Low replenishment color development using chloride ion-free color developer concentrate

FIELD OF THE INVENTION
The present invention relates to method of photographic color paper processing using low replenishment of the color developing solution. Replenishment is carried out using a chloride ion-free, single-part, homogeneous photographic color developing concentrate.
BACKGROUND OF THE INVENTION
The basic processes for obtaining useful color images from exposed color photographic silver halide materials include several steps of photochemical processing such as color development, silver bleaching, silver halide fixing (or combined bleaching and fixing) and water washing or dye image stabilizing using appropriate photochemical compositions.
Photographic color developing compositions are used to process color photographic materials such as color photographic papers to provide the desired dye images early in the photoprocessing method. Such compositions generally contain color developing agents, for example 4-amino-3-methyl-N-(2-methane sulfonamidoethyl)aniline, as reducing agents to react with suitable color forming couplers to form the desired dyes. U.S. Pat. No. 4,892,804 (Vincent et al) describes conventional color developing compositions that have found considerable commercial success in the photographic industry. Other known color developing compositions are described in U.S. Pat. No. 4,876,174 (Ishikawa et al), U.S. Pat. No. 5,354,646 (Kobayashi et al) and U.S. Pat. No. 5,660,974 (Marrese et al).
It is common practice to add a "replenishing" solution to the color developing composition in the processing machine in order to replace photochemicals that are depleted during reaction or carried away by the processed materials. Such replenishment insures uniform development and maximum stability of the color developing agent.
Color developing compositions are commonly supplied in three or more "parts" (or solutions) that are mixed immediately before use. Multiple parts are often required in order to separate and preserve the chemical activity and solubility of components that may otherwise deteriorate or react with each other when they are stored together for long periods of time under alkaline conditions. For example, one part might include a color developing agent, and another part might contain agents to preserve the alkalinity of the mixed color developing composition. Still another part may include an optical brightener. Upon combination of all parts and water, a homogeneous color developing composition can usually be obtained for the working strength solution in the processing machine.
There has been a desire in the industry to reduce the number of parts used to prepare color developing compositions, including replenishing solutions. A wide range of compositions are described in the art or commercially available as "ready to use" solutions, concentrates or dry formulations. Liquid concentrates have only to be diluted with water to provide a working strength solution. Dry formulations need only be dissolved in water. For example, EP-A-0 793,141 (Chugai Photo) describes a two-part color developing composition that can be supplied in either solid or liquid form.
It is generally known that the concentrations of various photochemicals used in a photographic processing bath must lie within certain narrow limits in order to provide optimal performance. The most important solvent for such photoprocessing is water. Most inorganic salts can be readily dissolved in water while the organic photochemicals in such processing baths usually have suitable solubility in water at the desired operating concentrations.
However, water is both an asset and a major problem of ready-to-use and some concentrated photographic compositions because of its presence in high quantity. As a result, the costs of manufacturing, transport and storage of such compositions are steadily growing. Normally, the user of photochemical compositions has water available in which individual photochemicals could be mixed or diluted, but this is usually not practical for a number of reasons. The exact composition of the photochemicals is not readily determined by a common user and manufacturers are not likely to readily provide their formulations for such a purpose. Moreover, even if the formulations are known, mixing mistakes may result in poor photoprocessing results.
For these reasons, there is a trend in the photographic industry to provide photoprocessing compositions (including color developing compositions) in concentrated form so that the manufacturer and user need not pay for use, transport or storage of large volumes of water, and to enable use of smaller containers. Moreover, there has been a desire in the industry to provide compositions that can be used right out of their containers without the need for mixing various components (thereby reducing mixing errors) in what are known as "automatic replenishing" processors.
The industry has investigated the use of both concentrates and solid mixtures (including powders and tablets). In most cases, concentrates are convenient to use but may have high packaging costs compared to powders. Powders permit high concentration, but not every photochemical composition can be dried into a stable powder. In addition, powders present problems with dust, separate packaging needs and more troublesome metering or mixing procedures. Not all dry formulations are readily dissolved in water.
Another concentrated form known in the art is a chemical paste or slurry, as described for example in EP-A-0 204,372 (Chemco) and EP-A-0 800,111 (Fuji Photo). These formulations have other disadvantages, namely lack of homogeneity and slow dissolution rate of solid components.
The casual observer might consider that all of the conventional "parts" used to provide color developing compositions might be readily combined to form a single-part homogeneous composition. This is not as easy as one may think. Interactions among and deterioration of photochemicals are magnified in concentrated form, and the resulting action on processed photographic materials may provide poor images.
Some color developing compositions are commercially available in single-part formulations that overcome some of the noted problems, but because of the presence of precipitates (such as in slurries) or multiple solvent phases, they require vigorous agitation or mixing before use. Such compositions are generally limited to small volumes. In addition, the presence of the precipitates or "sludge" may be unattractive to users, and some users may not have suitable equipment for proper agitation of multi-phase compositions.
Additional small volume, ready to use color developing compositions are described in U.S. Pat. No. 5,273,865 (Loiacono et al). These compositions are said to be free of bromides, hydroxylamines and benzyl alcohol, to include a polyol compound having 4 to 8 hydroxy groups, and to be useful for rapid access processing of photographic elements having high silver bromide emulsions only.
An advance in the art is provided with a homogeneous, single-part color developer concentrate described in copending and commonly assigned U.S. Ser. No. 09/132,200 filed Aug. 11, 1998 by Darmon, Buongiorne, Haight and Schwartz. This concentrate avoids many of the problems evident with previous concentrates or multi-part color developing compositions because of its homogeneity and ease of use.
A continuing need in the photographic industry is to reduce the replenishment rate of photographic processing solutions so less solution is needed, and less volume is discharged to the environment. "Replenishment" refers to the process of adding or restoring the activity of a processing solution that has become too "seasoned" from use. When the conventional multi-part color developing compositions are replenished by a similar composition at a lower rate, usually the resulting images are undesirable for one reason or another.
Because many commercial single-part color developing compositions are not homogeneous, they are not readily useful for replenishment without sufficient mixing or agitation to achieve desired homogeneity.
Thus, there is a continuing need in the industry to use single-part color developing composition that is homogeneous, concentrated and stable, but that can be replenished at a lower rate. Such compositions would reduce the cost of shipping and storage of diluted solutions, avoid the need for mixing multiple parts or agitation of multi-phase compositions, offer the user a more attractive product, and reduce the discharge of waste to the environment. The present invention is directed to meeting this long felt need.
SUMMARY OF THE INVENTION
This invention provides an advance in the art with a homogeneous, single-part, chloride ion-free color developing concentrate having a pH of from about 7 to about 13, and comprising:
a) at least 0.06 mol/l of a color developing agent in free base form,
b) at least 0.05 mol/l of an antioxidant for the color developing agent,
c) water,
d) a photographically inactive water-miscible or water-soluble hydroxy-containing, straight-chain organic solvent for the color developing agent in free base form, the organic solvent having a molecular weight of from about 50 to about 200 and being present in the concentrate at a concentration such that the weight ratio of water to the solvent is from about 15:85 to about 50:50, and
e) a buffering agent that is miscible in the organic solvent.
This invention also provides a photographic processing chemical kit comprising:
a) the homogeneous, single-part, chloride ion-free color developing concentrate described above, and
b) one or more of the following compositions:
a photographic bleaching composition,
a photographic bleach/fixing composition,
a photographic fixing composition, and
a photographic stabilizing or final rinsing composition.
Further, this invention includes a method for providing an image in a photographic silver halide color paper comprising contacting the color paper with, upon dilution at least four times, the homogeneous, single-part, chloride ion-free color developing concentrate described above. This color developing step can be followed by desilvering the developed color paper, as well as any other useful photoprocessing steps known in the art.
Still further, the invention provides a method for providing an image in a photographic color paper comprising contacting the color paper with a color developing composition, the color developing composition being prepared by diluting the homogeneous, single-part, chloride ion-free color developing concentrate described above at least four times, the color developing composition being replenished at a rate of from about 50 to about 150 ml/m.sup.2 of processed color paper, using the same color developing concentrate at the same dilution rate.
The single-part color developing concentrate of this invention offers a number of advantages over the photochemical compositions currently available or known. Besides the advantages of minimal water, resulting in considerable savings in manufacturing, shipping and storage costs, it is a homogeneous composition, meaning that it is free of precipitates, slurries or multiple solvent phases. It does not require vigorous agitation prior to use, and can be immediately and readily metered into a photographic processing tank or bath with minimal instruction or possibility of mistake. Importantly, it provides a single-part composition so the mixing of multiple parts, whether liquid or solid, is avoided.
In addition, the concentrate can be diluted and used as the replenisher for the color developing compositions at generally low rates, i.e. from about 50 to about 150 ml/m.sup.2 of processed color paper. This cannot be readily accomplished with known color developing compositions, whether they are single-part or multi-part. For example, when conventional color developing compositions are replenished at lower rates, certain sensitometric properties are adversely affected. One such property is the blue shoulder density. In the present invention, the blue shoulder density and photographic speed were both unexpectedly improved at low replenishment rates. These results are achieved with the present invention, it is believed, because of a combination of features in the composition, including the absence of chloride ions in the replenishing stream. Generally, the only chloride ions in the seasoned color developing composition are those that leach out of the processed color paper or are introduced as contaminants.

BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a graphical plot of blue shoulder density versus replenishment rate for the experiments described in Example 2 below.
FIG. 2 is a graphical plot of photographic speed versus replenishment rate for the experiments described in Example 2 below.

DETAILED DESCRIPTION OF THE INVENTION
The homogeneous, single-part, chloride ion-free color developing concentrate of this invention is prepared using a critical sequence of steps and the following components.
In the first step, an aqueous solution of a suitable color developing agent is prepared. This color developing agent is generally in the form of a sulfate salt. Other components of the solution can include an antioxidant for the color developing agent, a suitable number of alkali metal ions (in an at least stoichiometric proportion to the sulfate ions) provided by an alkali metal base, and a photographically inactive water-miscible or water-soluble hydroxy-containing organic solvent. This solvent is present in the final concentrate at a concentration such that the weight ratio of water to the organic solvent is from about 15:85 to about 50:50, and preferably from about 25:75 to about 50:50.
In this environment, especially at high alkalinity, alkali metal ions and sulfate ions form a sulfate salt that is precipitated in the presence of the hydroxy-containing organic solvent. The precipitated sulfate salt can then be readily removed using any suitable liquid/solid phase separation technique (including filtration, centrifugation or decantation). If the antioxidant is a liquid organic compound, two phases may be formed and the precipitate may be removed by discarding the aqueous phase.
The color developing concentrates of this invention include one or more color developing agents that are well known in the art that, in oxidized form, will react with dye forming color couplers in the processed materials. Such color developing agents include, but are not limited to, aminophenols, .rho.-phenylenediamines (especially N,N-dialkyl-.rho.-phenylenediamines) and others which are well known in the art, such as EP 0 434 097A1 (published Jun. 26, 1991) and EP 0 530 921A1 (published Mar. 10, 1993). It may be useful for the color developing agents to have one or more water-solubilizing groups as are known in the art. Further details of such materials are provided in Research Disclosure, publication 38957, pages 592-639 (September 1996). Research Disclosure is a publication of Kenneth Mason Publications Ltd., Dudley House, 12 North Street, Emsworth, Hampshire PO10 7DQ England (also available from Emsworth Design Inc., 121 West 19th Street, New York, N.Y. 10011). This reference will be referred to hereinafter as "Research Disclosure".
Preferred color developing agents include, but are not limited to, N,N-diethyl .rho.-phenylenediamine sulfate (KODAK Color Developing Agent CD-2), 4-amino-3-methyl-N-(2-methane sulfonamidoethyl)aniline sulfate, 4(N-ethyl-N-.beta.-hydroxyethylamino)-2-methylaniline sulfate (KODAK Color Developing Agent CD4), .rho.-hydroxyethylethylaminoaniline sulfate, 4-(N-ethyl-N-2-methanesulfonylaminoethyl)-2-methylphenylenediamine sesquisulfate (KODAK Color Developing Agent CD-3), 4-(N-ethyl-N-2-methanesulfonylaminoethyl)-2-methylphenylenediamine sesquisulfate, and others readily apparent to one skilled in the art.
In order to protect the color developing agents from oxidation, one or more antioxidants are generally included in the color developing compositions. Either inorganic or organic antioxidants can be used. Many classes of useful antioxidants are known, including but not limited to, sulfites (such as sodium sulfite, potassium sulfite, sodium bisulfite and potassium metabisulfite), hydroxylamine (and derivatives thereof), hydrazines, hydrazides, amino acids, ascorbic acid (and derivatives thereof), hydroxamic acids, aminoketones, mono- and polysaccharides, mono- and polyamines, quaternary ammonium salts, nitroxy radicals, alcohols, and oximes. Also useful as antioxidants are 1,4-cyclohexadiones as described in copending and commonly assigned U.S. Ser. No. 09/123,976 (filed Jul. 29, 1998 by Qiao and McGarry). Mixtures of compounds from the same or different classes of antioxidants can also be used if desired.
Especially useful antioxidants are hydroxylamine derivatives as described for example, in U.S. Pat. No. 4,892,804, U.S. Pat. No. 4,876,174, U.S. Pat. No. 5,354,646, and U.S. Pat. No. 5,660,974, all noted above, and U.S. Pat. No. 5,646,327 (Burns et al), the disclosures of which are all incorporated herein by reference. Many of these antioxidants are mono- and dialkylhydroxylamines having one or more substituents on one or both alkyl groups. Particularly useful alkyl substituents include sulfo, carboxy, amino, sulfonamido, carbonamido, hydroxy and other solubilizing substituents.
More preferably, the noted hydroxylamine derivatives can be mono- or dialkylhydroxylamines having one or more hydroxy substituents on the one or more alkyl groups. Representative compounds of this type are described for example in U.S. Pat. No. 5,709,982 (Marrese et al), incorporated herein by reference, as having the structure I: ##STR1## wherein R is hydrogen, a substituted or unsubstituted alkyl group of 1 to 10 carbon atoms, a substituted or unsubstituted hydroxyalkyl group of 1 to 10 carbon atoms, a substituted or unsubstituted cycloalkyl group of 5 to 10 carbon atoms, or a substituted or unsubstituted aryl group having 6 to 10 carbon atoms in the aromatic nucleus.
X.sub.1 is --CR.sub.2 (OH)CHR.sub.1 -- and X.sub.2 is --CHR.sub.1 CR.sub.2 (OH)-- wherein R.sub.1 and R.sub.2 are independently hydrogen, hydroxy, a substituted or unsubstituted alkyl group or 1 or 2 carbon atoms, a substituted or unsubstituted hydroxyalkyl group of 1 or 2 carbon atoms, or R.sub.1 and R.sub.2 together represent the carbon atoms necessary to complete a substituted or unsubstituted 5- to 8-membered saturated or unsaturated carbocyclic ring structure.
Y is a substituted or unsubstituted alkylene group having at least 4 carbon atoms, and has an even number of carbon atoms, or Y is a substituted or unsubstituted divalent aliphatic group having an even total number of carbon and oxygen atoms in the chain, provided that the aliphatic group has a least 4 atoms in the chain.
Also in Structure I, m, n and p are independently 0 or 1. Preferably, each of m and n is 1, and p is 0.
Specific di-substituted hydroxylamine antioxidants include, but are not limited to: N,N-bis(2,3-dihydroxypropyl)hydroxylamine, N,N-bis(2-methyl-2,3-dihydroxypropyl) hydroxylamine and N,N-bis(1-hydroxymethyl-2-hydroxy-3-phenylpropyl) hydroxylamine. The first compound is preferred.
Many of the noted antioxidants (organic or inorganic) are either commercially available or prepared using starting materials and procedures described in the references noted above in describing hydroxylamines.
Buffering agents are generally present in the color developing compositions of this invention to provide or maintain desired alkaline pH of from about 7 to about 13, and preferably from about 8 to about 12. These buffering agents must be soluble in the organic solvent described herein and have a pKa of from about 9 to about 13. Such useful buffering agents include, but are not limited to, carbonates, borates, tetraborates, glycine salts, triethanolamine, diethanolamine, phosphates and hydroxybenzoates. Alkali metal carbonates (such as sodium carbonate, sodium bicarbonate and potassium carbonate) are preferred. Mixtures of buffering agents can be used if desired.
In addition to buffering agents, pH can also be raised or lowered to a desired value using one or more acids or bases. It may be particularly desirable to raise the pH by adding a base, such as a hydroxide (for example sodium hydroxide or potassium hydroxide).
An essential component of the color developing concentrates of this invention is a photographically inactive, water-miscible or water-soluble, straight-chain organic solvent that is capable of dissolving color developing agents in their free base forms. Such organic solvents can be used singly or in combination, and preferably each has a molecular weight of at least 50, and preferably at least 100, and generally 200 or less and preferably 150 or less. Such preferred solvents generally have from 2 to 10 carbon atoms (preferably from 2 to 6 carbon atoms, and more preferably from 4 to 6 carbon atoms), and can additionally contain at least two nitrogen or oxygen atoms, or at least one of each heteroatom. The organic solvents are substituted with at least one hydroxy functional group, and preferably at least two of such groups. They are straight-chain molecules, not cyclic molecules.
By "photographically inactive" is meant that the organic solvents provide no substantial positive or negative effect upon the color developing function of the concentrate.
Useful organic solvents include, but are not limited to, polyols including glycols (such as ethylene glycol, diethylene glycol and triethylene glycol), polyhydroxyamines (including polyalcoholamines), and alcohols (such as ethanol and benzyl alcohol). Glycols are preferred with ethylene glycol, diethylene glycol and triethylene glycol being most preferred. Of the alcohols, ethanol and benzyl alcohol are most preferred. The most preferred organic solvent is diethylene glycol.
The amounts of water and organic solvent in the concentrate are carefully controlled to achieve all of the desired results and to insure a single phase homogeneous concentrate. If there is too much water, phase separation may occur. If there is too much organic solvent, the buffering agent and other salts will precipitate.
The color developing concentrates of this invention can also include one or more of a variety of other addenda that are commonly used in color developing compositions, including alkali metal halides other than chlorides (such as potassium bromide, sodium bromide and sodium iodide), metal sequestering compositions (such as polycarboxylic or aminopolycarboxylic acids or polyphosphonates with or without lithium, magnesium or other small cations), auxiliary co-developing agents (such as phenidone type compounds particularly for black and white developing compositions), antifoggants, alkanolamines, development accelerators, optical brighteners (such as triazinylstilbene compounds), wetting agents, fragrances, stain reducing agents, surfactants, defoaming agents, and water-soluble or water-ispersible color couplers, as would be readily understood by one skilled in the art [see for example, Research Disclosure, noted above]. The amounts of such additives are well known in the art also. Representative color developing concentrates of this invention are described below in Example 1.
It is essential that the concentrate of this invention include substantially no chloride ions which means a concentration of chloride ions of less than 0.02 mol/l. The working strength color developing composition prepared from this concentrate initially also contains substantially no chloride ions, but as it becomes seasoned with use, chloride ions leach out of the processed color paper. In addition, low amounts of chloride ions may be present as contaminants with other photoprocessing chemicals in the composition. No chloride ions are purposely added to the concentrate or the working strength composition. Replenishment of the color developing composition using the concentrate (with or without dilution), however, keeps the working strength chloride ion concentration relatively low.
The following TABLE I shows the general and preferred amounts of essential components of the color developing concentrates of this invention. The preferred ranges are listed in parentheses (), and all of the ranges are considered to be approximate or "about" in the upper and lower end points. During color development, the actual concentrations can vary depending upon extracted chemicals in the composition, replenishment rates, water losses due to evaporation and carryover from any preceding processing bath and carryover to the next processing bath.
TABLE I______________________________________COMPONENT CONCENTRATE CONCENTRATIONS______________________________________Color developing agent 0.06-0.3 mol/l (0.1-0.2 mol/l) Antioxidant 0.05-1 mol/l (0.1-0.6 mol/l) Water to organic solvent 25:75-50:50 (weight ratio) (25:75-40:60) Buffering agent 0.1-2 mol/l (0.15-1.8 mol/l)______________________________________
The color developing concentrates of this invention have utility to provide color development in an imagewise exposed photographic silver halide color paper comprising a support and one or more silver halide emulsion layers containing an imagewise distribution of developable silver halide emulsion grains. In particular, the invention can be used to process color photographic papers of all types of emulsions including so-called "high chloride" and "low chloride" type emulsions, and so-called tabular grain emulsions as well.
The present invention is particularly useful to process high chloride (greater than 70 mole % chloride and preferably greater than 90 mole % chloride, based on total silver) emulsions in color photographic papers. Such color photographic papers can have any useful amount of silver coated in the one or more emulsions layers, and in some embodiments, low silver (that is, up to 0.8 g silver/m.sup.2) elements are processed with the present invention. The layers of the color papers can have any useful binder material or vehicle as it known in the art, including various gelatins and other colloidal materials.
Color development of an imagewise exposed photographic silver halide element is carried out by contacting the imagewise exposed color paper with a color developing composition prepared according to this invention under suitable time and temperature conditions, in suitable processing equipment, to produce the desired developed image (i.e. color print). Additional processing steps can then be carried out using conventional procedures, including but not limited to, one or more development stop, bleaching, fixing, bleach/fixing, washing (or rinsing), stabilizing and drying steps, in any particular desired order as would be known in the art. Useful processing steps, conditions and materials useful therefor are well known for the various processing protocols including the conventional Process RA-4 (see for example, Research Disclosure, noted above). Digital scanning to modify or correct the color image in any fashion can also be carried out in conjunction with the method of the present invention.
The color papers processed in the practice of this invention can be single or multilayer color elements. Multilayer color papers typically contain dye image-forming units sensitive to each of the three primary regions of the visible spectrum. Each unit can be comprised of a single emulsion layer or multiple emulsion layers sensitive to a given region of the spectrum. The layers of the color paper can be arranged in any of the various orders known in the art. In an alternative format, the emulsions sensitive to each of the three primary regions of the spectrum can be disposed as a single segmented layer. The color papers can also contain other conventional layers such as filter layers, interlayers, subbing layers, overcoats and other layers readily apparent to one skilled in the art.
Considerably more details of the element structure and components, and suitable methods of processing various types of color papers are described in Research Disclosure, noted above. Included within such teachings in the art is the use of various classes of cyan, yellow and magenta color couplers that can be used with the present invention (including pyrazolone and pyrazolotriazole type magenta dye forming couplers). In addition, the present invention can be used to process color photographic papers having pigmented resin-coated paper supports which are prepared with the usual internal and external sizing agents (including alkylketene dimers and higher fatty acids), strengthening agents and other known paper additives and coatings.
The color developing concentrate of this invention can also be used in what are known as redox amplification processes, as described for example, in U.S. Pat. No. 5,723,268 (Fyson) and U.S. Pat. No. 5,702,873 (Twist).
Processing according to the present invention can be carried out using conventional deep tanks holding processing solutions. Alternatively, it can be carried out using what is known in the art as "low volume thin tank" processing systems, or LVTT, which have either a rack and tank or automatic tray design. Such processing methods and equipment are described, for example, in U.S. Pat. No. 5,436,118 (Carli et al) and publications noted therein.
Color development is generally followed by bleaching and fixing steps (or a combined bleach/fixing step) using a suitable silver bleaching and fixing agents. Numerous bleaching agents are known in the art, including hydrogen peroxide and other peracid compounds, persulfates, periodates and ferric ion salts or complexes with polycarboxylic acid chelating ligands. Particularly useful chelating ligands include conventional polyaminopolycarboxylic acids including ethylenediaminetetraacetic acid and others described in Research Disclosure, noted above, U.S. Pat. No. 5,582,958 (Buchanan et al) and U.S. Pat. No. 5,753,423 (Buongiorne et al). Biodegradable chelating ligands are also desirable because the impact on the environment is reduced. Useful biodegradable chelating ligands include, but are not limited to, iminodiacetic acid or an alkyliminodiacetic acid (such as methyliminodiacetic acid), ethylenediaminedisuccinic acid and similar compounds as described in EP-A-0 532,003, and ethylenediamine monosuccinic acid and similar compounds as described in U.S. Pat. No. 5,691,120 (Wilson et al). Conventional fixing agents, such a thiosulfate and thiocyanates, can be used in the invention.
The processing time and temperature used for each processing step of the present invention are generally those conventionally used in the art, but even shorter "rapid processing" may be used in practicing the present invention. For example, color development is generally carried out at a temperature of from about 20 to about 60.degree. C. (preferably from about 35 to about 55.degree. C.). The overall color development time can be up to 4 minutes, and preferably from about 75 to about 450 seconds. Shorter overall color development times are desired for processing color photographic papers in the industry especially in what are known as minilabs. Such color development times may be as short as 5 seconds and as high as 60 seconds. Overall processing time (including color development, bleach-fixing and any rinsing steps) of color papers using the present invention can be as long as 120 seconds, and as short as 30 seconds, and preferably from about 45 to about 90 seconds.
The color developing concentrate of this invention can be formulated into a working strength solution or replenisher by suitable dilution of up to 12 times. Generally, the dilution rate is from about 4 to about 10 times, using water as a common diluent. Dilution can occur during or prior to processing.
Replenishment of the color developing composition is accomplished by adding a diluted form of the concentrate to the working strength solution. Dilution of the concentrate to form the replenishing solution is generally at the same rate as that used to provide the working strength solution. The rate of replenishment is generally from about 50 to about 150 ml/m.sup.2, and preferably from about 70 to about 120 ml/m.sup.2, of processed color paper.
In one embodiment of this invention, the color developing concentrate is one chemical formulation in a photographic processing chemical kit that can include one or more other photographic processing compositions (dry or liquid) including, but not limited to, a photographic bleaching composition, a photographic bleach/fixing composition, a photographic fixing composition, and a photographic stabilizing or rinsing composition. Such additional compositions can be formulated in concentrated or working strength solutions, or provided in dry form (for example, as a powder or tablet). Other processing compositions that can be included in such kits for either black and white or color photographic processing are reversal compositions, conditioning compositions, prebleach compositions, acidic stop compositions, and others readily apparent to one skilled in the photographic art. The processing kits can also include various processing equipment, metering devices, processing instructions, silver recovery devices and other conventional materials as would be readily apparent to one skilled in the art.
The following examples are provided to illustrate the practice of this invention and not to limit it in any way. Unless otherwise indicated, percentages are by weight.
Example 1
Color Paper Color Developing Concentrate
A color developing concentrate of this invention (about 100 ml) was formulated in the following manner:
A solution of sodium hydroxide (50% solution, 4 g) was added to a solution of 4-(N-ethyl-N-2-methanesulfonylaminoethyl)-2-methylphenylenediamine sesquisulfate (CD-3, 6.8 g) and diethylhydroxylamine (5.4 g) in water (6 g). Because diethylhydroxylamine is an organic liquid, two phases resulted. With stirring, diethylene glycol (50 g) was then added, and a precipitate of sodium sulfate was observed. This precipitate was filtered out of the solution, washed with 20 g of diethylene glycol and discarded.
The following components were then added to the single-phase formulation:
TABLE II______________________________________Triethanolamine (85% solution) 3 g Substituted triazinylstilbene optical brightener 1.17 g DEQUEST 2066 diethylenetriaminepenta- 5.2 g phosphonic acid, sodium salt (Solutia Co.) Potassium bromide 0.025 g Potassium carbonate (47% solution) 46 g pH 12.1-12.45______________________________________
After addition of these components, the mixture was stirred until a homogeneous solution was obtained, filtered to remove a slight haze, and packaged as a color developing concentrate. This concentrate was essentially free of all sulfate and chloride ions.
Example 2
Preparation of Working Strength Color Developing Composition and Processing of Color Paper
A color developing composition useful for photoprocessing was prepared by diluting the concentrate described in Example 1 ten times with water. The use of this composition was compared to the use of commercially available EKTACOLOR Prime Color Developer, and the effects of replenishment rates were evaluated.
Each color developing composition was used for color development in a commercially available Noritsu minilab processor during the processing of imagewise exposed samples of commercially available KODAK EKTACOLOR EDGE 7 Color Paper using the following processing protocol and conditions to obtain acceptable color images:
______________________________________Color Development 38.degree. C. 45 seconds Bleach/fixing 35.degree. C. 45 seconds Washing (water) 35.degree. C. 90 seconds______________________________________
Bleach/fixing in all tests was carried out using commercially available EKTACOLOR RA Bleach Fix NR.
Typical replenishment rates for the color developing compositions are 10-15 ml/ft.sup.2 (108-162 ml/m.sup.2) of processed conventional color paper. The samples of color papers were used in the experiments to show the effects of changing replenishment rate beyond the conventional range, and to show that the present invention is less susceptible to variations. The color paper samples were processed until the color developing composition had become "seasoned" at a replenishment rate of 15 ml/ft.sup.2 (162 ml/m.sup.2). Both color developing compositions were used to process the color paper samples at 3 and 4 tank turnovers to establish a baseline performance for the Blue shoulder density. Blue shoulder density is the sensitometric parameter that is most sensitive to reductions in replenishment rate.
Then, each color developing composition was replenished at a reduced rate of 7 ml/ft.sup.2 (about 76 ml/m.sup.2). The color paper samples were processed until the compositions had become "seasoned". Sensitometric check strips for the color paper were also processed at 3 and 4 tank turnovers.
Analysis of the blue shoulder densities in the resulting color paper images clearly indicated that a reduction of replenishment rate from 15 ml/ft.sup.2 (162 ml/m.sup.2) to 7 ml/ft.sup.2 (76 ml/m.sup.2) more adversely affects the performance of the conventional color developing composition (Control) than that of the composition of this invention (Invention). The data in the following TABLE III clearly indicate that the blue shoulder density is substantially less susceptible to reduction at lowered replenishment rates in the practice of the present invention. The presented data is the change in blue shoulder density (.increment.Blue shoulder density) observed from the two replenishment rates. The closer the numbers in TABLE III to zero, the more effective the color developing composition is at lowered replenishment rates.
TABLE III______________________________________COLOR PAPER CONTROL INVENTION______________________________________EKTACOLOR EDGE 7 -0.50 -0.35______________________________________
In addition, FIGS. 1 and 2 show the increase in blue shoulder density and photographic speed, respectively, achieved with the practice of the present invention compared to the use of the Control color developing composition for processing the color paper samples using various replenishment rates. In both FIGS. 1 and 2, curve 1 represents data from practice of the Invention, and curve 2 represents data from use of the Control color developing composition.
The invention has been described in detail with particular reference to preferred embodiments thereof, but it will be understood that variations and modifications can be effected within the spirit and scope of the invention.

Number	Name	Date
3574619	Surash	Apr 1971
3814606	Ozawa et al.	Jun 1974
5273865	Loiacono et al.	Dec 1993
5660974	Marrese et al.	Aug 1997
5837435	Abe	Nov 1998

Number	Date	Country
0 204 372 A1	Dec 1986	EPX
0 793 141 A2	Sep 1997	EPX
0 800 111 A1	Oct 1997	EPX

Low replenishment color development using chloride ion-free color developer concentrate

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