Lock apparatus

Information

  • Patent Grant
  • 6185966
  • Patent Number
    6,185,966
  • Date Filed
    Tuesday, July 27, 1999
    25 years ago
  • Date Issued
    Tuesday, February 13, 2001
    24 years ago
  • Inventors
  • Examiners
    • Gall; Lloyd A.
    Agents
    • Rodman & Rodman
Abstract
A lock apparatus includes a lock shell that defines a lock core receiving space between front and rear end portions thereof. A cylindrical inner shell is received rotatably in the core receiving space, and has a front chamber and a rear chamber. A stack of annular locking plates are disposed rotatably in the front chamber of the inner shell. The locking plates have central holes which cooperatively define an axial key hole of the lock core unit. An annular drive plate is disposed in the front chamber, and has a key passage hole registered with the central hole of the locking plates, and a radial outward drive member that is bent to extend axially into the rear chamber. A latch actuator has a connecting portion inserted into the core receiving space and into the rear chamber to couple with the inner shell for co-rotation therewith. The connecting portion has a front end face in a transverse direction relative to the key hole, a tubular wall extending from the front end face toward the front chamber and confining a key insert hole that is registered with the central holes of the locking plates and the key passage hole of the drive plate, and a radially and outwardly extending cam projection with two planar surfaces to define an arc groove for receiving the drive member.
Description




FIELD OF THE INVENTION




The invention relates to a lock apparatus, more particularly to a lock apparatus which has a relatively long service life, and which can provide a good anti-theft effect.




BACKGROUND OF THE INVENTION




In co-pending U.S. patent application Ser. No. 08/992,443, filed by the applicant on Dec. 17, 1997, there is disclosed a lock apparatus including a lock shell, a cylindrical lock core unit received in the lock shell and having an axial key hole and being provided with a latch actuator, and a coded key. The coded key is extendible into the key hole of the lock core unit, and is operable so as to permit rotation of the lock core unit relative to the lock shell for moving the latch actuator from a locking position to an unlocking position.




The key has a head portion and a shank portion that extends from the head portion. The shank portion has a cross-section in the form of a circular section with first and second planar surfaces that extend along length of the shank portion, and a curved sector that interconnects the first and second planar surfaces and that has an arc length greater than 180 degrees. The shank portion is formed with a plurality of key bit projections and key bit grooves on one of the first and second planar surfaces. The key bit projections and the key bit grooves have inclined actuating surfaces that form different angles with the first and second planar surfaces to set code of the key.




The lock shell is formed with an axially extending locking groove. The lock core unit includes a cylindrical inner shell disposed in the lock shell, and is formed with an axially extending locking slot that is registered with the locking groove when the lock core unit is in the locking position, and a stack of annular locking plates. Each of the locking plates has an inner periphery that confines a central hole. The central holes of the locking plates define cooperatively the key hole of the lock core unit. Each of the locking plates further has an outer periphery that is formed with an engaging notch. The engaging notches of the locking plates are misaligned with one another in accordance with the code of the key when the lock core unit is in the locking position, and are aligned with one another when the lock core unit is in the unlocking position. The inner periphery of each of the locking plates is formed with a radial inward key engaging protrusion. The key engaging protrusion has a first radial edge to abut against the actuating surface of a corresponding one of the key bit projection and the key bit grooves on the key when the key is received in the key hole and is rotated to unlock the lock core unit, thereby permitting rotation of the locking plates by different angles corresponding to the angles of the actuating surfaces of the key bit projections and the key bit grooves on the key in order to align the engaging notches on the locking plates.




The key engaging protrusion further has a second radial edge opposite to the first radial edge to abut against the other one of the first and second planar surfaces of the shank portion of the key when the key is received in the key hole and is rotated to lock the lock core unit, thereby permitting rotation of the locking plates in order to misalign the engaging notches on the locking plates according to the code of the key.




A locking rod is received in the locking slot of the inner shell. Misalignment of the engaging notches on the locking plate enables the outer peripheries of the locking plates to force the locking rod to extend into the locking groove of the lock shell in order to prevent rotation of the inner shell relative to the lock shell when the lock core unit is in the locking position. Alignment of the engaging notches on the locking plates enables the locking rod to disengage the locking groove and to engage the engaging notches in order to permit rotation of the inner shell relative to the lock shell when the lock core unit is in the unlocking position.




The lock core unit further includes an annular drive plate disposed in the inner shell between the latch actuator and the locking plates. The drive plate has a key engaging inner periphery and an outer periphery formed with a radial cam projection. The inner periphery of the drive plate engages the shank portion of the key when the key is received in the key hole for co-rotation therewith. The latch actuator has a cam actuatable section which is driven by the radial cam projection of the drive plate such that rotation of the drive plate can result in corresponding rotation of the latch actuator between the locking and unlocking positions.




Some of the disadvantages of the aforesaid lock apparatus are as follows:




(a) The radial cam projection of the drive plate is shaped as a circular sector less than half of a circle in arc length and defines two radial cam edges, thereby defining in cooperation with the inner shell an arc groove between the radial cam edges such that the drive plate may wobble in a radial direction relative to the inner shell to result in misalignment of the key engaging inner periphery of the drive plate with respect to the radial inward key engaging protrusions of the locking plates, thereby hindering smooth insertion of the correct key into the lock core unit for actuating the latch actuator from the locking position to the unlocking position.




(b) The front end of the lock shell is not provided any anti-theft means in order to prevent a picking tool, such as a drill, from reaching an interior of the lock shell and hence the lock core unit.




SUMMARY OF THE INVENTION




The main object of this invention is to provide a lock apparatus which has a lock shell provided with anti-theft means at the front end thereof to prevent picking of the same, and a lock core unit with a plurality of locking plates adapted to be inserted smoothly by a correct key.




Accordingly, the lock apparatus of the present invention includes a lock shell and a cylindrical lock core unit. The lock shell has front and rear end portions and a cylindrical lock core receiving space extending through the front and rear end portions. The lock core unit includes a cylindrical inner shell received rotatably in the receiving space of the lock shell. The inner shell has a front chamber and a rear chamber. A stack of annular locking plates are disposed rotatably in the front chamber of the inner shell. Each of the locking plates has an inner periphery that confines a central hole. The central holes of the locking plates define cooperatively an axial key hole of the lock core unit. An annular drive plate is disposed in the front chamber between the locking plates and the rear chamber of the inner shell. The drive plate has an inner periphery that confines a key passage hole registered with the central hole of the locking plates, and an outer periphery formed with a radial outward drive member that is bent to extend axially into the rear chamber. A latch actuator has a connecting portion inserted into the receiving space via the rear end portion of the lock shell and further extends into the rear chamber of the inner shell, and an actuating portion that extends from the connecting portion out of the rear chamber. The connecting portion is coupled with the inner shell for co-rotation therewith. The connecting portion has a front end face extending in a transverse direction relative to the key hole, a tubular wall extending from the front end face in a direction toward the front chamber and confining a key insert hole that is registered with the central holes of the locking plates and the key passage hole of the drive plate, and a cam projection extending radially and outwardly from the tubular wall. The cam projection is formed with two planar surfaces at two radial sides of the key insert hole. The front end face, the tubular wall and the planar surfaces of the cam projection cooperatively define an arc groove. The drive member of the drive plate extends into the arc groove in such a manner that rotation of the drive plate together with the locking plates upon insertion of a correct key into the key hole and the key passage hole will result in movement of the drive member in the arc groove and in abutment of the drive member with one of the planar surfaces to move the latch actuator together with the inner shell between the locking and unlocking positions relative to the lock shell.




Preferably, a mounting block is mounted on the front end portion of the lock shell. The mounting block is formed with a central access hole that is registered with the key hole of the lock core unit. A rotary cover member is mounted on the mounting block, and is fully rotatable in the access hole about axis of the key hole. The rotary cover member is formed with a central hole that is registered with the key hole of the lock core unit.











BRIEF DESCRIPTION OF THE DRAWINGS




Other features and advantages of this invention will become more apparent in the following detailed description of the preferred embodiments of this invention, with reference to the accompanying drawings, in which:





FIG. 1

is an exploded view of the first preferred embodiment of a lock apparatus of the present invention;





FIG. 2

is a sectional view of the first preferred embodiment;





FIG. 3

is a cross-sectional view of the first preferred embodiment taken along lines


3





3


of

FIG. 2

;





FIG. 4

is a cross-sectional view of the first preferred embodiment taken along lines


4





4


of

FIG. 2

;





FIG. 5

is an exploded view of the second preferred embodiment of a lock apparatus of the present invention;





FIG. 6

is a sectional view of the second preferred embodiment, wherein the latch actuator, the retention plate, the drive plate, and the locking plates are removed for the sake of clarity;





FIG. 7

is an exploded view of the third preferred embodiment of a lock apparatus of the present invention; and





FIG. 8

is a sectional view of the third preferred embodiment of the present invention.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




Referring to

FIGS. 1 and 2

, the lock apparatus of the first preferred embodiment of the present invention is shown to comprise a coded key


18


, and a lock device which includes a lock shell


30


and a lock core unit.




As illustrated, the lock shell


30


has front and rear end portions


301


,


302


and a cylindrical lock core receiving space


303


that extends through the front and rear end portions


301


,


302


.




The lock core unit includes a cylindrical inner shell


11


, a stack of locking plates


15


, a stack of spacer plates


16


, an annular drive plate


40


, a retention plate


17


and a latch actuator


20


. The inner shell


11


is received rotatably in the receiving space


303


of the lock shell


30


, and has a front chamber


111


and a rear chamber


112


.




The locking plates


15


are disposed rotatably in the front chamber


111


of the inner shell


11


. Each of the locking plates


15


has an inner periphery that confines a central hole


151


. The central holes


151


of the locking plates


15


define cooperatively an axial key hole of the lock core unit.




The drive plate


40


is disposed in the front chamber


111


between the locking plates


15


and the rear chamber


112


of the inner shell


11


. The drive plate


40


has an inner periphery that confines a key passage hole


41


registered with the central holes


151


of the locking plates


15


, and an outer periphery


43


formed with a radial outward drive member


42


that is bent to extend axially into the rear chamber


112


of the inner shell


11


.




Each of the spacer plates


16


is disposed between adjacent two of the locking plates


15


.




The latch actuator


20


has a connecting portion


21


inserted into the receiving space


303


of the lock shell


30


via the rear end portion


302


and further extends into the rear chamber


112


of the inner shell


11


, and an actuating portion


25


that extends from the connecting portion


21


out of the rear chamber


112


of the inner shell


11


. The connecting portion


21


is coupled with the inner shell


11


by a locking pin


36


for co-rotation therewith. The connecting portion


21


has a front end face


24


extending in a transverse direction relative to the key hole, a tubular wall


22


extending from the front end face


24


in a direction toward the front chamber


111


of the inner shell


11


and confining a key insert hole


231


that is registered with the central holes


151


of the locking plates


15


and the key passage hole


41


of the drive plate


40


, and a cam projection


23


extending radially and outwardly from the tubular wall


22


. The cam projection


23


is formed with two planar surfaces


230


at two radial sides of the key insert hole


231


. The front end face


24


, the tubular wall


22


, the planar surfaces


230


of the cam projection


23


and the inner shell


11


cooperatively define an arc groove. The drive member


42


of the drive plate


40


extends into the arc groove in such a manner that rotation of the drive plate


40


together with the locking plates


15


upon insertion of a correct key into the key hole and the key passage hole


41


will result in movement of the drive member


42


in the arc groove and in abutment of the drive member


42


with one of the planar surfaces


230


to move the latch actuator


20


together with the inner shell


11


between the locking and unlocking positions relative to the lock shell


30


.




The retention plate


17


is sleeved around the connecting portion


21


of the latch actuator


20


, and has four radially and outwardly extending ribs


170


engaged securely to the rear end portion


302


of the lock shell


30


in order to prevent axial disengagement of the inner shell


11


relative to the lock shell


30


.




The first preferred embodiment further includes a mounting block


31


mounted on the front end portion


301


of the lock shell


30


. The mounting block


31


is formed with a central access hole


32


that is registered with the key hole of the core unit. A rotary cover member


34


is mounted on the mounting block


31


. The rotary cover member


34


is fully rotatable in the access hole


32


of the mounting block


31


about axis of the key hole and is formed with a central hole


341


that is registered with the key hole. The rotary cover member


34


has a circular outer periphery that is formed with an annular retention groove


342


therealong. The mounting block


31


has two retention pins


35


that extend through chordally into the retention groove


342


such that the rotary cover member


34


is retained in the access hole


32


of the mounting block


31


and is thus prevented from axial movement in the access hole


32


. Under such a condition, the rotary cover member


34


is fully rotatable relative to the mounting block


31


. In order to withstand a drilling action, the rotary cover member


34


is preferably made from a high strength metal alloy. Preferably, the mounting block


3


L is integrally formed with the front end portion


301


of the lock shell


30


.




As the specific structures of the spacer plates


16


and the locking plates


15


in relation to the coded key


18


, and how the inner shell


11


engages and disengages the lock shell


30


during the locking and unlocking movement can be done in a manner similar to that of the aforesaid co-pending application and are thus not pertinent to the present invention, a detailed description thereof is omitted herein for the same of brevity.




When a drill works on the rotary cover member


34


, the cover member


34


will rotate idly relative to the mounting block


31


, thereby preventing the drill from reaching the interior of the lock apparatus.




Another aspect to note is that since the key passage hole


41


of the drive plate


40


, and the central holes


151


of the locking plates


15


are in alignment with one another, insertion of the correct key


18


into the key hole of the lock core unit is facilitated in the present invention.




Referring to

FIGS. 5 and 6

, the second preferred embodiment of the present invention is shown to be similar to the first embodiment except in that the rotary cover member


52


is received in the lock shell


50


between the mounting block


55


and the inner shell


53


. The rotary cover member


52


defines a central hole


521


that is registered with the key hole of the lock core unit.




Referring to

FIGS. 7 and 8

, a third preferred embodiment of the present invention is shown to be similar to the first embodiment except in that another rotary cover member


63


is received in the lock shell


61


between the mounting block


611


and the lock core unit. The rotary cover member


63


is freely rotatable in the lock shell


61


about the axis of the receiving space of the lock shell


61


, and has a central key engaging opening


630


that is registered with the key hole of the lock core unit.




With this invention thus explained, it is apparent that numerous modifications and variations can be made without departing from the scope and spirit of this invention. It is therefore intended that this invention be limited only as indicated in the appended claims.



Claims
  • 1. A lock apparatus comprising:a lock shell having front and rear end portions and a cylindrical lock core receiving space extending through said front and rear end portions; and a cylindrical lock core unit including a cylindrical inner shell received rotatably in said receiving space of said lock shell, said inner shell having a front chamber and a rear chamber, a stack of annular locking plates disposed rotatably in said front chamber of said inner shell, each of said locking plates having an inner periphery that confines a central hole, said central holes of said locking plates defining cooperatively an axial key hole of said lock core unit, an annular drive plate disposed in said front chamber between said locking plates and said rear chamber of said inner shell, said drive plate having an inner periphery that confines a key passage hole registered with said central hole of said locking plates, and an outer periphery formed with a radial outward drive member that is bent to extend axially into said rear chamber, and a latch actuator having a connecting portion inserted into said receiving space via said rear end portion and further extending into said rear chamber of said inner shell, and an actuating portion that extends from said connecting portion out of said rear chamber, said connecting portion being coupled with said inner shell for co-rotation therewith, said connecting portion having a front end face extending in a transverse direction relative to said key hole, a tubular wall extending from said front end face in a direction toward said front chamber and confining a key insert hole that is registered with said central holes of said locking plates and said key passage hole of said drive plate, and a cam projection extending radially and outwardly from said tubular wall, said cam projection being formed with two planar surfaces at two radial sides of said key insert hole, said front end face, said tubular wall and said planar surfaces of said cam projection cooperatively defining an arc groove, said drive member of said drive plate extending into said arc groove in such a manner that rotation of said drive plate together with said locking plates upon insertion of a correct key into said key hole and said key passage hole will result in movement of said drive member in said arc groove and in abutment of said drive member with one of said planar surfaces to move said latch actuator together with said inner shell between locking and unlocking positions relative to said lock shell.
  • 2. The lock apparatus as defined in claim 1, further comprising:a mounting block mounted on said front end portion of said lock shell and formed with a central access hole that is registered with said key hole; and a rotary first cover member mounted on said mounting block, said first cover member being fully rotatable in said access hole about axis of said key hole and being formed with a central hole that is registered with said key hole.
  • 3. The lock apparatus as defined in claim 2, wherein said first cover member is made from a high strength metal alloy.
  • 4. The lock apparatus as defined in claim 2, wherein said first cover member has a circular outer periphery that is formed with an annular retention groove therealong, said mounting block having a retention pin that extends chordally into said retention groove such that said first cover member is retained in said access hole and is fully rotatable relative to said mounting block.
  • 5. The lock apparatus as defined in claim 2, wherein said mounting block is formed integrally with said front end portion of said lock shell.
  • 6. The lock apparatus as defined in claim 2, further comprising a rotary second cover member received in said lock shell between said mounting block and said inner shell, said second cover member being freely rotatable in said lock shell about the axis of said key hole and having a central key engaging opening that is registered with said key hole.
  • 7. The lock apparatus as defined in claim 1, further comprising:a mounting block mounted on said front end portion of said lock shell and formed with an access hole that is registered with said key hole; and a rotary cover member received in said lock shell between said mounting block and said inner shell, said cover member being freely rotatable in said lock shell about the axis of said key hole and having a central key engaging opening that is registered with said key hole.
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Number Name Date Kind
1674513 Jacobi Jun 1928
3795123 Stiffel Mar 1974
4062211 Miller et al. Dec 1977
4074552 Smith Feb 1978
4083212 Proefrock Apr 1978
4903512 Leroy et al. Feb 1990
5345794 Jenks Sep 1994
5732580 Garnault et al. Mar 1998
5934121 Cheu Aug 1999
6012311 Duckwall Jan 2000
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Number Date Country
2009677 Oct 1970 DE
2557151 Jul 1976 DE
2556031 Jun 1985 FR
1196417 Jun 1970 GB
2129045 May 1984 GB
2210660 Jun 1989 GB
WO8300178 Jan 1983 WO