The present disclosure relates generally to downhole tools positionable in a well system, and more specifically, though not exclusively, to downhole tools including a wellbore isolation tool that utilizes indexing cycles for actuation of the downhole tool.
A well system (e.g., oil or gas wells for extracting fluids from a subterranean formation) may include tools positioned downhole. These downhole tools may be actuated from the surface using an indexing apparatus of the downhole tool. Downhole tools can include, but are not limited to, flow control devices, completion isolation valves, fluid loss valves, and circulating subs.
Certain aspects and examples of the disclosure relate to a downhole tool that may be actuated from a surface of a wellbore. In some aspects, the downhole tool may include a device (e.g. a flow control device, a completion isolation valve, fluid loss valve, or a circulating sub) that is actuated between an open and a closed position. The downhole tool may be actuated from a surface of the wellbore by applying a pre-determined number of indexing (mechanical or hydraulic) cycles to the downhole tool. Once the predetermined number of indexing cycles is applied, the downhole tool actuates, (e.g. the device may be forced into an open position or a closed position).
The downhole tool may include an outer tubing and a sliding sleeve positioned within an inner region of the outer tubing. The sliding sleeve may move in response to an application of a pressure from the surface. Following a predetermined number of indexing cycles (e.g. pressure applications from the surface), the sliding sleeve may move a sufficient distance to actuate the downhole tool (e.g. to cause a valve in the downhole tool to open or to close).
The downhole tool may be pressure tested during manufacturing to ensure the device properly actuates in response to the application of the pre-determined number of indexing cycles. After testing, the downhole tool may be shipped to a well or rig site for installation. At the well or rig site the downhole tool may be believed to be in an initial indexing position corresponding to a position in which the pre-determined number of indexing cycles are remaining to actuate the downhole tool. Damage to the well system may occur if the downhole tool is in another indexing position corresponding to a fewer number of indexing cycles remaining until actuation. For example, if it is believed the downhole tool is in an initial indexing position corresponding to ten (10) indexing cycles to be cycled through before actuation of the downhole tool, but in fact the sliding sleeve or other features of the downhole tool have shifted (for example, but not limited to, during testing, etc.) such that the downhole tool is in an indexing position in which there are only nine (9) indexing cycles to be cycled through before actuation occurs, the unexpected actuation of the downhole tool after nine indexing cycles may damage the well system. In addition, the unexpected actuation of the downhole tool in such a scenario may injure those working on the well system. Thus, it may be desirable to confirm at the rig or well site, prior to positioning of the downhole tool within the wellbore, the indexing position (i.e. the number of indexing cycles remaining prior to actuation of the downhole tool) of the downhole tool, in particular it may be desirable to confirm that the downhole tool is in the initial indexing position (i.e. that the pre-determined number of indexing cycles remain before actuation of the downhole tool).
The position of the sliding sleeve relative to the outer tubing may correspond to the indexing position of the downhole tool. The position of the sliding sleeve relative to the outer tube may be determined by comparing a location of a reference point on the sliding sleeve to a location of a fixed point on the outer tubing. The distance between the reference point on the sliding sleeve and the fixed point on the outer tubing may correspond to the indexing position of the downhole tool (i.e. the number of indexing cycles remaining prior to actuation of the downhole tool). In some aspects, the reference point on the sliding sleeve may correspond to a mid-point between two magnets positioned in an opposing orientation, i.e. N-S S-N or S-N N-S. The opposing orientation of the magnets may allow for detection of the mid-point between the two magnets using a magnetometer. The mid-point between the two magnets may correspond to a magnetic field of zero in at least one direction. The fixed point on the outer tubing may be a mark or any suitable identification (i.e. a carving, an ink mark, a sticker, an identifiable magnetic field change, an end of the outer tubing, etc.) on the outer tubing.
The distance between the reference point on the sliding sleeve, defined by the mid-point between the two magnets, and the fixed point on the outer tubing may correspond to an indexing cycle of the downhole tool. For example a first distance between the reference point on the sliding sleeve and the fixed point on the outer tubing may correspond to the downhole tool being in an initial position in which the pre-determined number of indexing cycles remains prior to actuation. A second distance may correspond to the downhole tool being in a second position in which a known number of indexing cycles that is either greater than or less than the pre-determined number of indexing cycles remains prior to actuation.
In some aspects, the two magnets may be placed axially relative to one another along a longitudinal axis of the downhole tool. The longitudinal distance between the mid-point of the magnets (i.e. the reference point of the sliding sleeve) and the fixed point of the outer tubing may correspond to an indexing position of the downhole tool. In some aspects, the two magnets may be positioned radially relative to one another about a circumference of the sliding sleeve. The angular offset or radial distance between the reference point on the sliding sleeve and the fixed point on the outer tubing may correspond to a rotational position of the sliding sleeve relative to the outer tubing. The rotational position of the sliding sleeve relative to the outer tubing may correspond to the indexing cycle position of the downhole tool.
At the well site, prior to positioning the downhole tool within the wellbore, the strength and/or direction of a magnetic field of the two magnets may be measured with a magnetometer (e.g., a gauss meter, a hall effect sensor, an inductive pickup coil, a magnetoresistive device such as a GMR chip, or a superconducting quantum interference device (“SQUID”)). The magnetometer may measure the scalar magnetic field, or in some aspects the vector magnetic field. The magnetometer may be moved along a length of the downhole tool to measure the magnetic field along the length of the downhole tool for identifying the mid-point between the two magnets positioned on the sliding sleeve. The magnetometer meter may identify the mid-point between the two magnets (i.e. the reference point on the sliding sleeve) by locating the point at which the magnetic field is 0 or at least is a minimum value. The mid-point between the two magnets may correspond to the reference point of the sliding sleeve. The location of the reference point may then be compared to the location of the fixed point on the outer tubing. A distance between the reference point on the sliding sleeve and the fixed point on the outer tubing may correspond to the indexing position of the downhole tool prior to positioning the downhole tool within the wellbore. In some aspects, a linear distance between the reference point and the fixed point on the outer tubing may correspond to the indexing position of the downhole tool. In some aspects, the magnets may be positioned radially along the sliding sleeve such that a rotational distance between a reference point on the sliding sleeve and the fixed point on the outer tubing (i.e. distance measured circumferentially along an outer surface of the outer tubing) may correspond to the indexing position of the downhole tool.
The indexing apparatus 124 of the downhole tool 114 can control the position of the ball valve 122 by opening or closing the ball valve 122 in response to an application of a predetermined number of indexing cycles from the surface of the wellbore. The indexing apparatus 124 may include a sliding sleeve 128 that may move or slide relative to the outer tubing 120. The position of the sliding sleeve 128 relative to the outer tubing 120 may correspond to an indexing position of the downhole tool (i.e. the number of indexing cycles remaining prior to actuation of the downhole tool 114).
A magnet 130 and a magnet 132 may be positioned on the sliding sleeve 128 in an opposing orientation (i.e. with like poles adjacent one another, for example N-S S-N or S-N N-S). The opposing orientation may include both south poles of the magnets being adjacent one another or in the alternative both north poles being adjacent one another. As shown in
about 0.5 inch (1.27 cm), about 1 inch (2.54 cm), about 1.5 inches (3.81 cm), about 2 inches (5.08 cm), or any other suitable distance for providing a reference point. In some aspects, the magnets 130, 132 are spaced apart by about 0.5 cm, about 1 cm, about 2 cm, about 2.5 cm, about 3 cm, about 3.5 cm, about 4 cm, about 4.5 cm, or about 5 cm, or any other suitable distance for providing a reference point.
As shown in
The magnets 130, 132 being in an opposing orientation in which like poles are adjacent one another (e.g., N-S S-N or S-N N-S) may permit accurate detection of a mid-point (or center point) 138 between the centers of the two magnets 130, 132 (i.e., a mid-point between a center of the magnet 130 and a center of the magnet 132). The mid-point 138 may corresponds to a first reference point along the sliding sleeve 128 (hereinafter first reference point or mid-point 138). Similarly, the additional magnets 134, 136 being in an opposing orientation in which like poles are adjacent one another (e.g., N-S S-N or S-N N-S) may permit accurate detection of a mid-point 140 between the center of two magnets 134, 136 that corresponds to a second reference point along the sliding sleeve 128 (hereinafter second reference point or mid-point 140). The first and second reference points 138, 140 may be determined at a surface of the wellbore by passing a magnetometer along the length of the downhole tool 114 along an outer surface of the downhole tool 114. The first and second reference points 138, 140 may correspond to a point where the magnetic field is zero or in some aspects where the absolute value of the magnetic field is a local minimum.
Referring again to
A distance D2 along a length of the downhole tool 114 between the second reference point 140 and the fixed point F1 may also may correspond to an indexing position of the downhole tool 114. The distance D1 and D2 may be the same where the first and second reference points 138 and 140 are positioned at the same linear distance along the sliding sleeve 128. Depending on the position of the downhole tool 114 at the surface, such as the position in which the downhole tool 114 is placed on a ground surface, one of the first or second reference points 138, 140 may be adjacent the ground surface and thus difficult to locate using the magnetometer. By providing multiple pairs of magnets (e.g., magnets 130, 132 and magnets 134, 136), it is more likely that at least one of the pairs of magnets will be located off the ground surface such that the magnetometer may measure the magnetic fields of the magnetics and identify a reference point (e.g., reference points 138, 140). Aspects in which the fixed point F1 at least partially encircles the circumference of the outer tubing 120 can similarly reduce the chances that the fixed point F1 on the outer tubing 120 is positioned adjacent the ground surface. In other words, multiple reference points on the sliding sleeve 128 and a fixed point F1 that at least partially encircles the outer tubing 120 (or in some aspects multiple fixed points on the outer tubing 120 positioned at the same distance along a length of the outer tubing 120) may permit determining a distance between a reference point on the sliding sleeve 128 and a fixed point along the outer tubing 120 regardless of the position of the downhole tool 114 on the ground surface at the well site.
In some aspects more or fewer magnet pairs may be installed on the sliding sleeve 128. Additional magnet pairs may be oriented in an opposing magnetic orientation (e.g. N-S S-N; S-N N-S) or may be oriented in an aligning magnetic orientation (e.g. N-S N-S; S-N S-N). The orientation of the magnet pairs may provide different magnetic field values which may aid in identifying each reference point corresponding to the magnetic pairs along the sliding sleeve 128. Additional magnet pairs could each include different magnetic field strengths or varying orientations (i.e. N-S S-N verses S-N N-S) to distinguish each pair from one another. For example, the mid-point of each magnet pair can correspond to a particular known location or reference point on the sliding sleeve 128 which may be used to determine the indexing position of the downhole tool 114. In some aspects, the magnets installed on the sliding sleeve 128 may be rare earth magnets, for example, but not limited to magnets comprising neodymium-iron-boron or samarium-cobalt. In some aspects, the magnets installed on the sliding sleeve 128 may be ferrite magnets, for example, but not limited to magnets comprising iron oxide and barium carbonate, or iron oxide and strontium carbonate. In still yet other aspects, the magnets installed on the sliding sleeve 128 may be alnico magnets.
As shown in
Reference point RA on the sliding sleeve 164 may correspond to a mid-point between the center of a pair of magnets 172, 174 that are oriented in an opposing orientation such that the mid-point (or reference point RA) is detectable via a magnetometer. Similarly, reference point RB on the sliding sleeve 164 may correspond to a mid-point between a pair of magnets 176, 178 that are oriented in an opposing orientation such that the mid-point (or reference point RB) is detectable via a magnetometer. A distance DA between the reference point RA on the sliding sleeve 164 and the fixed point FM on the outer tubing 162 may correspond to indexing position (i.e., a number of indexing cycles remaining prior to actuation of the downhole tool 160 or the position in the half cycle, such as being at the top or the bottom of the cycling stroke) of the downhole tool 160. In some aspects, a rotational distance may be measured between the reference RB and the fixed point FM (or another fixed point, for example a fixed point at the same longitudinal position as a reference point on the sliding sleeve 164). The rotational position of the sliding sleeve 164 relative to the outer tubing 162 may correspond to the indexing position of the downhole tool 160. Thus, in some aspects, an indexing position of the downhole tool 160 may be determined at a surface of a well system by locating a reference point (e.g. reference point RA or reference point RB) on the sliding sleeve 164 and comparing that location to a fixed point (e.g. fixed point FM) on the outer tubing 162. In some aspects additional fixed points may be identified on the outer tubing 162, for example by marking, engraving, stamping, identifying via a magnetic field, or otherwise identifying another location on the outer tubing 162.
Though the aspects described with reference to
Example 1 is a downhole tool for use in a wellbore comprising: an outer tubing comprising: an outer surface, and an inner surface, wherein the inner surface defines an inner region of the outer tubing; and a sliding sleeve positioned within the inner region of the outer tubing, the sliding sleeve being slideable relative to the outer tubing, the sliding sleeve comprising: a first magnet, and a second magnet, wherein the first magnet and second magnet are positioned in an opposing orientation relative to one another, wherein the downhole tool comprises an indexing apparatus for actuating the downhole tool from a surface of the wellbore by applying a pre-determined number of hydraulic pressure signals to the downhole tool.
Example 2 is the downhole tool of example 1, wherein the outer tubing further comprises a fixed point on the outer surface of the outer tubing.
Example 3 is the downhole tool of example 2, wherein the sliding sleeve comprises a reference point that corresponds to a mid-point between the first magnet and the second magnet, and wherein a distance between the reference point on the sliding sleeve and the fixed point on the outer tubing corresponds to an indexing position of the downhole tool.
Example 4 is the downhole tool of examples 1-3, further comprising a fastening feature for securing the first magnet and the second magnet in position relative to one another.
Example 5 is the downhole tool of examples 1-4, wherein the sliding sleeve further comprises a first spacer positioned between the first magnet and the second magnet.
Example 6 is the downhole tool of example 5, wherein the sliding sleeve further comprises a second spacer positioned at an opposite end of the first magnet from the first spacer.
Example 7 is the downhole tool of examples 1-6, wherein the first magnet is positioned axially relative to the second magnet along a length of the downhole tool.
Example 8 is the downhole tool of examples 1-7, wherein a north pole of the first magnet is positioned adjacent a north pole of the second magnet.
Example 9 is the downhole tool of examples 1-8, the sliding sleeve further comprising a third magnet and a fourth magnet, wherein the third magnet and the fourth magnet are positioned in an opposing orientation relative to one another.
Example 10 is the downhole tool of example 2, wherein the fixed point on the outer surface of the outer tubing comprises a mid-point between two opposing magnetic fields.
Example 11 is a downhole tool for use in a wellbore comprising: an outer tubing comprising: an outer surface, and an inner surface, wherein the inner surface defines an inner region of the outer tubing; and a sliding sleeve positioned within the inner region of the outer tubing and slideable relative to the outer tubing, the sliding sleeve comprising: a magnet comprising a magnetic field that extends in a radial direction, wherein the downhole tool comprises an indexing apparatus for actuating the downhole tool from the surface by applying a pre-determined number of hydraulic pressure signals to the downhole tool.
Example 12 is the downhole tool of example 11, wherein the outer tubing further comprises a fixed point on the outer surface of the outer tubing.
Example 13 is the downhole tool of example 12, wherein the sliding sleeve comprises a reference point that corresponds to a mid-point of the magnet and wherein a distance between the reference point on the sliding sleeve and the fixed point on the outer tubing corresponds to an indexing position of the downhole tool.
Example 14 is the downhole tool of example 13, wherein the distance between the reference point on the sliding sleeve and the fixed point on the outer tubing corresponds to a rotational distance between the reference point on the sliding sleeve and the fixed point on the outer tubing.
Example 15 is a method for determining an indexing position of a downhole tool positioned at a surface of a well site: determining a magnetic field along a length of an outer tubing of the downhole tool; identifying a reference point on a sliding sleeve corresponding to a mid-point between two opposing magnetic fields, wherein the sliding sleeve is positioned within an inner region of the outer tubing; and determining a distance between the reference point on the sliding sleeve and a fixed point on the outer tubing of the downhole tool, wherein the distance between the reference point and the fixed point corresponds to an indexing position of the downhole tool.
Example 16 is the method of example 15, wherein the step of determining a magnetic field along a length of an outer tubing of the downhole tool further comprises passing a magnetometer along an outer surface of the outer tubing.
Example 17 is the method of examples 15-16, wherein the step of determining a magnetic field along a length of an outer tubing of the downhole tool further comprises passing a magnetometer within the inner region of the outer tubing.
Example 18 is the method of examples 15-17, wherein the step of identifying a reference point on a sliding sleeve corresponding to a mid-point between two opposing magnetic fields further comprises identifying a mid-point between two magnets positioned in an opposing orientation relative to one another.
Example 19 is the method of examples 15-17, wherein the step of identifying a reference point on a sliding sleeve corresponding to a mid-point between two opposing magnetic fields further comprises identifying a mid-point of a magnet having a magnetic field orientated in a radial direction.
Example 20 is the method of example 15-19, wherein the step of determining a distance between the reference point on the sliding sleeve and a fixed point on the outer tubing of the downhole tool, further comprises determining a distance between the reference point and the fixed point along a longitudinal axis of the downhole tool.
The foregoing description of certain examples, including illustrated examples, has been presented only for the purpose of illustration and description and is not intended to be exhaustive or to limit the disclosure to the precise forms disclosed. Numerous modifications, adaptations, and uses thereof will be apparent to those skilled in the art without departing from the scope of the disclosure.