The present invention relates to a magnetic head inspection system and a magnetic head inspection method for inspecting a thin film magnetic head, and particularly relates to a magnetic head inspection system and a magnetic head inspection method that allow an efficient inspection of a thin film magnetic head not testable by an optical microscope.
Japanese Patent Laid-Open No. 2009-230845 discloses a technique for inspecting the track width of a thin film magnetic head. In Japanese Patent Laid-Open No. 2009-230845, a recording signal (excitation signal) is inputted to a thin film magnetic head (hereinafter, will be simply referred to as a magnetic head) in a row bar from bonding pads, and a state of a magnetic field generated by a writing head element contained in the magnetic head is moved and scanned at a position as high as the flying height of the magnetic head. A direct observation under a magnetic force microscope (MFM), a scanning hall probe microscope (SHPM), or a scanning magneto-resistance microscope (SMRM) allows a measurement of the shape of the generated magnetic field instead of the physical shape of the writing head element, thereby it is possible to inspect a shape in a magnetic effective track width in a nondestructive manner.
Specifically, an effective track width testable by a spinstand only in an HGA state or pseudo-HGA state can be measured in a row bar under a magnetic force microscope.
In order to correctly measure the shape of a magnetic head element of 100 nm or less, positioning is necessary for scanning a predetermined inspection range, for example, a current 1 μm square range. Thus, it is necessary to visually search a wide range under an optical microscope for the position of a magnetic head element, and then search a smaller scan range. For example, in the related art described in Japanese Patent Laid-Open No. 2009-230845, a first search range is visually searched, and then partial 10-μm square search ranges are sequentially set with respect to the central position (locations for rough positioning) of the first search range. The partial search ranges are then searched under an atomic force microscope (AFM). When a measuring object is found, a second search range smaller than the first search range, for example, 4 μm to 5 μm square range is set, and then the range is searched again under an MFM. When a measuring object is found as a result of searching, the current predetermined shape inspection range that is a 1 μm square range is scanned to determine the shape of the magnetic head element. In the related art, a scanning inspection requires a long time. An AFM inspection time particularly needs to be shortened.
The purpose of the present invention is to provide a magnetic head inspection system and a magnetic head inspection method that allow an efficient inspection of a magnetic head by shortening a scanning inspection time.
The features of the present invention are at least followings in order to achieve the above described purpose.
The present invention includes, exciting the cantilever of a magnetic force microscope at a predetermined frequency, the cantilever being provided with a magnetic probe on the end thereof, floating the magnetic probe over the writing head of the magnetic head and two-dimensionally scanning a search range, detecting the specific position of the writing head based on the search two-dimensional magnetic field intensity of the writing head with exciting state of the cantilever in the two-dimensional scan, setting a shape detection range smaller than the search range for detecting the shape of the writing head based on the specific position, and floating the magnetic probe over the writing head with exciting state of the cantilever, detecting the shape of the writing head by detecting the detection two-dimensional magnetic field intensity of the writing head in the two-dimensional scan.
According to the present invention, the specific position may indicate maximum magnetic field intensity of the search two-dimensional magnetic field intensity.
According to the present invention, the magnetic head may be imaged and the search range may be set according to the imaging result.
According to the present invention, the magnetic head may be visually observed with an optical microscope and the search range may be obtained by moving an inspection stage for loading the row bar based on the visual observation information.
According to the present invention, the shape of the writing head may be inspected by using the cantilever based on the shape detection range under an atomic force microscope.
The present invention can provide a magnetic head inspection system and a magnetic head inspection method that can efficiently inspect the magnetic head.
Embodiments of the present invention will be described in detail based on the following figures, wherein:
Typically, a row bar cut into a long block of about 3 cm to 7 cm from a wafer contains an array of about 40 to 60 head sliders. The magnetic head inspection system of the present embodiment conducts a predetermined inspection on a row bar 1 serving as a work. About 20 to 30 row bars 1 are typically accommodated at predetermined intervals in a tray (not shown) in the short axis direction of the row bar 1. The row bars 1 are picked out one by one from the tray (not shown) and then are transported to an inspection stage 10 by a handling robot (not shown). The row bar 1 transported to the inspection stage 10 is inspected as will be described later.
The inspection stage 10 includes an X stage 11 and a Y stage 12 that can move the row bar 1 in X and Y directions. The row bar 1 is positioned by once bringing one side of the row bar 1 into contact with the reference surface of the Y stage 12 in the long axis direction of the row bar 1. The top surface of the Y stage 12 has a loading part 121 for the row bar 1. The side edge of the top surface of the loading part 121 has a step portion substantially matching with the shape of the row bar 1. The row bar 1 coming into contact with the bottom and the side of the step portion is located at a predetermined position. The rear side of the row bar 1 (the opposite side from the connection terminals of the magnetic head) is brought into contact with the rear surface of the step portion. The contact surface has a reference plane in parallel with and perpendicularly to the moving direction (X axis) of the X stage 11 and the moving direction (Z axis) of a Z stage 13. Thus, the row bar 1 in contact with the bottom and the side of the step portion of the Y stage 12 is positioned in the X direction and the Y direction.
A camera (not shown) for measuring a misalignment is provided above the Y stage 12. The Z stage 13 moves a cantilever 7 of a magnetic force microscope (MFM) in the Z direction. The X stage 11, the Y stage 12, and the Z stage 13 of the inspection stage 10 are each composed of a piezoelectric stage. After the completion of the predetermined positioning, the row bar 1 is sucked and held by the loading part 121 such that the probe end of a probe card (not shown) comes into contact with a terminal on the front side of the row bar 1. Hence, the writing head coil of a magnetic head in the row bar 1 can be excited.
A piezoelectric driver 20 controls the driving of the X stage 11, the Y stage 12, and the Z stage 13 (piezoelectric stage) of the inspection stage 10. A controller 30 for controlling the piezoelectric driver 20 includes a control computer basically composed of a personal computer (PC) having a monitor. As shown in
A displacement detector includes a semiconductor laser element 41, reflecting mirrors 42 and 43, and a displacement sensor 44 composed of a half-split light detector element. Outgoing light from the semiconductor laser element 41 is reflected by the reflecting mirror 42, is emitted onto the cantilever 7, and then is reflected toward the reflecting mirror 43. The light reflected by the cantilever 7 is further reflected by the reflecting mirror 43 and then is guided to the displacement sensor 44. A differential amplifier 50 performs predetermined arithmetic processing on a differential signal of two signals outputted from the displacement sensor 44 and then outputs the processed differential signal to a DC converter 60. In other words, the differential amplifier 50 outputs a displacement signal to the DC converter 60 according to a difference between the two signals outputted from the displacement sensor 44. The DC converter 60 includes an RMS-DC converter (Root Mean Squared value to Direct Current converter) that converts the displacement signal outputted from the differential amplifier 50 into a direct current signal having an effective value.
The displacement signal outputted from the differential amplifier 50 corresponds to a displacement of the cantilever 7. The displacement signal serves as an alternating current signal because of the vibrations of the cantilever 7. A signal from the DC converter 60 is outputted to a feedback controller 70. The feedback controller 70 outputs the signal from the DC converter 60 to the controller 30 as a signal for monitoring the amplitude of the current vibrations of the cantilever 7, and outputs the signal from the DC converter 60 to the piezoelectric driver 20 as a control signal of the Z stage 13 for adjusting the excitation of the cantilever 7.
The controller 30 monitors the signal and controls the Z stage 13 of the piezoelectric driver 20 according to the value of the signal, adjusting the initial position of the cantilever 7 before the start of measurement. In the present embodiment, the flying height of the head of a hard disk drive is set as the initial position of the cantilever 7. The controller performs processing for obtaining the magnetic effective track width of a magnetic head based on data obtained from the feedback controller 70. The flying height of the cantilever is preferably equal to the flying height of the head but may have a deviation. In the case of such a deviation, the obtained magnetic effective track width is corrected according to the height.
An oscillator 80 supplies an oscillation signal for exciting the cantilever 7 to the piezoelectric driver 20. The piezoelectric driver 20 vibrates the cantilever 7 at a predetermined frequency based on the oscillation signal from the oscillator 80.
An optical microscope 90 detects the position of the magnetic head in the row bar 1 set on the inspection stage 10.
At this point, the writing head of the magnetic head has undergone AC excitation, thereby displacing the cantilever 7 in synchronization with the AC excitation. The displaced state of the cantilever 7 is indicated by the displacement signal shown in
With this configuration, vibrations at the predetermined frequency of the cantilever 7 cause a phase difference proportional to the intensity of a magnetic field generated by the magnetic head, and cause a difference between the two signals outputted from the displacement sensor 44 having the half-split light detector element according to the phase difference. Hence, the intensity of the magnetic field from the magnetic head is determined according to the difference between the two signals. In this state, the writing head of the magnetic head undergoes AC excitation, meanwhile, the effective track width of the magnetic head can be obtained by scanning the magnetic head as will be described later. The writing head is inspected as typical MFM without AC excitation, allowing actual measurement of the pole width (structural magnetic width) of the magnetic head. In the present invention, the writing head is inspected with AC excitation under an MFM that is not a typical MFM.
As shown in
In the present embodiment, as shown in
However, as described in Summary of The Invention, it takes a long time to locate the position of the writing head HW in a predetermined detection range (e.g., width(SW)=length(SL)=1 μm in
In the first embodiment, the scanning range is searched by an MFM instead of an AFM. In an MFM search, a maximum magnetic field detection position (Xs, Ys) is detected so as to indicate the maximum value of the effective line magnetic field intensity profile in which the writing head HW is likely to have a magnetic effective track width as shown in
Subsequently, a search range is set for a search around the location for rough positioning (S4). A search time for an MFM is quite shorter than a search time for an AFM. Thus, in order to minimize a detection time under an AFM, first, an initial partial search range of about 10 μm square is set around the location for rough positioning, and then partial search ranges are sequentially set around the initial partial search range. The ranges are searched until a test object is found. For example, for an MFM, a search range of about 20 μm square is set and then the overall range is searched for a maximum magnetic field detection position, that is, a location for detailed positioning (S5).
Subsequently, a shape detection range for inspecting the shape of the writing head, for example, a 1-um square range is set around the location for detailed positioning (S6). The shape detection range is scanned under an MFM to obtain an effective line magnetic field intensity profile andamaximummagnetic field intensityprofile (S7). The effective track widths TWy and TWx in
Subsequently, it is decided whether the values of the obtained effective track widths TWy and TWx are within a normal range or not (S9). If the values are not normal, the process returns to S3. If the values are normal, it is decided whether all the writing heads in the row bar 1 have been inspected or not (S10). If the writing heads have been inspected, the processing is ended. Otherwise a location for rough positioning is calculated for the subsequent writing head HW at a predetermined distance (S11) , and then the process is continued from S4.
The first embodiment can reduce a processing time from 3 minutes or more to 5 seconds or less for an AFM, remarkably shortening the processing time.
Moreover, the first embodiment can reduce the conventional number of searches from two to one, achieving simple processing.
In a second embodiment, a location for rough positioning is detected from an imaging result of a magnetic head H captured by an imaging camera 91 unlike in the first embodiment in which a location for rough positioning is determined by visual observation under an optical microscope.
A process of measuring the shape of the writing head HW according to the second embodiment is different from the first embodiment in that “through visual observation under an optical microscope” in step S3 of determining a location for rough positioning of the writing head in
The process of measuring the shape of the writing head HW according to the second embodiment is different from the contents of the first embodiment. First, the accuracy for detecting the location for rough positioning by the imaging camera 91 is improved, thereby reducing the search range in S4. This can shorten a search time.
Since the accuracy for detecting the location for rough positioning is improved, the rate of abnormal data in S9 dramatically decreases so as to more reliably inspect the magnetic head H (writing head HW).
Moreover, the second embodiment can achieve a fully automatic inspection and thus more reliably inspect the magnetic head H (writing head HW).
In the second embodiment, a location for rough positioning is detected by the imaging camera 91 with higher accuracy. Thus, the process may skip the processing of S11 in
In the first and second embodiments, a location for rough positioning and a location for detailed positioning are set at the maximum magnetic field detection position of the writing head. These locations are not limited and thus may be set at other positions, e.g., the median of the writing head and a position indicating the end of the writing head.
In the first and second embodiments, when an AFM inspection is conducted by a different control method of the cantilever after an MFM inspection, the AFM can use data includes a location determined for detailed positioning (maximum magnetic field detection position) under an MFM. This can reduce the inspection range and an AFM inspection time.
It should be understood by those skilled in the art that various modifications, combinations, sub-combinations and alterations may occur depending on design requirements and other factors insofar as they are within the scope of the appended claims or the equivalents thereof.
Number | Date | Country | Kind |
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2012-210491 | Sep 2012 | JP | national |