The present invention relates to a marking apparatus for marking an object comprising a marking head having a plurality of receiving spaces for individual marking devices and a driving mechanism for providing a relative movement of the object relative to the marking head in an advance direction during a marking operation.
The invention also relates to a method for marking an object, wherein a marking is applied by a plurality of individual marking devices and the object is moved relative to the marking devices in an advance direction during a marking operation.
U.S. Pat. No. 6,295,080 B1 describes an image recording apparatus with a print head having a plurality of light emitting elements.
U.S. Pat. No. 6,232,997 B1 describes a colour print head which is movable in a main scanning direction and a sub-scanning direction relative to a printing paper. The print head includes a plurality of luminous elements arranged in the main scanning direction at right angles to a transport direction of the printing paper.
One object of the invention is to provide a marking apparatus allowing for a high marking speed and a high marking resolution.
The object is solved according to the invention by a marking apparatus and a method. Preferred embodiments are given in the dependent claims.
The marking apparatus is characterized in that the receiving spaces are arranged in a plurality of rows and columns, such that an array of receiving spaces with a rectangular pattern of the receiving spaces is formed, and the array of receiving spaces is tilted with regard to the advance direction such that the rows extend in a transverse direction relative to the advance direction and the receiving spaces of a successive row of the rectangular pattern are offset with regard to the receiving spaces of a preceding row of the rectangular pattern in a direction perpendicular to the advance direction.
One idea of the invention is to provide a marking head with a plurality of rows of receiving spaces for marking devices in order to enhance the speed of marking as compared to a marking head having only a single row of marking devices. The rows, in which the receiving spaces are arranged, extend in a transverse direction, that is, they extend transversely to the advance direction.
A further idea of the invention is to arrange at least a part of the receiving spaces of the marking head in a regular pattern of rows and columns, wherein the columns are perpendicular to the rows. Such a pattern is referred to as a rectangular pattern of receiving spaces. In the rectangular pattern, the receiving spaces are arranged in a manner, that in each case four receiving spaces are arranged in the edges of a rectangle. The rectangular pattern may also be referred to as an orthogonal arrangement of the receiving spaces. The receiving spaces are in particular arranged in a two-dimensional array or in a matrix.
It may be preferred that the receiving spaces are arranged in a regular pattern, in which the pitch of the receiving spaces, that is the distance between two central points of neighbouring receiving spaces in one row or column, is constant. More particularly, it may be preferred that a row pitch and column pitch are equal. The pitch of the receiving spaces of the marking head is also called the device pitch.
According to the invention the resolution of the marking head may be enhanced in that the rows of receiving spaces extend transversely, but not perpendicularly, to the advance direction. Consequently, the columns of receiving spaces also extend transversely to the advance direction. The array of receiving spaces is thus rotated or tilted from a position, in which the columns are aligned with the advance direction, to a position, in which the columns are inclined or slanted with regard to the advance direction. As the receiving spaces are arranged in a rectangular array, the rows are also inclined or slanted with regard to a direction perpendicular to the advance direction.
It may be preferred that the marking head is a page-wide marking head, that is the marking head has a width corresponding to the width of the marking to be applied. The width of the marking is defined as the dimension of the marking in the transverse direction. The marking may therefore be applied by moving the marking head in the advance direction without overlaying a further movement in the transverse direction. The advance direction, which may also be called the product movement direction, may be in particular a linear direction.
With the tilted marking head, the width of the marking is defined by a distance in a direction perpendicular to the advance direction between a first receiving space of a first row and a last receiving space of a last row, wherein the receiving spaces of the first row and the last row are numbered in the same direction. In other words, the marking width is defined by the distance in a direction perpendicular to the advance direction of two receiving spaces located diagonally opposite one another.
In a preferred embodiment of the marking head, the receiving spaces are arranged in a regular field having a fundamentally rectangular shape. By tilting the rectangular field of receiving spaces relative to the advance direction the marking resolution may be enhanced, while at the same time an easy manufacturing of the marking head is maintained.
Each of the receiving spaces may be equipped with at least one, in some particular cases exactly one, marking device for applying a marking onto the object to be marked. The marking devices can in particular be printing devices, so that the marking head may also be referred to as a printing head. Each of the marking devices may apply a single marking line extending in the product movement direction onto the object, while the object is moved in this direction. It is also possible to apply a single pixel by activating the marking device for only a short period of time.
In a preferred embodiment of the marking apparatus a tilting angle, which is defined as the angle between the columns and the advance direction, is smaller than 45 degrees. It may be preferred, that the tilting angle is in the range of 1 to 10 degrees, more preferably 2 to 8 degrees, even more preferably 2 to 5 degrees. In conjunction with an array of 32 times 32 receiving spaces the tilting angle is preferably about 2.7 degrees. The tilting of the array of receiving spaces may be achieved by tilting the marking head relative to the advance direction and/or by tilting the array relative to the marking head.
In a preferred embodiment of the invention, the receiving spaces are arranged in a regular rectangular pattern and the amount of offset of the receiving spaces of a successive row with regard to the receiving spaces of a preceding row is smaller than a pitch of the receiving spaces of one row. The amount of offset may in particular be the distance in a direction perpendicular to the advance direction between two corresponding receiving spaces of neighbouring or adjoining rows. The amount of offset corresponds to a print or marking line pitch.
In other words, a print or marking line pitch, that is a pitch of the marking lines or pixels in a direction perpendicular to the advance direction, may be preferably smaller than the device pitch of one row, that is the pitch of the receiving spaces/marking devices of one row. The columns of the array of receiving spaces are thus inclined so that a successive marking device of one column marks a pixel that is offset with regard to the advance direction compared to a pixel marked by a preceding marking device of the same column.
In the regular rectangular pattern, the pitch of the receiving spaces of one row is preferably constant. In a preferred embodiment, which results in the maximum possible resolution, the amount of offset is defined as the reciprocal value of the number of rows.
In another preferred embodiment the rectangular pattern of rows and columns is tilted to a degree in which at least a part of the receiving spaces of at least one row of the rectangular pattern is aligned with at least a part of the receiving spaces of at least one preceding row in the advance direction.
With this embodiment, a multiple strike of one and the same pixel to be applied onto the object is possible. That is, one and the same pixel may be applied to the object by different marking devices. The receiving spaces aligned in the advance direction preferably constitute receiving spaces of directly adjacent columns.
The multiple strike option provides a technology for a grey-scale marking or a colour marking by marking the same pixel on the object with two different marking devices. The multi strike option may also be advantageous in the case of an object having a surface that is difficult to be marked, for example a very hard surface to be engraved.
The marking or printing quality and/or the marking or printing resolution may be adjusted in that the marking head is rotatable about an axis perpendicular to the advance direction such that the amount of offset of the receiving spaces is adjustable. In particular, the marking head may be rotatable about an axis being perpendicular to a printing surface of the object to be printed. Alternatively or additionally, it is also possible to rotate the array of receiving spaces/marking devices with regard to the marking head.
In a preferred embodiment, the marking apparatus comprises a control unit for automatically controlling the tilting angle in order to produce solid horizontal lines, i.e. solid lines in a direction perpendicular to the advance direction.
For a precise movement of the marking head it may be preferred that a stepper motor is provided for rotating the marking head at defined small angle steps in the range of 0 to 90 degrees. The small angle steps may be in particular steps of less than 1 degree, preferably less than 0.1 degrees.
It may be preferred that at least one receiving space is equipped with a marking or printing device, in particular a laser printing device, a laser engraving device, an inkjet printing device, a needle printing device, a micro pad printing device, a water jet device and/or an electrical discharge machining device. In order to apply different types of markings to one object, it may be preferred that the receiving spaces are equipped with different types of marking devices. In this regard it may be preferred that the marking devices arranged in one column are of the same type.
In a preferred embodiment at least one receiving space is equipped with an optical fibre being coupleable to a light emitting device, with a laser diode and/or with a mirror element.
The light emitting device coupled to the optical fibres may in particular be a laser, which may comprise a plurality of laser elements, for example laser diodes. The fibre ends are preferably mounted to a ferrule, which is mounted to the receiving spaces.
The marking head can also be constructed as a monolithic element in which the marking devices form an integral part of the marking head.
Generally, all receiving spaces of the marking head may be equipped with individual marking devices. For a flexible adjustment of the marking head to a specific marking task, it may be preferable that—besides the possibility of entirely filling the receiving spaces with marking devices—the receiving spaces are configured to be partially equipped with marking devices for performing a marking operation. In this regard the marking head may be operable with an only partially filled array of receiving spaces.
It may be preferred that the marking head comprises a receiving plate with a plurality of receiving holes as receiving spaces. The marking devices, for example individual fibre ferrules with fibre ends or individual laser diodes, may be placed and fixed in the receiving spaces. It may be preferred that the receiving holes are through-holes, into which the marking devices may be inserted.
In a preferred embodiment at least a part of the receiving holes has a circular cross section. The circular cross-section allows for a very good and tight connection of individual fibre-ferrules. In this regard, it is preferred that the ferrules have a circular outer shape corresponding to the circular cross-section of the receiving holes.
The ferrules may fit into the holes in medium or transition fit, such that it is possible that the ferrules may be placed in the receiving holes and removed thereof by using a simple hand tool. It may be preferred that no additional fixtures are needed to bond the ferrules into the holes.
For holding the ferrules tight and removable in the receiving holes, it may be preferred that a capture pad is arranged at at least one surface of the receiving plate. It may be preferred that the capture pad includes an elastic polymer, in particular a rubber and/or an elastomer. The capture pad may be preferably made of Viton® (a trademark of E. I. du Pont de Nemours and Company, Delaware, USA) or includes the material Viton®. The ferrules may be pushed through the capture pad and are then held in place by the capture pad as it closes the ferrule after insertion. The ferrules can be removed by simply pushing back through from one side of the receiving plate.
In a further preferred embodiment a lens array comprising a plurality of lenses is provided, wherein the lenses are arranged in a rectangular pattern of rows and columns corresponding to the rectangular pattern of rows and columns of the receiving spaces. The lens array may be formed as a single unit or as individual lens inserts to be coupled to the receiving spaces of the marking head.
It is also possible to arrange a single lens instead or in addition to the lens array. In another preferred embodiment individual lenses may be inserted into the receiving holes of the receiving plate. Such lenses can in particular be collimator lens inserts.
In a further preferred embodiment at least one shielding device is provided at a circumference of the marking head for shielding radiation, the at least one shielding device comprising at least two brush rings arranged concentrically to each other.
The brush rings comprise an inner brush ring and an outer brush ring. The inner brush ring may include glass fibres and the outer brush ring may include nylon, in particular black nylon. The glass fibres of the inner brush ring may break, spread and dilute a laser light of the marking devices. The outer brush ring may absorb any low density diluted light that potentially might pass the inner ring.
An inventive method is characterized in that the marking devices are arranged in a plurality of rows and columns, such that an array of marking devices with a rectangular pattern of the marking devices is formed, and the marking is applied while the array of marking devices is tilted with regard to the advance direction such that the rows extend in a transverse direction relative to the advance direction and the marking devices of a successive row of the rectangular pattern are offset with regard to the marking devices of a preceding row of the rectangular pattern in a direction perpendicular to the advance direction.
With an inventive method, the advantages discussed in connection with the marking apparatus may be achieved. In particular it is possible to achieve a high marking speed with a high resolution.
In connection with an inventive method for marking it may be preferred that a tilting angle of the array of marking devices is modified during a marking operation and/or in between two marking operations. An idea of this preferred embodiment is that the tilting angle of the rectangular pattern of rows and columns is varied or changed during a marking operation in order to adjust a marking quality and/or resolution and/or to change between a single strike option and a multi strike option or vice versa. In the multi strike option the marking head is arranged such that one and the same pixel may be applied to the object by multiple marking devices.
The invention will be further described with reference to the attached Figures, wherein
A structure of an inventive marking apparatus 10 is shown in
The rectangular pattern of receiving spaces 24 and marking devices 40, respectively, forms a two-dimensional array 22, in particular with a rectangular outer shape. In the two-dimensional array 22 the receiving spaces 24 and marking devices 40, respectively, are arranged in rows 30 and columns 32 extending perpendicularly to each other.
A general principle of a marking operation is shown in
The marking devices 40 of a first row 30a are arranged to apply first individual lines 6a spaced from one another in a direction perpendicular to the advance direction 16. A second row 30b is offset with regard to the first row 30a such that the marking devices 40 of the second row 30b are arranged to apply second individual lines 6b spaced from one another and spaced from the first individual lines 6a in a direction perpendicular to the advance direction 16. The marking devices 40 of a last row 30c are arranged to apply individual lines 6c spaced from one another and spaced from all preceding lines 6a, 6b in a direction perpendicular to the advance direction 16.
An array 22 of receiving spaces 24 of a marking head 20 is shown in
In a preferred embodiment the array 22 of receiving spaces 24 has a device pitch 34 in the row direction and in the column direction of about 1 to 4 mm, the device pitch 34 being defined as the distance between the central points of two adjacent receiving spaces 24 in one row 30 or column 32, respectively. It may be preferred, that each of the receiving holes 26 has a diameter 27 of 1 to 3 mm.
In the shown embodiment, the receiving plate 28 comprises an array 22 of receiving spaces 24 arranged in a regular square pattern. The shown array 22 comprises 32 times 32 receiving spaces 24 with a device pitch 34 of 3.2 mm and a diameter 27 of the receiving spaces 24 of 2.0 mm, resulting in a width 29 of the array 22 in the row and column direction of 102.4 mm.
In addition to the array 22 of receiving spaces 24, a plurality of spare receiving spaces 25 is provided for accommodating spare marking devices 41. The spare receiving spaces 25 are also formed as receiving holes in the receiving plate 28.
In
The tilted position of the array 22 enhances the maximum possible resolution of the marking or printing. A first row 30a of marking devices 40 may apply a marking with a resolution in the transverse direction according to the number of marking devices 40 in the first row 30a. That is, if the first row 30a comprises 32 marking devices 40, the maximum resolution in the transverse direction is 32 lines or pixels. Due to the tilted position of the array, a second row 30b is staggered with regard to the first row 30a in the transverse direction, so that the marking devices 40 of the second row 30b may apply a marking in which the lines or pixels are offset with regard to the lines or pixels of the first row 30a. Thus, the resolution of the marking is doubled, if the first and second rows have the same number of marking devices 40.
A third row and successive rows 30 are also staggered with regard to any of the preceding rows 30, so that the resolution is further enhanced. The maximum possible resolution is defined by the product of the number of marking devices 40 per row and the number of marking devices 40 per column. For example, if the marking head 20 has 32 times 32 marking devices 40 arranged in a slanted array 22, the maximum resolution is 1024 pixels in the transverse direction, in particular a direction perpendicular to the advance direction 16.
With the tilted array 22 of marking devices 40 a print line or marking line pitch 35 being a distance between two adjacent marking or print lines is smaller than the device pitch 34.
In the middle representation the array 22 is tilted to a degree in which a double strike of any pixel is possible. That is, the marking devices 40 of one column 32 correspond to the marking devices 40 of another column 32 such that one and the same pixel may be applied or printed by two different marking devices 40 arranged in different columns 32.
In the right representation the array 22 is tilted to a degree in which a triple strike of any pixel is possible. That is, the marking devices 40 of one column 32 correspond to the marking devices 40 of two other columns 32 such that one and the same pixel may be applied or printed by three different marking devices 40 arranged in different columns 32.
In addition to the marking devices 40, a plurality of sensor devices 50 may be arranged in the array 22.
The array 22 of receiving spaces 24 and marking devices 40, respectively, does not necessarily have to be a two-dimensional array 22. The receiving spaces 24 and marking devices 40, respectively, can also be arranged in a curved surface, as shown in
In a preferred embodiment of the invention the marking is applied by colour ablation, an example of which is shown in
A perspective view of a fibre-ferrule 42 is shown in
Different embodiments of fibre-ferrules 42 are shown in
In a second embodiment shown in
A marking head 20 with individual lenses or lens inserts 62 inserted into receiving holes 26 of a receiving plate 28 is shown in
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