The present invention pertains to hydrostatic assemblies, modules, and systems thereof.
Hydrostatic modules or assemblies are hydraulic devices used in hydrostatic and power splitting transmissions to effect ratio changes between the transmission input and output. Such assemblies typically comprise two (i.e. 1st and 2nd) hydraulic piston drive units and may be of a bent axis or an axial piston drive design. The two drive units are in fluid communication with each other. One of the hydraulic piston drive units typically functions as a pump and the other typically functions as a motor. Depending on the transmission design, the role of the pump and motor may be permanently or alternately assigned depending on the transmission mode. The speed and torque ratios between the input and output shafts of the module are determined by the displacement ratio between the two hydraulic piston drive units. By making at least one of the drive units a variable displacement type, the speed and torque ratio of the module may be varied.
The amount of power and torque to be transferred through the module will determine the size of the components. Generally, greater torque requires larger displacement drive units. With larger displacement drive units the allowable or permitted operating speed may be reduced as the mass of the rotating components is increased due to the increased size of the drive units. Another issue with using larger components (e.g. larger pistons) is the amplitude of hydraulic pulsation increases, which in turn can result in increased vibration levels. In one approach, the number of pistons in each drive unit can be increased while keeping the piston size smaller. In this way, the amplitude of the pulsation can be kept down while increasing the pulsation frequency for a given rotational speed. However, to accommodate more pistons, the drive flange diameter must increase which can reduce the maximum operating speed.
An alternative to the preceding approach is to take a first hydrostatic module and mount a second hydrostatic module also comprising two (i.e. 3rd and 4th) hydraulic piston drive units in parallel, thereby forming a hydrostatic system. Input shafts are coupled together between modules as are output shafts. Between the two hydrostatic modules, the high pressure fluid ports are connected hydraulically. Similarly, between the two hydrostatic modules, the low pressure fluid ports are also connected hydraulically. In this way, the 1st and 3rd drive units connected to the coupled input shafts share the same drive and boost pressures. Likewise, the 2nd and 4th drive units connected to the coupled output shafts share the same drive and boost pressures. The rotating groups of the hydrostatic piston drive units of the second module effectively mirror the rotating groups of the hydrostatic piston drive units of the first hydrostatic module, i.e. 1st and 3rd drive units have the same number and size of cylinder bores and pistons and share the same geometry. Likewise the 2nd and 4th drive units have the same number and size of cylinder bores and pistons and share the same geometry. Through a common control system, the displacement of the 1st and 3rd drive units may be synchronized. The same may be done with the 2nd and 4th drive units. In this way, torque and power are divided equally between the two hydrostatic modules.
Since the rotating group components (e.g. pistons, drive shaft flanges, etc) of each hydraulic piston drive unit are not increased in size, maximum speeds are not compromised. This results in better power density and increased efficiency. Additional benefits include a single charge and control system shared between the two modules which operate in unison. Additional benefits can be realized with the manner in which the input and output shafts are coupled which will be described later.
In DE 2335629, an infinitely variable transmission is disclosed which utilizes a single primary machine or hydraulic piston drive unit hydraulically coupled to two secondary machines or hydraulic piston drive units. The two secondary machines are connected to each other with a common shaft, and the rotating assembly is supported in the housing by a pair of radial bearings. As realized by one skilled in the art, the radial bearings support only radial loads from the output gear and the secondary machines and such bearings can only accommodate minor axial loads. Depending on the piston size, quantity and drive pressure, the axial component of the loads created by the pistons could be 89,000N force or higher. In the design disclosed in DE 2335629, a large portion of the axial forces in the drive flanges of the secondary machines are balanced against one another by the common shaft.
U.S. Pat. No. 8,240,145 discloses a dual hydrostatic assembly or system with a common shaft driving the two pumps (1st and 3rd hydraulic piston drive units) where the two pumps are arranged opposite one another and the input shafts rotate about the same axis. Similarly, the two motors (2nd and 4th hydraulic piston drive units) have a common shaft where the two motors are arranged opposite one another and the output shafts rotate about the same axis. Each of the pumps and motors are arranged in separate rotatable yokes. Again, by synchronizing the pump displacements, axial loads may be reduced such that the majority of load supported by the shaft bearings are radial.
Notwithstanding the progress made to date, there is a continuing need to reduce the size, weight, and cost of these useful hydrostatic modules and associated transmissions. The present invention addresses these and other needs as described below.
The present invention is a hydrostatic system comprising two or more hydrostatic modules. The system utilizes timed cylinders between rotating groups sharing a common input and a common output drive shaft and synchronized displacement control between appropriate pairs of hydraulic piston drive units. When the shafts of the appropriate pairs of hydraulic piston drive units are connected, the cylinders may be timed (or “clocked”) such that the corresponding partner cylinders open and close at the same time. An advantage of this design is that any axial imbalance is cancelled. This allows radial drive shaft bearings to support an essentially purely radial load. The only axial force the bearings need attend to are to keep the rotating assembly from “wandering” from side to side. The same may be done with other appropriate pairs of hydraulic piston drive units in a dual or multiple module system.
Specifically, the load cancelling hydrostatic system comprises at least a first and second hydrostatic module in which the first module comprises a 1st and a 2nd hydraulic piston drive unit and the second module comprises a 3rd and a 4th hydraulic piston drive unit. A common input drive shaft couples the 1st and 3rd hydraulic piston drive units together, and a common output drive shaft couples the 2nd and 4th hydraulic piston drive units together. Each of the hydraulic piston drive units comprises a plurality of pistons. The rotating groups of the hydrostatic piston drive units of the second hydrostatic module effectively mirror the rotating groups of the hydrostatic piston drive units of the first hydrostatic module. That is, the 1st and 3rd hydraulic piston drive units share a similar geometry and the number and size of the pistons in each is the same. And in a like manner, the 2nd and 4th hydraulic piston drive units share a similar geometry and the number and size of the pistons in each is the same. Further, in the present invention, the pistons in the 1st and 3rd hydraulic piston drive units are coupled together with an input timing angle, and the pistons in the 2nd and 4th hydraulic piston drive units are coupled together with an output timing angle. The displacement angle of the 1st and 3rd hydraulic piston drive units are controlled to the same setting i.e. the angle the cylinder block makes with the shaft axis is the same between the 2 units. Likewise, the displacement angle of the 2nd and 4th hydraulic piston drive units are controlled to the same setting. The load cancelling hydrostatic system of the present invention is characterized in that at least one of the input and output timing angles is about 0° . Setting at least one of the input and output timing angles in this manner serves to cancel load in the system. In a preferred embodiment, the input and output timing angles are both about 0.
In other embodiments, the first and second hydrostatic modules can optionally each comprise one or more additional hydraulic piston drive units, each comprising a plurality of pistons. These additional hydraulic piston drive units can also be suitably coupled together in parallel with an appropriate common additional drive shaft or shafts. These additional hydraulic piston drive units can also be coupled with an additional timing angle or angles of about 0°.
The load cancelling hydrostatic system can comprise bearing sets for the common input and output drive shafts in which the bearing sets essentially consist of radial bearings (e.g. in which the bearing sets do not comprise tapered roller bearings). The hydraulic piston drive units can be mounted to independent or common yokes.
In a typical embodiment, the hydraulic piston drive units comprise an odd number of pistons (e.g. nine pistons). Further, the 1st and 3rd hydraulic piston drive units may serve as pumps and the 2nd and 4th hydraulic piston drive units may serve as motors.
Unless the context requires otherwise, throughout this specification and claims, the words “comprise”, “comprising” and the like are to be construed in an open, inclusive sense. The words “a”, “an”, and the like are to be considered as meaning at least one and are not limited to just one.
Herein, when used in the context of timing angle, the term “about” is to be defined as +/−0.5°
An exemplary embodiment of the invention is a dual hydrostatic system utilizing timed cylinders between rotating groups sharing a common input or output shaft and synchronized displacement control between 1st and 3rd hydraulic piston drive units and 2nd and 4th hydraulic piston drive units. The rotating groups of the hydrostatic piston drive units of the second module effectively mirror the rotating groups of the hydrostatic piston drive units of the first hydrostatic module, i.e. 1st and 3rd drive units have the same number and size of cylinder bores and pistons and share the same geometry. Likewise the 2nd and 4th drive units have the same number and size of cylinder bores and pistons and share the same geometry. In a practical such embodiment, the various hydraulic piston drive units can each comprise nine pistons and corresponding cylinders. When the shafts of the 1st and 3rd hydraulic piston drive units are connected, the cylinders are timed (or “clocked”) such that the corresponding partner cylinders from 1st and 3rd hydraulic drive units open (and close) at the same time. An advantage of this is that any axial imbalance is cancelled. This allows the radial shaft bearings to support an essentially purely radial load. The only axial force the bearings need attend to are to keep the rotating assembly from “wandering” side to side. The same may be done with the 2nd and 4th hydraulic drive units.
The hydrostatic modules used in the system of the invention may employ independent yokes or common yokes. For instance,
The hydrostatic system in
In a closed-loop hydraulic system, it is useful to boost supply line pressure to add make-up oil to the system for replacing fluid lost due to leakage. This is accomplished by tapping into one of the fluid passages 102A, 102B, 104A or 104B and supplying relatively low pressure make-up fluid. It is also useful to include in closed-loop hydraulic systems a hot oil flushing sub-system to remove a small amount of oil from the main drive loop for cooling. The flushing may also be accomplished by the tap fluid passages 102A, 102B, 104A and 104B. Conventional closed-loop hydraulic systems typically have external plumbing for providing make-up fluid and for flushing and hence, have no need to have integrated passages in the yokes. In this embodiment of the invention, there is no external manifold or plumbing between the pump and motor, therefore the tap fluid passage is incorporated in each yoke with a separate fluid interconnect. Valves (not shown) in the external housing may be used to control the flow into and out of the tap fluid passages 102A, 102B, 104A and 104B.
Associated with 1st and 3rd rotating groups 102, 302 are 1st and 3rd shafts 109, 309 respectively. 1st and 3rd shafts 109, 309 are connected together forming common shaft 200. In this embodiment the connection is through a splined sleeve which is integral with 1st common gear 201, but other methods of forming a common shaft known in the art are possible.
In
Displacement of 1st and 3rd hydraulic piston drive units 101, 301 are set by the angle the cylinder blocks 104 and 304 make with the shaft axis 202. The control system (not shown) ensures that the displacement angles 155 and 355 are the same between 1st and 3rd hydraulic piston drive units 101, 301.
As shown in the sequence of
The amount of axial load created by the fluid pressure on the pistons is proportional to the sum of the number of cylinders at the A-port pressure plus the sum of the number of cylinders at the B-port pressure. During one mode of operation, the A-port pressure may be high (i.e. the driving pressure) and the B-port pressure may be low (i.e. return or “boost” pressure), and thus the resultant axial load oscillates between a maximum and a minimum amount. In the example illustrated in
When two hydraulic piston units of equal size and displacement angles are placed shaft to shaft, the bulk of the axial loads are naturally balanced to a certain extent. However, if the individual cylinders from one side to the other are not timed to line up with each other, a still significant oscillating axial load will occur. Although not huge in magnitude relative to the load arising from an individual hydraulic piston drive unit, it nonetheless will require some sort of axial support to accommodate this load. A reduction in bearing size and support structure can be realized by timing the shafts such that each cylinder from one side each lies in the same plane as its partner cylinder on the opposite side.
By employing such timing, load cancelling along the shaft axes is further improved over that achieved previously in the prior art. Here, essentially any axial imbalance is cancelled. This further reduces any requirement to support axial loads and thus allows radial drive shaft bearings to support an essentially purely radial load. The only axial force the bearings need attend to are to keep the rotating assembly from “wandering” from side to side. In turn, this allows for yet lighter, simpler constructions and provides for greater power density and system efficiency from the system.
In prior art embodiments of a dual hydrostatic module, timing may not have been of concern since untimed prior art systems usually employed some sort of axial bearing to take up the oscillating loads. The drive shafts in such systems are commonly joined with splined couplings. In the manufacturing process, attention typically is not paid to where the initial spline is cut at each end and hence to the alignment of the end splines on a shaft (or with respect to other parts), especially since considerable difficulty can be involved in doing so with tight tolerances.
Although
In a preferred embodiment, the hydraulic piston drive units are bent axis piston drive units but they may also be axial piston hydraulic machines. In either case, at least two of the units are variable.
The embodiments shown in
In a further embodiment, first and second hydraulic modules may incorporate multiple (i.e. greater than two) hydraulic piston drive assemblies much like those disclosed in WO2015/001529. Here three or more shafts from the first hydraulic module would be connected to the corresponding three or more shafts on the second hydraulic module to control axial forces. These additional hydraulic piston drive units can also be suitably coupled together in parallel with an appropriate common additional drive shaft or shafts. These additional hydraulic piston drive units can also be coupled with an additional timing angle or angles of about 0°.
All of the above U.S. patents, U.S. patent applications, foreign patents, foreign patent applications and non-patent publications referred to in this specification, are incorporated herein by reference in their entirety.
While particular elements, embodiments and applications of the present invention have been shown and described, it will be understood, of course, that the invention is not limited thereto since modifications may be made by those skilled in the art without departing from the spirit and scope of the present disclosure, particularly in light of the foregoing teachings. Such modifications are to be considered within the purview and scope of the claims appended hereto.
Filing Document | Filing Date | Country | Kind |
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PCT/CA2016/051356 | 11/21/2016 | WO | 00 |
Number | Date | Country | |
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62260198 | Nov 2015 | US |