
When the deformation of the inner bag
220
is enlarged to secure the buffer space in the housing
210
for containing the inner bag
220
, the space in the vicinity of the joint port
230
in the inner bag
220
is usually narrowed with the deformation of the inner bag
220
. When the space in the vicinity of the joint port
230
in the inner bag
220
is narrowed, the rising of the bubble in the inner bag
220
is obstructed, the ink supply path in the vicinity of the joint port
230
is reduced, and the high-speed ink supply is possibly impossible. Therefore, as in the ink jet head cartridge of the present embodiment, when the valve mechanism does not deeply enter the inner bag
220
, and the deformation of the part of the inner bag
220
in the periphery of the joint port
230
is not regulated, in order to perform the high-speed ink supply, the deformation amount of the inner bag
220
is depressed to such an extent that no large influence is exerted on the ink supply, and the negative pressure in the inner bag
220
has to be balanced with the negative pressure in the negative pressure control chamber container
110
.
On the other hand, in the present embodiment, the valve mechanism deeply enters the inner bag
220
as described above, and the valve mechanism regulates the deformation of the part of the inner bag
220
in the vicinity of the joint port
230
. Even when the deformation of the inner bag
220
is enlarged, the area in the vicinity of the joint port
230
in the inner bag
220
, that is, the ink supply path communicating with the joint port
230
can sufficiently be secured. Therefore, both the establishment of a large buffer space in the housing
210
and the ink supply with a high flow rate can be realized.
Moreover, an electrode
270
for use as ink residual amount detection means for detecting the ink residual amount in the inner bag
220
as described later is disposed below the bottom of the ink tank unit
200
in the above-described ink jet head cartridge. The electrode
270
is fixed to the printer carriage to which the holder
150
is attached. Here, the joint port
230
attached to the valve mechanism is disposed below the front end of the ink tank unit
200
on the side of the negative pressure control chamber unit
100
, and the valve mechanism is inserted deeply into the inner bag
220
substantially parallel to the bottom surface of the ink tank unit
200
. Therefore, during the deformation of the inner bag
220
, the deformation of the bottom part of the inner bag
220
is regulated by the deeply inserted part of the valve mechanism. Furthermore, since a part of the bottom of the ink container
201
comprising the housing
210
and inner bag
220
is inclined, the deformation of the bottom part of the inner bag
220
is also regulated during the deformation of the inner bag
220
. In addition to the effect that the deformation of the bottom of the inner bag
220
is regulated by the inclined bottom of the ink container
201
, when the deformation of the bottom of the inner bag
220
is further regulated by the valve mechanism, the movement of the bottom of the inner bag
220
with respect to the electrode
270
is regulated, and more precise ink residual amount detection is possible. Therefore, by regulating the deformation of the part of the inner bag
220
in the vicinity of the joint port
230
by the valve mechanism as described above, both the obtaining of the large buffer space in the housing
210
by the enlarged deformation of the inner bag
220
and the ink supply with the high flow rate are established, and further the precise ink residual amount detection is possible in the liquid supply method.
In the present embodiment, the valve mechanism deeply enters the inner bag
220
so that the part of the inner bag
220
in the vicinity of the joint port
230
is regulated as described above, but the deformation of the part of the inner bag
220
may be regulated by advancing a separate member other than the valve mechanism into the inner bag
220
. Moreover, the deformation of the part in the vicinity of the electrode
270
in the bottom of the inner bag
220
may be prevented by advancing a plate member or the like into the inner bag
220
from the joint port
230
, and extending the plate member along the bottom surface in the inner bag
220
. Thereby, during the detection of the ink residual amount in the inner bag
220
using the electrode
270
, more precise ink residual amount detection can be performed.
Furthermore, in the present embodiment, in the valve mechanism attached to the joint port
230
, the constituting component of the valve mechanism advances into the inner bag
220
deeper than the opening
260
c
which communicates with the joint port
230
and forms the ink flow path. Thereby, the ink tank unit
200
is constituted so that the ink flow path in the vicinity of the joint port
230
can certainly be secured in the inner bag
220
.
<Manufacture Method of Ink Tank>
A method of manufacturing the ink tank of the present embodiment will next be described with reference to
FIGS. 20A
to
20
C. As shown in
FIG. 20A
, the method first comprises directing the inner bag exposed part
221
a
of the ink container
201
upward in the gravity direction, and injecting an ink
401
into the ink container
201
from an ink supply opening by an ink injection nozzle
402
. In the constitution of the present invention the ink injection is possible under the atmospheric pressure.
Subsequently, as shown in
FIG. 20B
, after assembling the valve body
261
, valve lid
262
, urging member
263
, first valve frame
260
a
, and second valve frame
260
b
beforehand, this valve unit is dropped into the supply port part of the ink container
201
.
In this case, the outer peripheral part of the sealed surface
102
of the ink container
201
is surrounded with the stepped shape outside the welded surface of the first valve frame
260
a
, the positions of the ink container
201
and first valve frame
260
a
are determined, and the position precision can be achieved. Subsequently, by applying a welding hone to the outer peripheral part of the joint port
230
of the first valve frame
260
a
from above, and welding the first valve frame
260
a
to the inner bag
220
of the ink container
201
with the sealed surface
102
, the welded secure seal is simultaneously achieved between the first valve frame
260
a
and the housing
210
of the ink container
201
in the outer peripheral part of the sealed surface
102
. Additionally, the present invention can also be applied in ultrasonic welding and vibration welding. Moreover, the present invention can also be applied to thermal welding, adhesive, and the like.
Subsequently, as shown in
FIG. 20C
, the ink container
201
welded to the first valve frame
260
a
is capped with the ID member
250
. In this case, at the same time when the engagement parts
210
a
formed on the housing side surface of the ink container
201
engage with the click part
250
a
of the ID member
250
, the first valve frame
260
a
is held by the housing
210
positioned opposite to the sealed surface
102
of the ink container
201
, and the click part
250
a
on the lower surface of the ID member
250
also engages (see
FIGS. 4A
,
4
B).
<Detection of Ink Residual Amount in Tank>
The detection of the ink residual amount in the ink tank unit will next be described.
As shown in
FIG. 2
, below the area of the holder
150
to which the ink tank unit
200
is attached, the plate-like electrode
270
having a width narrower than the width (in the depth direction of
FIG. 2
) of the ink container
201
is disposed. The electrode
270
is fixed to the printer carriage (not shown) attached to the holder
150
, and connected to a printer electric control system via a wiring
271
.
On the other hand, the ink jet head unit
160
is provided with an ink flow path
162
communicating with the ink supply tube
165
, a plurality of nozzles (not shown) provided with energy generating elements for generating an ink discharge energy, and a common liquid chamber
164
for temporarily holding the ink supplied from the ink flow path
162
and supplying the ink to the respective nozzles. The energy generating element is connected to a connection terminal
281
disposed on the holder
150
. When the holder
150
is attached to the carriage, the connection terminal
281
is connected to the printer electric control system. A recording signal from a printer is transmitted to the energy generating element via the connection terminal
281
, and the ink is discharged from a discharge port as a nozzle opening end by driving the energy generating element to apply the discharge energy to the ink in the nozzle.
Moreover, in the common liquid chamber
164
, an electrode
290
is similarly connected to the printer electric control system via the connection terminal
281
. These two electrodes
270
,
290
constitute the ink residual amount detection means in the ink container
201
.
Additionally, in the present embodiment, in order to perform the detection of the ink residual amount by the ink residual amount detection means, the joint port
230
of the ink tank unit
200
is disposed in the lower end of the surface of the ink container
201
held by the maximum area surface in the use state shown in FIG.
2
. Moreover, a part of the bottom surface of the ink container
201
is inclined with respect to the horizontal surface in the use state. Concretely, the end of the side on which the joint port
230
of the ink tank unit
200
is disposed is used as a front end, the opposite end is used as a rear end, then the surface in the vicinity of the front end part provided with the valve mechanism is parallel to the horizontal surface, and the area to the rear end comprises an inclined surface ascending toward the rear end from the front end. In consideration of the deformation of the inner bag
220
described later, the inclination angle of the bottom surface of the ink container
201
is preferably an obtuse angle formed with the rear end surface of the ink tank unit
200
, and set to 95 degrees or more in the present embodiment.
Moreover, in accordance with the shape of the bottom surface of the ink container
201
, the electrode
270
is disposed opposite to the inclined area of the bottom surface of the ink container
201
and parallel to the inclined area.
The ink residual amount detection in the ink container
201
by the ink residual amount detection means will be described hereinafter.
The ink residual amount detection is performed by applying a pulse voltage between the electrode
270
on the side of the holder
150
and the electrode
290
in the common liquid chamber
164
, and detecting capacitance (electrostatic capacity) which changes in accordance with the opposite area of the electrode
270
and ink. For example, by applying a rectangular wave pulse voltage with a peak value of 5V between the electrodes
270
and
290
at a pulse frequency of 1 kHz, and calculating/processing a time constant and gain of the circuit, the presence/absence of the ink in the ink container
201
can be detected.
When the ink residual amount in the ink container
201
decreases by the ink consumption, the ink surface descends toward the bottom surface of the ink container
201
. Furthermore, when the ink residual amount decreases and the ink surface reaches the inclined area of the bottom surface of the ink container
201
, with the ink consumption, the opposite area of the electrode
270
and ink gradually decreases (the distance between the electrode
270
and the ink is substantially constant) and the capacitance starts to decrease.
Finally, no ink exists in the site opposite to the electrode
270
, the gain drop and the rise of electric resistance by the ink can be detected by changing the pulse width of the applied pulse or changing the pulse frequency to calculate the time constant, and it is then judged that the ink in the ink container
201
is very little.
The detection of the ink residual amount has been briefly described above, in practice the ink container
201
of the present embodiment is constituted of the inner bag
220
and housing
210
, with the ink consumption, the gas-liquid exchange is performed between both and air is introduced between the housing
210
and inner bag
220
via the outside air communication port
222
in order to balance the negative pressure in the negative pressure control chamber container
110
with the negative pressure in the ink container
201
, and the inner bag
220
is deformed inward in an inner volume decrease direction.
During the deformation, as shown in
FIG. 7
, the inner bag
220
is regulated by the corner of the ink container
201
and deformed. The deformation of the inner bag
220
, that is, the stripping or detaching from the housing
210
is performed most between two surfaces as the maximum area surface (the surface substantially parallel to the section shown in
FIG. 7.
) and least on the bottom surface as the surface adjacent to the maximum area surface. However, with the deformation of the inner bag
220
, the distance between the ink and the electrode
270
increases, and the capacitance decreases to be inversely proportional to the distance. However, in the present embodiment, the main area of the electrode
270
is present on the surface substantially crossing at right angles to the deformation direction of the inner bag
220
. Even when the inner bag
220
is deformed, the electrode
270
is maintained substantially parallel to the vicinity area of the bottom of the inner bag
220
. As a result, the area for forming the electrostatic capacity is secured and the secure detection is possible. Moreover, as described above, in the present embodiment since the corner angle formed by the bottom surface of the ink container
201
and the rear end surface constitutes the obtuse angle of 95 degrees or more, the inner bag
220
is more easily detached from the housing
210
as compared with other corner parts. As a result, even when the inner bag
220
is deformed toward the joint port
230
, the ink is easily discharged toward the joint port
230
.
The constitutions of the present invention have been individually described above, but these constitutions can appropriately be combined, and further effect can be obtained by the combination.
For example, by combining the elongated circle constitution and the valve constitution to form the joint part, the sliding during attachment/detachment is stabilized, and securer valve opening/closing is also possible. Moreover, with the elongated circular shape, the ink supply amount can securely be enhanced. In this case, the support point for rotation mounting shifts upward, but the ink tank bottom surface is inclined upward, and stable attaching/detaching operation is therefore possible with little twist.
As described above, the constitution of the present embodiment is other than the conventional constitution, the constitution is effective alone, and the respective constituting elements bring about an organic constitution in a composite manner. Specifically, the above-described constitutions are superior inventions alone or in the composite manner, and disclose the preferred constitutional examples for the present invention.
<Ink Jet Head Cartridge>
FIG. 25
is a schematic explanatory view of the ink jet head cartridge using the ink tank unit applicable to the present invention.
The ink jet head cartridge
70
shown in
FIG. 25
is provided with the negative pressure control chamber unit
100
in which the ink jet head unit
160
able to discharge a plurality of types of liquids (three colors of yellow (Y), magenta (M), and cyan (C) in the present embodiment) is integrally formed with negative pressure control chamber containers
110
a
,
110
b
,
110
c
for containing the respective liquids, and ink tank unit
200
a
,
200
b
,
200
c
for containing the respective liquids are detachably attached to the negative pressure control chamber unit
100
.
In the present embodiment, in order to correctly attach the respective ink tank units
200
a
,
200
b
,
200
c
to the corresponding negative pressure control chamber containers
110
a
,
110
b
,
110
c
, the holder
150
is disposed to cover a part of the outer surface of the ink tank unit
200
, the ID member
250
having the recess is disposed on the mounting direction front surface of the ink tank unit
200
, and the negative pressure control chamber container
110
is provided with the protruded ID member
170
to be disposed opposite to the recess of the ID member
250
, so that the incorrect mounting is securely prevented.
In the present invention, needless to say the types of the contained liquids may be of other colors except Y, M, C, and needless to say the number and combination of liquid containers are also arbitrary (e.g., only the black (Bk) is contained in a single tank, and other Y, M, C are contained in an integral tank).
As described above, for the joint pipe
180
of the negative pressure control chamber container
110
of the present embodiment, since the introduction of gas into the ink container
201
from the negative pressure control chamber container
110
is promoted, the retention and accumulation of the bubble in the joint pipe
180
can be prevented, and the ink can stably be supplied to the negative pressure control chamber container
110
from the ink container
201
.
Second Embodiment
Next,
FIG. 26
is an enlarged side sectional view in the vicinity of a joint pipe
680
of a negative pressure control chamber container
610
of a second embodiment.
The second embodiment is basically similar to the first embodiment except that the upper surface in the joint pipe
680
is a water repellent surface
680
a
subjected to water repellent treatment by applying a water repellent, the surface is horizontal (disposed on the right side of the negative pressure control chamber container
610
in
FIG. 26
) instead of inclining upward to the ink container (not shown) from the negative pressure control chamber container
610
, and a lower surface is a hydrophilic surface
680
b
subjected to hydrophilic treatment by applying a hydrophilic agent, and the detailed description is therefore omitted.
In this manner, since the upper part of the joint pipe
680
functions mainly as the atmosphere introduction path, and the lower part functions mainly as the ink supply path, the functions are separated in the joint pipe
680
. Since the fluidity of the bubble during the gas-liquid exchange is enhanced by the water repellent effect of the water repellent surface
680
a
in contact with the bubble, the bubble can be prevented from being retained or accumulated in the joint pipe
680
.
Additionally, the water repellent surface
680
a
of the present embodiment may have a higher water repellent effect than that of the surface other than the water repellent surface
680
a
of the joint pipe
680
, and for example, the lower surface may not be subjected to the hydrophilic treatment.
A Moreover, the upper wall surface of the joint pipe
680
shown in
FIG. 26
is a horizontal wall surface without any inclination, but is not limited to this, and may incline upward to the ink container from the negative pressure control chamber container
610
similarly as the first embodiment. As described above, since the joint pipe
680
of the negative pressure control chamber container
610
of the present embodiment promotes the introduction of gas to the ink container from the negative pressure control chamber container
610
, the bubble is prevented from being retained or accumulated in the joint pipe
680
similarly as the first embodiment. Since the liquid flow can be promoted, the ink can stably be supplied to the negative pressure control chamber container
610
from the ink container.
Third Embodiment
Next,
FIG. 27A
is an enlarged sectional plan view in the vicinity of a joint pipe
780
of a negative pressure control chamber container
710
of a third embodiment, and
FIG. 27B
shows an enlarged side sectional view and front view in the vicinity of the joint pipe
780
.
The third embodiment is basically similar to the first embodiment except that a side wall surface
711
is tapered and expanded toward the ink container (not shown) front the negative pressure control chamber container
710
(disposed on the right side of the negative pressure-control chamber container
710
in
FIGS. 27A
,
27
B) and an upper wall surface
780
a
is a horizontal wall surface without any inclination, and the detailed description is therefore omitted.
As described above, a side wall surface
711
of the joint pipe
780
is of the tapered shape so that the flow path sectional area is gradually enlarged in the lateral direction toward the ink container from the negative pressure control chamber container
710
, the influence of the side wall surface
711
on the ink decreases toward the ink container, and the ink fluidity is therefore enhanced. Thereby, the bubble fluidity is also enhanced, no bubble is retained or accumulated in the joint pipe
780
during gas-liquid exchange, and the bubble in the joint pipe
780
flows to the ink container from the negative pressure control chamber container
710
.
Additionally, in
FIGS. 27A
,
27
B, the tapered shape of the joint pipe
780
is formed only by the side wall surface
711
, but is not limited to this, and additionally both the upper wall surface
780
a
and lower wall surface
780
b
may be expanded to the ink container from the negative pressure control chamber container
710
and tapered, or the upper wall surface
680
a
may have the tapered shape formed by inclining upward to the ink container from the negative pressure control chamber container
710
, or as in the second embodiment the upper wall surface
780
a
may be subjected to water repellent treatment in order to relatively enhance the water repellent effect as compared with the other surfaces of the joint pipe
780
.
As described above, the joint pipe
780
of the negative pressure control chamber container
710
of the present embodiment promotes the gas introduction into the ink container from the negative pressure control chamber container
710
, the bubble can be prevented from being retained or accumulated in the joint pipe
780
similarly as the first and second embodiments, and the ink can therefore stably be supplied to the negative pressure control chamber container
710
from the ink container.
Fourth Embodiment
Next,
FIG. 28A
is an enlarged side sectional view in the vicinity of a joint pipe
880
and a first valve frame
860
a
when a negative pressure control chamber container
810
is bonded to an ink container
901
according to a fourth embodiment, and
FIG. 28B
is an enlarged side sectional view in the vicinity of the joint pipe
880
and first valve frame
860
a
when the negative pressure control chamber container
810
shown in
FIG. 28A
is separated from the ink container
901
. Additionally, in
FIGS. 28A and 28B
, the second valve frame for guiding the slide of a valve body
861
is omitted.
The joint pipe
880
and first valve frame
860
a
are shaped to engage with each other. Specifically, the length of the joint pipe
880
is shorter than those of the joint pipes of the first to third embodiments, and the first valve frame
860
a
is provided with a recess
850
so that the tip end of the joint pipe
880
can engage. Moreover, an upper wall surface
822
a
of the joint pipe
880
is inclined upward to the ink container
901
from the negative pressure control chamber container
810
, and an upper wall surface
822
b
of the first valve frame
860
a
is similarly inclined. Since the other respects are similar to those of the first embodiment, the detailed description is omitted.
As shown in
FIG. 28A
, since the joint pipe
880
engages with the first valve frame
860
a
, an upper wall surface
822
is formed so that the upper wall surface
822
a
of the joint pipe
880
is smoothly connected to the upper wall surface
822
b
of the first valve frame
860
a
and the upper wall surface
822
is inclined upward to the ink container
901
from the negative pressure control chamber container
810
. Therefore, during the gas-liquid exchange performed via the joint pipe
880
and first valve frame
860
a
, a partial force of buoyancy directed parallel to the upper wall surfaces
822
a
and
822
b
and toward the ink container
901
from the negative pressure control chamber container
810
is generated in the bubble in contact with the upper wall surfaces
822
a
and
822
b
. Since the partial force in the direction of the ink container
901
propels the bubble toward the ink container
901
, and no bubble is retained or accumulated in the upper wall surface
822
a
of the joint pipe
880
or the upper wall surface
822
b
of the first valve frame
860
a
. Moreover, since the surface of the part connected to the upper wall surfaces of the joint pipe
880
and first valve frame
860
a
is also smoothly connected, the bubble is prevented from being caught, retained, or accumulated in the connected part. Additionally, in the present embodiment, both the upper wall surface
822
a
of the joint pipe
880
and the upper wall surface
822
b
of the first valve frame
860
a
are inclined upward to the ink container
901
from the negative pressure control chamber container
810
, but this example is not limited, and only the upper wall surface
822
b
of the first valve frame
860
a
may be inclined upward.
As described above, the joint pipe
880
of the negative pressure control chamber container
810
of the present embodiment and the first valve frame
860
a
of the ink container
901
promote the gas introduction into the ink container
901
from the negative pressure control chamber container
810
, the bubble can be prevented from being retained or accumulated in the joint pipe
880
and first valve frame
860
a
similarly as the first to third embodiments, and the ink can therefore stably be supplied to the negative pressure control chamber container
810
from the ink container
901
.
As described above, according to the constitutions of the first, third and fourth embodiments of the present invention, by disposing the taper on the joint pipe as the communication port or the first valve frame upward in the gravity direction in which the bubble moves, and positively moving the bubble toward the ink container, the retention and accumulation of the bubble in the communication part can effectively be inhibited. Here, for the bubble retained in the communication part, a micro bubble is fed to the communication part from the atmosphere communication port through the air path in the negative pressure generating member, and accumulated in the communication part, that is, the area in which the freedom degree of the bubble movement is restricted.
Moreover, the bubble movement to the ink container from the negative pressure control chamber unit in the gas-liquid exchange operation during the liquid supply will be considered from another viewpoint. Then, the bubble is generated in the communication part provided with the ink flow to the negative pressure control chamber unit from the ink container, and is also generated by the ink movement to the negative pressure control chamber unit from the ink container.
Mainly the effect as seen from the new viewpoint will be described hereinafter in fifth to eighth embodiments.
Fifth Embodiment
Next,
FIG. 29A
is an enlarged side sectional view in the vicinity of a joint pipe
1080
when a negative pressure control chamber container
1010
is bonded to an ink container
1001
according to a fifth embodiment, and
FIG. 29B
is an explanatory view showing the behavior of the bubble in the vicinity of the joint pipe
1080
shown in FIG.
29
A.
Additionally, here, the supplementary description on the bubble movement in the first, third and fourth embodiments is included, and the bubble movement of the present embodiment will be described with reference to
FIGS. 29A and 29B
.
In the present embodiment, the constituting elements of the valve mechanism disposed on the ink tank unit of the ink jet head cartridge according to the first to fourth embodiments are not disposed. Since the other respects are basically similar to the ink jet head cartridge of the first embodiment, the detailed description is omitted.
Also in the present embodiment, similarly as the first, third and fourth embodiments, by disposing the taper on an upper wall surface
1022
of the joint pipe
1080
upward in the gravity direction in which the bubble moves, and positively moving the bubble toward the ink container
1001
, the retention and accumulation of the bubble in the joint pipe
1080
are inhibited. Here, when the bubble is positively moved toward the ink container
1001
, as a result the ink can more smoothly move in the joint pipe
1080
. Particularly, in the container in which the ink containing part is deformed with the ink movement, if the bubble is retained in the joint pipe
1080
during the introducing of the ink to the outside at the high speed, the obstruction of the ink flow is inhibited, as a result a pressure difference is made between the ink container
1001
and the negative pressure control chamber container
1010
, and the bubble accumulated on the upper wall surface
1022
of the joint pipe
1080
quickly moves.
Here, for the bubble retained in the joint pipe
1080
, the micro bubble is fed to the joint pipe
1080
from the atmosphere communication port through the air path in an absorber
1040
, and accumulated in the joint pipe
1080
, that is, the area in which the freedom degree of the bubble movement is restricted. Moreover, these micro bubbles are generated in the ink container
1001
provided with the ink flow to the negative pressure control chamber container
1010
from the ink container
1001
during the ink supply operation.
On the other hand, in the constitution of the present embodiment, the sectional area of the joint pipe
1080
in the flow direction increases toward the ink container
1001
, and the flow path resistance of the liquid flowing through the joint pipe
1080
decreases toward the ink container
1001
. In the constitution, as shown in
FIG. 29B
, for the flow rate of the ink flow to the negative pressure control chamber container
1010
from the ink container
1001
in the vicinity of the middle of the joint pipe
1080
, the flow rate in the area on the side of the ink container
1001
is smaller than that in the area on the side of the negative pressure control chamber container
1010
. Specifically, close to the negative pressure control chamber container
1010
, a difference in the ink flow rate between the vicinity of the wall surface of the joint pipe
1080
and the vicinity of the middle of the joint pipe
1080
is large. On the other hand, this rate difference is small on the side of the ink container
1001
. Specifically, when the sectional area of the joint pipe
1080
increases, the percentage occupied by a rate boundary layer as the area provided with a certain or more flow rate difference in the vicinity of the wall surface decreases in the sectional area in the joint pipe
1080
. When the boundary layer is thin and even slightly apart from the wall surface, a micro bubble
1035
rides on the flow with a certain flow rate, and therefore the micro bubble
1035
is not easily attached to the wall surface of the joint pipe
1080
. As described above, in the constitution of the present embodiment, the freedom degree of micro bubble movement is secured. As shown in
FIGS. 27A
,
27
B of the third embodiment, the above-described effect can also be obtained when the sectional area increases with respect to the horizontal direction not related with the gravity direction. In practice as a result of an experiment of the form shown in
FIGS. 27A
,
27
B and provided with neither water repellent surface nor hydrophilic surface, it has been confirmed that the effect of inhibiting the bubble from being retained is obtained as compared with a comparative example in which the sectional area of the joint pipe is constant at the sectional area on the side of the negative pressure control chamber container
710
.
As described above, the joint pipe
1080
of the negative pressure control chamber container
1010
of the present embodiment promotes the gas introduction into the ink container
1001
from the negative pressure control chamber container
1010
, the bubble can be prevented from being retained or accumulated in the joint pipe
1080
similarly as the first to fourth embodiments, and the ink can therefore stably be supplied to the negative pressure control chamber container
1010
from the ink container
1001
.
Sixth Embodiment
Next,
FIG. 30A
is an enlarged side sectional view in the vicinity of a joint port
1123
when a negative pressure control chamber container
1110
is bonded to an ink container
1101
according to a sixth embodiment, and
FIG. 30B
is a plan view of the joint port
1123
shown in
FIG. 30A
as seen from a direction of arrow A.
A lower wall surface
1124
of the joint port
1123
with a length β is provided with a groove
1160
with a width d
1
to such an extent no bubble
1150
enters. Moreover, an upper wall surface
1122
of the joint port
1123
has a length α, and shorter than the lower wall surface
1124
by β−α. Moreover, the negative pressure control chamber container
1110
includes no member corresponding to the joint pipe, and the negative pressure control chamber container
1110
and ink container
1101
are sealed by an O ring
1120
. Since the other respects are basically similar to the ink jet head cartridge shown in the fifth embodiment, the detailed description is omitted.
As shown in
FIG. 30A
, even when the bubble
1150
grows to close the joint port
1123
, no bubble
1150
enters the groove
1160
, the groove
1160
is therefore secured as the ink flow path, and the ink can flow into the negative pressure control chamber container
1110
through the groove
1160
as shown by an arrow F.
Moreover, α of the upper wall surface
1122
of the joint port
1123
as the restraint area for inhibiting the movement of the micro bubble (when the communication part has a tubular shape and is disposed in the substantially horizontal direction as in the present embodiment, the area can be defined as the lowest area in the upper part of the inner wall surface in the section of the tube flow direction) is shorter than β of the lower wall surface
1124
of the joint port
1123
as the restraint area for inhibiting the liquid movement (similarly, the area can be defined as the highest area in the lower part of the inner wall surface in the section of the tube flow direction). In other words, the passage route of the gas in the gas-liquid exchange operation is shorter than the liquid passage route, the bubble
1150
easily moves in a direction of arrow E, and the gas retention can therefore be inhibited.
Additionally, when the distance of the bubble restraint area α of the upper wall surface is further shortened, the tapered upper wall surface is finally obtained as in the first and third to fifth embodiments. Therefore, even in the first and third to fifth embodiments, similarly as the present embodiment, the gas passage route in the gas-liquid exchange operation is constituted to be shorter than the liquid passage route, and this can inhibit the bubble retention.
In the present embodiment, the length of α of the upper wall surface
1122
of the joint port
1123
is set to be shorter than the length of β of the lower wall surface
1124
of the joint port
1123
, but this is not limited, and the length a may substantially equal β, or as in the first and third to fifth embodiments, α may be set to substantially zero or zero. Moreover, only one groove
1160
is formed in the example, but this is not limited, and a plurality of grooves
1160
may be formed.
Moreover, similarly as the second embodiment, the upper wall surface
1122
may be subjected to the water repellent treatment, and the lower wall surface
1124
may be subjected to the hydrophilic treatment.
As described above, for the joint port
1123
of the ink container
1101
of the present embodiment, the restraint area α of the bubble
1150
is shorter than the liquid restraint area β, and as described in the fourth embodiment, the sectional area of the joint port
1123
is enlarged toward the ink container
1101
from the negative pressure control chamber container
1110
. By the resulting gas-liquid exchange promoting action, the gas introduction to the ink container
1101
from the negative pressure control chamber container
1110
is promoted and the bubble retention and accumulation can therefore be prevented. Moreover, even when the bubble
1150
closes the joint port
1123
in the high-speed gas-liquid exchange operation with a large ink discharge amount, the groove
1160
is secured as the liquid path, and the ink can therefore stably be supplied to the negative pressure control chamber container
1110
from the ink container
1101
.
Seventh Embodiment
Next,
FIG. 31A
is an enlarged side sectional view in the vicinity of a joint port
1223
when a negative pressure control chamber container
1210
is bonded to an ink container
1201
according to a seventh embodiment, and
FIG. 31B
is a plan view of the joint port
1223
shown in
FIG. 31A
as seen from a direction of arrow B.
Instead of the groove
1160
formed in the joint port
1123
described in the sixth embodiment, the joint port
1223
is provided with a rib
1260
protruded to the middle of the joint port
1223
and using the flow direction as the longitudinal direction. Since the other constitutions are basically similar to the ink jet head cartridge of the sixth embodiment, the detailed description is omitted.
The role of the rib
1260
is similar to that of the groove
1160
described in the sixth embodiment. Specifically, even when the bubble for closing the joint port
1223
exists in the joint port
1223
, the bubble fails to close the areas of an ink path
1261
on opposite sides of the rib
1260
, and these ink paths
1261
can therefore be secured as the ink path.
Additionally, in the present embodiment, the length of the upper wall surface of the joint port
1223
in the flow direction may substantially equal the length of the lower wall surface, or as in the first and third to fifth embodiments, the restraint area of the upper wall surface may be set to substantially zero or zero. Moreover, only one rib
1260
is formed in the example, but this is not limited, and a plurality of ribs
1260
may be formed.
Furthermore, similarly as the second embodiment, the upper wall surface may be subjected to the water repellent treatment, and the lower wall surface may be subjected to the hydrophilic treatment.
As described above, for the joint port
1223
of the ink container
1201
of the present embodiment, the bubble restraint area is shorter than the liquid restraint area, and as described in the fourth embodiment, the sectional area of the joint port
1223
is enlarged toward the ink container
1201
from the negative pressure control chamber container
1210
. By the resulting gas-liquid exchange promoting action, the gas introduction to the ink container
1201
from the negative pressure control chamber container
1210
is promoted and the bubble retention and accumulation can therefore be prevented. Moreover, even when the bubble closes the joint port
1223
in the high-speed gas-liquid exchange operation with the large ink discharge amount, the ink paths
1261
on opposite sides of the rib
1260
are secured as the ink path, and the ink can therefore stably be supplied to the negative pressure control chamber container
1210
from the ink container
1201
.
Additionally, the groove and rib described in the sixth and seventh embodiments may also be formed on the joint pipe and first valve frame according to the first to fourth embodiments.
Eighth Embodiment
Next,
FIG. 32A
is an enlarged side sectional view in the vicinity of a joint port
1323
when a negative pressure control chamber container
1310
is bonded to an ink container
1301
according to an eighth embodiment, and
FIG. 32B
is a plan view showing the bubble and ink behavior during gas-liquid exchange operation in the joint port
1323
shown in FIG.
32
A.
For the joint port
1323
of the present embodiment, not only an upper wall surface
1322
but also a lower wall surface
1324
are expanded toward the ink container
1301
from the negative pressure control chamber container
1310
, and tapered so that the length of the area corresponding to the bubble and liquid restraint area becomes zero. Since the other respects are basically similar to the ink jet head cartridge described in the sixth and seventh embodiments, the detailed description is omitted.
In the present embodiment, even when a bubble
1350
exists to substantially close the opening of the joint port
1323
on the side of the negative pressure control chamber container
1310
, the upper wall surface
1322
is tapered upward so that the bubble
1350
therefore grows and moves upward along the upper wall surface
1322
, the lower wall surface
1324
is tapered downward so that a gap
1325
is formed between the bubble
1350
and the lower wall surface
1324
, and the ink can flow into the negative pressure control chamber container
1310
from the ink container
1301
through this gap
1325
as shown by an arrow G.
Additionally, in the present embodiment, the length of the upper wall surface
1322
of the joint port
1323
in the flow direction is substantially equal to the length of the lower wall surface
1324
, but this is not limited, and the lengths may differ, or the lower wall surface
1324
may be provided with a groove or a rib. Moreover, the upper wall surface
1322
may be subjected to the water repellent treatment, and the lower wall surface
1324
may be subjected to the hydrophilic treatment.
As described above, the upper wall surface
1322
and lower wall surface
1324
of the joint port
1323
of the ink container
1301
of the present embodiment have the tapered shape such that they are expanded to the ink container
1301
from the negative pressure control chamber container
1310
. Therefore, as described in the fourth embodiment, by the gas-liquid exchange promoting action obtained by enlarging the sectional area of the joint port
1323
to the ink container
1301
from the negative pressure control chamber container
1310
, the gas introduction to the ink container
1301
from the negative pressure control chamber container
1310
is promoted and the bubble retention and accumulation can be prevented. Moreover, even when the bubble closes the joint port
1323
in the high-speed gas-liquid exchange operation with the large ink discharge amount, the gap
1325
formed between the bubble and the lower wall surface
1324
is secured as the ink path, and the ink can therefore stably be supplied to the negative pressure control chamber container
1310
from the ink container
1301
.
Additionally, the tapered shape of the downward expanded lower wall surface of the tube part as the communication part between the ink container and the negative pressure control chamber container described in the present embodiment may be formed on the communication part of the first to seventh embodiments.
The first to eighth embodiments have been individually described above as the embodiments of the present invention, but these respective embodiments may be combined in any manner.
<Recording Device>
Finally, one example of an ink jet recording device on which the ink tank unit and ink jet head cartridge can be mounted will be described with reference to FIG.
33
.
The recording device shown in
FIG. 33
is provided with a carriage
81
to which the ink tank unit
200
and ink jet head cartridge
70
are detachably attached, a head recovery unit
82
including a head cap for preventing ink dry from a plurality of orifices in a head and a suction pump for sucking ink from the plurality of orifices during head operation defect, and a supply sheet surface
83
for conveying a record sheet as a record medium.
The carriage
81
is in a position on the recovery unit
82
as a home position, and scanned to the left in
FIG. 33
by driving a belt
84
by a motor or the like. During the scan, the head discharges the ink to the record sheet conveyed onto the supply sheet surface (platen)
83
and printing is performed.
As described above, according to the present invention, by inclining the upper surface of the communication part upward, and expanding an interval between the opposite side surfaces toward the liquid container, the sectional area of the communication part is increased toward the liquid container and the flow resistance is decreased. Moreover, by subjecting the communication part to the water repellent treatment, the liquid and bubble fluidity can be enhanced by the water repellent effect. Thereby, during the gas-liquid exchange the bubble flows into the liquid supply container without being retained or accumulated in the communication part, and the liquid can stably be supplied to the negative pressure generating member container.
Moreover, the communication part is provided with the recess or the protrusion, or the upper surface of the communication part is inclined upward and the lower surface is inclined downward. Thereby, even when the bubble generated during the supplying of a large amount of liquid to the negative pressure generating member container closes the communication part and exists in the communication part, opposite sides of the recess or the protrusion are secured as the liquid flow path, and the liquid can stably be supplied to the negative pressure generating member container.
Claims
- 1. A liquid supply system comprising:a liquid supply container which includes a liquid containing part for containing a liquid in a sealed space; and a negative pressure generating member container detachably attached to said liquid supply container through a communication portion, said negative pressure generating member container having a negative pressure generating member to hold the liquid, an atmosphere communication vent for communicating with the atmosphere, and a liquid supply part for supplying the liquid to an outside thereof, wherein flow resistance of said communication portion is reduced continuously from said negative pressure generating member container toward said liquid containing part.
- 2. The liquid supply system according to claim 1, wherein said liquid containing part is deformable to generate a negative pressure.
- 3. The liquid supply system according to claim 1, wherein a sectional shape of said communication portion includes an area in which the sectional area increases toward said liquid containing part.
- 4. The liquid supply system according to claim 1, wherein a top surface part of said communication portion includes an inclined area.
- 5. The liquid supply system according to claim 1, wherein a side surface part of said communication portion includes an area in which an interval from an opposite side surface part is expanded toward said liquid containing part.
- 6. The liquid supply system according to claim 1, wherein a lower surface part of said communication portion includes an inclined area.
- 7. The liquid supply system according to claim 1, wherein a lower surface part of said communication portion is provided with a recess part in a direction in which said liquid container communicates with said negative pressure generating member container.
- 8. The liquid supply system according to claim 1, wherein a lower surface part of said communication portion is provided with a protrusion in a direction in which said liquid container communicates with said negative pressure generating member container.
- 9. A liquid supply system comprising:a liquid supply container which includes a liquid containing part for containing a liquid in a sealed space; and a negative pressure generating member container detachably attached to said liquid supply container through a communication portion, said negative pressure generating member container having a negative pressure generating member to hold the liquid, an atmosphere communication vent for communicating with the atmosphere, and a liquid supply part for supplying the liquid to an outside thereof, wherein a gas restraint area on a top surface part side of said communication portion is smaller than a liquid restraint area on a lower surface part side of said communication portion.
- 10. The liquid supply system according to claim 9, wherein said liquid containing part is deformable to generate a negative pressure.
- 11. A negative pressure generating member container for detachable attachment to a liquid supply container which includes a liquid containing part for containing a liquid in a sealed space, said negative pressure generating member container comprising:a negative pressure generating member to hold the liquid; an atmosphere communication vent for communicating with the atmosphere; a liquid supply part for supplying the liquid to an outside thereof; and a supply receiving tube to which the liquid is supplied from said liquid supply container, wherein a gas restraint area on a top surface part side of said supply receiving tube is smaller than a liquid restraint area on a lower surface part side of said supply receiving tube.
- 12. A negative pressure generating member container for detachable attachment to a liquid supply container which includes a liquid containing part for containing a liquid in a sealed space, said negative pressure generating member container comprising:a negative pressure generating member to hold the liquid; an atmosphere communication vent for communicating with the atmosphere; a liquid supply part for supplying the liquid to an outside thereof; and a supply receiving tube to which the liquid is supplied from said liquid supply container, wherein a sectional shape of said supply receiving tube includes an area in which the sectional area of said supply receiving tube increases toward said liquid containing part such that flow resistance of said supply receiving tube is reduced toward said liquid containing part.
Priority Claims (1)
Number |
Date |
Country |
Kind |
11-179077 |
Jun 1999 |
JP |
|
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