Embodiments of the disclosure relate to a low voltage plasma ionizer.
An ionizer is a device that neutralizes static electricity by using air ions, and is used in various facilities that require static electricity prevention, such as semiconductor processes.
An objective of the disclosure for solving the above problems is to provide a plasma ionizer that facilitates the design and use of an electrode by using a slot electrode and an arrangement thereof, and optimizes antistatic performance.
In addition, an objective of the disclosure is to provide a plasma ionizer capable of igniting plasma through an additional stimulus or substance without inert gas.
A plasma ionizer according to an embodiment of the disclosure includes a resonator module including a metal plate and generating plasma by using an electric field, wherein the metal plate includes a long side extending in a longitudinal direction, a short side crossing the long side, and a slot extending in the longitudinal direction; a source generator connected to the resonator module, and supplying a signal to the resonator module to generate plasma including plasma ions around the metal plate; and a fan placed in an XY plane, and provided to move the plasma ion in a direction crossing the XY plane.
The fan includes a first surface parallel to the XY plane, and a second surface parallel to the XY plane and facing the first surface, a wind generated by the fan blows downward of the second surface from the first surface, and the metal plate may be located above the first surface of the fan.
The resonator module includes a plurality of the metal plates, and the plasma ionizer may further include a power divider distributing and transmitting the signal to each of the plurality of metal plates.
The plurality of metal plates includes a first metal plate and a second metal plate, the first metal plate includes a first long side and a first short side crossing the first long side, the second metal plate includes a second long side and a second short side crossing the second long side, and an extension line of the first short side and an extension line of the second short side each may have an inclination angle of 0 degrees or more and less than 180 degrees with respect to the XY plane.
The plurality of metal plates includes four metal plates spaced apart from each other at a predetermined interval, each of the four metal plates includes a long side and a short side crossing the long side, and extension lines of the short sides of each of the four metal plates may have an inclination angle of 0 degrees or more and less than 180 degrees with respect to the XY plane.
The plasma ionizer further includes a piezoelectric element disposed on one end of the metal plate, and may ignite the plasma by applying a pressure to the one end through the piezoelectric element.
The metal plate includes a first electrode and a second electrode facing each other with the slot therebetween, and the metal plate may further include a conductive material layer coated on one end of each of the first electrode and the second electrode adjacent to the slot.
A plasma ionizer according to embodiments of the disclosure may easily use and design an electrode by using a slot electrode and various arrangements thereof, and may dramatically improve antistatic performance.
In addition, the plasma ionizer may ignite plasma through various methods, such as using an additional stimulus or material, without an inert gas.
There are corona discharge type ionizers and light irradiation type ionizers according to a method of separating air molecules in these ionizers.
The corona discharge type ionizer generates and discharges a high voltage at a tip of an electrical conductor, and electrons collide with nearby air ions to generate air ions near the tip of the conductor.
The light irradiation type ionizer uses weak X-rays to break up molecules in the air, thereby generating a large amount of air ions. This light irradiation type ionizer requires sufficient care and special blocking equipment when used to prevent damage to a human body by X-rays.
In addition, a plasma process of a low-pressure process (or a vacuum process) that requires a complex and expensive system such as a vacuum chamber has been developed. Recently, an atmospheric pressure plasma process that may be implemented with a simple and low-cost system, that is not constrained to be in a vacuum environment, and that may generate plasma having the same or greater effect as vacuum plasma has been attracting attention.
Most plasma generating mechanisms are mainly performed using a method of transferring energy to charged particles through an electric field, and may be classified into direct current discharge, radio frequency (RF) discharge, microwave discharge, etc. according to a method of forming the electric field. A microwave plasma generation method is similar to a RF plasma generation method except for the frequency. Since the direct current discharge requires high voltage and high power, and has technical difficulties such as difficult conditions for maintaining discharge, alternating current discharge using a radio frequency, so-called RF discharge, has been developed.
However, RF discharge has a high risk of damage to an object to be treated by the temperature of the emitted plasma, is limited in electrode design, and has to use a high-frequency power supply, so there are limitations such as the requirement of high installation costs. On the other hand, the atmospheric pressure plasma is difficult to generate plasma without an inert gas such as Ar, He, Ne, or Xe.
A plasma ionizer according to an embodiment of the disclosure includes a resonator module including a metal plate and generating plasma by using an electric field, wherein the metal plate includes a long side extending in a longitudinal direction, a short side crossing the long side, and a slot extending in the longitudinal direction; a source generator connected to the resonator module, and supplying a signal to the resonator module to generate plasma including plasma ions around the metal plate; and a fan placed in an XY plane, and provided to move the plasma ion in a direction crossing the XY plane.
Since the disclosure may apply various transformations and can have various embodiments, specific embodiments are illustrated in the drawings and described in detail in the detailed description. Effects and features of the disclosure, and a method of achieving them will become clear with reference to the embodiments described below in detail in conjunction with the drawings. However, the disclosure is not limited to the embodiments disclosed below and may be implemented in various forms.
Hereinafter, embodiments of the disclosure will be described in detail with reference to the accompanying drawings, and when described with reference to the drawings, the same or corresponding components are given the same reference numerals, and overlapping descriptions thereof will be omitted.
In the following embodiments, terms such as first, second, etc. are not used in a limiting sense, but are used for the purpose of distinguishing one component from another. In the following examples, the singular expression includes the plural expression unless the context clearly dictates otherwise. In the following embodiments, terms such as include or have means that the features or components described in the specification are present, and the possibility that one or more other features or components will be added is not excluded in advance. In the drawings, the size of the components may be exaggerated or reduced for convenience of description. For example, since the size and shape of each configuration shown in the drawings are arbitrarily indicated for convenience of description, the disclosure is not necessarily limited to the illustrated one.
A low voltage plasma ionizer 1000 according to an embodiment may perform a surface treatment such as removing static electricity by neutralizing a charged surface by using air ions.
The ionizer 1000 according to an embodiment may include a source generator 30, a power amplifier 40, a power divider 50, a resonator module 10 and a fan 20.
The source generator 30 may generate an electrical signal and/or voltage needed to generate plasma. The source generator 30 may be a source generator of a RF or microwave.
The power amplifier 40 may amplify the signal and/or voltage generated by the source generator 30 to have sufficient power to generate plasma. Although not illustrated in the drawings, the source generator 30 and the power amplifier 40 may be provided as a single device.
When the resonator module 10 to be described later includes a plurality of resonators, the power divider 50 may distribute and transmit power to each of the plurality of resonators. According to an embodiment, the power divider 50 may be omitted.
The resonator module 10 may be a module for finally generating plasma by receiving the signal and/or voltage generated from the source generator 30. High-temperature electrons heated by an electric field generated by the source generator 30 ionize neutral air molecules to generate plasma, and at this time, the plasma may mean a concept including all of neutral, air ion 400 and electron. Hereinafter, the air ion of plasma may be named and described as plasma ion 400.
The resonator module 10 may include a single resonator or a plurality of resonators. Each resonator may include a metal having a slot to be described later. When the plurality of resonators are provided, the antistatic performance of the ionizer 1000 may be improved. The resonator module 10 will be described in more detail with reference to
The fan 20 may generate wind W to move the plasma ion 400 generated by the resonator module 10. In order to prevent an intensity of plasma ignited from being weakened or extinguished by the wind generated by the fan 20, the fan 20 may be disposed in front of the resonator module 10. An arrangement of the fan 20 will be described in more detail with reference to
The plasma ion 400 generated by the resonator module 10 may neutralize and remove static electricity by reaching a surface where electric charges are accumulated through wind W generated by the fan 20.
Next, a configuration and principle of the resonator module 10 will be described with reference to
The resonator 10 may include the metal plate 100 and a transmission conductor 300 connected to the metal plate 100.
The metal plate 100 may include a pair of long sides S1 extending in a longitudinal direction, a pair of short sides S2 crossing the long side S1, and a slot 105 extending in the longitudinal direction. The metal plate 100 may be divided into a first electrode 101 and a second electrode 102 by the slot 105. In other words, the first electrode 101 and the second electrode 102 may be disposed to face each other with the slot 105 interposed therebetween. The lengths of the first electrode 101 and the second electrode 102 may be ¼ times a wavelength A of the signal generated from the source generator 30. In
A width x of the slot 105 may be about 10 μm to about 200 μm, for example, about 100 μm, but is not limited thereto.
In the disclosure, a shape in which the metal plate 100 is bent into a shape similar to the alphabet C by the slot 105 is exemplified, but the shape of the slot 105 and the metal plate 100 formed thereby is not limited thereto.
In order to generate plasma around the slot 105, the transmission conductor 300 may be connected to the source generator 30 to supply the signal and/or voltage generated from the source generator 30 to the metal plate 100. The transmission conductor 300 may be connected to the source generator 30 through the power amplifier 40 and/or the power divider 50.
The transmission conductor 300 may be located on the metal plate 100 at an impedance matching point M with respect to the source generator 30 to be electrically or physically connected to the metal plate 100. The transmission conductor 300 may be disposed at the impedance matching point M to have an impedance of 500 with respect to a frequency 1/θ of the signal supplied from the source generator 30.
The metal plate 100 may include a first end E1 and a second end E2. The first end E1 may be a closed end not opened by the slot 105, and the second end E2 may be an open end opened by the slot 105.
In the slot 105, which is a space between the two electrodes 101 and 102 of the metal plate 100, plasma 200 may be generated by the signal and/or voltage supplied by the transmission conductor 300. Plasma 200 may be generated at the open end E2 of the metal plate 100. The plasma ion 400 included in the plasma 200 may reach one surface 60 of a charged object to remove static electricity. As illustrated by way of example in
When the resonator module 10 includes a plurality of metal plates 100 (multi-slot structure), each of the plurality of metal plates 100 may have substantially the same configuration as the metal plate 100 described above.
Referring to
The source generator 30 may supply the signal (e.g., microwave) for generating plasma to the metal plate 100 through the transmission conductor 300. In
The metal plate 100 and the fan 20 may be positioned parallel to an XY plane in a three-dimensional space, and may be spaced apart from each other by a distance h in a Z-axis direction. At this time, a plane spaced from the fan 20 in an upper direction of the Z-axis direction in parallel by the distance h among the XY planes is referred to as an XY-1 plane.
The metal plate 100 may include the pair of long sides S1 and the pair of short sides S2 crossing the long side S1. Hereinafter, the reference numerals S1 and S2 refer to extension lines of the long side and the short side, respectively, but for convenience of description, the extension lines may be omitted and described as the long side and the short side. In
The fan 20 may include a first surface Q1 parallel to the XY plane, and a second surface Q2 parallel to the XY plane and opposite to the first surface Q1. In other words, in
Referring to
In each embodiment, a charged plate monitor (CPM) device 61 for measuring antistatic performance is disposed below the metal plate 100 in the Z-axis direction. The CPM device 61 may include a plate on which the plasma ion 400 arrives from the metal plate 100. The CPM device 61 may test the antistatic performance of the ionizer 1000 by measuring a decay time. The decay time is measured in a way that measures time for which static electricity intentionally applied on the plate of the CPM device 61 is removed by using ions generated from the ionizer 1000. As an example, the time until the constant voltage drops to about 10% or less of the initial constant voltage may be measured.
Each of
Referring to
Specifically, referring to
In particular, when the initial constant voltage of
In summary, when the long side S1 of the metal plate 100 has the inclination angle of 0 degrees, that is, when it is arranged parallel to the XY plane, the antistatic performance of the ionizer 1000 may be the best. One of the reasons is that the plasma generated in the slot 105 has a largest area in contact with the wind when the first inclination angle θ1 is 0 degrees, assuming that the plasma is maintained stably.
Hereinafter, an antistatic performance of an ionizer 1000 according to an arrangement of a short side S2 of a metal plate 100 according to another embodiment will be described with reference to
First,
Referring to
Referring to
Referring to
Specifically, referring to
In particular, in terms of antistatic performance, the distance d is advantageously in a range of about 12 cm to about 30 cm when the initial constant voltage of
In summary, when the short side S2 of the metal plate 100 has the inclination angle θ2 of more than 0 degree and less than 90 degrees, that is, when it is arranged obliquely with respect to the XY plane, the antistatic performance of the ionizer 1000 may be the best. The inclination angle θ2 of the short side S2 may have a range of greater than 90 degrees and less than 180 degrees depending on a reference point to be measured.
One of the reasons is that, when the inclination angle θ1 of the long side S1 is 0 degrees, the antistatic performance is good, but there is a possibility that the plasma is weakened or extinguished by the influence of the wind, but the plasma may be stably maintained when the short side S2 is obliquely arranged.
In the conventional plasma ionizer, when generating RF plasma, it was difficult to design the electrode of the resonator. Accordingly, in the disclosure, it is possible to facilitate and simplify the use and design of the electrode, by using the metal plate 100 including the slot 105, that is, the slot electrode. As described above, the antistatic performance of the ionizer 1000 may be optimized by variously adjusting and disposing the inclination angles θ1 and θ2 of the long side S1 and the short side S2 of the slot electrode.
Hereinafter, an antistatic performance of an ionizer 1000 according to an arrangement of a metal plate 100 and a fan 20 according to an embodiment will be described with reference to
Hereinafter, a multi-slot structure of an ionizer according to an embodiment will be described with reference to
Referring to
The power divider 50 may distribute and transmit power to each of the plurality of metal plates 100. In
The resonator module 10 may include a first metal plate 110 and a second metal plate 120 as the two metal plates 100, and the transmission conductor 300; 310 and 320 connected to each of the metal plates 110 and 120.
The first metal plate 110 may include a pair of first long sides Slf-1 and S1m-1; S1-1, a pair of first short sides S2-1 and a slot 150-1. The second metal plate 120 may include a pair of second long sides Slf-2 and S1m-2; S1-2, a pair of second short sides S2-2 and a slot 150-2.
The first metal plate 110 and the second metal plate 120 may be disposed to face each other when viewed in an XY plane. An arrangement on the XY plane of the metal plates 110 and 120 will be described in more detail through
The first metal plate 110 includes a 1-1 long side S1f-1 and a 1-2 long side S1m-1 parallel to each other, and the second metal plate 120 may include a 2-1 long side S1f-2 and a 2-2 long side Slm-2 parallel to each other.
At this time, the long sides Slf-1, S1m-1, Slf-2 and S1m-2 of the metal plates 110 and 120 may have an inclination angle of 0 degrees or more and less than 180 degrees with respect to the XY plane. In other words, the long sides of the metal plate 100 may be located on a plane parallel to the XY plane, or may have an inclination angle greater than 0° and less than 180° with the XY plane. On the other hand, the short sides S2-1 and S2-2 of the metal plates 110 and 120 may also have an inclination angle of 0 degrees or more and less than 180 degrees. For example, at least one of the short sides S2-1 and S2-2 may have an inclination angle greater than 0° and less than 180° with a plane parallel to the XY plane.
According to an embodiment, the short sides S2-1 and S2-2 of the metal plates 110 and 120 may be located on a plane parallel to the XY plane.
For the embodiments according to the different arrangements of the long side S1 and/or the short side S2 of the metal plates 110 and 120 described above, in order to optimize the performance of the ionizer 1000 according to the situation/environment, as illustrated in
The signal distributed from the power divider 50 may be supplied to metal plates 110 and 120 connected to each other via the transmission conductors 310 and 320.
Referring to
The power divider 50 may distribute and transmit power to the four metal plates 110, 120, 130 and 140 connected to each of the transmission conductor 300 through the transmission conductor 300.
Each of the four metal plates 110, 120, 130 and 140 may include a long side S1-1, S1-2, S1-3 and S1-4; S1, and a short side S2-1, S2-2, S2-3 and S2-4; S2 crossing the long side. The long sides S1 or the short sides S2 of each of the four metal plates 110, 120, 130 and 140 may have an inclination angle of 0 degrees or more and less than 180 degrees.
For example, each of the plurality of metal plates 110, 120, 130 and 140 has a lower long side S1f-1, S1f-2, S1f-3 and S1f-4; S1f and an upper long side S1m-1, S1m-2, S1m-3 and S1m-4; S1m parallel to each other. The upper long side S1m has a certain angle with respect to the lower long side S1f and may determine an inclination angle θ2 of the short side S2.
Referring to
According to an embodiment, the short sides S2-1, S2-2, S2-3 and S2-4; S2 of the plurality of metal plates 100 may be arranged such that the upper long side S1m (or the lower long side S1f) of the pair of metal plates 110 and 130, 120 and 140 facing each other are located in the same direction.
The inclination angle of the short sides S2 of the plurality of metal plates 100 is not limited thereto, relationships of the inclination angle of the short sides S2 of the plurality of metal plates 100 may be appropriately combined so that the antistatic performance of the ionizer 1000 may be optimized, such as the upper long side S1m (or the lower long side S1f) of the pair of metal plates 110 and 130 are located in opposite directions to each other, and the upper long side S1m (or the lower long side S1f) of the other pair of metal plates 120 and 140 are positioned in the same direction.
Even when the resonator module 10 has the multi-slot structure, the fan 20 includes a first surface Q1 and a second surface Q2 that are parallel to the XY plane and face each other, and the wind blows from the first surface Q1 toward the lower surface of the second surface Q2, and the metal plates 100 may be positioned above the first surface Q1 of the fan 20. By placing the metal plates 100 in front of the fan 20, the effect of wind on the plasma 200 generated on the metal plate 100 may be minimized to optimize the antistatic performance of the ionizer 1000.
In the above, it has been described that the ionizer 1000 includes two or four metal plates 100 when it has the multi-slot structure as an example, but the number of the plurality of metal plates 100 included in the resonator module 10 is not limited thereto.
When the initial constant voltage is +1000 V, −1000 V, the decay time when the multi-slot structure including two metal plates 100 is smaller than that when the single metal plate 100 is included, confirming that the antistatic performance is better.
In each of the above-described embodiments of the disclosure, the angle formed by the long side and/or the short side of the metal plate with the XY plane may be variously adjusted, and thus may be set to an angle to give the optimal performance.
Hereinafter, embodiments related to another method of igniting plasma will be described with reference to
Referring to
When a pressure P is applied to the piezoelectric element 700, a potential difference is generated at both ends of the piezoelectric element 700. One end of the piezoelectric element 700 is grounded, and the other end of the piezoelectric element 700 may be disposed adjacent to one end of the metal plate 100 at which plasma 200 is generated. When the pressure P is applied to the piezoelectric element 700, the plasma 200 may be ignited by the instantaneous potential difference compared to the grounded end. In this case, plasma 200 may be ignited without inert gas such as argon gas.
Referring to
As such, according to an embodiment of the disclosure, it is possible to implement a plasma ionizer 1000 capable of igniting plasma without inert gas through various methods such as using an additional stimulus (e.g., pressure, etc.) or a conductive material.
In the above, a preferred embodiment of the disclosure has been illustrated and described, but the disclosure is not limited to the above-described specific embodiment, and, without departing from the gist of the disclosure as claimed in the claims, various modifications may be made by those of ordinary skill in the technical field to which the disclosure pertains, in addition, these modified implementations should not be individually understood from the technical spirit or prospect of this disclosure.
Therefore, the spirit of the disclosure should not be limited to the embodiments described above, and it will be said that not only the claims described later, but also all ranges equivalently or equivalently changed to the claims fall within the scope of the spirit of the disclosure.
Number | Date | Country | Kind |
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10-2020-0022412 | Feb 2020 | KR | national |
This is a continuation-in-part application of International Patent Application No. PCT/KR2020/013948, filed on Oct. 13, 2020, which claims priority to Korean patent application No. 10-2020-0022412 filed on Feb. 24, 2020, contents of each of which are incorporated herein by reference in their entireties.
Number | Date | Country | |
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Parent | PCT/KR2020/013948 | Oct 2020 | US |
Child | 17821893 | US |