1. Field of the Invention
The present invention relates to a magnetic sensor including magnetoresistance effect elements whose values of electrical resistances change when an external magnetic field is applied to the magnetoresistance effect elements.
2. Description of the Related Art
A magnetic sensor using a magnetoresistance effect element may be used as, for example, a geomagnetic sensor for detecting geomagnetism, integrated into a portable device, such as a cellular telephone.
For example, Japanese Unexamined Patent Application Publication No. 2006-66821 discloses an invention concerning a magnetic sensor including a magnetoresistance effect element and a permanent magnet layer. In this invention, the magnetization directions of free magnetic layers forming the magnetoresistance effect element are caused to be oriented in the same direction due to the application of a bias magnetic field from the permanent magnet layer.
When an external magnetic field is applied to a magnetoresistance effect element, the magnetization directions of free magnetic layers are changed to the direction of the external magnetic field. As a result, the value of the electrical resistance of the magnetoresistance effect element varies, and the external magnetic field can be detected on the basis of a change in the resistance value. Accordingly, it is necessary that the magnetoresistance effect element exhibit high magnetic sensitivity by ensuring that an external magnetic field is correctly applied to the magnetoresistance effect element.
In a magnetic sensor forming a bridge circuit including a plurality of magnetoresistance effect elements, it is necessary to decrease the differences among the temperature coefficients of resistance (TCRs) of the individual magnetoresistance effect elements in order to make the midpoint potentials uniform.
The present invention has been made in order to solve the above-described problems. The present invention provides a magnetic sensor including magnetoresistance effect elements that ensure that an external magnetic field is correctly applied to the magnetoresistance effect elements.
According to an aspect of the invention, there is provided a magnetic sensor including: a magnetoresistance effect element configured to be formed by stacking a magnetic layer and a non-magnetic layer on a substrate so as to exhibit a magnetoresistance effect; and soft magnetic bodies configured to change a direction of an external magnetic field applied from a direction orthogonal to a direction of a sensitivity axis of the magnetoresistance effect element to the direction of the sensitivity axis and to supply the external magnetic field to the magnetoresistance effect element, the soft magnetic bodies being disposed so as not to be in contact with the magnetoresistance effect element. A Y direction of the magnetoresistance effect element is the direction of the sensitivity axis, and the soft magnetic bodies are each disposed on one side and the other side of the magnetoresistance effect element in the Y direction, among the soft magnetic bodies, a first soft magnetic body disposed on the one side of the magnetoresistance effect element and a second soft magnetic body disposed on the other side of the magnetoresistance effect element being displaced from each other in an X direction, which is orthogonal to the Y direction, so that the direction X of an external magnetic field applied from the X direction is changed to the Y direction between the first and second soft magnetic bodies and the external magnetic field flows into the magnetoresistance effect element. The magnetoresistance effect element includes an element linked body extending in the X direction, the element linked body including a plurality of element portions disposed with a space between the element portions in the X direction and an electrode layer disposed between the element portions, a soft magnetic body being disposed on each of one side and the other side of each of the element portions so that the soft magnetic bodies disposed on the one side and the other side of each of the element portions are displaced from each other in the X direction.
With this configuration, it is ensured that an external magnetic field correctly and effectively flows into the magnetoresistance effect element in the direction of the sensitivity axis. It is thus possible to provide a magnetic sensor that exhibits high magnetic sensitivity. It is also ensured that an external magnetic field correctly flows into each element portion in the direction of the sensitivity axis.
The first and second soft magnetic bodies may be displaced from each other in the X direction so that the first and second soft magnetic bodies do not oppose each other in the Y direction.
The first and second soft magnetic bodies may each include an end portion at which the direction of the external magnetic field is changed to the direction of the sensitivity axis between the first and second soft magnetic bodies, the end portion of the first soft magnetic body including an X1 end surface facing in an X1 direction, the X1 end surface being positioned, in an X2 direction, so as to be spaced apart from an X1 side edge portion of a first side surface, the first side surface being the one side of the magnetoresistance effect element, the end portion of the second soft magnetic body including an X2 end surface facing in the X2 direction, the X2 end surface being positioned, in the X1 direction, so as to be spaced apart from an X2 side edge portion of a second side surface, the second side surface being the other side of the magnetoresistance effect element.
The X1 end surface of the first soft magnetic body may be positioned on a line that extends in the Y direction from an X-direction-widthwise center of the first side surface of the magnetoresistance effect element, and the X2 end surface of the second soft magnetic body may be positioned on a line that extends in the Y direction from an X-widthwise center of the second side surface of the magnetoresistance effect element.
With this arrangement, the resistance to a disturbance magnetic field can be effectively improved.
When one side in the X direction is taken to be a front side and the other side in the X direction is taken to be a back side, a front end portion of a soft magnetic body disposed on the one side of each of the element portions may oppose the element portion in the Y direction, and a back end portion of a soft magnetic body disposed on the other side of each of the element portions may oppose the element portion in the Y direction, or the back end portion of a soft magnetic body disposed on the one side of each of the element portions may oppose the element portion in the Y direction, and the front end portion of a soft magnetic body disposed on the other side of each of the element portions may oppose the element portion in the Y direction.
The element linked body may be provided in a plurality, the plurality of element linked bodies being disposed with a space between the element linked bodies in the Y direction, the element linked bodies being formed in a meandering shape by connecting end portions of the element linked bodies to each other, and the soft magnetic bodies may be disposed between the element linked bodies with a space between the soft magnetic bodies in the X direction, each of the soft magnetic bodies being used for the element linked bodies positioned adjacent to each other.
With this arrangement, the space between the element linked bodies in the Y direction can be decreased, thereby implementing a reduction in the size of the magnetic sensor.
The magnetoresistance effect element may include a plurality of element portions disposed with a space between the element portions in the Y direction and hard bias layers positioned between the element portions so as to connect the element portions, and the hard bias layers may be disposed alternately between X1 end portions of the element portions and X2 end portions of the element portions so that a bias magnetic field applied from the X direction flows into the element portions and so that a direction of the bias magnetic field flowing into one of the element portions connected to each other with the hard bias layer is opposite to a direction of the bias magnetic field flowing into the other one of the element portions connected to each other with the hard bias layer, and a soft magnetic body may be disposed on each of one side and the other side of each of the element portions in the Y direction so that the soft magnetic bodies disposed on the one side and the other side of each of the element portions are displaced from each other in the X direction. In this case, the X1 end portions and the X2 end portions of the element portions may be obliquely tilted from extending in the Y direction so as to be tilted toward the X direction. With this arrangement, the linearity of output characteristics can be improved.
When one side in the X direction is taken to be a front side and the other side in the X direction is taken to be a back side, a front end portion of a soft magnetic body disposed on the one side of each of the element portions may oppose the element portion in the Y direction, and a back end portion of a soft magnetic body disposed on the other side of each of the element portions may oppose the element portion in the Y direction, or the back end portion of a soft magnetic body disposed on the one side of each of the element portions may oppose the element portion in the Y direction, and the front end portion of a soft magnetic body disposed on the other side of each of the element portions may oppose the element portion in the Y direction.
The element linked body may be provided in a plurality, the plurality of element linked bodies extending in the Y direction and being disposed with a space between the element linked bodies in the X direction, each of the plurality of element linked bodies including the element portions and the hard bias layers, the element linked bodies being formed in a meandering shape by connecting end portions of the element linked bodies to each other, and the plurality of soft magnetic bodies may be disposed between the element linked bodies, each of the soft magnetic bodies being used for the element linked bodies positioned adjacent to each other.
The magnetoresistance effect element may include an element linked body, the element linked body including a plurality of first element portions, a plurality of second element portions, and an electrode layer connecting the first and second element portions, the plurality of first element portions being disposed with a space between the first element portions in the X direction, the plurality of second element portions being displaced from the plurality of first element portions in the X direction and being disposed with a space between the second element portions in the Y direction, which is orthogonal to the X direction. The Y direction of the first and second element portions may be the direction of the sensitivity axis, and a soft magnetic body may be disposed on each of one and the other sides of each of the first and second element portions such that the soft magnetic body opposes the first or second element portion in the Y direction in a non-contact manner. The soft magnetic bodies disposed on the one side and the other side of each of the first and second element portions may be displaced from each other in the X direction so that a direction of an external magnetic field applied from the X direction is changed to the Y direction between the soft magnetic bodies and the external magnetic field flows into each of the first and second element portions.
The element linked body may be provided in a plurality, the plurality of element linked bodies being disposed with a space between the element linked bodies in the Y direction, end portions of the element linked bodies being connected to each other, and, between the element linked bodies, the soft magnetic bodies may be disposed with a space between the soft magnetic bodies in the X direction, each of the soft magnetic bodies being used for the element linked bodies positioned adjacent to each other.
With this arrangement, the space between the element linked bodies in the Y direction can be decreased, thereby implementing a reduction in the size of the magnetic sensor.
The magnetoresistance effect element may be provided in a plurality. The magnetic sensor may be formed by a bridge circuit including first, second, third, and fourth magnetoresistance effect elements. The first and third magnetoresistance effect elements may be connected to an input terminal, while the second and fourth magnetoresistance effect elements are connected to a ground terminal. A first output terminal may be connected between the first and second magnetoresistance effect elements, while a second output terminal may be connected between the third and fourth magnetoresistance effect elements. The first, second, third, and fourth magnetoresistance effect elements may be formed by an identical film structure and pinned magnetization directions of pinned magnetic layers provided for the individual first, second, third, and fourth magnetoresistance effect elements may be identical. An arrangement of the soft magnetic bodies with respect to the first and fourth magnetoresistance effect elements may be different from an arrangement of the soft magnetic bodies with respect to the second and third magnetoresistance effect elements so that a direction of an external magnetic field flowing into the first and fourth magnetoresistance effect elements is opposite to a direction of an external magnetic field flowing into the second and third magnetoresistance effect elements.
With this arrangement, the differences in the TCRs of the magnetoresistance effect elements can be decreased, and the difference between the midpoint potential of the first output terminal and that of the second output terminal can be decreased.
A Y direction of each of the first, second, third, and fourth magnetoresistance effect elements may be the direction of the sensitivity axis, and a soft magnetic body may be disposed on each of one side and the other side of each of the first, second, third, and fourth magnetoresistance effect elements in the Y direction, and a soft magnetic body disposed on the one side of each of the first, second, third, and fourth magnetoresistance effect elements and a soft magnetic body disposed on the other side of each of the first, second, third, and fourth magnetoresistance effect elements may be displaced from each other in the X direction so that the X direction of an external magnetic field applied from the X direction is changed to the Y direction between the soft magnetic bodies disposed on the one and the other sides of each of the first, second, third, and fourth magnetoresistance effect elements and the external magnetic field flows into each of the first, second, third, and fourth magnetoresistance effect element. A direction in which the soft magnetic bodies disposed on the one side and the other side of each of the first and fourth magnetoresistance effect elements are displaced from each other with respect to the first and fourth magnetoresistance effect elements may be opposite to a direction in which the soft magnetic bodies disposed on the one side and the other side of each of the second and third magnetoresistance effect elements are displaced from each other with respect to the second and third magnetoresistance effect elements.
With this configuration, without changing the film configuration, the direction of an external magnetic field that flows into the first and fourth magnetoresistance effect elements can be made opposite to that of an external magnetic field that flows into the second and third magnetoresistance effect elements.
More specifically, each of the first, second, third, and fourth magnetoresistance effect elements may include an element linked body extending in the X direction, the element linked body including a plurality of element portions disposed with a space between the element portions in the X direction and an electrode layer disposed between the element portions. When one side in the X direction is taken to be a front side and the other side in the X direction is taken to be a back side, in the first and fourth magnetoresistance effect elements, a front end portion of a soft magnetic body disposed on the one side of each of the element portions forming the first and fourth magnetoresistance effect elements may oppose the element portion in the Y direction, while a back end portion of a soft magnetic body disposed on the other side of each of the element portions may oppose the element portion in the Y direction, and in the second and third magnetoresistance effect elements, the back end portion of a soft magnetic body disposed on the one side of each of the element portions forming the second and third magnetoresistance effect elements may oppose the element portion in the Y direction, while the front end portion of a soft magnetic body disposed on the other side of each of the element portions may oppose the element portion in the Y direction.
An embodiment of the present invention will be described below with reference to the accompanying drawings. A magnetic sensor S including magnetoresistance effect elements according to the present embodiment is configured as a geomagnetic sensor integrated into a portable device, such as a cellular telephone.
In the drawings, the X axis and the Y axis indicate two directions which are orthogonal to each other in the horizontal plane, and the Z axis indicates a direction orthogonal to the horizontal plane. Assume that the X1-X2 direction is a front-back direction and that the X1 direction is taken to be the front side and the X2 direction is taken to be the back side.
The magnetic sensor S includes, as shown in
As shown in
The second magnetoresistance effect element 2 shown in
The antiferromagnetic layer 33 is made of an antiferromagnetic material, such as an iridium-manganese alloy (IrMn alloy). The pinned magnetic layer 34 is made of a soft magnetic material, such as a cobalt-iron alloy (CoFe alloy). The pinned magnetic layer 34 may preferably be formed in a multilayered ferrimagnetic structure. The non-magnetic layer 35 may be made of copper (Cu). The free magnetic layer 36 is formed of a soft magnetic material, such as a nickel-iron alloy (NiFe alloy). The protective layer 37 is made of, for example, tantalum (Ta). The multilayered configuration of the element portion 9 shown in
In the element portion 9, the magnetization direction (P direction) of the pinned magnetic layer 34 is pinned due to antiferromagnetic coupling between the antiferromagnetic layer 33 and the pinned magnetic layer 34. As shown in
Assume that an external magnetic field is applied in the same direction as the pinned magnetization direction (P direction) of the pinned magnetic layer 34 and thereby causes the magnetization direction of the free magnetic layer 36 to shift to the direction of the external magnetic field. In this case, the pinned magnetization direction of the pinned magnetic layer 34 and the magnetization direction of the free magnetic layer 36 are substantially parallel with each other, thereby reducing the electrical resistance.
Assume that, in contrast, an external magnetic field is applied in the direction opposite to the pinned magnetization direction (P direction) of the pinned magnetic layer 34 and thereby causes the magnetization direction of the free magnetic layer 36 to shift to the direction of the external magnetic field. In this case, the pinned magnetization direction of the pinned magnetic layer 34 and the magnetization direction of the free magnetic layer 36 are substantially antiparallel with each other, thereby increasing the electrical resistance. The magnetoresistance effect element may be formed as a giant magnetoresistance (GMR) effect element. Alternatively, the magnetoresistance effect element may be formed as a tunnel magnetoresistance (TMR) effect element in which the non-magnetic layer 35 is formed as an insulating layer. The magnetoresistance effect element may be formed as an anisotropic magnetoresistance (AMR) effect element.
As shown in
As shown in
As shown in
As shown in
Assume that an external magnetic field H1 is applied to the magnetic sensor S in the X1 direction. In
In this embodiment, the soft magnetic bodies 20A and 20B which oppose each other with the element portion 9A therebetween are displaced from each other in the X direction. Particularly, the front end portion 20A1 of one soft magnetic body 20 and the back end portion 20B1 of the other soft magnetic body 20 are displaced from each other in the X direction such that they oppose each other with the element portion 9A therebetween. With this configuration, the magnetic intensity of the external magnetic field H2 whose direction has been changed to the direction of the sensitivity axis (Y direction) between the soft magnetic bodies 20A and 20B can be effectively increased at the position of the element portion 9A. Accordingly, the external magnetic field H2 oriented in the direction of the sensitivity axis (Y direction) can appropriately act on the element portion 9A. Additionally, as shown in
The external magnetic field H2 shown in
As shown in
Meanwhile, as shown in
As shown in
As shown in
The electrical resistance values of the first through fourth magnetoresistance effect elements 1 through 4 are shifted, as described above, thereby causing the first and second output terminals 7 and 8 of the bridge circuit shown in
If the external magnetic field is applied from the X2 direction, the directions of the external magnetic field which act on the element portions 9 of the first through fourth magnetoresistance effect elements 1 through 4 become opposite to those shown in
As described above, in the present embodiment, the magnetic sensor S includes the first through fourth magnetoresistance effect elements 1 through 4 (element portions 9) and the soft magnetic bodies 20 that can change the X direction of an external magnetic field to the direction of the sensitivity axis (Y direction). With this configuration, it is possible to ensure that an external magnetic field is correctly applied to the first through fourth magnetoresistance effect elements 1 through 4 (element portions 9) in the direction of the sensitivity axis. As a result, the magnetic sensor S can exhibit high magnetic sensitivity.
The first through fourth magnetoresistance effect elements 1 through 4 of this embodiment are configured such that the plurality of element linked bodies 11 formed by alternately linking the electrode portions 9 and the electrode layer 10 are connected to one another in a meandering shape. The provision of the electrode layer 10 is not essential. However, the provision of the electrode layer 10, which is a hard bias layer, makes it possible to ensure that the magnetization direction of the free magnetic layer 36 forming each element portion 9 is correctly oriented in the X direction. The electrode layer 10 does not have to be a hard bias layer, or the electrode layer 10 may be a multilayered structure of a hard bias layer and a low resistance layer having a resistance value lower than a hard bias layer.
In the third magnetoresistance effect element 3 shown in
Similarly, as shown in
In this manner, by using a soft magnetic body 20 for two adjacent element linked bodies 11, the space between the element linked bodies 11 in the Y direction can be decreased, and the first through fourth magnetoresistance effect elements 1 through 4 can be efficiently arranged, thereby implementing a reduction in the size of the magnetic sensor S.
In this embodiment, as shown in
Then, as shown in
More specifically, in the first and fourth magnetoresistance effect elements 1 and 4, the front end portions (X1 side) of the soft magnetic bodies 20 disposed on the Y1 side of the element portions 9 oppose the element portions 9 in the Y direction. The back end portions (X2 side) of the soft magnetic bodies 20 disposed on the Y2 side of the element portions 9 oppose the element portions 9 in the Y direction.
Conversely, in the second and third magnetoresistance effect elements 2 and 3, the back end portions (X2 side) of the soft magnetic bodies 20 disposed on the Y1 side of the element portions 9 oppose the element portions 9 in the Y direction. The front end portions (X1 side) of the soft magnetic bodies 20 disposed on the Y2 side of the element portions 9 oppose the element portions 9 in the Y direction.
In this embodiment, as shown in
Assume that the direction of the external magnetic field H2 that flows into the element portions 9 forming the first and fourth magnetoresistance effect elements 1 and 4 is the same as the direction of the external magnetic field H3 that flows into the element portions 9 forming the second and third magnetoresistance effect elements 2 and 3. In this case, it is necessary that the pinned magnetization direction (P direction) of the pinned magnetic layers 34 of the element portions 9 forming the first and fourth magnetoresistance effect elements 1 and 4 be antiparallel with that of the element portions 9 forming the second and third magnetoresistance effect elements 2 and 3. In order to implement this, it is necessary that the first and fourth magnetoresistance effect elements 1 and 4 and the second and third magnetoresistance effect elements 2 and 3 be separately formed and that the pinned magnetization directions be separately adjusted. Accordingly, it is more likely that the film thicknesses of the element portions 9 forming the first through fourth magnetoresistance effect elements 1 through 4 are different. As a result, it is more likely that TCRs are different among the first through fourth magnetoresistance effect elements 1 through 4.
In contrast, in this embodiment, the pinned magnetization direction (P direction) of the pinned magnetic layers 34 of all the first through fourth magnetoresistance effect elements 1 through 4 can be set in the same direction. Accordingly, all the element portions 9 forming the first through fourth magnetoresistance effect elements 1 through 4 can be formed simultaneously on the substrate, and the pinned magnetization direction can be adjusted with the same process for the first through fourth magnetoresistance effect elements 1 through 4. In this embodiment, therefore, each of the lengths, the widths, and the film thicknesses of the element portions 9 can be adjusted to be uniform with high precision. Thus, the difference in the TCR among the first through fourth magnetoresistance effect elements 1 through 4 can be decreased (ideally zero), and the difference between the midpoint potential of the first output terminal 7 and that of the second output terminal 8 can be decreased (ideally zero). As a result, the magnetic sensor S exhibits a high detection accuracy.
In the modified example shown in
The element linked bodies 11 forming the first through fourth magnetoresistance effect elements 1 through 4 shown in
The element linked bodies 45 are disposed with a space therebetween in the Y direction, and the end portions (X direction) of the element linked bodies 45 are alternately connected to each other with a connecting layer 44 therebetween, thereby forming a single conduction path.
In the modified example shown in
The configuration shown in
By rotating the arrangements of the magnetoresistance effect elements and the soft magnetic bodies shown in
As shown in
In the embodiment shown in
Each of the element linked bodies 52 includes a plurality of element portions 50 and hard bias layers 51. The plurality of element portions 50 are disposed in the Y1-Y2 direction with a space therebetween. The hard bias layers 51 extend in the Y1-Y2 direction and are alternately disposed between end portions 50a on the X1 side of the element portions 50 and between end portions 50b on the X2 side of the element portions 50.
This configuration will be described more specifically by taking element portions 50A and 50B shown in
If the magnetization direction of the hard bias layer 51 is the Y1 direction, a bias magnetic field S1 oriented in the X1 direction acts on the element portion 50A, while a bias magnetic field S2 oriented in the X2 direction acts on the element portion 50B. In this manner, the bias magnetic fields S1 and S2 oriented in the opposite directions are applied to the element portions 50A and 50B, respectively.
In the embodiment shown in
The insulating layer 21 shown in
In the embodiment shown in
As shown in
As shown in
In the embodiment shown in
In the embodiment shown in
A preferable arrangement of the soft magnetic bodies 53 with respect to the element portions 50 will be discussed below with reference to
As shown in
As shown in
Additionally, as shown in
As shown in
Assume that, as shown in
This will be described more specifically. If the area over which the soft magnetic bodies 53A and 53B oppose each other with the element portion 50A therebetween increases, the disturbance magnetic field H4 entering the soft magnetic bodies 53A and 53B is more likely to flow into the element portion 50A, thereby influencing more adversely the bias magnetic field S1. Conversely, if the soft magnetic bodies 53A and 53B are excessively separated from each other in the X1-X2 direction, the disturbance magnetic field H4 is more likely to flow into the element portion 50A. Accordingly, in this embodiment, as shown in
As shown in
As shown in
Accordingly, the front surface 53A2 and the back surface 53B2 of the first and second soft magnetic bodies 53A and 53B, respectively, are respectively positioned on the lines L1 and L2 that extend in the Y1-Y2 direction from the widthwise centers of the first and second side surfaces 50A1 and 50A3 of the element portion 50A. With this arrangement, the resistance to the disturbance magnetic field can be effectively improved.
It is also suitable that the front surface 53A2 and the back surface 53B2 of the first and second soft magnetic bodies 53A and 53B, respectively, are positioned on lines drawn from the midpoint (widthwise and lengthwise center) of the element portion 50A in the Y1-Y2 direction.
The above-described positional arrangement of the soft magnetic bodies can also be applied to the configuration shown in
Number | Date | Country | Kind |
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2010-009608 | Jan 2010 | JP | national |
2010-179911 | Aug 2010 | JP | national |
This application is a Continuation of International Application No. PCT/JP2011/050529 filed on Jan. 14, 2011, which claims benefit of Japanese Patent Application No. 2010-009608 filed on Jan. 20, 2010 and No. 2010-179911 filed on Aug. 11, 2010. The entire contents of each application noted above are hereby incorporated by reference.
Number | Date | Country | |
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Parent | PCT/JP2011/050529 | Jan 2011 | US |
Child | 13465954 | US |