1. Field of the Invention
The present invention relates to a magnetoresistance effect reproduction head and in more detail to a magnetoresistance effect reproduction head where a shield part provided therein has a characteristic structure.
2. Related Art
The increases in the amount of stored information in recent years have led to demands for higher recording densities for magnetic disk apparatuses. As the areal recording density is increased, the area occupied by one bit of information magnetically recorded on a recording medium decreases. A corresponding reduction is also made in the sensor size of a magnetoresistance effect reproduction head that reads the information magnetically recorded on the recording medium.
The lower shield 12 and the upper shield 14 act as a shield to prevent magnetism from bits aside from the bit presently being read from affecting the magnetoresistance effect element 10. This means that only the magnetically recorded information directly below the magnetoresistance effect element 10 is detected and the required resolution is achieved.
Conventionally, the lower shield 12 and the upper shield 14 are formed so as to be rectangular or square in planar form as shown in
The spin-valve GMR element detects the information magnetically recorded on a recording medium by detecting changes in the resistance of the GMR element using an effect whereby the resistance changes depending on the angle of the magnetic direction of the pinned layer 102 and the free layer 103.
In
As the manufacturing process of a magnetoresistance effect reproduction head including the hard film 20 for controlling the magnetic domain of the free layer 103 of the magnetoresistance effect element 10 as described above, there is a process that magnetizes the hard film 20 by applying a magnetic field of around 5 kOe in the core width direction to align the magnetic direction of the hard film 20 in the core width direction. In this magnetizing process, the magnetic direction of the magnetic body composing the magnetoresistance effect reproduction head is temporarily oriented in the magnetizing direction and the magnetic directions of the respective parts when the magnetizing magnetic field is removed are as follows. The magnetic direction of the hard film 20 substantially matches the magnetizing direction and the magnetic direction of the free layer 103 substantially matches the magnetizing direction due to the bias magnetic field of the hard film 20. Due to the action of the anti-ferromagnetic layer 101 however, the magnetic direction of the pinned layer 102 remains the “height” direction for the element irrespective of the magnetizing direction.
On the other hand, since the lower shield 12 and the upper shield 14 are formed of soft magnetic bodies whose magnetic coercive force is extremely small, the magnetizing patterns of the layers 12 and 14 are constructed so that the magnetostatic energy is minimized when the magnetizing magnetic field has been removed. That is, when viewed as a whole, the lower shield 12 and the upper shield 14 form a magnetic domain structure where the overall magnetism is substantially zero. In other words, the magnetic domain structure of the lower shield 12 and the upper shield 14 after the magnetizing magnetic field has been removed is a closure domain structure such as the clockwise domain shown in
When the lower shield 12 and the upper shield 14 are magnetized, the magnetic direction matches the orientation of the magnetizing magnetic field, but after the magnetizing magnetic field has been removed, it is indefinite whether a clockwise magnetic domain structure or a counter-clockwise magnetic domain structure will be produced. Since the lower shield 12 and the upper shield 14 exhibit left-right symmetry, the clockwise magnetic domain structure and the counter-clockwise magnetic domain structure have equal probabilities, with incidences of clockwise magnetic domain structures and incidences of counter-clockwise magnetic domain structures appearing substantially equally.
While the core widths of the lower shield 12 and the upper shield 14 are several tens to one hundred microns and the heights are several tens of microns, the core width and sensor height of the magnetoresistance effect element 10 are both around 100 nm, so that the magnetoresistance effect element 10 is far smaller than the shield layers (several hundred to one thousand times smaller).
This means that when the shield layers are viewed from the magnetoresistance effect element 10, the clockwise magnetic domain structure shown in
In the magnetoresistance effect element 10 which is a GMR element or the like, as shown in
In this way, with the conventional magnetoresistance effect reproduction head, the bias magnetic field that acts on the magnetoresistance effect element 10 effectively fluctuates according to whether the upper shield 14 has a clockwise structure or a counter-clockwise structure. The angle by which the free layer 103 rotates with respect to the magnetic field of the recording medium also fluctuates due to the fluctuation in the bias magnetic field, and this results in the problem of fluctuations in the output of the magnetoresistance effect reproduction head.
It is an object of the present invention to provide a magnetoresistance effect reproduction head and a magnetic disk apparatus that uses the same. The magnetoresistance effect reproduction head includes a shield part composed of a lower shield and an upper shield and prevents fluctuations in head output caused by the magnetic domain structure of the shield part, resulting in a more stabilized head output and an improved manufacturing yield due to the fluctuations between products being suppressed.
To achieve the stated object, a magnetoresistance effect reproduction head according to the present invention includes a shield part that magnetically shields a magnetoresistance effect element, wherein the shield part is formed with a polygonal planar form that is asymmetrical in a height direction. It should be noted that the expression “asymmetrical in a height direction” means that the shield part is asymmetrical about an imaginary line of symmetry that is parallel with the height direction.
The expression “shield part” here refers to a lower shield and an upper shield disposed on either side of a magnetoresistance effect element in the thickness direction. Both the lower shield and the upper shield may be asymmetrical, or one of the lower shield and the upper shield, preferably only the upper shield, should be asymmetrical.
The shield part may be formed so as to be trapezoidal where an upper end surface in the height direction is inclined, so that the shield part can be easily made symmetrical.
By setting an angle of inclination θ of the upper surface of the shield part in a range of 10 to 45°, inclusive, and setting a length of the shield part in the height direction in a range of ⅕ to ⅔, inclusive, of a length of the shield part in a core width direction, the magnetic domain structure of the shield part after the magnetizing magnetic field has been removed can be uniquely determined.
Another magnetoresistance effect reproduction head according to the present invention includes a shield part that magnetically shields a magnetoresistance effect element, wherein the shield part is formed with a polygonal planar form that is asymmetrical in a core width direction.
By forming the shield part so as to be trapezoidal where side surfaces along a height direction are formed as inclined surfaces, it is possible to uniquely determine the magnetic domain structure of the shield part easily.
The shield part may also be characterized by forming the shield part with an isosceles trapezoidal planar form, by setting a flare angle a of the side surfaces along the height direction of the shield part in a range of 10 to 45°, inclusive, by setting a height (H) of the shield part in the height direction at one to three times a width (Wb) of the shield part in the core width direction, and by setting a flare angle α of one side surface along the height direction of the shield part at 0°.
A magnetic disk apparatus according to the present invention includes a magnetic recording disk that is rotationally driven by rotational driving means, support means including a head suspension and a carrier arm that support a head slider on which a recording/reproduction head is formed, and a control unit that drives the support means to cause the head slider to carry out a seek operation, wherein the recording/reproduction head includes, as a reproduction head, a magnetoresistance effect reproduction head including a shield part that magnetically shields a magnetoresistance effect element, wherein the shield part is formed with a polygonal planar form that is asymmetrical in a height direction.
The recording/reproduction head may alternatively include, as the reproduction head, a magnetoresistance effect reproduction head including a shield part that magnetically shields a magnetoresistance effect element, wherein the shield part is formed with a polygonal planar form that is asymmetrical in a core width direction.
With the magnetoresistance effect reproduction head according to the present invention, the magnetic domain structure that appears in the shield part due to a magnetizing process during the manufacturing of a reproduction head can be uniquely determined as a specified magnetic domain structure with a counter-clockwise or clockwise closure domain structure. By doing so, the bias magnetic field that acts on the magnetoresistance effect element that composes the magnetoresistance effect reproduction head can be fixed, and as a result, it is possible to provide a magnetoresistance effect reproduction head with a stable head output where fluctuations in the head output are prevented. In addition, by suppressing the fluctuations in the head output, it is possible to improve the manufacturing yield.
With the magnetic disk apparatus according to the present invention, by using a magnetoresistance effect reproduction head with a stabilized head output in the recording/reproduction head, it is possible to provide a highly reliable magnetic disk apparatus.
The aforementioned and other objects and advantages of the present invention will become apparent to those skilled in the art upon reading and understanding the following detailed description with reference to the accompanying drawings.
In the drawings:
Preferred embodiments of a magnetoresistance effect reproduction head according to the present invention will now be described in detail with reference to the attached drawings.
The most characteristic parts of the magnetoresistance effect reproduction head according to the present embodiment are the planar shapes of the lower shield 12 and the upper shield 14 that form a shield part of the magnetoresistance effect reproduction head. That is, while the lower shield 12 and the upper shield 14 are formed with rectangular or square planar shapes in the conventional magnetoresistance effect reproduction head, the lower shield 12 and the upper shield 14 are formed with trapezoidal planar shapes in the magnetoresistance effect reproduction head according to the present embodiment.
It should be noted that in the present embodiment, the respective side surfaces of the lower shield 12 and the upper shield 14 have been given the following names to specify the side surfaces. That is, the side surfaces of the lower shield 12 and the upper shield 14 that face the floating surface are called the “lower end surfaces” FA, the side surfaces on one side in the height direction of the element are called the “first side surfaces in the height direction” FB, the side surfaces on the other side in the height direction of the element are called the “second side surfaces in the height direction” FC, and the surfaces opposite the lower end surfaces are called the “upper end surfaces” FD.
Normally, the recording/reproduction head incorporated on a head slider is ground from the floating plane side of the head slider to set the height of the recording/reproduction head. This means that the respective lower end surfaces FA of the lower shield 12 and the upper shield 14 are formed as flat surfaces that are parallel to the floating surface. In the magnetoresistance effect reproduction head according to the present embodiment, for both the lower shield 12 and the upper shield 14, the first side surface in the height direction FB and the second side surface in the height direction FC are perpendicular to the lower end surface FA and the upper end surface FD is inclined with respect to the lower end surface FA. That is, the angle between the lower end surface FA and the first side surface in the height direction FB is 90°, the angle between the lower end surface FA and the second side surface FC is 90°, the angle between the first side surface FB and the upper end surface FD is obtuse, and the angle between the second side surface FC and the upper end surface FD is acute.
That is, when the magnetizing magnetic force MF is removed, magnetism that is oriented in the direction of the magnetizing magnetic force MF remains in magnetic domains D formed along the upper end surfaces FD of the lower shield 12 and the upper shield 14, so that a counter-clockwise magnetic domain structure appears as shown in the drawing as the closure domain structure. This counter-clockwise closure domain structure appears for the following reason. Due to the asymmetry in the planar shapes of the lower shield 12 and the upper shield 14, the probability of a clockwise closure domain structure being produced and the probability of a counter-clockwise closure domain structure being produced are not equal. That is, the probability of a counter-clockwise closure domain structure such as that shown in
In this way, by making the planar shapes of the lower shield 12 and the upper shield 14 asymmetrical in the height direction so that a counter-clockwise magnetic domain structure appears when the magnetizing magnetic force is removed, the magnetic domain structure of the upper shield 14 effectively becomes rightward magnetism for the magnetoresistance effect element 10. Accordingly, as shown in
It should be noted that if the height Hr of the right sides in the height direction is too low, it becomes no longer possible to produce a stabilized closure domain structure, so that the height Hr of the right sides in the height direction should preferable be around ⅕ of the length (Wb) in the core width direction or greater.
When the inclined angle θ of the upper end surfaces FD is 10° or below, there is insufficient left-right symmetry, while when the angle θ is 45° or above, a further magnetic domain appears in an upper triangular region, which changes the overall magnetic domain structure. Accordingly, the inclined angle θ of the upper end surfaces FD should be in a range of around 10 to 45°, inclusive.
Contrary to the method where the height Hr of the right side in the height direction is set lower than the height (Hl) of the left side in the height direction as shown in
It should be noted that when the orientation of the magnetizing magnetic force MF that acts on the lower shield 12 and the upper shield 14 is reversed, a clockwise magnetic domain structure appears in the lower shield 12 and the upper shield 14. Such clockwise magnetic domain structure can be used effectively when the orientation of the bias magnetic field of the hard film 20 that acts on the magnetoresistance effect element 10 is the reverse of the orientation shown in
If, as shown in
Accordingly, the length (Wb) in the core width direction of the lower ends needs to be reduced to a certain length or below. In reality, by setting the length (Wb) in the core width direction of the lower ends in a range of one to three times the height (H) in the height direction, inclusive, the magnetic domain structure of the lower shield 12 and the upper shield 14 can be uniquely determined as the clockwise magnetic domain structure shown in
If the flare angle made between the lower end surfaces FA and the first side surfaces FB in the height direction and the second side surfaces FC in the height direction of the lower shield 12 and the upper shield 14 is set as α, when the flare angle is below 10°, the lower shield 12 and the upper shield 14 are insufficiently asymmetrical, so that the magnetic domain structure that appears in the lower shield 12 and the upper shield 14 will not be uniquely determined. Conversely, when the angle θ is above 45°, further magnetic domains appear in triangular regions at both ends, which changes the entire magnetic domain structure of the lower shield 12 and the upper shield 14, so that the magnetic direction in the periphery of the magnetoresistance effect element 10 becomes unstable. Accordingly, in the present embodiment, the flare angle α between the lower end surface and the first side surface FB in the height direction and the second side surface FC in the height direction of the upper shield 14 should be in a range of around 10 to 45°, inclusive.
It should be noted that in the above embodiment, the planar forms of the lower shield 12 and the upper shield 14 are isosceles trapezoids, but as the method of making the lower shield 12 and the upper shield 14 asymmetrical in the core width direction, it is not necessary to use isosceles trapezoids, and the first side surface FB and the second side surface FC in the height direction can be simply formed as inclined surfaces. Also, the flare angle α for one out of the first side surfaces FB and the second side surfaces FC can be set at 0°.
As described above, the present invention is characterized in that the lower shield 12 and the upper shield 14 disposed on both sides of the magnetoresistance effect element 10 in a magnetoresistance effect reproduction head have asymmetrical planar surfaces, so that when a magnetizing process is carried out during the manufacturing of the magnetoresistance effect reproduction head, the magnetic domain structure produced in the lower shield 12 and the upper shield 14 is uniquely determined as a specified magnetic domain structure.
Accordingly, the present invention is not limited to the spin-valve GMR element described above, and can be applied in exactly the same way to any magnetoresistance effect reproduction head including the lower shield 12 and the upper shield 14, such as an MR element, a TMR element, and a CPP-type GMR element. By uniquely determining the magnetic domain structure of the lower shield 12 and the upper shield 14, it is possible to prevent fluctuations in the head output due to the magnetic domain structure of the lower shield 12 and the upper shield 14 being indefinite.
Each head slider 60 is elastically pressed toward a disk surface by the head suspension 55 and contacts the disk surface when rotation of the magnetic recording disks 53 is stopped. When the magnetic recording disks 53 are rotationally driven by the spindle motor 52, the respective head sliders 60 are caused to float by air currents produced by the rotation of the magnetic recording disks 53 and so move away from the respective disk surfaces.
Information is recorded onto a magnetic recording disk 53 and information is reproduced by the recording/reproduction head 63 provided on the head slider 60 by an operation (a seek operation) that swings the carriage arm 54 to a predetermined position using an actuator 56.
Number | Date | Country | Kind |
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2005-077478 | Mar 2005 | JP | national |